Академический Документы
Профессиональный Документы
Культура Документы
U00090001100
U00090001101
April 2005
January 2007
Foreword
This manual contains the information necessary to conduct the primary maintenance for the
black-and-white raster plotter LP-1010 (hereinafter called the device) at the site.
The manual is intended for the maintenance personnel who have mastered assembly,
disassembly, and adjustment of the device. The responsible personnel will perform maintenance
operations using necessary tools and measuring instruments.
Before starting the intended maintenance operations, be sure to completely read "Safety
Precautions" and "Operational Precautions" described from the next page so that you can inspect
and maintain the deveice safely and correctly.
Safety Precautions
The following symbols are used in this manual to ensure the proper use of the plotter and to
prevent the plotter from being damaged.
Follow the instructions marked with these symbols.
WARNING
CAUTION
Example of symbols:
This symbol ( ) denotes items that require special care while executing a
certain procedure or operation.
This symbol (
injury.
ii
Warning
DO NOT touch any of the parts inside the plotter with a "HIGH VOLTAGE" label (transfer/
separator) attached as it may result in electric shock.
DO NOT touch any of the parts inside the plotter with a "HIGH TEMPERATURE" label
attached as it may result in severe burns.
DO NOT disassemble or remodel the plotter. DO NOT repair the plotter by yourself. Doing so
may cause fire, electric shock or other accidents.
DO NOT throw the toner cartridge or waste toner bottle into fire or place them near heat as they
could explode or catch fire leading to serious accidents and/or bodily injury.
Before replacing a maintenance component, be sure to turn the device off and unplug the power
cable from the power outlet. Failure to observe the instructions may result in electric shock.
DO NOT disconnect or connect the power cable with wet hands. Doing so may lead to electric
shock.
Caution
If the toner accidentally gets into the eye during the maintenance, wash it off with clean running
water instead of rubbing it and consult a doctor immediately. If the toner gets on the skin or
clothing, immediately wash it off with soapy water.
Pay attention not to get injured by a cutter or screwdriver during the maintenance and damage
the device.
In order to ensure the safe operation of the device heed all of the cautions and warnings contained
throughout this manual.
iii
Warning labels
Warning labels are affixed to this device at the locations shown in the following figure.
You should understand what these warning labels say and perform the inspection and
maintenance work.
4 "Gas spring
expiration date" label
iv
1 "Caution: HIGH TEMPERATURE" label (affixed to the inside of the fixation door)
This label cautions you not touch this area due to high temperature. The fixation
device will become hot. Take care to avoid contact when dealing with paper jams.
Precaution on Maintenance
Before and during the inspection and maintenance of the device, observe the following
precautions.
1 Before the intended inspection and maintenance, hear the condition and/or trouble of this
device from the user. Although the machine is sound, the user may use the toner/paper that
is not supplied by Seiko I Infotech (SIIT) or the data may be error. For this reason,
certainly verify the current situation and determine the cause of trouble, if any.
2 When disassembling the device to, for example, replace a component, you should
examine and know the machine configuration completely so that you can smoothly
reassemble the machine.
3 Ensure sufficient maintenance space.
4 Pay attentimon not to spill the fresh/waste toner. Before the intended inspection and
maintenance, spread a sheet or cloth on the floor to protect the floor mat from soiling.
5 Do not keep the top cover (clamshell) opened for a long period of time. Otherwise, the
exposure drum will be deteriorated due to photo-fatigue. Cover the drum with a black bag
when the clamshell is removed.
6 Do not touch the photodrum surface with bare hands. Otherwise, the drum will be
degraded. If you touch the surface, completely wipe it with a clean cloth such as Bencot.
The poor image quality brought from the bare-hand contact can be removed by outputting
about fifteen sheets of paper.
7 Do not open the top cover with the photodrum removed. Otherwise, the cleaner will
topple and the waste toner is spilled to soil the machine interior.
8 Do not get any ferromagnetic material such as bolt and washer close to the developing
sleeve. If the part is attracted by the magnet roll, be sure to remove it to prevent the drum
from being damaged.
9 Do not run the developing sleeve in the reverse direction.
vi
TABLE OF CONTENTS
Chapter 1
Chapter 2
Foreword
Safety Precautions
ii
Warning labels
iv
Precaution on Maintenance
vi
1-1
1-1
1-3
1-3
1-7
1-9
1-9
1-11
1-11
1-13
1-17
1-19
1-19
1-21
1-23
2-1
2-2
2-2
2-3
2-4
CONTENTS-1
Chapter 3
CONTENTS-2
2-23
2-26
2-28
2-32
2-37
2-42
2-51
2-59
2-62
2-66
2-70
2-7
3-1
3-1
3-3
3-5
3-5
Chapter 4
Regular Inspection
4.1 Regular Inspection Operation Items and Procedure
Chapter 5
4-1
4-2
5-1
5-1
5-2
5-3
5.4 Warning
5.4.1 Communication Error
5.4.2 PDL Warning
5.4.3 Engine Warning
5.4.4 Main Warning
5-5
5-5
5-6
5-8
5-8
5-9
5-9
5-9
5-9
5-13
5-13
5-13
5-13
5-14
5-14
5-16
5-17
5-17
CONTENTS-3
Chapter 6
Chapter 7
Chapter 8
5-19
5-20
6-1
6-1
6-1
6-3
6-5
6-5
6-6
6-7
6-7
6-15
6-27
7-1
7-1
7-2
7-4
7-4
7-6
7-7
CONTENTS-4
8-1
8-1
8-1
8-2
8-3
8-3
8-9
8-10
8-11
8-13
8-13
8-19
8-20
8-21
8-23
8-23
8-25
3-30
3-33
3-34
3-36
3-37
3-38
3-39
3-40
3-42
3-43
3-47
3-48
3-49
3-52
3-53
3-55
3-56
3-57
3-58
3-59
3-60
3-62
3-63
8-64
CONTENTS-5
8.2.37
8.2.38
8.2.39
8.2.40
8.2.41
Chapter 9
CONTENTS-6
Adjustment
8-67
8-69
8-72
8-76
8-80
9-1
9.1 Adjusting the Voltage and Current of High Voltage Power Unit
9.1.1 Adjusting the Primary Charger Load Current
9.1.2 Developer AC Bias
9.1.3 Developer DC Bias
9.1.4 Transfer Load Current
9.1.5 Separator AC Bias
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-14
9-15
9-17
9-19
9-21
9-24
9-25
10-1
10.1 Features
10-2
10-3
10-4
10-5
10-5
10-6
10-8
10-9
10-11
10-11
10-12
10-13
10-14
10-15
10-16
10-16
10-17
10-17
10-19
10-19
10-19
10-21
10-21
10-21
10.8 Controller
10.8.1 Description of Controller Specifications
10.8.2 Hardware Configuration
10.8.3 Data Processing Flowchart
10-22
10-22
10-23
10-24
CONTENTS-7
A-1
A-1
A-1
A-2
A-2
A-3
A-3
A-6
B-1
B-1
B-1
C-1
C-1
C-1
C-1
C-2
C-2
D-1
E-1
CONTENTS-8
Tables
Table 1-1
Table 1-2
Table 1-3
Table 1-4
Table 1-5
Table 1-6
Table 1-7
1-2
1-11
1-14
1-15
1-15
1-16
1-16
Table 2-1
Table 2-2
Table 2-3
Table 2-4
2-4
2-19
2-22
2-53
Table 4-1
Table 5-1
Table 5-2
Table 5-3
Table 5-4
Table 5-5
Table 5-5
Table 5-6
Table 5-7
Table 5-8
Table 5-9
Table 5-10
Table 5-11
Table 5-12
Table 5-13
Table 5-14
Table 5-15
Table 5-16
Table 5-17
4-2
5-4
5-5
5-5
5-6
5-6
5-7
5-8
5-8
5-9
5-10
5-10
5-11
5-11
5-12
5-12
5-14
5-16
5-17
CONTENTS-9
Table 6-1
Table 6-1
Table 6-2
6-4
6-5
6-6
Table 7-1
Table 7-2
7-2
7-7
Table 8-1
Maintenance Priority
Table 9-1
Table 9-2
Corresponding Table between LED Light Quantity and Light Emitting STB Value
Adjustment Items in Case of a Plotting Specification Failure
Table 10-1
Symbol Table
CONTENTS-10
8-69
9-8
9-9
10-7
Figures
Figure 1-1
Figure 1-2
Figure 1-3
Figure 1-4
Figure 1-5
Figure 1-6
Figure 1-7
Figure 1-8
Figure 1-9
Figure 1-10
Figure 8-1
Nomenclatures of Covers
Figure 10-1
Figure 10-2
Figure 10-3
Figure 10-4
Figure 10-5
Figure 10-6
1-1
1-3
1-4
1-5
1-6
1-7
1-8
1-17
1-18
1-19
8-2
10-4
10-5
10-6
10-8
10-23
10-24
CONTENTS-11
Chapter 1
Chapter 1 describes the primary maintenance work procedure, necessary tools, and names of
components of this device.
Also, subsection 1.5 describes a method for updating the version of the system firmware.
1.1
The maintenance work is classified into the regular checking maintenance based on the
Maintenance Agreement and the maintenance if a trouble occurs.
The work procedure flows of respective cases are shown in Figure 1-1.
Start
Regular check/In
case of a trouble
Regular checking
maintenance
Maintenance if a
trouble occurs
End
Check that the trouble is removed.
End
1-1
1.2
Necessary Tools
Table 1-1 lists tools and measuring instruments necessary for the maintenance.
Table 1-1 Necessary Tool List
Name
CF card
Phillips screwdriver
1 pc
1pc each
Remarks
- To write various types of information
- To save system files
No. 2 magnetized screwdriver
(stem length: 100 mm and 200 mm)
No. 3 magnetized screwdriver
Stubby screwdriver (stem length: 38 mm)
Box screwdriver
1pc
1pc
1pc
1 pc
Hexagonal wrench
1pc each 1.5 mm, 2 mm, 2.5 mm, 3 mm, 4 mm, 5 mm, 6 mm
Radio pliers
1pc
Nippers
1pc
Insulock tie
1-2
Quantity
Scale
1pc
Cutter
1pc
Digital multi-meter
1pc
Cleaning kit
1 set
Vacuum cleaner
1 pc
Tweezers
1pc
Waste
Cotton cloth
1.3
Figures 1-2 to 1-5 respectively show the external view and nomenclatures of the device.
1-3
1-4
1-5
2LCD
The status of this device, as well as a
menu to set the device functions
appear on a 20- digit, 2-line display.
1LEDs
The device status is indicated
by LEDs on, flashing, and off.
3Keys
Use these keys to set device
functions.
1-6
Maintenance Space
300
600
600
700
900
1652
552
700
1154
2052
300
800
1.4
2054
2554
Installation space
1-7
1.5
This section describes how to version upgrade the system firmware of the device. The device is
equipped with multiple firmware items. It is possible to version upgrade items collectively.
1.5.1
<Procedures>
1
2
3
Turn on the device and execute MENU PRINT to output the setup list.
Turn off the device.
Insert the version upgrade CF card into the controller CF card slot. Check DIP
switches 1 and 2 are both in OFF position. (Default is OFF position.)
OFF 1
1-8
Card slot
COP Y
S Y S T EM COP Y
COP Y I NG X X X X X X ( N o t e 1 )
S Y S T E M CO P Y
S - ERA S I NG
X X X ( N o t e 2)
scanner firmware.
"SYSTEM" is displayed for
controller firmware.
Note 2: The down-counter for
S Y S T EM COP Y
WR I T I N G X X X
S Y S T EM COP Y
COP Y F I N I SHED
5
6
7
8
Normal termination
Note:
Note:
Note:
For the MF model, the scanner firmware is not rewritten if its version is
same as that registered to the device.
If the engine firmware version is the same as or older than the one registered
to the device, the overwrite process is not executed.
The version-upgrade of the controller firmware is executed unconditionally.
1-9
1.5.2
<Procedures>
1
2
3
4
# V ERS I ON
U PGR ADE
* s y s t em . b i n
s y s t em ( 0 1 A )
,
*E1_01 . b i n
eng i ne ( 1 . 01 )
*E1_01 . b i n
OK?
*E1_01 . b i n
COP Y I NG ENG I NE
*E1_01 . b i n
COP Y F I N I SHE D
1-10
5
6
7
1.5.3
(Note 1)
(Note 2)
DSW1
DSW2
Description
OFF
OFF
ON
OFF
OFF
ON
ON
ON
After the version-upgrade, be sure to return DIP switches 1 and 2 to OFF position.
Batch version up of each firmware mentioned above cannot be executed with the CF card for maintenance.
(DSW1, 2 = OFF, OFF)
<Procedures>
1
2
1-11
LCD displayed
S T AR T I NG
LOAD I NG
VE R - U P
S Y S T EM
COP Y I NG S Y S T EM
S Y S CO P Y S T A R T
COP Y I NG S Y S T EM
S - ERA S I NG x x x
COP Y I NG
WR I T I N G
4
5
6
7
1-12
S Y S T EM
xx x
COP Y I NG S Y S T EM
COP Y F I N I SHED
COP Y I NG S Y S T EM
COP Y F I N I SHED - B T
COP Y I NG S Y S T EM
COP Y F I N I SHED - A L
1.5.4
CFCARD
nn n n
T ECHCARD
nnnn
1-13
0001
0002
0003
0004
0050
0051
0053
0054
0055
0056
0100
The version upgrade process is terminated Version upgrade the firmware again. If the error
due to short device memory capacity.
recurs, replace the MRC2 board.
0101
0052
1-14
0200
0080
0081
0082
0083
Turn off the device insert the CF card into the slot
correctly, turn on the machine, and version upgrade
the firmware again.
0084
Turn off the device insert the CF card into the slot
correctly, turn on the machine, and version upgrade
the firmware again.
If the error recurs, replace the MRC2 board.
0171
An unrecoverable error occurs on the Version upgrade the firmware again. If the error
engine side.
recurs, replace the MEC board.
017B
017C
Contents of engine flash memory cannot Version upgrade the firmware again. If the error
be erased.
recurs, replace the MEC board.
017D
017E
1-15
0009
001D
Communication error occurred between Version upgrade the firmware again. If the error
controller and scanner during version up.
recurs, replace the MSC2 board.
101D
0101
Table 1-7 Errors during CF Card Version Up (for TECHCARD only) List
Error code
1-16
1001
1002
1003
1004
1100
Correct folder does not exist, or files are not Store system files in correct folder, or insert CF
recognized correctly.
card already checked for correction operation.
1.5.5
1
sys
2
cardid
1-17
1.5.6
1 sys directory
The following version upgrade system files exists in the sys directory.
Total system file:
RIP controller firmware:
Engine firmware:
Scanner firmware:
system.bin
Pxxxxx.bin (xxxxxx: version)
Exxxxx.bin (xxxxxx: version)
Sxxxxx.bin (xxxxxx: version) (for MF model)
If the /sys directory does not exist, the version upgrade process is not executed even when
the maintenance CF card is used.
2 cardid directory
The file (cardid.dat) that contains the ID code of the maintenance card exsists in the /cardid
directory.
If the ID code of the maintenance card does not exist in the /cardid directory, the maintenance
card is not recognized. The ID code consists of "TECH," "machine name," and "version."
(Here, "version" shows that of the total system file.)
Example: TECH:LSP:1.00
1
sys
2
cardid
1-18
1.5.7
<Procedures>
1
2
3
4
/LP1010-01A
/sys
/cardid
1-19
1.5.8
<Procedures>
1
2
3
1-20
Prepare the system file for the network controller firmware. (Example: system.bin)
Using the "remote-control startup procedures" described in the User's guide allows the
browser to display the plotter's Web screen.
Click "Maintenance" in the left menu list to open the Maintenance window.
On the left menu list, enter the following maintenance password into the Password box
1-21
1.5.9
<Procedures>
1
2
3
4
Prepare the system file for the network controller firmware. (Example: system.bin)
Enter the plotter IP address to log in the device.
Enter the user name. Furthermore, enter the password "downloading."
Use the "put" command to send the system file of the network controller firmware to
the plotter.
Password: downloading
ftp>bin
ftp>put <System file F/W file name>
ftp>quit
>
Upon completion of version-upgrade, use the "quit" command to quit the "ftp"
command. This device is automatically rebooted.
(1) Error
Following errors may be displayed on the host computer.
When the plotter is occupied by other user, the following error message appears.
421 Service not available, closing control connection (XXXX).
XXXX: 0001 -- Either netd, centroD, or testD is working.
0002 -- The device is not in idle state (i.e. the plotter is under operation.)
When the version-upgrade process is failed, the following error message appears.
553 Requested action not taken (XXXX).
XXXX: 001 -- The file is not normally formatted.
002 -- CRC check error (before writing to the flash memory)
003 -- CRC check error (after writing to the flash memory)
004 -- Flash write error
005 -- The file is transferred in the ASCII mode.
**** -- Either error code listed on pages 1-13 and 1-14 is displayed.
1-22
Note: If the device is turned off during the system version-upgrade, the contents of
the flash memory are damaged to prevent the machine from correct bootup.
If this is your case, it is necessary to write the system program in the IC card
and resend the upgraded version from the host computer to the device.
Remo t e
Cop y
Remo t e Co p y
S Y S COP Y S T AR T
Remo t e Co p y
S - E RA S I NG X X X
Remo t e Co p y
WR I T I N G X X X
Remo t e Co p y
COP Y F I N I SH ED
Press the Power key for several seconds to
turn it off.
1-23
Chapter 2
2-1
2.1
To troubleshoot the device, it is necessary to enter the engine maintenance mode. The engine
maintenance mode should be operated using the keys on the control panel while checking
screens displayed on the LCD. In the engine maintenance mode, only six keys, [ ], [ ], [ ], [ ],
[ENTER], and [CANCEL], are used. Other keys are not used.
2.1.1
On the second line, engine firmware version and engine firmware creation date (year/
month/day) are displayed.
2 When the following message appears after several seconds,
I NPUT
P A S S WO R D
Press [ ] and [ ] keys in order and then press the [ENTER] key.
Hint:
No matter whether keys are pressed in correct or incorrect order, the buzzer
will sound.
Hint:
MO D E
When necessary keys are not pressed or keys are pressed in incorrect
order, the ENGINE MAINTENANCE MODE screen will not appear. In this
case, turn off the device once and retry the procedures from Step (1).
4 After several seconds, the "MAINTENANCE CODE 01" screen appears as shown below.
<01>
2-2
ODOME T E R
2.1.2
2 After the [ENTER] key is pressed to select- enter the code, the angle-bracketed subcode, ss,
appears next to it. In this condition, check the contents and perform the maintenance.
mm < s s >
3 After the subcode is select and enter or set and enter, the maintenance code and subcode are
connected with a hyphen (-). In this condition, select the desired parameter and perform the
maintenance.
mm - s s
2-3
2.2
Table 2-1 shown below lists valid maintenance codes and maintenance and diagnostic menu
selections.
Table 2-1 Valid Maintenance Codes and Maintenance and Diagnostic Menu List
Maintenance
code
01
Function
Refer
item
<01> ODOMETER
2.3.1
<02> LIFE
2.3.2
03
<03> CLEANING
2.3.3
04
2.3.4
05
2.3.5
06
<06> SENSOR
2.3.6
07
<07> THERMISTOR
2.3.7
08
<08> ACTUATOR
2.3.8
09
<09> TEST
2.3.9
10
<10> PRINT
2.3.10
11
<11> REGULATE
2.3.11
12
<12> PARAMETER
2.3.12
13
<13> NVRAM
2.3.13
14
2.3.14
15
2.3.15
16
2.3.16
02
2-4
Display
2.2.1
"MAINTENANCE CODE
<01>
<02>
01 DISPLAY"
(To Section 2.3.1)
O D OM E T E R
"MAINTENANCE CODE
02 DISPLAY"
L I FE
"MAINTENANCE CODE
<15>
RO L L
WI DTH
15 DISPLAY"
(To Section 2.3.15)
"MAINTENANCE CODE
<16>
PROCE S S
L OG
16 DISPLAY"
(To Section 2.3.16)
When the [CANCEL] key is pressed during the selection of maintenance code, you can return to
the MAINTENANCE CODE 01 screen without using the [ ] or [ ] key.
When the [ ] key is pressed during the selection of maintenance code, the engine firmware
version described in Section 2.3.1 1 is displayed. After 10 seconds or when you press any key,
the maintenance code selection window reappears.
When the [ ] key is pressed during the selection of maintenance code, the engine board version
is displayed. After 10 seconds or when you press any key, the maintenance code selection
window reappears.
2-5
2.3
Maintenance and diagnostic menus classified with maintenance codes are furthermore divided
into detailed subcoded categories. This section describes various operations based on
maintenance codes and subcodes.
2.3.1
(1) Function
This code displays the total print distance (in meter) and total print count.
Maintenance
code
Subcode
Display
Function
01
01<01> Total
12345 m
02
01<02> Roll-1
10000 m
03
01<03> Roll-2
20000 m
04
01<04> Roll-3
300 m
05
01<05> Sheet
45 m
06
01
Whenever one drawing is normally plotted, the total print distance and print count are increased.
If an error such as paper jam occurs or the process is terminated during the printout of drawing,
the total distance and count are not increased since the drawing is incomplete.
For about 400-mm long blank space that is fed while "DOOR OPEN CUT" or "TOP EDGE CUT
TIMER" is being enabled, the total print distance is increased but the total print count maintains
the current value.
2-6
In the total print count, the increment is 1 for manual feeding. For the paper roll, the increment is
determined by the length and width of the roll necessary to print one drawing, as shown in the
table below.
Length
Up to (mm)
Count-up value
Up to (lines)
460
10867
920
21733
1380
32599
1840
43465
2300
54332
2760
65198
3220
76064
10
3680
86930
12
4140
97797
13
4600
108663
10
15
5060
119529
11
18
5520
130395
13
19
5980
141261
14
21
6440
152128
15
22
6900
162994
16
24
7360
173860
17
25
7820
184726
18
27
8280
195593
19
28
8740
206459
20
30
9200
217325
21
31
9660
228191
22
33
10120
239058
24
36
2-7
Length
Up to (mm)
Count-up value
Up to (lines)
A2-size-in-width
equivalent paper roll
420 mm,
440 mm,
450 mm,
500 mm,
17 inch, 18 inch
A0-size-in-width equivalent
paper roll
841 mm,
880 mm,
900 mm,
910 mm,
914 mm,
30 inch,
34 inch, 36 inch
320
7560
640
15119
960
22678
1280
30237
1600
37796
1920
45355
2240
52914
2560
60473
10
2880
68033
11
3200
75592
10
13
3520
83151
11
14
3840
90710
12
15
4160
98269
14
17
4480
105828
15
19
4800
113387
16
20
5120
120946
17
21
5440
128505
18
23
5760
136065
19
24
6080
143624
20
25
6400
151183
21
26
6720
158742
22
27
7040
166301
23
29
7360
173860
24
30
7680
181419
25
31
8000
188978
26
33
8320
196537
28
34
8640
204097
29
35
8960
211656
30
37
9280
219215
31
39
9600
226774
32
40
9920
234333
33
41
10240
241892
34
43
2-8
<01>
O D OM E T E R
01<01>
To t a l
12345 m
01<02>
Ro l l - 1
10000 m
01<03>
Ro l l - 2
2000 m
01<04>
Ro l l - 3
300 m
01< 0 5 >
Shee t
45 m
01<06>
To t a l
12345
Cou n t
2-9
2.3.2
(1) Function
As the part replacement information, the print distance after part replacement and the
replacement criteria are displayed.
Also, the print distance after part replacement can be cleared to "0" by selecting and entering a
subcode. However, for spare parts, the print distance cannot be cleared to "0."
Note: The print distance must be cleared when a part was replaced.
Maintenance
code
Subcode
01
02
03
04
05
06
07
02
08
09
10
11
12
13
14
15
Display
Replace
criteria
02<01>
TH01, 02, 04
12345 m/ 100km
Thermistor
100 km
02<02>
TC Wire
12345 m/ 20km
20 km
02<03>
DC Wire
12345 m/ 20km
20 km
02<04>
Ozone Filter
12345 m/ 50km
Ozone filter
50 km
02<05>
Heat Roll
12345 m/ 100km
100 km
02<06>
Pressure Roll
12345 m/ 100km
Roller (Heat)
100 km
02<07>
Mag. Blade
12345 m/ 100km
Roller (Backup)
100 km
02<08>
12345 m/ 100km
100 km
02<09>
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
12345 m/
0km
Spare
No criteria
02<10>
02<11>
02<12>
02<13>
02<14>
02<15>
02<01>
TH 0 1 , 0 2 , 0 4
1 2 3 4 5 m/ 1 0 0 Km
2-10
Part name
<02>
LI FE
02<01>
TH 0 1 , 0 2 , 0 4
1 2 3 4 5 m / 1 0 0 Km
02<02>
TC W i r e
12345 m/
02<14>
12345
m/
20 Km
0 Km
key is inactive
02<15>
12345
m/
0 Km
key is inactive
2-11
02<01>
TH0 1 , 0 2 , 0 4
1 2 3 4 5 m / 1 0 0 Km
0 2 < 0 1 > TH 0 1 , 0 2 , 0 4
C l e a r OK ?
)
02<01>
TH0 1 , 0 2 , 0 4
0 m / 1 0 0 Km
2-12
2.3.3
(1) Function
As the part cleaning information, the print distance after part cleaning and the cleaning criteria
are displayed.
Also, the print distance after part cleaning can be cleared to "0" by selecting a subcode. However,
for spare parts, the print distance cannot be cleared to "0."
Note:
Maintenance
code
Subcode
01
02
03
04
05
06
07
08
09
03
10
11
12
13
14
15
16
17
18
19
Display
Cleaning
criteria
03<01>
TH01, 02, 04
12345 m/ 5 km
Thermistor
5 km
03<02>
TC Wire
12345 m/ 5 km
5 km
03<03>
DC Wire
12345 m/ 5 km
5 km
03<04>
SLA
12345 m/ 5 km
SLA
5 km
03<05>
Tracking Roll
12345 m/ 5 km
Roller (1)
5 km
03<06>
Heat Roll
12345 m/ 5 km
Roller (Heat)
5 km
03<07>
Pressure Roll
12345 m/ 5 km
Roller (Backup)
5 km
03<08>
Regist Roll
12345 m/ 10 km
Roller (Height)
10 km
03<09>
Cutter Roll
12345 m/ 10 km
Roller (Cutway)
10 km
03<10>
PF. Roll
12345 m/ 10 km
10 km
03<11>
Spacer DV
12345 m/ 5 km
Spacer (CV)
5 km
03<12>
Fuser Finger
12345 m/ 10 km
10 km
03<13>
12345 m/ 0 km
Spare
No criterion
03<14>
12345 m/ 0 km
Spare
No criterion
03<15>
12345 m/ 0 km
Spare
No criterion
03<16>
12345 m/ 0 km
Spare
No criterion
03<17>
12345 m/ 0 km
Spare
No criterion
03<18>
12345 m/ 0 km
Spare
No criterion
03<19>
12345 m/ 0 km
Spare
No criterion
03<02>
TC W i r e
1 2 3 4 5m /
Part name
5 Km
2-13
<03>
C L E AN I NG
03<01>
TH0 1 , 0 2 , 0 4
12345 m/
5 Km
03<02>
TC W i r e
12345 m/
5 Km
12345
0 Km
03<18>
m/
key is inactive
03<19>
12345
m/
key is inactive
0 Km
for spare parts)
2-14
03<02>
TC Wi r e
12345 m/
5 Km
03 - 02
TC Wi r e
C l e a r OK ?
03<02>
TC Wi r e
0 m/
5 Km
2-15
2.3.4
(1) Function
This code displays up to ten latest unrecoverable errors.
Maintenance
code
Subcode
01
Display
04<01> [2032]
03-06 (09:30)
Function
R1N A2
12340 m
02
01
:
10
:
04<10> [
:
Displays the information on the tenth latest
unrecoverable error. (If there is no error log, the
error code is left blank.)
An error code, information on paper used when an error occurred, date of error occurrence, and
total print distance when an error occurred are displayed as follows:
Error code
04<01> [ 2032 ]
03 - 06 (09 : 30 )
R1N A2
1 2 3 4 0m
2-16
equivalent to A2)
Total print distance
when error
occurred
Meaning
R1
Roll 1
R2
Roll 2
SH
Manual feed
Paper supply source is not identified.
Meaning
Normal pape
T1
T2
Film
Paper type is not identified.
Meaning
A0
A1
A2
A3
2-17
<04>
2-18
ERROR
L OG
04<01> [2032 ]
03 - 06 (09 : 30 )
R1N A2
1 2 3 4 0m
04<02> [ 2032 ]
03 - 05 (18 : 32 )
R1N A3
1 2 3 0 0m
04<09> [
04<10> [
Description
BM01 (waster toner bottle vibrating motor) trouble
HM01 (heat roller pulse motor) trouble
PM01 (process motor) trouble
CM01 (developer pulse motor) trouble
2026, 202B
2027, 202C
2028, 202D
2029, 202E
2030
2032
High voltage power supply failure (overload occurred in high voltage output)
2033
Power supply failure (interrupt does not occur when the power turns off)
2035
2036
2037
2081
2082
2083
TH01 (fixation temperature control thermistor) exceeded the fixation upper limit temp
2084
After warm-up started, fixation temperature TH01 did not reach specified temp within specified time
2085
TH03 (LED head temperature measuring thermistor) failure. Extremely high temp (cables could be shorted) or
extremely low temp (cables could be disconnected)
2086
TH03 (LED head temperature measuring thermistor) exceeded the LED head upper limit temp
2087
TH04 (fixation temperature control thermistor) failure. Extremely high temp (cables could be shorted)
2088
TH04 (fixation temperature control thermistor) exceeded the fixation upper limit temp
2089
After warm-up started, fixation temperature TH04 did not reach specified temp within specified time
20C1-20C3
20C4
20C5
20C6
20C8
20C9
20CA
20D1-20D8
20E0
2D01
2D02
Response to the controller was made 7 times but ACK is not returned
2D03
In receiving data from controller, the line error was detected more than 100 times
2D04
Engine status transition was noticed to the controller 7 times but ACK is not returned
2F7C
After F/W rewriting error occurred, the flash memory cannot be cleared (F/W cannot be restored)
2F7D
After F/W rewriting error occurred, no data can be written to the flash memory (F/W cannot be restored)
2F7E
After F/W rewriting error occurred, checksum of F/W rewritten to the flash memory does not match (F/W cannot
be restored)
2F7F
After F/W rewriting error occurred, F/W rewritten to the flash memory does not match the contents of SRAM (F/W
cannot be restored)
2-19
2.3.5
(1) Function
This code displays up to ten latest paper jam errors.
Maintenance
code
Subcode
Display
Feature
01
05<01> [3702]
03-07 (10:58)
R1N A3
12345 m
02
05<01> [3702]
03-05 (18:25)
R1N A3
12300 m
05
:
10
:
05<10> [
:
Displays the information on the tenth latest paper jam
error. (If there is no error log, the error code is left
blank.)
An error code, information on paper used when an error occurred, date of error occurrence, and
total print distance when an error occurred are displayed as follows:
Error code
05<01> [3702 ]
03 - 07 (10 : 58 )
Date of error occurrence
Month day hour minute
(March 7, 10H58M)
R1N A3
1 2 3 4 5m
occurred
The meaning of the six-character "paper information" is the same as that explained in Section
2.3.4 "MAINTENANCE CODE 04 "ERROR LOG" (Unrecoverable Error Log)."
2-20
<05>
J AM
L OG
05<01> [ 3702 ]
03 - 07 ( 10 : 58 )
R1N A3
1 2 3 4 5m
05<02> [ 3701 ]
03 - 05 (18 : 25 )
R1N A3
1 2 3 0 0m
05<09> [3601 ]
0 2 -1 8 ( 1 5 : 0 3 )
R2T1A1
1 2 0 0 0m
05<10> [
2-21
Paper jam
error codes
Description
3330
3331
3332
3400
3401, 3402
3403, 3404
3491, 3492
3493, 3494
3500
3501, 3502
3591, 3592
3593, 3594
3600
3601, 3602
3603, 3604
3693, 3694
3703, 3704
Door 5
Door 5 and then Door 1
Door 6
Door6
Door 6 (Door 5 and) Door 9,
Door 4
Door 6
Door6
Door 6 (Door 5 and) Door 9,
Door 4
Door 6
Door 6
Door6
Door 6 (Door 5 and) Door 9,
Door 4
Door 6
Door6
Door 6 (Door 5 and) Door 9,
Door 4
3791, 3792
3793, 3794
3042-3047
Door1:
Door2:
Door4:
Door5:
Door6:
Door7:
Door8:
Door9:
Door10:
Door 6
Door 5
PS21
PS22
CNCT
INT3
MS08, INT1
MS06
MS07
(No open-close detection senor)
(No open-close detection senor)
2-22
Door 6
3701, 3702
Door 6
3691, 3692
3700
Door 1
3503, 3504
2.3.6
(1) Function
This code displays the status of sensors and switches.
Maintenance
code
Subcode
00
01
02
03
04
05
06
07
08
09
11
12
06
13
15
16
17
18
19
20
21
22
23
24
25
26
Display
06<00> Beep
OFF
06<01> PS30
OFF
06<02> PS31
OFF
06<03> PS32
OFF
06<04> PS04
OFF
06<05> PS05
OFF
06<06> PS06
OFF
06<07> PS07
OFF
06<08> PS11
ON
06<09> PS12
ON
06<11> PS15
OFF
06<12> PS21
ON
06<13> PS22
ON
06<15> MS04
ON
06<16> MS05
ON
06<17> MS06
ON
06<18> MS07
ON
06<19> MS08
ON
06<20> INT1
ON
06<21> INT3
ON
06<22> CNCT
ON
06<23> RE01
OFF
06<24> RE02
ON
06<25> TS01
ON
06<26> TS02
OFF
Function
Status
ON: Close
OFF: Open
ON: Close
OFF: Open
2-23
<06>
S E NSOR
06<00>
Beep
06<01>
PS3 0
OFF
ON
06<25>
TS01
ON
06<26>
TS0 2
OF F
2-24
To next page
06<00>
Beep
OFF
06 - 00
Beep
OF F
< ON >
06<00>
Beep
ON
Hint:
2-25
2.3.7
(1) Function
This code displays the status of thermistors and halogen lamp.
Hint:
In Subcode 01, 03, and 04, an asterisk (*) shows the status of two halogen
lamps of the fixation device.
While the halogen lamp to heat the central area is being turned on, the
status is indicated with the 10th character. While the halogen lamp to heat
both side areas is being turned on, the status is indicated with the 6th
character.
Maintenance
code
Subcode
Display
Status
01
07<01> TH01
* 123 C
02
07<02> TH02
NORMAL
OVERHEAT:
TH02: Displays whether the
Overheat is detected.
overheated fixation is
NORMAL:
detected.
Overheat is not detected.
03
07<03> TH02
*
* 32 C
04
07<04> TH04
*
100 C
07
Hint:
2-26
Function
The lower display limit of temperatures of TH1 and TH4 is 45C. If there is
any disconnection, 45C or 51C is displayed.
<07>
T H E RM I S T OR
07<01>
07<02>
TH0 1
*
123 C
TH0 2
NORMA L
07<03>
*
TH0 3
*
07<04>
*
TH0 4
32 C
10 0 C
2-27
2.3.8
(1) Function
This code displays the status of the system equipment such as high-voltage power unit, motor,
and clutch, and specifies their operations.
Hint:
Maintenance
code
Subcode
00
01
02
03
04
05
06
07
08
09
08
10
11
12
13
14
15
16
17
18
19
2-28
When maintenance code 08 is active, errors such as a door open error are
not detected.
Display
Function
Turns off major actuators.
08<00> Actuator
08<01> CC
Status or operation
parameter
OFF: OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
08<02> DB
08<03> TC
08<04> DC
08<05> EL
08<06> PM01
08<07> HM01
08<08> GM01
OFF
08<09> BM01
OFF
08<10> TM01
OFF
08<11> FM01
OFF
08<12> FM02
OFF
08<13> FM03
OFF
OFF
OFF
08<14> CL04
08<15> CL06
08<16> BL01
OFF
08<17> BL02
OFF
08<18> BL03
OFF
08<19> BL06
OFF
<08>
AC T UA TOR
08<00>
Ac t ua t o r
08<01>
CC
OFF
08<18>
BL03
OFF
08<19>
BL06
o f f
OFF
2-29
Ac t ua t o r
o f f
08 - 00
Ac t ua t o r o f f
<OFF >
Actuator OFF is
executed
08<00>
Ac t ua t o r
o f f
The actuators changed by the actuator off operation and the statuses immediately after actuator
off operation are as listed below:
Actuator
2-30
CC
Charger
DB
Developer
TC
Transcription
DC
Separator
EL
Delectrification
PM01
Process motor
HM01
GM01
BM01
TM01
FM01
FM02
FM03
CUTM
Cutter motor
CL04
CL06
BL01
Suction fan
OFF: OFF
OFF: Stopped
OFF: Stopped
OFF: Disengaged
OFF: Stopped
BL02
ON: Rotated
BL03
OFF: Stopped
BL06
ON: Rotated
FL01
FL02
0 8<01 >
CC
OF F
08 - 01
parameter
CC
<ON >
08<01>
CC
ON
Note:
If the motor rotating direction is changed, select "OFF" once, and then
change the direction.
If "OFF" is selected for the pulse motor, it will stop after deceleration, but
during the deceleration, ON1 or ON2 is displayed.
2-31
2.3.9
(1) Function
Performs the test functions below:
Maintenance
code
Subcode
Display
01
09<01> CC Check
02
09<02> DB Check
03
09<03> TC Check
04
09<04> DC Check
05
09<05> LED-H on
06
07
09<07> NIP 5
08
09<08> NIP 17
09
09<09> NIP 20
09
2-32
Function
Refer item
2.3.9 (3)
2.3.9 (4)
2.3.9 (5)
<09>
TEST
09<01>
CC
Ch e c k
09<02>
DB
Ch e c k
09<08>
N I P
17
09<09>
N I P
20
2-33
09<01>
CC
01 DISPLAY"
Che c k
09 - 01
(
CC C h e c k
Execu t i on
When the
Under testing
09 - 01
(
CC Ch e c k
S t op
09 - 01
(
2-34
CC C h e c k
End
09<06>
L ED - H
b l i nk
09 - 06
L ED - H b l i n k
(
Execu t i on
)
When the
LED head is
blinking.
key is not pressed for 10
09 - 06
(
L ED - H
S t op
09 - 06
(
Note:
b l i nk
)
L ED - H
End
bl i nk
)
2-35
09<07>
N I P
09 - 07
<SH>
N I P
09 - 07
<R1>
NI P
09 - 07
N I P
5
Pr i n t i ng
09 - 07
N I P
5
P r i n t End
Select and confirm the "Paper" parameter from the table shown below.
Display
2-36
Description
<SH>
Manual feed
<R1>
Roll 1
<R2>
Roll 2
<R3>
Roll 3
Normal
termination
Subcode
01
Display
10<01> Print 1
02
10<02> Print 2
Pattern 2: Checker
03
10<03> Print 3
04
10<04> Print 4
Pattern 4: 1 by 3 horizontal
05
10<05> Print 5
Pattern 5: 2 by 2 horizontal
06
10<06> Print 6
Pattern 6: 2 by 14 vertical
07
10<07> Print 7
08
10<08> Print 8
09
10<09> Print 9
10
10<10> Print 10
11
10<11> Print 11
10
12
10<12> Print 12
13
10<13> Print 13
14
10<14> Print 14
15
10<15> Print 15
16
10<16> Print 16
Pattern 16: (square mesh + 1-dot slant line + 2-dot slant line)
17
10<17> Print 17
18
10<18> Print 18
19
10<19> Print 19
20
10<20> Print 20
2-37
<10>
2-38
PR I NT
10<01>
Pr i n t
10<02>
Pr i n t
10<19>
Pr i n t
19
10<20>
Pr i n t
20
10<14>
P r i n t
14
10 - 14
<R1N>
P r i n t 14
2 1 0 mm
10 - 14
R2N
<
Pr i n t 14
1 6 8 2 mm >
10 - 14
R2N
P r i n t 14
1 6 8 2 mm
<
2>
During printing
10 - 14
(
parameter
P r i n t 14
P r i n t i ng
(Terminated
in midway)
10 - 14
Pr i n t 14
(
P r i n t End
Normal
termination of print
2-39
Description
<SH >
Manual feed
<R1N>
<R1T>
<R1F>
Roll 1, film
<R2N>
<R2T>
<R2F>
Roll 2, film
<R3N>
<R3T>
<R3F>
Roll 3, film
2-40
Description
210 mm
(4961 lines)
297 mm
(7016 lines)
420 mm
(9921 lines)
594 mm
(14032 lines)
841 mm
(19866 lines)
1189 mm
(28087 lines)
1682 mm = 841 2
(39733 lines)
2378 mm = 1189 2
(56174 lines)
2523 mm = 841 3
(59599 lines)
3000 mm
(70867 lines)
4000 mm
(94489 lines)
5000 mm
(118111 lines)
6000 mm
(141733 lines)
7000 mm
(165356 lines)
8000 mm
(188978 lines)
9000 mm
(212600 lines)
<10000 mm>
10000 mm
(236222 lines)
< 8.5">
(5100 lines)
9 inch = 228.6 mm
(5400 lines)
11 inch = 279.4 mm
(6600 lines)
12 inch = 304.8 mm
(7200 lines)
17 inch = 431.8 mm
(10200 lines)
18 inch = 457.2 mm
(10800 lines)
22 inch = 558.8 mm
(13200 lines)
24 inch = 609.6 mm
(14400 lines)
30 inch = 762.0 mm
(18000 lines)
34 inch = 863.6 mm
(20400 lines)
36 inch = 914.4 mm
(21600 lines)
42 inch = 1066.8 mm
(25200 lines)
44 inch = 1117.6 mm
(26400 lines)
48 inch = 1219.2 mm
(28800 lines)
Description
< 1>
< 2>
:
<99>
:
Prints 99 test patterns continuously.
2-41
Maintenance
code
Subcode
Display
Function
Refer to
01
2.3.11(3)
02
11<02> CenterRegist
2.3.11(4)
03
2.3.11(5)
04
2.3.11(3)
11
After the "Paper" parameter is selected and entered in each adjustment, NVRAM and RAM
values of the engine control parameter are displayed as shown below:
11 - 01
<A - N1>
F r on t Reg i s t
220 :
220
"Adjustment" parameter
PAPER parameter
Engine control
parameter of
NVRAM value
For the number and description of the engine control parameter to be changed, see Section
2.3.12 Maintenance Code 12 "PARAMETER" (Engine Control Parameter). For Save
method of parameter, see Section 2.3.12 (3) "Changing the parameter value in RAM." For
Save method of adjusted parameter, see Section "2.2.13 (3) Operation for saving the
parameter."
2-42
R EGU L A T E
11<01>
F r on t
11<02>
Cen t e r
11<03>
Pr i n t
11<04>
Cu t
Reg i s t
Reg i s t
Leng t h
Leng t h
2-43
(3) Operation for executing the print to adjust top register or cut length
The operating method of subcode 01 (top register adjustment) and subcode 04 (cut length
adjustment) is the same.
The following describes the operation for executing the print for adjustment, taking an example
of subcode 01 (top register adjustment).
1 Select "paper (length, type, width)" parameter, and press the [ ] key.
2 Set the "adjustment" parameter.
3 If the [CANCEL] key is pressed during parameter setting, the "maintenance code 11, subcode
01" display comes back.
4 If the [ENTER] key is pressed during parameter setting, three-sheet (one-sheet in the case of
manual feed) print starts.
5 When the print terminated normally, the "Print End" message is displayed and the initial
screen comes back.
6 If an error occurs during printing, the error message is displayed.
"MAINTENANCE CODE 11 SUBCODE 01
11<01> Fr on t
DISPLAYED"
Reg i s t
(Continued of previous
page)
(Return to previous page)
11 - 01
<A - N1>
F r on t Reg i s t
220 :
220
11 - 01
A - N1
F r on t Reg i s t
220 : < 220>
I=
11 - 01
A - N1
F r on t Re g i s t
220 : < 221>
11 - 01
I=
Select and enter the
"Adjust" parameter
F r on t Reg i s t
P r i n t i ng
)
11 - 01
F r on t Reg i s t
P r i n t End
)
During printing.
2-44
I=
(Terminated
in midway)
Normal termination of
print.
Select the "Paper (Length, Type, Width)" parameter from the table below:
Display
<X-N0>
<X-N1>
<X-N2>
<X-N3>
<X-T0>
<X-T1>
<X-T2>
<X-T3>
<X-F0>
<X-F1>
<X-F2>
<X-F3>
<A-N0>
<A-N1>
<A-N2>
<A-N3>
<A-T0>
<A-T1>
<A-T2>
<A-T3>
<A-F0>
<A-F1>
<A-F2>
<A-F3>
<B-N0>
<B-N1>
<B-N2>
<B-N3>
<B-T0>
<B-T1>
<B-T2>
<B-T3>
<B-F0>
<B-F1>
<B-F2>
<B-F3>
<C-N0>
<C-N1>
<C-N2>
<C-N3>
<C-T0>
<C-T1>
<C-T2>
<C-T3>
<C-F0>
<C-F1>
<C-F2>
<C-F3>
<C-F1>
< SH >
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
of
Description
2523 mm long (print X) A0 width paper roll and normal paper.
2523 mm long (print X) A1 width paper roll and normal paper.
2523 mm long (print X) A2 width paper roll and normal paper.
2523 mm long (print X) A3 width paper roll and normal paper.
2523-mm long (print X) A0-size-in-width roll tracing paper.
2523-mm long (print X) A1-size-in-width roll tracing paper.
2523-mm long (print X) A2-size-in-width roll tracing paper.
2523-mm long (print X) A3-size-in-width roll tracing paper.
2523-mm long (print X) A0-size-in-width roll film.
2523-mm long (print X) A1-size-in-width roll film.
2523-mm long (print X) A2-size-in-width roll film.
2523-mm long (print X) A3-size-in-width roll film.
841-mm long (print A) A0-size-in-width roll normal paper.
841-mm long (print A) A1-size-in-width roll normal paper.
841-mm long (print A) A2-size-in-width roll normal paper.
841-mm long (print A) A3-size-in-width roll normal paper.
841-mm long (print A) A0-size-in-width roll tracing paper.
841-mm long (print A) A1-size-in-width roll tracing paper.
841-mm long (print A) A2-size-in-width roll tracing paper.
841-mm long (print A) A3-size-in-width roll tracing paper.
841-mm long (print A) A0-size-in-width roll film.
841-mm long (print A) A1-size-in-width roll film.
841-mm long (print A) A2-size-in-width roll film.
841-mm long (print A) A3-size-in-width roll film.
297-mm long (print B) A0-size-in-width roll normal paper.
297-mm long (print B) A1-size-in-width roll normal paper.
297-mm long (print B) A2-size-in-width roll normal paper.
297-mm long (print B) A3-size-in-width roll normal paper.
297-mm long (print B) A0-size-in-width roll tracing paper.
297-mm long (print B) A1-size-in-width roll tracing paper.
297-mm long (print B) A2-size-in-width roll tracing paper.
297-mm long (print B) A3-size-in-width roll tracing paper.
297-mm long (print B) A0-size-in-width roll film.
297-mm long (print B) A1-size-in-width roll film.
297-mm long (print B) A2-size-in-width roll film.
297-mm long (print B) A3-size-in-width roll film.
210-mm long (print C) A0-size-in-width roll normal paper.
210-mm long (print C) A1-size-in-width roll normal paper.
210-mm long (print C) A2-size-in-width roll normal paper.
210-mm long (print C) A3-size-in-width roll normal paper.
210-mm long (print C) A0-size-in-width roll tracing paper.
210-mm long (print C) A1-size-in-width roll tracing paper.
210-mm long (print C) A2-size-in-width roll tracing paper.
210-mm long (print C) A3-size-in-width roll tracing paper.
210-mm long (print C) A0-size-in-width roll film.
210-mm long (print C) A1-size-in-width roll film.
210-mm long (print C) A2-size-in-width roll film.
210-mm long (print C) A3-size-in-width roll film.
210-mm long (print C) A1-size-in-width roll film.
2-45
For Subcode 04 (adjustment of cut length), the manual loading, <SH>, cannot be selected.
The roll 1 paper feed takes precedence over all others, except for manual feed <SH>. That is:
When the paper is loaded to the roll 1 drawer, this drawer should be used.
When the paper is not loaded to the roll 1 drawer but the paper is loaded to the roll 2 drawer, the
roll 2 drawer should be used.
Note:
Be sure to load the paper whose type and width agree with those selected
with the "Paper (Length, Type, Width)" parameter.
2-46
Ce n t e r Reg i s t
11 - 02
<R1>
Cen t e r Reg i s t
50 :
50
11 - 02
R1
Cen t e r Reg i s t
50 : <
50>
11 - 02
R1
printing.
11 - 02
(
"Paper" parameter
Ce n t e r Reg i s t
50 : <
49>
During
Cen t e r Reg i s t
P r i n t i ng
)
(Terminated
in midway)
11 - 0 2 Ce n t e r Reg i s t
P r i n t End
)
Normal termination
of print.
2-47
Description
< R1 >
Roll 1.
< R2 >
Roll 2.
< R3 >
Roll 3.
< SH >
Manual feed
Print the pattern 13 (mesh + scale) sheet in normal 420 mm long (9921 lines) paper.
Hint:
2-48
11<03>
P r i n t
Leng t h
11 - 03
<Ro - X>
P r i n t Leng t h
1923 : 1923
11 - 03
Ro - X
P r i n t Leng t h
1923 : <1923>
I=
11 - 03
Ro - X
I=
printing.
11 - 03
(
"Paper" parameter
I=
Pr i n t Leng t h
1923 : <1924>
During
P r i n t Leng t h
P r i n t i ng
)
(Terminated
in midway)
11 - 03
P r i n t Leng t h
P r i n t End
)
Normal termination
of print.
2-49
Select and enter the Paper parameter from the table below:
Display
Description
<RT-C>
<RF-C>
<Ro-X>
<Ro-A>
<Ro-B>
<Ro-C>
< SH >
Manual feed
The roll 1 paper feed takes precedence over all others, except for manual feed <SH>. That is:
When the paper is loaded to the roll 1 drawer, this drawer should be used.
When the paper is not loaded to the roll 1 drawer but the paper is loaded to the roll 2 drawer, the
roll 2 drawer should be used.
The normal paper is used and three sheets of test pattern 13 (mesh + scale) are printed.
Hint:
2-50
Subcode
101
102
:
12
Function
12<101> 200
200
12<102>
50
50
863
-
Display
12<863>
:
0
0
12<864>
RAM and NVRAM values of the engine control parameter are displayed on second and first
lines, respectively.
12 - 601
<
430
4 3 0>
Subcode
(engine control parameter number)
Immediately after the device is turned on, the engine control parameter is copied from NVRAM
to RAM. Therefore, if the value saved in RAM has not been changed after powering on, the same
value appears on both first and second lines.
Numbers for the operable engine parameters are as follows:
101 to 154, 201 to 263, 301 to 363, 401 to 463, 701 to 763, and 801 to 863
Parameters with any other numbers are not operable.
Note that values for numbers 155 to 163, 501 to 563, are indefinite.
Note:
Hint:
For "Save method of parameter," see "Section 2.3.13 (3) Operation for
saving parameter."
2-51
The print length of the paper roll determines the print category as table below. (The length of the
boundary may be changed.)
Print category
Print length
Typical length
Print X
Print A
Print B
297 mm
12 inches
Print C
210 mm
9, 11 inches
When incrementing the top edge registration adjustment value, the drawing on the paper is
shifted toward the direction opposite to the paper feed direction.
When incrementing the center registration adjustment value, the drawing on the paper is shifted
to the left.
When incrementing the plotting length adjustment value, the drawing on the paper is shortened
in the papear feed direction.
When incrementing the cut length adjustment value, the cut length of the paper roll is shortened.
2-52
Description
PAPER
parameter
Standard
value
Input range
Unit of input
601
602
603
604
605
606
607
608
609
610
611
612
X-N0
X-N1
X-N2
X-N3
X-T0
X-T1
X-T2
X-T3
X-F0
X-F1
X-F2
X-F3
430
430
430
430
430
430
430
430
430
430
430
430
613
614
615
616
617
618
619
620
621
622
623
624
A-N0
A-N1
A-N2
A-N3
A-T0
A-T1
A-T2
A-T3
A-F0
A-F1
A-F2
A-F3
430
430
430
430
430
430
430
430
430
430
430
430
B-N0
B-N1
B-N2
B-N3
B-T0
B-T1
B-T2
B-T3
B-F0
B-F1
B-F2
B-F3
400
400
400
400
400
400
400
400
400
400
400
400
637
638
639
640
641
642
643
644
645
646
647
648
C-N0
C-N1
C-N2
C-N3
C-T0
C-T1
C-T2
C-T3
C-F0
C-F1
C-F2
C-F3
400
400
400
400
400
400
400
400
400
400
400
400
649
SH
430
658
0, 1
0: Strike bottle
1: Does not strike
bottle
659
0, 2
0: New type
(Type 2)
2: Old type
662
0, 1
1: Warns.
0: Does not warn.
663
71
0-255
625
626
627
628
629
630
631
632
633
634
635
636
Top edge
registration
adjustment
value
Standard value:
100
(300-500)
To front To rear
1 msec
(equivalent to 0.8
mm)
Reference:
1 mm=12.5
4 mm=50
8 mm=100
1 line
Reference
3 mm=71
2-53
704
Standard
value
Roll 1
R1
50
Roll 2
R2
50
Roll 3
R3
50
R4
50
708
16
709
16
710
711
94
Input range
Unit of input
0-100
To light To left
8 dots
(equivalent to
0.338666 mm)
(equivalent to
0.01233
inches)
[Reference]
1 mm=2.95
0-65
90
87-93
Head B (center)
Fixed to 0
713
90
87-93
718
RT-C
1895
719
RF-C
1895
Ro-X
1915
Ro-A
1915
722
Ro-B
1909
723
Ro-C
1985
724
SH
1915
Line memory
read start bank
720
721
728
731
1915
29
Head B (center)
29
733
29
734
Head B (center)
732
735
Strobe width
736
737
Head B (center)
738
739
8 sec
Fixed to 94
712
2-54
PAPER
parameter
Description
1910 to 1936
Increased Reduced 1 Hz
1910-1936
1 line
15-39
0.0833 sec
2-8
1-6
0.0833 sec
Roll paper
parameter
Description
Print X
Tracing paper
Standard
value
A0 width
equivalent roll paper
5940
741
A1 width
equivalent roll paper
5930
742
A2 width
equivalent roll paper
5920
743
A3 width
equivalent roll paper
5910
A0 width
equivalent roll paper
5940
745
A1 width
equivalent roll paper
5930
746
A2 width
equivalent roll paper
5920
747
A3 width
equivalent roll paper
5910
A0 width
equivalent roll paper
5940
A1 width
equivalent roll paper
5930
740
Print X
Normal paper
744
Print A, B, C
Normal paper
748
749
750
A2 width
equivalent roll paper
5920
A3 width
equivalent roll paper
5910
A0 width
equivalent roll paper
5900
753
A1 width
equivalent roll paper
5890
754
A2 width
equivalent roll paper
5880
755
A3 width
equivalent roll paper
5870
A0 width
equivalent roll paper
5940
757
A1 width
equivalent roll paper
5930
758
A2 width
equivalent roll paper
5920
759
A3 width
equivalent roll paper
5910
751
Print A, B, C
Tracing paper
752
Print X, A, B, C
Film
756
760
762
Hint:
Input range
Standard value
+/-50
- Faster
+ Slower
Unit of input
value 1
Changing 10
increments or
decrements the
speed by 0.14
mm/sec
5930
0, 3
0: Mode 0
3: Mode 3
No.762 is effective from the engine version F/W version (2.20) and after
No. 658, 861 and 862 are effective from the engine F/W version (2.30) and
after
2-55
PAPER
parameter
Standard
value
801
802
803
804
805
806
807
808
809
810
811
812
X-N0
X-N1
X-N2
X-N3
X-T0
X-T1
X-T2
X-T3
X-F0
X-F1
X-F2
X-F3
300
300
300
300
300
300
300
300
300
300
300
300
813
814
815
816
817
818
819
820
821
822
823
824
A-N0
A-N1
A-N2
A-N3
A-T0
A-T1
A-T2
A-T3
A-F0
A-F1
A-F2
A-F3
300
300
300
300
300
300
300
300
300
300
300
300
B-N0
B-N1
B-N2
B-N3
B-T0
B-T1
B-T2
B-T3
B-F0
B-F1
B-F2
B-F3
300
300
300
300
300
300
300
300
300
300
300
300
C-N0
C-N1
C-N2
C-N3
C-T0
C-T1
C-T2
C-T3
C-F0
C-F1
C-F2
C-F3
300
300
300
300
300
300
300
300
300
300
300
300
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
Cut length
adjustment
value
Input range
Unit of input
Standard value
200
(100 to 500)
longer shorter
1 line
(equivalent to
0.042333 mm)
(equivalent to
0.001667
inches)
Reference:
1 mm=23.62
4.23 mm=100
8.47 mm=200
0.1667
inches=100
0.5 inches=300
1.0 inches=600
850
0-4500
1 line
Reference
120 mm=2835
4.725 inches
861
0, 1
0: Without
brake
1: With brake
0, 1
0: [m] Display
in meter
1: [ft] Display
in feet
862
2-56
Description
P A R AME T E R
12<601>
430
430
12<602>
430
430
12<864>
The ENTER
key is
inactive.
12<865>
The ENTER
key is
inactive.
2-57
12<602>
4 30
4 30
602 DISPLAYED"
12 - 602
<
430
4 3 0>
12 - 602
<
430
4 3 0>
12 - 602
<
430
4 2 0>
12<602>
4 30
4 20
For the save method of parameter used to make the NVRAM value identical to the RAM value,
see "Section 2.3.13 (3) Operation for saving the parameter."
2-58
Display
Function
Refer item
01
13<01> RAM>NVRAM
Save Parameter
2.3.13
(3)
02
13<02> ROM>NNVRAM
Parameter Initialize
2.3.13
(4)
13
<13>
NVR AM
13<02>
R O M > NV R A M
P a r ame t e r I n i t i a l i z e
2-59
13<01>
(
R A M > N V R A M
S a v e OK ?
)
2-60
13 - 02
R OM > N V R A M
I n i t i a l i z e OK ? )
Since defaults are optimal to each engine firmware version, some of them may differ from the
standard values shown on the engine control parameter lists.
2-61
Subcode
01
02
14
03
04
05
2-62
Display
14<01> Densit
NORMAL :3
14<02> Power Save
OFF :0
14<03> D.Open Cut
OFF :0
14<04> E.Cut Timer
OFF :0
14<05> T-paper mode
MODE1 :1
Function
Displays and changes the "print density."
Displays and changes the "power save set."
Displays and changes the "door open cut."
Displays and changes the "top edge cut timer."
Displays and changes the "tracing paper mode."
< 1 4 >USER
P A RAM
14<01>
Den s i t y
NORMA L
:3
14<02>
Powe r
Save
OFF : 0
14<04>
E . Cu t
T i me r
OFF : 0
14<05>
T - p a p e r mo d e
MO D E 1 : 1
2-63
14<01>
Den s i t y
NORMA L
: 3
(Continued from previous page)
14 - 01
<
De n s i t y
NORMA L
: 3>
14 - 01
Den s i t y
<RATHER TH I CK
: 4>
14 - 01
<
:5>
Den s i t y
TH I CK
14 - 01
Den s i t y
TH I CK
2-64
:5
Select user-defined engine control parameter values from the table below:
"Print density" setting
<
THIN :1>
NORMAL :3>
THICK :5>
Description
1: Thin
2: Slightly thin
3: Normal
4: Slightly thick
5: Thick
OFF :0>
(Default)
Description
0: Does not enter the power save mode.
(Default)
<15min-LEVEL1 :1>
<30min-LEVEL1 :2>
<60min-LEVEL1 :3>
<90min-LEVEL1 :4
<15min-LEVEL2 :5>
<30min-LEVEL2 :6>
<60min-LEVEL2 :7
<90min-LEVEL2 :8>
LEVEL1: The fixation temperature is decreased to 100C. When the temperature reaches 100C,
halogen lamps are operated (i.e. turn-on or turn-off).
LEVEL2: The halogen lamp is completely turned off.
"Door Open Cut" setting
Description
<OFF :0>
< ON :1>
(Default)
Description
1: 30 minutes
2: 60 minutes (1 hour)
<120min :3>
<240min :4>
5: Approx. 1 minute
6: 5 minutes
7: 10 minutes
(Default)
Description
<MODE1 :1>
1: Mode 1
<MODE2 :2>
2: Mode 2
(Default)
2-65
Maintenance
code
Subcode
Display
01
15<01> A0-Roll
841mm
02
15<02> A1-Roll
594mm
03
15<03> A2-Roll
420mm
04
15<04> A3-Roll
297mm
15
2-66
Function
Displays and changes
width that is judged to
paper width.
Displays and changes
width that is judged to
paper width.
Displays and changes
width that is judged to
paper width.
Displays and changes
width that is judged to
paper width.
<15>
RO L L
WI DTH
15<01>
A0 - Ro l l
8 4 1 mm
15<02>
A1 - Ro l l
5 9 4 mm
15<03>
A2 - Ro l l
4 2 0 mm
15<04>
A3 - Ro l l
2 9 7 mm
2-67
1 After the desired parameter is set and entered, the parameter value on the second line is marked
with angle brackets.
2 Press the [ ] or [ ] key until "36 inch" appears on the display.
3 When the [ENTER] key is pressed, the parameter value is changed and the maintenance
code15, subcode 01 display comes back.
4 When the [CANCEL] key is pressed, the device returns to the home display without changing
the parameter value.
"MAINTENANCE CODE 15 SUBCODE
15<01>
01 DISPLAY"
A0 - Ro l l
8 4 1 mm
15 - 01
A0 - Ro l l
<
8 4 1 mm >
15 - 01
A0 - Ro l l
< 8 8 0 mm >
,
15 - 01
A0 - Ro l l
<
36
>
15 - 01
A0 - Ro l l
36
2-68
Select the print width of the paper roll from the table below:
A0 width equivalent paper roll
Meaning of value
< 841mm>
< 880mm>
880 mm
< 900mm>
900 mm
< 910mm>
910 mm
< 914mm>
914 mm
30 inch = 762.0 mm
34 inch = 863.6 mm
36 inch = 914.4 mm
(default)
Meaning of value
< 594mm>
< 610mm>
610 mm
< 620mm>
620 mm
< 700mm>
700 mm
< 707mm>
707 mm
22 inch = 558.8 mm
24 inch = 609.6 mm
(default)
Meaning of value
< 297mm>
< 310mm>
310 mm
11 inch = 279.4 mm
12 inch = 304.8 mm
(default)
Meaning of value
< 297mm>
< 310mm>
310 mm
11 inch = 279.4 mm
12 inch = 304.8 mm
(default)
2-69
Maintenance
Subcode
code
01
02
16
:
10
Display
16<01>[0002]
03-06(09:30) 120
16<02>[0001]
03-05(18:32) 5400m
:
16<10>[
Function
Displays the latest process cartridge
information.
Displays the second latest process cartridge
information.
:
Displays the tenth latest process cartridge
information. (If there is no information, the
error code is left blank.)
16<01> [ 0002 ]
03 - 06 ( 09 : 30 )
2-70
1 2 0m
<16>
P ROCE S S
L OG
16<01> [ 0002 ]
03 - 06 ( 09 : 30 )
1 2 0m
16<02> [ 0001 ]
03 - 05 ( 18 : 32 )
5 4 0 0m
16<09> [
16<10> [
2-71
2.4
Message
The table below lists the messages displayed on the second line of the LCD during operations on
the device such as printing, and their meanings.
Message
(
Warming up 12345
Printing
During printing
Print End
Print Stop
Execution
End
Stop
Door Open
Door8 Open
Toner Empty
TonerDoor Open
WT-Bottle Full
WT-Bottle Off
Process Off
Paper End
ERROR [2038]
Message
2-72
Description
The machine is warming up.
The figure is a countdown time.
Description
Set date&time!
SW4 DIPSW-1:ON
Chapter 3
This device supports the maintenance person mode that cannot be defined by users. Chapter 3
describes functions and operations of those menus specific to maintenance people. To access and
use this mode, you must enter the password.
3.1
1 Press the
PR I NT
READY
Setup display
MENU
# SETUP
P A S S WO R D
I N P U T MO D E
3 Enter the password by pressing the keys in the following order.
I NPUT
LEVEL
OK
003
MENU
# SETUP
The above operating sequence is the same as user-defined menus. When the setup is completed
key is pressed to return to the data prompt display, the maintenance person mode is
and the
automatically quitted.
3-1
3.2
Maintenance person's special menu supports 16 options as shown below. (1) - (3) are the menu
options in the function menus, (4) - (14) are that of the system menus, and (15) and (16) are that
of the device menu.
HINT: The parameter marked with underscore (_) is a factory default.
(1) HDD FORMAT (FUNCTION)
Function:
Initializes the parameter of user defined item. However, the device serial number is not initialized.
This parameter determines whether "POINT PLOT" will be displayed with the
HPGL format parameter.
Parameter:
OFF: Not display
ON: Display
Supplementary explanation:
Selecting "ON" for this setting allows modifying setting of the following parameters with HPGL format parameters.
Designation: POINT PLOT
ON: A single point is plotted. (Default)
OFF: A single point is not plotted.
(7) SNMP TRAP NUM. (SYSTEM - COMM.- PARAM. - ETHRNET - DETAIL ITEM)
3-2
Function:
Specifies the number of SNMP TRAP tables. The TRAP table refers to the
Parameter:
This parameter enables or disables the alternative setup for the USB interface.
The default setting is OFF. This parameter is used together with SIIT's PC
driver. When the user does not want to use SIIT's driver and desires to establish
IEEE1284-compatible communications controlled under the printer device
class, which is defined according to the USB interface, you should select ALTERNATIVE INTERFACE.
Parameter :
OFF : Invalid
ON : Valid
3-3
Parameter
3-4
Selects whether an error of H/W on MRC2 board (PES under run error) is to
detected or not.
(This parameter should normally be set to OFF)
OFF: Does not detect the error
ON: Detects the error
3.3
<Procedure>
1 See the "remote control startup procedure" in the User's Guide and display the plotter's web
screen.
2 Enter password CSCCSUDR (8 upper case characters in half-size) to the password input area
of the menu on the left side of the page and then click [Login].
3.4
If a trouble occurred at a user, using the "Maintenance Information Acquisition" function allows
collecting the information necessary to locate the cause of a controller error.
<Procedure>
1 Log in the maintenance person mode of the Web
2 Click "Maintenance" on the left side of the page to display the maintenance page.
3 Click "3. Maintenance Information" on the "Maintenance " page to display the "Special
maintenance" page.
4 Click [Upload] to save the information file to PC.
5 Return to the "Maintenance" page and click "5. All Ports and PDL Parameters Import/Export"
to display the "Ports & PDL Import/Export" page for All ports and All PDL setting.
6 Click [Export] to save the setup file to PC.
7 When above operations were implemented from a user's PC, finally enter "logout" in the
password field of the menu and click [Login]. Make sure the display above the password field
is changed to Level: "user".
3-5
Chapter 4
Regular Inspection
4-1
4.1
The regular inspection must be executed every 12 months, as a rule. On the other hand, 6 month
interval is recommended for the preventive maintenance that is necessary to maintain the
acceptable image quality. Table 4-1 below lists regular inspection items and procedures.
Note: Before replacing a part, be sure to contact the user and obtain his/her
approval.
Table 4-1 Regular Inspection Item List
(1 / 2)
No.
Item
Cleaning Replacement*
Refer to
User's
manual
2.2.10
8.2.35
Cleaning of SLA
5 km
5 km
150 km
5 km
20 km
(Wire)
Wipe the toner off the DEV seat with a dry cotton
cloth.
5 km
5 km
10 km
10
100 km
5 km
100 km
When the toner has been spilled out, wipe off the
toner.
5 km
100 km
5 km
10 km
11 Cleaning of DV spacer
12
14
4-2
Operation
Item
Operation
Cleaning
Replacement*
Refer to
10 km
10 km
100 km
5 km
100 km
5 km
100 km
5 km
100 km
16
**
19
20
21
Confirmation of consumable
parts
Figures in this column are only criteria. The replacement timing depends on the actual operating
environment and cleaning intervals. You can see cleaning and replacement intervals, using
maintenance code 02 and 03 in the engine criteria maintenance mode (see Sections 2.3.2 and
2.3.3).
Before restarting the device after the completion of necessary inspections, clean the interior of the
machine.
4-3
Chapter 5
This chapter describes troubleshooting where an error occurred in the controller. If a trouble
occurs on the device, the error lamp is turned on. (In case of warning, the lamp is not lit.) In
addition, an error message appears on the LCD. When the error message is displayed, find the
cause and place and remove the trouble. If the error message is not displayed, judge the place
based on the symptom and remove the trouble. Classified errors and codes supported errors are
identified by 4-digit hexadecimal numbers (example: E E56E-01FF).
5.1
Error messages are classified into four categories as shown below according to the type of
trouble.
(1) Operator call error
This error message shows troubles that the operator can handle: for example, replacement of
consumables. Operator call errors are further classified into errors that the operator can handle
and those that our Service Center must handle.
(2) Operator report warning
This error message is the warning information addressed to the operator: for example,
replacement of consumables is oncoming.
(3) Warning
This error message shows incomplete system environment or setup: for example, communication
error or faulty data.
(4) Service call error
This error message shows troubles that are attributable to defective parts, faulty media, or
program error, and must be handled by our Service Center.
5-1
5.2
"Operator call errors" can be handled by the operator. When this type of error occurs, you should
request the user to troubleshoot the machine based on the error message displayed. If the same
symptom recurs frequently, you should remove the trouble according to the instructions
described in "Chapter 6 Maintenance Person."
(For detailed descriptions on troubles relating to door open / close and consumables, see the
user's guide.)
CLOSE
DOOR
Description:
Measure:
CLOSE
DOOR
Description:
Measure:
CLOSE
DOOR
Description:
Measure:
OP E N DOOR X
R EMO V E P A P E R
One door is displayed
Description:
Measure:
S E T U P I S WR O N G
# I N I T I AL SET
Description:
The machine detects the damaged setup area checksum after powering on.
Measure:
Press
Using
5-2
SET
THE
and
S / N
Description:
This error message may appear if the serial number at powering on is not specified.
Measure:
Specify the serial number of the device. (see Section 5.10 Serial Number Not Set.)
5.3
W S P OO L
J O B WA S
I N I T I A L I ZED
DE L ETED
Description:
The saved job has been damaged, and thus the spool area is initialized (When
HDD is installed).
Measure:
After 3 seconds, the message changes to "WAIT A MOMENT" and then the
device starts.
J O B WA S
DE L ETED
Description:
The data is received in the format not supported by the device, and thus the data
was ignored.
Measure:
W S P OO L
ERROR
Description:
The spool area on the HDD has been damaged, and thus the memory spool area
is used (When HDD is installed).
Measure:
W N VRAM
Description:
Measure:
ERROR
The nonvolatile memory (NVRAM) on the PCB-ASSY-MRC2 (MRC2 Board)
is damaged. Usual printing is executable while some functions do not work
correctly. Currently, only the accounting information printout function in the
function menu is affected by this error.
Execute NVRAM format in the function menu. If the error is not removed,
replace the MRC2 board.
D E L E T E J OB ?
Y = ENT ER N= CANCE L
Description:
This message appears if there is an unprocessed job (jobs standing by for processing) at powering on.
Measure:
key or
key.
The operation goes in time out in about 10 seconds unless the key is pressed,
and the device starts with the job save.
5-3
Job status
Standing for
processing
Display
DELETE JOB?
Transaction
Job is deleted by designation.
Processing
Processed
W UN - I N I T .
NVRAM
Description:
This message appears if the nonvolatile memory (NVRAM) on the PCBASSY-MRC2 (MRC2 board) is not initialized.
Measure:
key is pressed.
the display changes to the language setting specifically for the installing operation.
5-4
5.4
Warning
5.4.1
Communication Error
A communication error message appears if any communication error occurs between the
computer and the device.
This type of error can be handled by the system administrator of the user.
Note:
A communication error appears on the LCD, but it disappears when the next
operation is performed. Consequently, you may not find the that error
occurred. In such a case, retransmit the data to check if the communication
error is displayed on the LCD.
I NTERFACE - LN
nnnn
nnn: Error code
Description
0101
0212
Measure
Correct machine settings.
I NTERFACE - ML
nnnn
nnnn: Error code
Description
1100 to 11FF
1200 to 12FF
1300 to 1AFF
1B00 to 1BFF
Measure
Specify the SMTP server address.
5-5
I NTERFACE - US
nnnn
nnnn: Error code
Description
Measure
5.4.2
PDL Warning
A communication error message appears if any communication error occurs between the
computer and the device. When a PLD error occurs, you can return the LP-1010 to the normal
operation from the screen shown below.
Note:
The PDL warning appears on the LCD, but it disappears when the next
operation is performed. Consequently, you may not recognize the that error
occurred. It is recommended that the "ERROR MEMO" of "DRAWING
PARAM." in the setup menu be turned on, so that the error message is
printed on the drawing.
W DATA
nnnn
nnnn: Error code
Error
code
Description
0201
W COMMAND ERROR
0202
W # OF PARAM. ERROR
0203
5-6
W PARAM._RANGE_ERR
Measure
Error
code
0205
W UNDEFINED COMMAND
0207
W POLYGON_BFFR_ERR
0208
0209
W CHAR._OVERFLOW
0300
W PATTERN OVERFLOW
0301
W HATCH OVERFLOW
0303
W CHAR._OVERFLOW
0305
W SPOOL OVERFLOW
0306
W POLYGON OVERFLOW
Description
Program warning
Measure
0314
W DATA IGNORED
0400
W RASTER_DECODE_ERR
0401
W RASTER_FORMAT_ERR
0500 to
(No error memo)
0505
Program warning
0600
W FORMATERROR
0601
W # OF PARAM. ERROR
0602
W PARAM._RANGE_ERR
0603
0700
5-7
5.4.3
Engine Warning
This error occurs when image data is transferred from the controller to the engine.
When this error occurs, the image data has not been transferred to the engine correctly and,
therefore, the faulty data may be printed on the paper. Return the device to the normal operation
from the following job.
W E56E - nnnn
nnnn: Error code
Table 5-6 Engine Control Warning List
Error code
Description
Measure
9001 to 900F
9011 to 901F
9021 to 90FF
5.4.4
Main Warning
F0 6D - n nnn
nnnn: Error code
Table 5-7 List of Main Warnings
Error code
0801
0838
5-8
Description
Measure
5.5
5.5.1
When a service call error occurs, you should request the user to turn off the
device once and turn it on again to check whether the error is reproduced.
Restarting the machine may reset the error.
Engine Error
This error message may appear if the engine of the device is faulty.
E E NG I N E n n n n
P OW E R O F F / O N
5.5.2
Description:
Measure:
System Error
This error message may appear if an unrecoverable and exceptional system error occurs in the
controller of the device.
E FFFF - FFFF
P OW E R O F F / O N
5.5.3
Description:
Measure:
Hear from the user about the situation when the error occurred.
Upgrade the firmware to the latest version.
Check the hardware for connection.
Replace a part. In case of replacement, change the hard disk drive, DRAM, or
MRC2 board.
Controller Error
This error message may appear if an unrecoverable fatal error occurs in the module provided on
the controller of the device.
Description
0380 to 039F
Program error
0A80 to 0A90
Measure
If the device is not reset by turning it off once and
turning it on again, hear from the user about the
situation when the error occurred, and replace a
part or upgrade the firmware to the latest version
accordingly. In case of replacement, change the
MRC2 board or DRAM.
5-9
E E56E - nnnn
P OW E R O F F / O N
nnnn: Error code
Table 5-9 Engine Control Module Error List
Error code
Description
Measure
0111 to 01FF
0201 to 02FF
0501 - 05FF
Program error (task-to-task communication error) If the device is not reset by turning it off once and
turning it on again, hear from the user about the
Program error
situation when the error occurred, and replace a
part or upgrade the firmware to the latest version
Hardware chip error (gate array error)
accordingly. In case of replacement, change the
Engine communication error
MRC2 board or DRAM.
0601 - 06FF
1000 to 1FFF
0301 to 03FF
0401 to 04FF
E EF70 - nnnn
P OW E R O F F / O N
nnnn: Error code
Table 5-10 Operation Module Error List
Error code
Description
Measure
0101
1000 to 1FFF
Program error
E F06D - nnn n
P OW E R O F F / O N
nnnn: Error code
5-10
0301 to 03FF
0401 to 04FF
2000 to 2FFF
Description
Measure
NVRAM error
Description
0101
1000 to 1FFF
Program error
0301 to 03FF
0401 to 04FF
Measure
If the device is not reset by turning it off once and
turning it on again, hear from the user about the
situation when the error occurred, and replace a
part or upgrade the firmware to the latest version
accordingly. In case of replacement, change the
MRC2 board or DRAM.
NVRAM error
5-11
E F06E - nnnn
P OW E R O F F / O N
nnnn: Error code
Table 5-13 Panel Control Module Error List
Error code
Description
Measure
0201
1000 to 1FFF
Program error
Description
1001
5-12
<Cause>
* Logic failure of firmware.
* Disconnect of hard disk drive.
* Faulty of hard disk drive.
* Faulty of DRAM.
Measure
- If the device is not reset by turning it off once and
turning it on again, hear from the user about the
situation when the error occurred, and upgrade the
firmware to the latest version accordingly.
- Alternatively, check the power supply and data
cable that are connected to the hard disk drive. If
wrong connection is found, correct it.
- Check the power supply and data cable, which are
connected to the hard disk drive, for damage. If
either or both parts are damaged, replace it/them.
- In case of replacement, the hard disk drive,
change DRAM or MRC2 board.
5.6
Error Log
Each time an error or warning occurs in the device, it is displayed on the LCD and also the error
log information is saved in the internal memory.
The error log information saved in the internal memory includes additionally the time when an
error occurred, and therefore you can confirm the error log using the "ERROR PRINT" of the
function menu.
(This information is saved even after the power was turned off.)
5.6.1
Classification of Error/Warning
The type of error/warning is classified as follows:
1 Classification: E (Service Call)
2 Classification: O (Operator Call)
3 Classification: W (Warning)
5.6.2
Format of Message
Each error/warning message to be logged if an error or warning occurs identifies one character (+
space) at the top the of message as the error/warning identifier.
The log message is composed of alphanumerics and thus it does not necessarily match the
message displayed on the LCD.
The error/warning message registered as log information is prepared in the format mentioned
below.
5.6.3
yyyy/mm/dd
hh:mm:ss
a
bbbbcccc
ssssssss
year/month/day
hour:minute:second
Error/warning identifier (common to LCD display)
Error classification (hexadecimal notation)
Error code (hexadecimal notation may be omitted)
Optional alphanumeric message (may be omitted)
*Log example
"2004/05/24 12:31:55 E ENGINE 2030"
5.6.4
Header information
Print item
Log media
Log size
Error information
Print item
Log
Date
Time
Information
Error message:
E sssssss
W sssssss
O sssssss
5.6.5
Cause:
Measure:
If the device is not reset by turning it off once and turning it on again, replace
the hardware or firmware.
Cause:
Measure:
5-14
A warning state such as expiration of service life of consumables and data error
occurred.
Cause:
Measure:
5-15
5.7
5-16
Classification
Description
Measure
E xxxxxxxx (Error)
O xxxxxxxx
(Operator Call)
Operator call
W xxxxxxxx
(Warning)
Warning
5.8
Job Log
When the device executes a job (i.e. print), a job log is saved in the internal memory. Various
types of information, including execution time, are registered in this job log. You can review the
job log history from "PRINT JOB LOG" of the function menu.
(The job log information is saved even after the power was turned off.)
Total count and distance, both of which are updated whenever a new job is executed, are
registered in this job log as well.
5.8.1
Header information
Print item
Log media
Log size
Job information
Print item
Log file storage position (1 to 65535) (4 digits)
Log
Shows the job history number assigned to the job in execution order.
Job number (1 to 999) (3 digits)
Job
When the system recognizes the generation of job, the job number is assigned to the job.
Req
PDL
Port
IP-address
When the protocol is USB and parallel jobs are executed, the IP address is not defined.
File name (12 characters)
File
Displays the file name that the host reported as printer job.
User name (12 characters)
User
Displays the user name that the host reported as printer job.
Receive data size (5 characters)
Input Size
This information shows the received data size (amount). Byte, kilobyte, and megabyte are
used as unit.
5-17
Print item
Number of print job (3 characters)
Output Page
This information shows the number of sheets printed in one job, regardless of
drawing size.
Number of output sheets converted into A4/A3 paper (3 characters)
Output Acc
This information shows the number of output sheets converted into A4/A3 paper
based on the value indicated by Output Page.
(A3/A4 = 1, A2 = 2, A1 = 3, A0 = 5)
Receive date
Date
This information shows the date in the format of xx (month) and xx (day). Only
figures are displayed.
Job start time (receive start time)
Job Start
This information shows the job execution start time in the format of xx (hour) xx
(minute) xx (second). (The date (D/M/Y) is not displayed.)
In case of reprint or additional print, the start time of the new job is displayed
here.
Job end time
Job End
This information shows the print end time in the format of xx (hour) xx (minute)
xx (second). (The date (D/M/Y) is not displayed.)
Total counter (number of sheets converted into A4/A3 paper) (unit: 10 sheets)
Counter Acc*10
This counter shows the total number of printed sheets that will be updated
whenever a new job is executed. "1234" means 12340 sheets.
Total distance (unit: 10 m)
Counter Run*10
This counter shows the total print distance that will be updated whenever a new
job is executed. "1234" means 12340 meters.
Job execution result (status)
Result
5-18
5.9
After the PCB-ASSY-MRC2 (main control board) is replaced, the following operations are
needed. Be sure to transfer the EEPROM from the old board to the new board. (except where the
EEPROM is faulty).
Procedures:
1 Enter the serial number of the device.
Access "DEVICE SERIAL NO." of the "SYSTEM" menu and enter the serial number of the
device. Also, perform the operation for the serial number unset. (See "5.10 Serial Number
Unset".)
2 Perform the install operations and set of IP address. (Refer to the user's guide.)
3 Reset the each setting value on the other PCB - ASSY - MRC2.
Note:
5-19
5.10
After powering on, the device self-tests the area in which its serial number has been saved (flash
memory). If it is proved that the area is damaged or is not initialized, the following message
appears on the LCD.
The message appears when the PCB-ASSY-MRC2 (main control board) is replaced with an
uninitialized board.
When this message appears, you must enter the maintenance person mode and enter the serial
number.
E
SET
Measure:
THE
S /N
SET
THE
S / N
P A S S WO R D
I N P U T MO D E
SER I A L
* 00000
5-20
key.
OK
003
N UMB E R
Chapter 6
6.1
6.1.1
Level-1 troubleshooting
The level-1 troubleshooting is the first step of troubleshooting. The level-1 troubleshooting
clarifies whether an error code or other trouble symptom is present or not to provide a hint for
proceeding to the level-2 troubleshooting.
Level-2 troubleshooting
The level-2 troubleshooting provides the classified troubleshooting procedures according to the
error code, paper jam, and other various symptoms. As a trouble diagnostic method, a cause of
the trouble can be found in a short time by performing the procedure given by the troubleshooting
or on the check-chart.
6-1
Error code :
Paper jam :
Other symptoms :
6.1.2
Terminology
The terms listed below are frequently used in the engine troubleshooting. Before performing the
trouble analysis, understand the meaning of these terms.
Common terms
6-2
Error code :
Visual check :
Check visually the operation of parts such as a relay and mechanical linkage to find any faulty.
Enter maintenance
code 03:
Turn on power :
Turn off the Power switch. Measure resistance between pin and
frame in the ohm range of the tester.
key.
Select a subcode :
key.
"On" display ("Off" display) : This means that the maintenance code <06> is activated and a
subcode is selected, and then the signal level inputted to the
LCB-ASSY-MEC (engine control board) is displayed on the
LCD. "On" or "Off" is displayed.
Exit from trouble analysis procedure
Mechanical trouble :
Replace one after another : If a trouble is no longer analyzed, this device uses a method in
which a part is replaced one after another. The parts to be replaced are listed in the order having high replacement frequency
and high probability of trouble.
6-3
6.2
Leve-1 Troubleshooting
Unrecoverable
error codes
2020
2021, 2022
2023
2024, 202A
6-4
Description
BM01 (waster toner bottle vibrating motor) trouble
HM01 (heat roller pulse motor) trouble
PM01 (process motor) trouble
GM01 (developer pulse motor) trouble
2026, 202B
2027, 202C
2028, 202D
2029, 202E
2030
2032
High voltage power supply failure (overload occurred in high voltage output)
2033
Power supply failure (interrupt does not occur when the power is turned off)
2035
2036
2037
2081
2082
2083
TH01 (fixation temperature control thermistor) exceeded the fixation upper limit temp
2084
After warm-up started, fixation temperature TH01 did not reach specified temp within specified time
2085
TH03 (LED head temperature measuring thermistor) failure. Extremely high temp (cables could be
shorted) or extremely low temp (cables could be disconnected)
2086
TH03 (LED head temperature measuring thermistor) exceeded the LED head upper limit temp
2087
TH04 (fixation temperature control thermistor) failure. Extremely high temp (cables could be shorted)
2088
TH04 (fixation temperature control thermistor) exceeded the fixation upper limit temp
2089
After warm-up started, fixation temperature TH04 did not reach specified temp within specified time
Description
NVRAM checksum error (system parameter)
20C4
20C5
20C6
20C8
20C9
20CA
20D1 to 20D8
20E0
2D01
2D02
Response to the controller was made 7 times but ACK is not returned
2D03
When receiving data from controller, the line error was detected more than 100 times
2D04
Engine status transition was noticed to the controller 7 times but ACK is not returned
2F7C
After F/W rewriting error occurred, the flash memory cannot be cleared (F/W cannot be restored)
2F7D
After F/W rewriting error occurred, no data can be written in the flash memory (F/W cannot be
restored)
2F7E
After F/W rewriting error occurred, checksum of F/W rewritten in the flash memory does not match
(F/W cannot be restored)
2F7F
After F/W rewriting error occurred, F/W rewritten in the flash memory does not match the contents
of SRAM (F/W cannot be restored)
6-5
6.2.2
3331
3332
3400
3401, 3402
3403, 3404
3491, 3492
3493, 3494
When paper roll is rewound, paper exists in PS04 though preset paper pass time passed
3500
3501, 3502
3503, 3504
3591, 3592
3593, 3594
Paper trail edge does not leave PS05 though preset paper pass time passed
3600
3601, 3602
3603, 3604
3691, 3692
3693, 3694
Paper trail edge does not leave PS06 though preset paper pass time passed
3700
3701, 3702
3703, 3704
3791, 3792
3793, 3794
Paper trail edge does not leave PS07 though preset paper pass time passed
3042 to 3047
6-6
Description
6.3
Leve-2 Troubleshooting
6.3.1
6-7
6-8
(4) "2026" / "202B" / "2027" / "202C" "2028" / "202D" / "2029" / "202E" troubleshooting
These troubles occur if the motor does not rotate or the motor rotation speed varies.
First, check if the interlock switches (INT1 and INT3) are normal.
Enter the engine maintenance mode 08. Select the motor subcode (10 to13) that corresponds to the
displayed error code to turn on the motor.
Is the motor rotating?
Y
N
Is +24VDC present between CN21-1 and CN21-2 of PCB-ASSY-RFU
(motor driver bord)?
Y
N
Check CBL07 and CBL 071 for a disconnection or short.
Check low voltage power unit.
Are other motors rotating?
Y
N
Check CBL06B and CBL062 for a short or open circuit.
If not so, replace the PCB-ASSY-MEC (engine control board).
Check if the load on mechanical system is large.
Check CBL06B and CBL062 for a short or open circuit.
- TM trouble
Check CBL22 for a short or open circuit.
- FM01 trouble
Check CBL23 and CBLR231 for a short or open circuit.
- FM02 trouble
Check CBL24 and CBLR241 for a short or open circuit.
- FM03 trouble
Check CBL25 and CBLR251 for a short or open circuit.
Replace the PCB-ASSY-RFU (motor drive board) or PCB-ASSY-MEC (engine control
board)
Mechanical system check
Check the clutch for operation.
Check the gear for damage or galling.
6-9
6-10
6-11
6-12
Check that the halogen lamp turns on and off repeatedly at a several
second interval.
WARNING
-
Before checking the halogen lamp on/off operation, make sure that fuser unit
temperature has dropped sufficiently.
Note:
After the halogen lamp was checked for its lighting, immediately turn off the
halogen lamp (turn off the power switch or open the cover).
N
Replace the halogen lamp which is not continuous.
Check the CBL17, CBL171 and CBL- HTR for an open circuit.
Check the CBL09 for a short or open circuit.
If the trouble is not removed, replace the low voltage current or PCB-ASSY-MEC (engine
control board).
Check the TH01 and TH04 (fuser control thermistor) and the TH02 (overheat thermistor) for a
mounting state (such as disconnected connector, remaining paper chips, floating and bent TH01,
TH02, or TH04).
Check the contact surface of TH01, TH02, and TH04 with the heat roller for dirtiness.
Clean as necessary.
Check the TH01, TH02 and TH04 for a short or open circuit.
If so, replace TH01, TH02 and TH04.
Check the CBL04B and CBL045.
If the trouble is not removed, replace the PCB-ASSY-MEC (engine control board).
6-13
6-14
6.3.2
When two or more doors are displayed on the LCD, check the sensors that
correspond to all doors.
Example:
If the specified door is one
OP E N DOOR X
R EMO V E P A P E R
1 Enter the maintenance code 06 in the engine maintenance mode, and check corresponding
sensors listed below from respective subcodes for each target door involved in paper jam.
Paper jam
target door
"Door 1" or
"Door 2" or
"Door 3"
"Door 4" or
"Door 5"
Maintenance
code
Sensor
Items to be checked
PS30
(A0 paper size sensor)
PS31
(A1 paper jam4 sensor)
PS32
(A2 paper size sensor)
PS04
(paper size sensor)
PS05
(paper registration
sensor)
PS06
(suction jam sensor)
PS07
(fuser jam sensor)
"Door 6"
6-15
2 Replace the sensor, and when the sensor is kept on even if each sensor code is entered, replace
the PCB-ASSY-MEC (engine control board).
The sensor itself goes low when the light is intercepted.
Turn off the power switch and check that no paper remains in the machine.
Turn on the power switch. Is the paper jam door displayed on LCD?
Y
N
Perform the "frequent paper jam" troubleshooting.
Enter the maintenance code 05 in the engine maintenance mode. Check the last ten jam
codes displayed on the LCD. At this time, perform the troubleshooting one by one, starting
from the code that occurred most frequently.
Jam code
"3042" / "3045" / "3046" / "3047" troubleshooting
Jam code
"3401" / "3402"
troubleshooting
Jam code
"3403" / "3404"
troubleshooting
Jam code
"3491" / "3492"
troubleshooting
Jam code
"3493" / "3494"
troubleshooting
Jam code
"3501" / "3502"
troubleshooting
Jam code
"3503" / "3504"
troubleshooting
Jam code
"3591" / "3592"
troubleshooting
Jam code
"3593" / "3594"
troubleshooting
Jam code
"3601" / "3602"
troubleshooting
Jam code
"3603" / "3604"
troubleshooting
Jam code
"3691" / "3692"
troubleshooting
Jam code
"3693" / "3694"
troubleshooting
Jam code
"3701" / "3702"
troubleshooting
Jam code
"3703" / "3704"
troubleshooting
Jam code
"3791" / "3792"
troubleshooting
Jam code
"3793" / "3794"
troubleshooting
Jam code
"37A1" / "37A2"
troubleshooting
Jam code
"3801" / "3802"
troubleshooting
Jam code
"3803" / "3804"
troubleshooting
Jam code
"3891" / "3892"
troubleshooting
Jam code
"3893" / "3894"
troubleshooting
Jam code
"3805" / "3806"
troubleshooting
Perform the "Power ON jam checkout procedure."
6-16
6-17
6-18
6-19
6-20
6-21
Check the paper for running condition or for floating up by wrinkle or slack.
Check the paper for floating up due to a paper separation failure from the drum.
Check if the paper floats up by air bleeding.
Check the BL01 for operation.
Check the ozone filter (for lifetime).
6-23
6-24
6-25
6.3.3
Troubleshooting by symptom
CAUTION
-
If INT3 turns on and the plotter is normal, the plotter executes the initialization
that returns the cutter to the home position. To avoid this, never touch the
INT3.
Open the cutter door (Door 5). The INT3 (cutter door interlock switch) turns on.
Does "CLOSE DOOR 5" display disappear?
Y
6-26
N
Enter the maintenance code 06 in the engine maintenance mode. Select subcode 21.
Is "On" displayed?
Y
N
Check the INT 3.
Contacts in signal system of INT3 may be faulty.
CBL03A, CBL031, or CBL14 may be disconnected or connected loosely.
If not so, replace the PCB-ASSY-MEC (engine control board).
CAUTION
-
If PS21 turns on and the plotter is normal, the plotter executes the initialization.
To avoid this, never touch the PS21.
CAUTION
-
If PS22 turns on and the plotter is normal, the plotter executes the initialization.
To avoid this, never touch the PS22.
6-27
6-28
N
Check the TS01 (toner remaining quantity sensor).
Check the CBL05A, CBL051 and CBL052 for a short.
Replace the PCB-ASSY-MEC (engine control bard) or developer.
6-29
6-30
6-31
Chapter 7
This chapter describes the type of print quality troubles and its corrective measures.
7.1
If a print quality trouble occurs, print an engine test pattern saved in the memory inside the
engine to check if there is a failure at the engine side (hereinafter a printing of this engine test
pattern is called the engine test print).
The print quality troubleshooting method is classified into the following two depending on the
contents of failure.
-
For the failures in the plotting length accuracy or registration, measure the printed engine
test pattern at the position shown in "7.2 Troubleshooting in Case of a Plotting
Specification Failure" to judge whether the measured value satisfies the reference value.
For the failures in the background or print density, check doubtful parts from the symptom
to take a corrective measure. See "7.3 Troubleshooting in Case of a Print Quality
Failure."
7-1
7.1.1
To output engine test patterns, enter maintenance code 10 in the engine maintenance mode,
select the appropriate subcode, and execute the engine test print. For procedures on how to print
test patterns, see Section 2.3.10.
Table 7-1 shows the relationship between subcodes and engine test patterns.
Table 7-1 Engine Test Pattern List
Subcode
Evaluation item
01
- Ghost
02
Pattern 2 Checkerboard
03
Pattern 3
04
Pattern 4 1 by 3 horizontal
05
Pattern 5 2 by 2 horizontal
06
Pattern 6 2 by 14 horizontal
07
08
09
10
11
12
13
14
15
16
Pattern 16
17
18
19
Pattern 19 1 by 3 vertica
20
Pattern 20 2 by 2 vertical
- Ghost
- Jitter
- Nonuniform LED illumination
- Skip/smear
- Formation of toner layer on the magnet
roller
- Resolution
- Image uniformity
- Adjustment of LED head joint
- Adjustment of fixation position
Engine test pattern image outputs are shown on the next page.
Note:
Test patterns on the next page are only example showing what patterns will
be output. Pattern sizes and intervals are different from those actually output.
Test patterns 4, 5, 6, 7, 11, and 17 are represented in solid black. But, they
have different images in actual output.
Test patterns 8, 9, and 10 are actually different with respect to line thickness.
Test patterns 14, 15, and 16 are actually different with respect to line
thickness and pattern combination.
Test patterns 18, or solid white pattern, is omitted in this example.
7-2
Pattern 1
Pattern 2
Pattern 3
Pattern 4
Pattern 5
Pattern 6
Pattern 7
Pattern 11
Pattern 17
Pattern 8
Pattern 12
Pattern 9
Pattern 10
Pattern 13
Pattern 14
Pattern 15
Pattern 16
7-3
7.2
7.2.1
No.
1
To check registrations (top edge and side), always print the appropriate test
patterns. Also, replace the normal paper and the tracing paper and execute the
engine test print. Sizes and intervals are different from those actually output.
Item
Accuracy of
plotting length
Measurement position
Standard
Remarks
Plotting
squareness
{ (C -
H2 + B 2 )
H2+B2 }
100
2 block
2 block
C
V
7-4
No.
3
Item
Top edge
registration
Measurement position
Access the K'th block counted from the right edge,
and measure V that is the vertical dimension of the
two frontmost blocks.
* Output three sheets in succession and measure the
third sheet.
* Wait for about 15 minutes after the printout, and
measure the test pattern.
* 1 block = 10.837 mm
* A1 vertical direction: K = 27 blocks.
A2 vertical direction: K = 20 blocks.
A3 vertical direction: K = 15 blocks.
A4 horizontal direction: K = 15 blocks.
Center
registration
Skew
Access the L'th block counted from the top edge, and
measure H2 that is the horizontal dimension of the
two rightmost blocks. Subtract H2 from H1 to get
skew.
* A0 vertical direction: L = 104 blocks.
A1 vertical direction: L = 74 blocks.
A2 vertical direction: L = 50 blocks.
A3 vertical direction: L = 33 blocks.
A4 horizontal direction: L = 22 blocks.
2 block
K
H1
Standard
Remarks
- A1 vertical direction:
21.73.0 mm
- A2 vertical direction:
21.73.0 mm
- A3 vertical direction:
21.73.0 mm
- A4 horizontal direction:
21.73.0 mm
- A1 vertical direction:
21.73.0 mm
- A2 vertical direction:
21.73.0 mm
- A3 vertical direction:
21.73.0 mm
- A4 horizontal direction:
21.73.0 mm
- A0 vertical direction:
5.6 mm
- A1 vertical direction:
4 mm
- A2 vertical direction:
2.7 mm
- A3 vertical direction:
1.8 mm
- A4 horizontal direction:
1.2 mm
H2
7-5
No.
6
Item
Measurement position
Cut length accuracy Measure L, which is the overall length from top to
bottom edge, at the rightmost position.
* Output three sheets in succession and measure the
third sheet.
* Wait for about 15 minutes after the printout, and
measure the test pattern.
Cut squareness
Standard
Remarks
- A0 vertical direction:
- Engine test pattern 15
11896.0 mm
- A1 vertical direction:
8414.0 mm
- A2 vertical direction:
5943.0 mm
- A3 vertical direction:
4203.0 mm
- A4 horizontal
direction: 2103.0 mm
- A0 vertical direction:
- Engine test pattern 15
3.0/841 mm
- A1 vertical direction:
2.0/594 mm
- A2 vertical direction:
1.4/420 mm
- A3 vertical direction:
1.0/297 mm
- A4 horizontal direction:
1.0/297 mm
V1
V2
Paper output direction
7.2.2
7-6
7.3
Table 7-2 lists the image quality defects to be corrected. Troubleshooting procedures for
respective items are described in the following paragraphs.
Table 7-2 Image Quality Defects List
Description
Item
(1) Fog
among prints
(4) Low image density
When the image is rubbed, the toner is separated from the paper.
(19) Skip
(20) Smear
(21) Solid
7-7
(1) Fog
Print sample
Cause
Measure
1.
The developer blade suffers from poor charging
performance for reason(s) shown below.
The blade is worn/damaged.
The magnet roller surface is soiled/damaged.
The DV spacers on both sides of the magnet roller
are worn/damaged, or contact surfaces on both ends
of the drum are damaged/worn.
The DV spacers are faulty.
The drum surface that contacts the DV spacers is faulty.
2.
3.
4.
4.
The drum is soiled or degraded.
The drum is photodegraded (the drum is exposed to the
lighting system and the like).
1.
7-8
Cause
Measure
5. The charge elimination LED suffers from imperfect 5. Check the charge elimination LED for turn-on.
lighting or soiling.
(maintenance <08> "05")
Clean the LED.
6. Unspecified toner is used.
6. Instruct the user to use only the specified toner. Clean the
entire developer unit.
7-9
Cause
Measure
1.
2.
3.
3.
4.
4.
5.
5.
6.
6.
7.
7.
8.
9.
9.
10. Check the toner amount sensor (TS01) and refill the toner.
10. The toner is not fed smoothly since the area between the 11. Clean or replace the developer blade and the magnet roller.
developer blade and the magnet roller is blocked by dust.
7-10
Cause
Measure
1.
1.
2.
3.
4.
Check the blade. Clean or replace the blade. (If the number
of output sheets has exceeded the value defined as blade
service life, replace the blade.)
5.
5.
7-11
Cause
Measure
1.
1.
2.
2.
3.
3.
4.
4.
5.
5.
6.
6.
7.
7.
8.
8.
9.
9.
10. The developing clearance is increased due to soiled or 10. Check the DV spacers.
scratched DV spacers.
Check the drum surface that contacts the DV spacers.
7-12
Print sample
Cause
Measure
1.
1.
2.
2.
3.
3.
4.
4.
5.
6.
7.
7.
8.
8.
9.
9.
12. The toner is not fed smoothly since the area between the 12. Clean or replace the developer blade and the magnet roller.
developer blade and the magnet roller is blocked by dust.
7-13
Cause
Measure
1.
1.
2.
2.
7-14
Cause
Measure
1.
1.
2.
2.
3.
4.
4.
7-15
Print sample
Cause
Measure
1.
1.
2.
2.
3.
3.
4.
5.
6.
7.
8.
8.
9.
9.
5.
7-16
Print sample
Cause
1.
Measure
Check the LED head for operation.
If the relevant section is turned on, replace the LED head.
7-17
Cause
Measure
1.
2.
3.
4.
5.
In the paper path between the drum and the heat roller, the 5.
paper is sagged to resultantly get in touch with machine
members.
3.
Following lists the outer diameter and perimeter of the roller-related parts. Locate the failed part
from cycles of the trouble observed in the print sample, and then replace or clean it.
Parts
7-18
Perimeter (mm)
Photosensitive drum
60
188
Heat roller
50
157
Backup roller
53
167
Developing sleeve
40
63
LED roller
12
38
Print sample
Cause
Measure
1.
1.
2.
2.
3.
3.
When the relevant bit of the LED head is not turned off,
replace the LED head.
4.
5.
In the paper path between drum and heat roller, the paper 5.
is sagged to resultantly get in touch with machine
members.
6.
6.
7-19
Cause
Measure
1.
2.
2.
3.
3.
4.
4.
7-20
Print sample
Cause
Measure
1.
2.
3.
4.
5.
6.
2.
6.
7-21
Print sample
Cause
Measure
1.
1.
2.
2.
3.
3.
7-22
Print sample
Cause
Measure
1.
2.
3.
4.
4.
7-23
Print sample
Cause
Measure
2.
3.
4.
5.
5.
6.
7-24
1.
1.
Print sample
Cause
Measure
1.
1.
2.
2.
3.
3.
4.
5.
5.
6.
6.
7.
7-25
Cause
Measure
1.
2.
2.
3.
3.
4.
5.
7-26
5.
(19) Skip
Print sample
Cause
Measure
1.
2.
2.
3.
3.
4.
5.
6.
5.
7-27
(20) Smear
Print sample
Cause
Measure
1.
1.
2.
2.
3.
4.
4.
5.
5.
6.
7-28
N
Check the CBL21 for its connection and short.
7-29
Chapter 8
This chapter describes how to disassemble and assemble the device when it is necessary to
replace the parts.
8.1
8.1.1
Shows the disassembling procedures. Note that some procedures are detailed in
illustrations.
Installation : Shows the assembling procedures. Since the device is assembled by executing the
disassembling procedures reversely, only precautions are described in the
assembling procedures.
Direction : Positions and directions (including those of engine interior) described in the
procedures are defined as follows (see Figure 8-1).
Front :
Front panel of the device
Right :
Right panel of the device when viewed from the front
Left
:
Left panel of the device when viewed from the front
Rear :
Rear panel of the device
8-1
8.1.2
Covers
Figure 8-1 shows the nomenclatures of the covers attached to the device.
Front cover
Top cover
Filter cover 1
Roll 1 door
Filter cover 2
Roll 2 door
Waste toner door
FDR cover
Buffer door
Cutter door
Rear cover 1
Rear cover 2
8-2
8.2
8.2.1
8-3
Front cover 2
FDL cover
FDR cover
8-4
8-5
6 Push in the cables being exit from the electrical box to the electrical box along with the
connectors.
Left side of the device:
8-6
8 Remove the three set screws from the electrical box and pull out the box.
Electrical box
9 Remove the cable clamp (2 clamps on MF model) (2 set screws) and the cable to take out the
electrical box.
Cable clamp
8-7
MSC2 board
EEPROM
8-8
8.2.2
Remove the right upper cover. (set screw 6 pcs) See Section 8.2.1 1.
Remove the left upper cover. (set screw 6 pcs) See Section 8.2.1 2.
Remove the front cover 2. (set screw 3 pcs) See Section 8.2.1 3.
Remove FDL and FDR covers. (set screw, 1 pc each) See Section 8.2.1 4.
Unplug the connectors. See Section 8.2.1 5.
Push in the cables being exit from the electrical box to the electrical box along with the
connectors. See Section 8.2.1 6.
Remove the front cover. (set screw, 5 pcs each) See Section 8.2.1 7.
Remove the three set screws from the electrical box and pull out the box. See Section 8.2.1 8.
Remove the cable clamp by unscrewing the two set screws, disconnect the cable, and remove
the electrical box. See Section 8.2.1 9.
Remove the board cover. (set screw 8 pcs) See Section 8.2.1 0.
Remove the USB board. (set screw 4 pcs and connector 1 pc.)
8-9
8.2.3
Remove the right upper cover. (set screw 6 pcs) See Section 8.2.1 1.
Remove the left upper cover. (set screw 6 pcs) See Section 8.2.1 2.
Remove the front cover 2. (set screw 3 pcs) See Section 8.2.1 3.
Remove FDL and FDR covers. (set screw, 1 pc each) See Section 8.2.1 4.
Unplug the connectors. See Section 8.2.1 5.
Push in the cables being exit from the electrical box to the electrical box along with the
connectors. See Section 8.2.16.
Remove the front cover. (set screw, 5 pcs each) See Section 8.2.1 7.
Remove the three set screws from the electrical box and pull out the box. See Section 8.2.1
8.
Remove the cable clamp by unscrewing the two set screws, disconnect the cable, and remove
the electrical box. See Section 8.2.1 9.
Remove the board cover. (set screw 8 pcs) See Section 8.2.1 0.
Remove the MEC board. (set screw 6 pcs and connector 5 pcs)
As for the MF model, remove MSC2 board before removing the electrical box. (6 set screws)
NVRAM
8-10
8.2.4
8-11
8.2.5
Cutter door
2 Remove the connector (1 pc each) and set screw (1 pc each) from disconnect the paper size
sensor and paper jam sensor.
8-12
8.2.6
Moving blade
Fixed blade
<Removal>
1 Draw out roll 1 door. (1st stage alone)
Open the roll 1 door somewhat so that it may not interfere with removal of the cutter unit.
Roll 1 door
8-13
Rear cover 2
8-14
Pull it upward
Pull it sideways
Cable being led from the device body
Cable of cutter unit
Cutter center
supporting sheet metal
8-15
6 Remove the cutter guide supporting sheet metal (Set screws 4 pcs)
This sheet metal is provided at the bottom of the device. Reasonable care is needed in its
removal since it is somewhat difficult to remove and can be easily dropped and lost.
The cutter unit is fitted to the pins on the device body. So remove the pins first.
Reasonable care must be exercised in the removal not to drop it inadvertently. (The same holds
true for the installation.)
For details of the work, see the following "Cutter Unit Removal Procedure".
<Cutter Unit Removal Procedure>
Note Don't remove all screws at one time. Otherwise, the cutter might fall off.
Be sure to support the cutter while removing the screws.
Removed parts
Screws
Covers
Small part
8-16
: 14 pcs
: Rear cover 2 and cutter cover 1 pcs for each
: Cutter center supporting sheet metal 1 pcs
<Installation>
1 Install the replacing cutter. (Set screws 6 pcs)
Install the cutter in the procedure reverse to the removal.
Cutter center
supporting sheet metal
Position of the screws for the cutter center supporting
sheet metal depends on the given model.
Butt position
For 1- or 2-stage
feed
8-17
2. Lead in the connectors from the low-voltage power supply on the device body, feed
pulse motor and MEC board through the side face and then insert to connectors CN21,
CN22 and CN29 on RFU board.
3 Install the cutter cover and rear cover 2, and then close the roll 1 door. (Set screws 8 pcs)
Cutter cover
Rear cover 2
Roll 1 door
4 Turn on the main power switch and proceed to adjustment of the cut length accuracy.
It is a must to confirm the normal operation of the device and to adjust squareness of the cut.
For adjustment of squareness of the cut, see 9.4.3 of this document.
8-18
8.2.7
8-19
8.2.8
8-20
8.2.9
Power switch
connectors
3 Remove the bracket that secures the power switch and remove the switch. (set screw 2 pcs)
8-21
Filter cover 1
Filter cover 2
8-22
8.2.11 Replace the waste toner bottle switch and the waste toner sensor.
<Removal>
1 Remove the right upper cover. (set screw 6 pcs) See Section 8.2.1 1.
2 Remove the waste toner bottle.
3 Remove the sheet metals. (Set screws 2 pcs for each sheet metal)
When removing TS02 sensor, remove the sheet metal on MS05 switch first and then remove the sheet
metal on TS02 sensor.
4 Remove MS05 switch or TS02 sensor. (Set screws 2 pcs and connector 1 pcs for each)
TS02 sensor
MS05 switch
8-23
Front cover
4 Remove cover (FDL) and cover (FDR). (Set screws 1 pcs for each)
Cover (FDL)
Cover (FDR)
8-24
7 Remove the connectors on the right side of the device. (1 connector for fan, 1 connector for
temperature fuse, 1 connector for halogen lamp, 2 connectors for thermister, 1 connector for
each of MS06-1 and MS06-2 and 1 connector for PS07.)
Connector for fan
MS06-1 (Blue)
Connector for
temperature fuse
(Yellow)
Connector for
thermister (White)
thermister (Red)
MS06-2 (White)
Connector for PS07
8-25
Fan unit
MS06 unit
8-26
0 Remove the fixation unit motor. (Set screws 2 pcs and connector 1 pcs)
Connector
A Remove 1 set screw of the fixing sheet metal for the alignment adjusting screw.
8-27
C Pull out the right side of the fixation unit by the length equal to the slot in the setscrew
section for the fixation unit.
Pull it out by this length.
D Make sure the fixing sheet metal is detached from the device. Remove the fixing sheet plate
and the alignment adjusting screw by turning the alignment adjusting screw.
Alignment adjusting screw
E Push back the right side of the fixation unit and then move the wiring harness for the
halogen lamp, thermister and temperature fuse toward the right side of the fixation unit
(from the outside of the right side plate to its inside). Move the wiring harness of PS07 to
the outside of the right side plate.
F Remove the fixation unit. (Set screws 4 pcs)
Fixation unit
8-28
8-29
Clamshell
Process cartridge
3
4
5
6
Boss (wound)
Pulley (64)
The connector of
procedure 5
8-30
7
8
9
0
Boss stopper
Drum gear
8-31
Clutch assembly
Clutch assembly
Wheel unit
8-32
Tension spring
3 Loosen the four set screws and move up and down the main motor, loosen the timing belt.
Main motor
8-33
Transfer separator
Connector (Blue)
Connector (White)
8-34
Transport ASSY
Connector
8-35
8-36
Connector
8-37
Note: Plug the red connectors in the left thermistor shown in the picture above.
Note: If the fan unit was bundled with Insulock tie, bundle it likewise in installation, too.
8-38
8-39
Enlarged view
Plate spring
8-40
Charge elimination
ASSY
Note When closing the clamshell after replacing the fan, care must be used to
prevent the ferrite core bumping against the developer unit.
8-41
Process unit
8-42
Enlarged view
Plate spring
8-43
0 Remove the right and left move guides. (set screw 2 pcs each)
Guide (MOVE)
8-44
Pinch unit
8-45
<Installation>
1 Install LED-HEAD and fix it with LED-MOVE of both sides.
2 Close the clamshell and then connect 4 LED head cables through the back face.
3 Remove the pinch unit.
Modify the fixing position on both sides and then partially open the clamshell. Remove the
pinch unit. (Set screws 4 pcs)
4 Install the developer unit.
Note Don't fully open the clamshell while the developer unit is removed.
Otherwise, FR4 and FR5 can be disengaged.
Be sure that the pinch unit has been installed before opening the
clamshell fully.
8-46
Installation
Note: Check the transfer separator is correctly fixed to the specified position.
Note: Whenever installing the transfer separator, be sure to insert its left side
first.
8-47
Charge elimination
ASSY
8-48
8-49
Connnector
Buffer door
8-50
D Remove the left DEV angle and right DEV angle. (set screw 1 pc each)
8-51
Wave washer
Bearing
Gear (idler 1)
Gear (idler 1)
Screw
DV spacer
<Installation>
Note: The gear (magnet roll) has front and back faces. Mount the gear with its
light-blue face.
8-52
8-53
<Installation>
Note: After a new blade is mounted to the blade holder, apply the toner to the
blade tip.
Apply the
toner over the
entire blade
tip.
Before installing the blade assembly, remove the toner from the magnet
roller and developer chassis using a vacuum cleaner.
8-54
INT1
8-55
Buffer door
INT3
8-56
8-57
8-58
8-59
Note: Place the roll paper feed unit with the handle-attached face downward.
2 Remove the motor.
1. Unplug the connector.
2. Remove the two set screws.
3. Remove the motor.
FM01(FM02)
8-60
<Installation>
When installing the roll paper feed unit, fix it with screws as shown below.
1 Fix the left side of the roll paper feed unit in 2 positions.
2 Close the roll paper feed unit once and then open it slightly again. Then fix a position in the
front right side of the roll paper feed unit with a screw.
3 Open the roll paper feed unit fully and screw-fix a position in the back of the unit.
8-61
8.2.34 Replacing the Sensors on Roll Paper Feed Unit (PS11, PS12, PS21, PS22, PS31, and
PS32)
PS11 ASSY ( Roll 1 paper end sensor 1)
PS12 ASSY ( Roll 2 paper end sensor 1)
PS21 ASSY ( Roll 1 door switch)
PS22 ASSY ( Roll 2 door switch)
<Removal>
1 Pull out the roll 1 and roll 2 doors.
2 Remove PS31 and PS32.
Remove PS21 and PS22.
Remove PS11 and PS12.
1. Unplug the connector from each sensor.
2. Remove the relevant sensors.
When the roll door cover is removed by unscrewing the four set screws and the latch metal is
removed by unscrewing the set screw, PS21 and PS22 can easily be removed.
PS11,12
8-62
PS21,22
<Removal>
1 Remove the right upper cover. (set screw 6 pcs) See Section 8.2.1. 1
2 Remove the left upper cover. (set screw 6 pcs) See Section 8.2.1. 2
3 Remove the E-ring and set screw, and remove the gas spring.
Note When replacing the gas springs, do it one by one starting with the right
side (or left side) one. Don't remove the gas springs on both sides at one
time.
Gas spring
8-63
KL clip
Ejector (top) assembly
5 Remove the cover (heat roller). (Set screws 2 pcs)
6 Remove the ejector (top) assembly retaining spring. (Retaining spring 1 pc and set screw 1 pc
on each side)
7 Remove the paper guide (bottom) assembly. (Set screws 2 pcs)
Ejector (top)
assembly retaining
panel
Paper guide
(bottom) assembly
8-64
8 Remove gear (Z35-Z15) and gear (Z19) on the left side of the fixation unit. (E-ring 2 pcs)
9 Remove the stopper (heat roller) on the left side of the fixation unit. (Pawls in 2 positions are
engaged with the heat roller)
0 Remove the gear (heat roller).
Gear (Z35-Z15)
Gear (Z19)
Gear (heat roller)
Stopper (heat roller)
Gear (Z19)
A Remove the stopper (heat roller) on the right side of the fixation unit. (Pawls in 2 positions are
engaged with the heat roller)
B Remove the spacer (sleeve). (Right side alone)
C Remove the sleeve (heat roller). (1 pc on each side)
D Remove the bearing (heat roller). (1 pc on each side)
Bearing (heat roller)
Sleeve (heat roller)
Spacer (sleeve)
Stopper (heat roller)
8-65
Note When assembling a new heat roller, clean the entire heat roller surface
with HR cleaner.
8-66
Holder (shaft R)
* Holder (shaft L) is
provided on the
opposite side (left
side)
Lever (cam)
8-67
7 Remove the fame (FU top) assembly. (Set screws 4 pcs. It is allowed to leave the cables on the
frame.)
9 Remove C-ring and then remove bearing (backup roller). (2 pcs on each side)
0 Remove the shaft (backup roller).
C-ring
Note Even if the backup roller may be cooled down, the shat (backup roller)
sometimes remains hot. Be careful to avoid burn.
8-68
Black Line
Black Belt
(Media Feed direction)
Clean
WIRE
(CHARGER)
Clean
BLADE
(CHARGER)
Exchange
WIRE
(CHARGER)
Exchange
BLADE
(CHARGER)
Exchange
Process
Cartridge
1st
2nd
3rd
4th
5th
2nd
3rd
Black Spot
Black Line
(Roll Width Direction)
1st
Fog
(Background Cloud)
1st
2nd
3rd
1st
2nd
3rd
White Spot,
White Line
(Roll Width Direction)
1st
Partial Lacking
(Media Feed direction)
1st
2nd
1st
Black Copy
3rd
2nd
Necessary tools
a.Screwdriver (+)
b. Swabs
c. Ethanol (99.5%)
d. Cotton Ciegal
Swabs
Ethanol
Cotton Ciegal
8-69
CASE (CHARGER)
WIRE (CHARGER)
WIRE (CHARGER)
Note: Do not touch the wire by hand. If touched, clean the wire by swabs
wetted by ethanol.
8-70
4 After cleaning, put CASE (CHARGER) on initial position and fix it with two setscrews.
WIRE (CHARGER)
8-71
Cotton Ciegal
Ethanol
Tweezers
Cotton ciegal
e. WIRE (CHARGER)
Note: Do not touch the wire by hand. If touched, clean the wire by swabs wetted
by ethanol.
1 Remove case (CASE (CHARGER)). (Two setscrews)
CASE (CHARGER)
WIRE (CHARGER)
8-72
WIRE (CHARGER)
(2)
Pick the other side (fixed side) by tweezers, and unhook from support.
8-73
SPRING (CHARGER)
WIRE (CHARGER)
(2)
Pick one terminal of the Wire by tweezers, and hook it onto support.
(3)
Hook another terminal of the Wire with SPRING (CHARGER), and hook it onto
support.
Note: Pick SPRING (CHARGER) by tweezers as below to make the procedure
easier.
8-74
(4)
Check whether bent or soiled wire has been attached to the process cartridge or not.
Note: If the wire is soiled, clean it again. If the wire is bent, replace it again.
WIRE (CHARGER)
(5)
After Exchanging, put CASE (CHARGER) on initial position and fix it with two
setscrews.
CASE (CHARGER)
PLATE(CLEANER_FG)
8-75
Adjust Gauge
BLADE (CLEANER)
Five setscrews and two plates
BLADE (CLEANER)
Blade rubber
BLADE (CLEANER)
Aluminum holder
8-76
Blade rubber
3 After cleaning, sprinkle new toner for lubrication on the blade rubber.
Wipe some toner off from the development sleeve with cotton ciegal.
Brush the blade rubber with the cotton ciegal to spread toner.
Blade rubber
Aluminum holder
Blade rubber
8-77
Note: Do not spread new toner on the blade rubber while blade rubber is wetted
right after cleaning by ethanol.
Use new toner for spreading on the blade rubber. Do not use waste
toner.
BLADE(CLEANER)
4 Attach cleaner blade to initial position and fix it with five setscrews. Press the blade against
the adjust gauge to fix.
Note: Keep just 2mm (0.08 inch) of gap between blade and chassis at left, midleft, center, mid-right and right.
Keep space with the adjust gauge and press the blade against the gauge.
Fix the blade with screws in the following order: center, mid-left, mid-right,
left-end and right-end, or in reverse order as center, mid-right, mid-left,
right-end and left-end.
Adjust Gauge
BLADE (CLEANER)
2 (+/-0.2) mm
0.08 (+/-0.008) inch
8-78
5 After cleaner blade is attached, clean toner around the process cartridge.
BLADE (CLEANER)
8-79
8-80
5 Rotate the gear section of the photosensitive drum with hand and then rotate the
photosensitive drum in the paper feed direction.
8-81
Chapter 9 Adjustment
Chapter 9
Adjustment
This chapter describes how to adjust each part of the engine in this device.
9.1
Method of adjusting the primary charger load current, developer AC bias, developer DC bias,
transfer unit load current, and separator AC bias are described.
9-1
9.1.1
CH1 terminals
9-2
Chapter 9 Adjustment
9.1.2
Developer AC Bias
1 Remove front cover.
2 Insert the tester probes into the CH2AC terminals, and operate the developer AC bias with
the maintenance code <09> "02" in the engine maintenance mode (see Section 2.3.9) to
measure the AC load current Vdba.
For the measurement, use the AC voltage as a measuring position of the tester, and read
100 V for 100 mV.
3 If the adjustment is necessary, rotate the CH2AC control using a screwdriver for power
supply adjustment.
CH1 terminals
9-3
9.1.3
Developer DC Bias
Note:
The developer DC bias must be adjusted after the developer AC bias was
adjusted.
CH2DC terminal
9-4
Chapter 9 Adjustment
9.1.4
CH3 terminal
9-5
9.1.5
Separator AC Bias
1 Remove front cover.
2 Insert the tester terminal into the CH4 terminal on the high voltage power unit, use the
maintenance code <09>"04" (see Section 2.3.9) of the engine maintenance mode to
operate the separator AC bias, and measure the AC load voltage Vdca. On the tester, select
the AC voltage measurement position and read 1 V as 1000 V.
Note
3 If the adjustment is needed, turn the CH4 control volume using a flat blade screwdriver,
which is specialized for adjustment of power unit, to adjust the voltage.
CH4 terminal
9-6
Chapter 9 Adjustment
9.2
This section covers verification procedures for the voltage of the low-voltage power unit.
1 Remove front cover.
2 According to the voltage you want to check, insert the tester terminal to TP1 to TP4 pins.
Voltage value 24 V 1.2 V : TP1 (24 V), TP2 (GND)
Voltage value 5.1 V 0.005 V : TP3 (5.1 V), TP4 (GND)
Note
TP4
TP3
VR71
TP1
TP2
3 When adjustment +5.1 V is needed, do it by turning the adjustment volume (VR71) using
the screwdriver for the power supply adjustment.
9-7
9.3
As each LED head has different light quantity, if the LED head is replaced, the light emitting
STB width and the density change width must be set.
The LED light quantity label has been attached to the LED head, and therefore set the light
emitting STB width and the density change width following the light quantity given on the label.
For setting the light emitting STB width and the density change width, select the maintenance
code <12>, subcode "731 - 739" in the maintenance mode. For the setting procedure, see 2.3.12.
After setting, execute the engine test print (maintenance code <10>) to check that normal plotting
is outputted.
Hint: In case of a print quality failure such as uneven density and variations in line
thickness, try to set larger STB value than the value listed in the
corresponding table.
Table 9-1 Corresponding Table between LED Light Quantity and Light Emitting STB Value
Average light
quantity
STB
value
STB
width
Average light
quantity
STB
value
STB
width
1.100
1.110
1.120
1.130
1.140
1.150
1.160
1.170
1.180
1.190
1.200
1.210
1.220
1.230
1.240
1.250
1.260
1.270
1.280
1.290
1.300
28
28
28
28
27
27
27
27
26
26
26
26
26
25
25
25
25
25
24
24
24
5
5
5
5
5
5
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
1.310
1.320
1.330
1.340
1.350
1.360
1.370
1.380
1.390
1.400
1.410
1.420
1.430
1.440
1.450
1.460
1.470
1.480
1.490
1.500
24
24
23
23
23
23
23
23
22
22
22
22
22
22
22
21
21
21
21
21
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
3
3
Observing the average light quantity of the LED head, set the HEAD_A, B, C from the above table.
Then, perform the test print of "2 by 2" vertically to check that there is no density difference.
(If the error diffusion data can be outputted, also print the error diffusion data for checking.)
If different, change the STB width of HEAD_A, C to adjust the density. At this time, select the
STB width according to the STB value from the following table and enter it.
9-8
STB value
STB width
STB value
STB width
21
22
23
24
25
26
27
28
29
30
31
4
4
4
4
4
4
5
5
5
5
5
32
33
34
35
36
37
38
39
40
41
42
6
6
6
6
6
6
7
7
7
7
7
Chapter 9 Adjustment
9.4
The items that do not satisfy the reference values in "7.2 Troubleshooting in Case of a
Plotting Specification Failure" and other adjustment items are listed in Table 9-2.
Referring to the corresponding items in Table 9-2, enter the engine maintenance mode to adjust,
or take corrective measures following the reference sections.
Table 9-2 Adjustment Items in Case of a Plotting Specification Failure
Item
Adjustment of
fixation nip pressure
Adjustment of
skew/slackness
Cut squareness
Output
Output paper
Control
length for
width for
(adjustment) item
adjustment
adjustment
Pressure of the
400 mm
A0
pressure roller
Normal paper
No.5
A0
Normal paper
No.15
A0
Normal paper
No.15
1189 mm
1189 mm
297 mm
A0
No.15
paper (75 g) / film
Normal paper / tracing
Cut length accuracy*
210 mm
A0
paper (75 g) / film
Remarks: Default value varies depending on the print length and type of paper roll (unit: line).
The cut length is reduced if numeric value is increased (1 line = 0.042333 mm).
When the set value is increased, the cut length will be decreased. (1 line = 0.042333 mm)
Adjustment: See Section 9.4.4.
Print length
accuracy*
Top edge
registration*
1189 mm
A0
1189 mm
A0
Center registration*
Normal paper
No.15
1189 mm A0
paper (75 g) / film
Normal paper / tracing
297 mm
A0
No.15
paper (75 g) / film
Normal paper / tracing
210 mm
A0
paper (75 g) / film
Remarks: Default value varies depending on the print length and type of paper roll (unit: msec).
The print start position reverses if numeric value is increased (10 msec = 0.8 mm).
Adjustment: See Section 9.4.6.
1189 mm
A0
Normal paper
No.15
Remarks: The print position is shifted to the left if numeric value is increased (1 byte = 0.508 mm).
Adjustment: See Section 9.4.7.
Fixation position
1189 mm
A0
Normal paper
No.15
Checking Skew
Adjustment: See Section 9.4.2.
9-9
9.4.1
WARNING
-
Immediately after the operation, the fixation and hexagon head screws are
hot. So, keep away from these parts. Otherwise, you may be burned.
Care must be exercised in the adjustment to avoid burn.
7.50.5 mm
7.50.5 mm
30 to 40 cm
25 mm
25 mm
Fixation adjustment
screw
9-10
Chapter 9 Adjustment
9.4.2
WARNING
-
Don't touch the fixation and hexagon head screw right after the operation.
These components become hot and may result in burns.
Care must be exercised in the adjustment to avoid burn.
13cm
b) If horizontal lines of the smear are conspicuous on the left side of a print sample (left
side of the device)
-> Pull the right side of the fixation unit toward front side the device.
Paper feed direction
13cm
9-11
Note Be sure to loosen 2 set screws on the fixation unit before adjusting.
1) Mark the initial positions of the top and bottom screws fixing the fixation unit on the
right side plate.
2) Turning the alignment adjusting screw, move the fixation unit until the horizontal lines
of the smear are moved to the left side. (Try to move about 1 mm from the original
position, though the distance depends on the magnitude of the smear.)
3) Mark the screw position as the horizontal lines of the smear are moved to the left side.
4) Fine-control the alignment between the original position and the position being
recorded as the lines are moved to the left side.
*
Turning the alignment adjusting screw may not immediately move the fixation unit.
Thus, it is advisable to move the unit while observing the move of the screw-fixed
portions at the top and bottom of the fixation unit on the right side plate.
(Above can be done easier by removing the screw and observing move of the screw hole.)
And the screw-fixed portion at the top of the fixation unit may sometimes not follow
that of the bottom portion. In such case, retry the operation after loosening the duct set
screws on the fixation unit.
* When the alignment adjustment alone is not enough for adjusting wrinkles or missed
print, adjust the heat roller speed. (Modify the default value by 10 or 20)
(See Section 2.3.12 Maintenance Code 12 "PARAMETER" (Parameter) Table 2-4
Engine Control Parameter List (3/4))
9-12
Chapter 9 Adjustment
c) If horizontal lines of a smear are conspicuous across the full width a print sample
Increase the heat roller speed.
Modify the heat roller speed control parameter by +10 or +20 from the default value.
13cm
6 Repeat above adjustment and printing until the smear without registration becomes
inconspicuous on No.5 test print. Then check No.14 test print for irregularities of the lines
in a space 13 mm or so away from the rear end.
* Adjustment of skew/sag is basically completed with No.5. Thus, if further adjustment
is needed in spite of the adjustment made in No.5, adjust the heat roller speed. If the
speed adjustment doesnt solve the problem, readjust referencing the results of No.5
and No.14.
7 Tighten 2 fixation unit set screws.
8 Use A1 size for the adjustment.
As the adjustment with A0 size is completed, generate 3 copies of No.5 test print
consecutively in the same manner.
* Even when the smear was found on A1 size, first adjust with A0 size.
If a smear appears at any place or size on the print sample, modify the heat roller
speed control parameter by -10 or -20 from the default value.
* Adjustment of skew/sag is basically completed with A0 size. Thus, if further
adjustment was needed with A1 size, support it by adjusting the heat roller speed.
If the speed adjustment could not eliminate the problem, proceed to readjustment
referencing the results of A1 and A0 size.
9-13
9.4.3
5 While moving up and down the cutter mounting brackets (at a rough estimate), adjust the
cutter mounting height.
6 Tighten the screws to fix.
7 After repeating steps 2 through 6, adjust until the measured value satisfies the reference
value.
9-14
Chapter 9 Adjustment
9.4.4
This paragraph outlines adjustment procedures and explains supplementary operations. For
concrete operating procedures (LCD display and key operation) in the engine maintenance
mode, see "2.3.11 Maintenance Code <11> "REGULATE" (Adjustment)," "2.3.12
Maintenance Code <12> "PARAMETER" (Parameter)" or "2.3.13 Maintenance Code
<13> "NVRAM" (NVRAM)."
(1) When the cut length is adjusted and measured after the test print:
This method is effective when the parts are replaced or the NVRAM data are set to defaults.
1 Enter the engine maintenance mode and select maintenance code <11>.
2 Select subcode "11< 04> Cut-Length."
3 Select the roll paper and print length test conditions.
Note:
For the first test print, do not change the preset correction value, i.e. use
default value as it is.
9-15
(2) If the cut length is adjusted when the condition and value to be adjusted are known in
advance:
This adjustment will be effective, for instance, when the user requests the cut length of plain
paper A2 to be reduced or extended by certain millimeters.
1 Enter the engine maintenance mode and select maintenance code <12>.
2 Enter the subcode (engine control parameter) number.
- Select the subcode suitable for the print length and roll paper conditions.
3 Convert the adjustment value (mm) into the number of lines to determine the correction
value. For the calculation method, see step 6 of Paragraph (1) above.
4 When you want to change the test conditions to adjust the cut length, repeat steps 2 and 3
above.
5 Save the correction value in NVRAM.
6 Execute the print with maintenance code <11> and subcode "04," and check the cut length
after adjustment.
- Check all codes with which the cut length was adjusted.
- Adjust the print condition to the test condition of the codes used for adjustment.
For the print executing method, see 2.3.11.
For the measuring method and reference value, see 7.2.1 No.6.
9-16
Chapter 9 Adjustment
9.4.5
The type and width of the paper used are A1 width of plain paper.
However, if the user's paper use condition is limited, the adjustment may be
performed under that condition.
(1) When the plotting length is adjusted and measured after the test print:
This method is effective when the parts are replaced or the NVRAM data is set to default. Only
the roll paper is subject to adjustment of print length. To adjust the A4 cut paper, follow the
procedures in item (2).
1 Enter the engine maintenance mode and select maintenance code <11>.
2 Select subcode "11<03> plotting -Length."
3 Select the roll paper to be used.
- The print length accuracy may be adjusted using either roll 1 or 2.
Note:
For the first test print, do not change the preset correction value, i.e. use
default value as it is.
9-17
9-18
Chapter 9 Adjustment
9.4.6
(1) When the top edge registration is adjusted and measured after the test print:
This method is effective when the parts are replaced or the NVRAM data is set to default.
1 Enter the engine maintenance mode and select maintenance code <11>.
2 Select subcode "11<01> Front-Regist."
3 Select roll paper and print length test conditions.
Note:
For the first test print, do not change preset correction value, i.e. use default
value as it is.
9-19
(2) If the top edge registration is adjusted when the condition and value to be adjusted are
known in advance:
This adjustment is effective, for instance, when the user requests the top edge registration of
plain paper A2 to be reduced or extended by certain millimeters.
1 Enter the engine maintenance mode and select the maintenance code <12>.
2 Enter the subcode (engine control parameter) number of the item to be adjusted.
3 Convert the adjustment value (mm) to the number of steps to determine the correction
value. Enter that correction value. For the calculation method, see Step 6 of Paragraph
(1) above.
4 When you want to change the test conditions to adjust the top edge registration, repeat steps
2 and 3 above.
9-20
Chapter 9 Adjustment
(1) When the center registration is adjusted and measured after the test print:
This method is effective when the parts are replaced or the NVRAM data is set to default.
1 Enter the engine maintenance mode and select the maintenance code <11>.
2 Select the subcode "11<02> Center-Regist."
3 Select the roll paper to be used.
Note:
For the first test print, do not change preset correction value, i.e. use default
value as it is.
9-21
6 To change the correction value, calculate the new value as shown in the example below.
Example 1: When the center registration is short. (The actual center registration is 25.2 mm
although the reference value is 21.7 3.0 mm.)
1. Obtain the difference between the measurement and the reference value.
25.2 - 21.7 = -3.5 mm
2. Convert the difference to the number of dot pitches (1 pitch = 0.0508 mm).
-3.5 0.0508 = -6.9 pitches
This means the 6.9 pitch print position is
shifted rightward.
3. Calculate the increment/decrement to return the registration to the reference
value (1 step = 1 pitches).
6.9 1 = 6.9 7 (steps)
4. Check the value saved in NVRAM.
(Default = 50 steps)
5. Calculate the correction value and enter the result:
50 + 7 = 57 (steps)
Example 2: When the center registration is long. (The actual side registration is 25.7 mm
although the reference value is 21.7 3.0 mm.)
1. Obtain the difference between the measurement and the standard:
25.7 - 21.7 = 4.0 mm
2. Convert the difference to the number of dot pitches (1 pitch = 0.508 mm):
4.0 0.508 = 7.9 (pitches)
This means the 7.9 pitch print position is
shifted leftward.
3. Calculate the increment/decrement to return the registration to the reference
value (1 step = 8 pitches):
7.9 1 = 7.9 8 (steps)
4. Check the value saved in NVRAM.
(Default = 50 steps)
5. Calculate the correction value and enter the result:
50 - 8 = 42 (step)
7 Output the print of subcode "02."
Three sheets are outputted continuously.
8 Measure the lead edge registration of the third sheet outputted to check if it satisfies the
specifications. If the value is acceptable, save it to NVRAM. If it is still not acceptable,
reexecute the above procedures from Step 6.
(2) If the center registration is adjusted when the condition and value to be adjusted are known
in advance
This method is effective when the user requests you to shift the center registration of the roll 1 to
the left or right by a given amount.
1 Enter the engine maintenance mode and select maintenance code <12>.
2 Enter the subcode (engine control parameter) number of the item to be adjusted.
9-22
Chapter 9 Adjustment
3 Convert the adjustment value (mm) to the number of steps to determine the correction
value.
For the calculation method, see step 6 of Paragraph (1) above.
4 When you want to change the test conditions to adjust the center registration, repeat steps
2 and 3 above.
5 Save the correction value to NVRAM.
6 Execute the print with maintenance code <11> and subcode "03," and check the center
registration after adjustment.
- Check all codes with which the center registration was adjusted.
- Adjust the print condition to the test condition of the codes used for adjustment.
For the print executing method, see 2.3.11.
For the measuring method and reference value, see 7.2.1 No.4.
9-23
9.5
If this adjustment is performed, explain the user that the possibility of paper
jam increases and get approval.
The dead space at the top edge of paper is provided as the clip amount to
separate the paper from the heat roller in the fusing process. Accordingly, if
this clip amount is narrowed, the possibility of paper jam increases
(particularly when high density data is plotted at the top edge of paper).
The preset value for the top edge clip amount adjustment does not become
effective unless the device is rebooted, thus requiring care.
1 Enter the engine maintenance mode and select maintenance code <12>.
2 Enter the subcode "663."
3 Convert the desired dead space (mm) into the number of lines.
Example:
To set the dead space to 1mm, conduct the following operation. (default: 71 lines
= 3.0 mm)
: Determine what number of lines is equivalent to 1 mm (1 line = 0.04233 mm)
and enter the result.
1 0.04233 = 23.62 24 (lines)
9-24
Chapter 9 Adjustment
9.6
This section describes how to adjust the LED head joint. This process is needed after the LED
head is replaced with a new one.
(1) Configuration of LED head
The LED head is designed as illustrated below. Therefore, it is necessary to correct and adjust the
print shift at joints among heads.
LED head
Head C
Plotter
Head B
Head A
(2) Parameters
To adjust LED head joints, use the following parameters. (* Pay attention that the preset
parameter will not deviate from the allowable range.)
1 Maintenance code <12>, subcord "708" : Fine adjustment of joint between heads A and B
(setting range: 0 to 65)
2 Maintenance code <12>, subcord "709" : Fine adjustment of joint between heads C and B
(setting range: 0 to 65)
After the adjustment in the order of line with maintenance code <12>, subcord "711" and
maintenance coded <12>, subcord "713," finely adjust the joint with this parameter. The
amount of 0.64 m is shifted against the adjustment value "1."
3 Maintenance code <12>, subcord "710": Start address used to write the data to each head
memory. To find the first print shift, temporarily specify "100." The shipping default is
fixed to "94."
4 Maintenance code <12>, subcord "711": Line adjustment parameter used between heads
A and B (setting range: 87 to 93)
9-25
Shifted
Shifted
Shifted
C
B
9-26
Chapter 9 Adjustment
(b) Maintenance code <12>, subcord "711" and maintenance code <12>, subcord "713"
1 When decreasing set values:
Images A and C move in the direction reverse to the paper feed direction with image B used as
reference.
Shifted
Shifted
C
B
Shifted
Shifted
9-27
With the above settings, the pattern is output with images shifted as shown below. Identify the
place of shift from this sample.
9-28
Chapter 9 Adjustment
(b) Adjustment
Execute the test printing by setting the following parameters respectively. These values are set,
considering the distance 3.8 mm between A and B, and B and C of the LED head.
Maintenance code <12> subcode "708": 16
Maintenance code <12> subcode "709": 16
Maintenance code <12> subcode "710": 94
Maintenance code <12> subcode "711": 90
Maintenance code <12> subcode "712": 0
Maintenance code <12> subcode "713": 90
In the following settings, adjust according to how the printed image is shifted.
After the adjustment in the unit of line, fine adjustment is necessary. Thus, check the shift
direction and set the appropriate values to maintenance code <12> subcode "708" and
maintenance code <12> subcode "709."
9-29
C
B
After the adjustment in the unit of line, fine adjustment is necessary. Thus, check the shift
direction and set the appropriate values to maintenance code <12> subcode "708" and
maintenance code <12> subcode "709."
9-30
Chapter 9 Adjustment
3 If A is shifted in the paper feed direction, C is shifted in the paper feed direction and
reverce direction on the basis of B
Increase the setting values of maintenance code <12> subcode "708." Decrease the setting
value of maintenance code <12> subcode "709." (The amount of 0.64 m is shifted against
the adjustment value "1.")
If still shifted, the setting in the unit of line is necessary. Thus, decrease the setting value of
maintenance code <12> subcode "711" and increase the set value of maintenance code <12>
subcode "713."
C
B
A
After the adjustment in the unit of line, fine adjustment is necessary. Thus, check the shift
direction and set the appropriate values to maintenance code <12> subcode "708" and
maintenance code <12> subcode "709."
9-31
4 If A is shifted in the paper feed direction and reverce direction, C is shifted in the paper
feed direction on the basis of B
Decrease the setting values of maintenance code <12> subcode "708." Increase the set value
of maintenance code <12> subcode "709." (The amount of 0.64 m is shifted against the
adjustment value "1.")
If still shifted, the setting in the unit of line is necessary. Thus, increase the setting value of
maintenance code <12> subcode "711" and decrease the set value of maintenance code <12>
subcode "713."
A
B
C
After the adjustment in the unit of line, fine adjustment is necessary. Thus, check the shift
direction and set the appropriate values to maintenance code <12> subcode "708" and
maintenance code <12> subcode "709."
9-32
Chapter 10
Operational Description
This chapter gives fundamental information to understand mechanical operations of this device,
as well as the information on the controller that performs data communications with the
computers.
10.1 through 10.8 describe the information concerning the engine:
10.1 Features
10.2 Engine Specifications
10.3 Paper Flow and Name of Each Part
10.4 Fundamental Operation (Overall Operation)
10.5 Electrophotographic Process Operation
10.6 Drive and Feed System Operation
10.7 Control System
10.8 Controller
10-1
10.1
Features
This device is an intelligent plotter that uses a magnetic one-component developing system plus
600 dpi wide LED head as a developer so that it can realize excellent printing quality and
quietness suitable for LAN environment.
Main features are as follows:
1 Easy operation-first user interface design
- All operations (paper feed, drawing output) are performed at the front.
- 2-drawer type roll paper feed
2 Lightweight, compact-size, and high cost-performance engine
3 Stabilized printing by use of a one-component developing system
10-2
10.2
Engine Specifications
3
4
5
6
8
9
0
A
B
C
10-3
10.3
A sectional view of the internal mechanism of the device is shown in Figure 10-1 to show the
paper flow and name of each part.
Process cartridge
D A B
5 6
6 LED head
B Charge eliminator is
not included.
4
1 Roll 1
2 Roll 2
0
H
9
3 Slitter cutter
I 4 Register roller
3 5 Primary charger
6 LED head
7 Developer
8 Developing sleeve
9 Transfer/separator
0 Finger
A Cleaner
B Charge eliminator
C Photosensitive drum
D Suction feeder
E Fixation
F Heat roller
G Backup roller
H Roller (manual feed 1)
I Roller (manual feed 2)
10-4
10.4
Controller
Charge
elimination
Primary
charge
Exposure
(LED)
Cleaner
Drum
Development
Control panel
Engine
control
circuit
(board)
Data
controller
Raster controller
circuit
Transfer
separation
Fixation
Feed
system
Paper
ejector
External
equipment
Registration
Paper cutter
Roll paper
Interface circuit
Paper feed and
feed system
Roll paper
feed mechanism
10-5
OPERATION PANEL
BL03 R/C/L
BL02,BL06
INT1
MS08
MS06-1
GM01
LEDH
TH03
BM01
TH01
TH02
TH04
MS04
CC
TS02
EL
DEVELOPER
FUSER
CLEANER
MS05
DBD
DBA
DRUM
TS01
FL01
FL02
MS06-2
HM01
PS06
DC
CL04
TM01
REGIST
ROLLER
TC
PS07
PS05
INT3
BL06
BL01
PM01 PMFG
MS07
PS15
CL06
AC IN
BL05-1 to 3
CUTM
MRC2
HDD
MEC
LVPS
HV-PS
CUTTER
RE01/02
PF ROLLER 1
PS21
PS11
ROLL-1
PS30
PS31
PS32
PS04
FM01
PF ROLLER 2
PS22
PS12
ROLL-2
FM02
10-6
SYMBOL
DP
TC
DC
CC
EL
PM01
GM01
TM01
HM01
FM01
FM02
CUTM
CL04
CL06
BL01
BL02
BL03 R/C/L
BL06
FL01
FL02
PS30
PS31
PS32
PS04
PS05
PS06
PS07
PS11
PS12
PS15
PS21
PS22
MS04
MS05
MS06-1, MS06-2
MS08
INT1
INT3
RE01
RE02
Toner sensor
Waste toner sensor
TS01
TS02
TH01
TH02
TH03
TH04
10-7
PCB-ASSY-MRC2
RIP
controller
Switches and
sensors
Blowers
Sensors
Clutch
Charge eliminator
Pulse motors
(TM01, FM01,
FM02)
Charger cleaning
motor
Cutter motor
PCB-ASSY-MEC
Motor driver
Engine
controller
Pulse motors
(GM01)
Primary charger
LED head
Developer
Transfer
Separator
High voltage
power unit
+5V
+24V
+24V
Heater
control
+5V
DC servo motor
(PM01)
+24V
Control panel
HDD
+12V
+24V
AC100V
+5V
AC100V
Main power switch
Fusing heater
10-8
Sub
power unit
+5V
10-9
(5) Post-rotation
1 Section
- After transfer OFF until the main motor stops.
2 Purpose
- Removes residual toner and potential on the drum, and ejects the paper.
3 Operation
- After an image was transferred on the paper, the drum rotates by about one turn to stabilize
the drum surface.
10-10
10.5
10-11
10-12
10.5.3 Exposure
This device uses LED head for digital exposure process.
(1) Functions of LED head
1 Exposure function
: Irradiates light to the photosensitive drum to form a latent image.
2 Optical path length automatic correcting function
: Corrects the focal depth automatically (butt roller, etc.) if sufficient focal depth cannot be
ensured.
3 Head/machine internal temperature measuring function
: Thermistors are installed inside the head unit to measure the machine internal temperature
and the head temperature.
4 Line width adjusting function
: The line width can be changed by adjusting the light emitting time of LED.
(2) General description of LED head
LED array
1 Principle (light emitting principle)
: The Hall current applied to the LED array is blocked by the hetero barrier in the "pn"
junction (hetero junction), and the injection current flows toward there (recombination of
carriers), causing the light (hv) to be emitted.
SELFOC lens
1 Principle and manufacturing method
: The glass element wire is formed by the materials having the composition containing
graded index forming components such as Cs, Li, and Tl, and it is soaked in the fused salt
that contains calcium nitrate or kalium nitrate to form the refractive index by exchanging
the ions in glass that takes part in refractive index and the ions in the fused salt.
2 Configuration
: Many bar-shaped lenses called the SELFOC (optical converging glass fiber) lens are
arranged (SLA is the trademark of Nippon Sheet Glass Co., Ltd.).
3 Features
: Individual lenses have excellent resolving power and focus a uniform normal standing real
image in real size. However, in total their performance disperses and thus the performance
should be checked strictly.
As the 1:1 image is formed, the focus must be adjusted finely.
LED head unit
1 Principle
: This optical unit converges the light emitted from the LED array onto the photosensitive
surface by means of the SLA.
2 Configuration
: LED chip, IC, and board are subjected to the die bonding and wire bonding, and adjusted
and inspected, and then assembled with a heat sink, lens, etc.
10-13
10.5.4 Development
The development is a process in which the toner is put on an electrostatic image on the
photosensitive drum surface to make the image visible. When the toner charged in advance
touches the photosensitive drum, whether the toner attaches to the drum depends on the charging
status of the photosensitive surface.
To assist the toner attachment and to prevent the toner from attaching to the portions other than
the image, this device adds DC and AC biases.
(1) Functions of developer
1 Toner transfer (development)/bias adding function
: Transfers the toner to an electrostatic image on the photosensitive drum to make the image
visible. A thin film is formed for easy toner transfer.
2 Toner collecting function
: Adds AC bias to collect the toner not used for the development.
3 Toner supply function
: Supplies the toner from the toner cartridge.
Supplies the toner to the sleeve by means of the agitator.
4 Low toner detecting function
: Detects the toner empty state by the toner sensor (piezoelectric sensor).
5 Density adjusting function
: Adjusts the development density by varying the developing bias.
6 Toner agitating function
: Agitates the toner by rotating the agitator to prevent the soft block.
7 Development gap retaining function
: Retains the development gap by pushing the butt roller against the photosensitive drum.
(2) General description of magnetic one-component developing system
1 Principle
: The toner made of magnetic powders of 0.1 to 0.5 m in size that disperse in the resin
binder added with carbon black is transported by the developing sleeve around the
magnetic roll.
In general, the toner layer of 40 to 50 m in thickness is formed on the sleeve surface, and
when it is transported up to the photosensitive surface, the charge (AC+DC) is applied to
the toner, and when electrostatic attraction between the latent image and the toner becomes
larger than the magnetic binding force, the toner attaches to the latent image to develop.
2 Configuration
: The sleeve made of non-magnetic materials such as stainless steel and aluminum material
rotates in the forward direction relative to the photosensitive drum. Its rotating speed is one
to three times the surface speed of the photosensitive drum.
The magnetic roll is fixed in the sleeve so that it does not rotate, and six magnetic poles are
arranged where the main pole having the strongest magnetic force is arranged in opposition
to the photosensitive drum. This main pole is located at the rotational upstream side (1 - 5)
from a line connecting the center of sleeve and the center of photosensitive drum.
A rubber blade is forcibly pushed against the sleeve in the counter direction of the sleeve
rotation, and the toner is charged while its layer is thinned by being scraped by this rubber
blade. Also, AC+DC bias voltages are supplied to the sleeve to assist the toner movement
during the development.
10-14
10.5.5 Transfer
The transfer process (so-called electrostatic transfer) moves the toner attaching to the
electrostatic image which is developed on photosensitive drum by the Coulomb force to the final
support such as paper, acting against the Coulomb's force.
In the electrostatic transfer system, the charged toner of 5 to 15 m in particle diameter forms
one to three layers that attach to the electrostatic image on the photosensitive surface, and then
charges are given from the back of transfer paper to move the toner to the transfer paper by the
Coulomb's force in the electric field generated in relation to the photosensitive drum and to
retain the toner on the paper.
This device uses the previously proven corona transfer system.
(1) Functions of transfer unit
1 Paper charging function
: Performs the corona discharge from the back of paper to charge the paper so that the toner
is transferred to the paper.
2 Paper jam preventive function
: Prevents the leading edge of paper from entering the transfer unit along the paper guide,
resulting in paper jam.
(2) General description of corona transfer
1 Principle
: For the principle of discharge, see the primary charger.
In the state where the photosensitive drum is charged negatively and the toner in negative
pole is developed, to transfer this toner to the transfer paper, positive charges are supplied
from the back of transfer paper by the corona discharge.
The positive charges that reached the back of paper transfer the toner having negative
polarity to the paper and further induce negative charges in the photosensitive and the
photosensitive layer. At this time, the potential of the paper becomes several hundreds to
1,000V relative to the photosensitive substrate, causing the paper to be closely stuck to the
photosensitive drum. The intensity of electric field at this time reaches 100,000 V.
(Though the air withstands 30,000 V, when a gap is small, discharge does not occur
because of the Paschen's law.)
As the gap increases when the paper is separated, the potential of the paper increases and
the dielectric breakdown occurs following the Paschen's law, causing the discharge. As a
result, positive and negative charges remain at random on the photosensitive surface. At
this time, the toner sticking force to the paper is given by an electrostatic force and the Van
der Waals' force.
2 Configuration
: Though the configuration is similar to the primary charger, in many cases the transfer unit
is integrated with the AC separator. Also, the paper guide is provided to prevent the
separated paper from entering the unit. The transfer unit itself does not touch directly the
toner and the transfer paper, and thus no cleaning is required.
10-15
10.5.6 Separation
To separate the paper after transfer, a system that uses both general AC discharge separation and
finger separation is employed.
(1) Function of separator
1 Paper discharging function
: Eliminate charges from the paper and photosensitive drum.
(2) General description of AC discharge separation system
To separate the paper appropriately, the AC discharge separation system discharges the paper
after transfer using an AC charger and a discharge needle.
If the OPC photosensitive drum is used, the recording paper is positively charged by the transfer
charger and attracted to the photosensitive drum surface by electrostatic force. Accordingly, the
separating charger discharges AC corona to remove electrostatic attractive force between the
recording paper and the drum so as to separate the recording paper.
In general, thin paper having small stiffness may result in a separation failure, and therefore the
AC discharge voltage value and a range of permissible value must be determined from the image
quality and separation performance.
The separation guide prevents the print paper from entering the charger. Also, the separation
guide surface is coated with conductive paint so that the potential on the paper feed surface and
the recording paper becomes the same in order to prevent the toner from splashing.
10.5.7 Cleaning
If the toner is not transferred completely and remains or paper powder is present on the
photosensitive drum, it will obstruct the next process or enter the developer, causing a problem.
The cleaning process removes these residuals on the photosensitive surface.
This device uses a blade cleaning system that scrapes off the residuals mechanically.
(1) Functions of cleaning
1 Photosensitive drum surface residual toner removing function
: Using the blade, removes the toner and paper powder remaining on the photosensitive drum.
2 Photosensitive drum surface polishing function
: Pushes the blade against the drum to polish the photosensitive drum surface, so that the
deterioration of drum surface such as a filming can be prevented.
3 Waste toner transport function
: Transports waste toner by the auger screw.
4 Splash preventive function
: Prevents the toner from splashing by the toner receiver (film).
(2) General description of blade cleaning (blade cleaning method)
The abrasion resistant blade such as polyurethane scrapes off the residual toner on the drum
surface.
10-16
10.5.9 Fusing
The fusing fixes the toner on the paper.
This device uses already proven thermal fusing (heat roll) from the viewpoint of image quality
and fixation.
10-17
10-18
10.6
10-19
10-20
10.7
Control System
10-21
10.8
Controller
Memory
configuration
System
operation
Spool
Page memory
Standard
256MB
84MB
12M
256MB
96MB
2G
4 Input interface
: Ethernet interface (ftp/xpt/lpr)
- 100Base-TX and 10Base-TX are supported.
(Half/full duplex)
: USB interface (port B)
- USB2.0 is supported (HI SPEED / FULL SPEED)
: Parallel interface (conforming to IEEE1284 (compatibility mode))
- IEEE1284 (conforming to compatibility mode)
- Maximum cable length: 10 m
10-22
PCB-MRC2
+5V
+3.3V, +2.5V
Power
Supply
BOOT ROM
(1 MB)
+3.0V, +1.2V
CPU_VCORE
RTC, PIO
CPU
MPC8245
400MHz
Flash memory
(16 MB)
SO_DIMM
(256MB)
PCI BUS
Debug Slot
Option Slot
CF card
controller
PCB-USB2
LAN
controller
PCI-PCI
bridge
CF card
Centronics
controller
USB
controller
Centro
interface
USB I/F
HDD
controller
3.5-inch
HDD
10-23
Computer
Communication driver
Communication driver:
- Sends the received data to the spool driver.
- Processes the protocol control command sent from the computer.
Spool driver
Spool driver:
- Opens the memory when receiving the data from the communication
driver.
Spool memory
Spool memory:
- Stores the received data.
PDL:
PDL
- A process controlled under the OS. After the main data judgment block
judges the received data, the PDL connected to the resulted data format
works.
- Reads the received data from the spool memory, analyzes the read
data, and pastes the raster data to the page memory.
- Requests printout to the engine driver.
- Plots drawings only in response to the data print command.
Page (raster) memory:
Engine driver:
Engine driver
- Receives the print request from the PDL and commands the engine to
start printing.
Engine
10-24
SW3
ON
ON
1
1 2
SW4
LED
SW2 (both bits must be ON)
Appendix A describes how to set the DIP switches and how to see the LED indication on the
MEC board.
A.1
A.1.1
Bit
Meaning of ON position
Normal
position
DIPSW-1
OFF
DIPSW-2
OFF
DIPSW-3
OFF
DIPSW-4
OFF
DIPSW-5
Console is used
OFF
DIPSW-6
OFF
DIPSW-7
OFF
DIPSW-8
(All bits must be set to normal position when the machine is delivered)
A-1
A.1.2
O
F
F
For setting DIP switch SW2, both bits must be set to ON position.
A.1.3
Bit2
Bit3
Bit4
Rev. A
ON
ON
ON
ON
Rev. B
OFF
ON
ON
ON
Rev. C
ON
OFF
ON
ON
Rev. D
OFF
OFF
ON
ON
Bit1
O
F
F
For setting DIP switch SW3, the revisions of the MEC board have already been set.
A-2
A.2
LED Indication
The following shows how to see the LED indication on the MEC board.
The LED ON/Flashing/OFF are expressed as follows:
: ON
: Flashing
: OFF
: Indeterminate
_ : Don't care
A.2.1
Step
Check item
Corresponding LED
LED indication in
normal state
LED indication at
error detection
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
LED8
LED7
LED6
LED5
A-3
LED
: Ongoing task ID
: (Indeterminate because of use for firmware debugging)
: Engine status
: Presence of print request
LED indication
Description of function
1 2 3 4 5 6 7 8
_________
LED3
____ _________
Power saving
____ __
Warming up
____ __
Standby status
____ __
Printing
____ __
____ __
____ __
LED8
A-4
_____________
_____________
Description of error
1 2 3 4 5 6 7 8
_____
_____
_____
_____
If LED4 through LED8 do not turn on when the main power switch is turned off, the interruption
from the circuit failed, or saving of system parameters in NVRAM has not finished yet.
In this case, "2033: Interruption does not occur at powering off" error will occur when the power
is turned on next time.
A-5
A.3
Pressing the reset switch SW1 causes the circuits of MEC board to be reset, and also the firmware
to be reset (restart).
However, unlike powering off and on operation, the system parameters such as total print
distance are not saved and therefore do not use this switch usually.
Using the switch causes "2033: Interruption does not occur at powering off" error.
Instead, turn off and then on the power switch.
A-6
SW1
1 4
A DIP switch is mounted on the RFU board. This appendix describes how to set up this switch.
Set DIP switch SW1 according to the roll paper configuration of the roll paper feed unit.
B.1.1
O
F
F
B.1
Bit
Roll 1 is loaded.
Roll 2 is loaded.
Roll 3 is loaded.
B-1
SW7
SW1
SW3
SW2
The following describes the setting of DIP switches on the MRC2 board.
C.1
C.1.1
O
F
F
For setting DIP switch SW7, the revisions of the MRC2 board have been set.
Bit1
OFF
Bit2
OFF
Bit3
OFF
Bit4
OFF
Rev.B
ON
OFF
OFF
OFF
Rev.C
OFF
ON
OFF
OFF
Rev.D
ON
ON
OFF
OFF
For setting DIP switch SW2, all bits are set to OFF position.
O
F
F
C.1.2
Rev.A
C-1
C.1.3
C.1.4
6 5 4 3 2 1
ON
Bit6
OFF
C-2
Bit5
OFF
Bit4
OFF
Bit3
ON
Bit2
ON
Bit1
OFF
This appendix describes the menu structure of the device. It also includes specific menus for
maintenance people that they can select on the control panel.
D-1
Menu Structure
This section describes how to read the menu structure using "SYSTEM - # PARA" menu on
page D-14 as an example.
Menu hierarchy
# Para
Shipping default
: The parameter indicated
beneath the menu shows a
shipping default.
# OPERATION MODE
> NORMAL
# ACK ON TIME (30 ns)
> 80
# ACK PULSE (30 ns)
> 80
# BUSY OFF TIMING
> ACK RISING EDGE
D-2
# SELECT SIGNAL
> ON
# AF SIGNAL REPORT
> INPUT
# TIME OUT
> 30 sec
Hint:
For the information on how to select individual menus, as well as useraccessible menu functions, refer to the User's Guide.
Note:
The DSCAN format listed in the menu structure are for only customers in
Japan.
SETUP MENU
ME NU
# SETUP
SETUP
#PORTn_HPGL
SETUP
#PORTn_DSCAN
SETUP
#PORTn_TIFF
#AUTO SUPPLY
>CONT MODE
SETUP
#PORTn_CALS
SETUP
#PARA_HPGL
SETUP
#PARA_DSCAN
#FIXSIZE MODE
>FIXD SIZE
SETUP
#PARA_TIFF
#COPY COUNT
>1
SETUP
#PARA_CALS
#SUPPLY PARAM.
SETUP
#USB_HPGL
*DATA FIRST
*PANEL FIRST
*A
*9"
*8.5"
*30 42
*MAP
*DIN
*CHINA
*CONT MODE
*OPTIMAL MODE
*ROLL 1 MODE
*ROLL 2 MODE (3)
*ROLL 3 MODE (3)
*MANUAL FEED
*FIXED SIZE (4)
*EXTENSION A
*REAL SCALE
*1 to 99
#CENTERING
>OFF
#PAPER TYPE
>NON-DESIGNATED
*OFF
*ON
*NON-DESIGNATED
*NORMAL PAPER
*TRACING PAPER
*FILM
*0 to 30
D-3
A
#DRAWING PARAM.
#OFFSET MODE
>MARGIN
#MARGIN (mm)
>0
#X-OFFSET (mm)
>0
#Y-OFFSET (mm)
>0
#WRITE MODE
>OR WRITING
#MIRROR
>OFF
#REVERSE (5)
>OFF
#ERROR MEMO
>ON
#SCALE MODE
>MANUAL SCALE
#SCALING PARAM.
D-4
B'
*0 to 100
*-9999.99
to 9999.99
*-9999.99
to 9999.99
*OR WRITING
*OVER WRITING
*OFF
*ON
*OFF
*ON
*ON
*SPECIAL (6)
*OFF
*MANUAL SCALE
*REDUCE
#SCALE X (%)
>100.00
*0.01 to 100.00
#SCALE Y (%)
>100.00
*0.01 to 100.00
*MARGIN
*VARIABLE SIZE
*FIXED SIZE
*ON
*OFF
B'
#A4
>A4
#FIX SCALE A
#A3
>A3
#A2
>A2
#A1
>A1
#A0
>A0
#A
>A
#B
>B
C'
*A4
*A3
*A2
*A1
*A0
*A3
*A2
*A1
*A0
*A4
*A2
*A1
*A0
*A4
*A3
*A1
*A0
*A4
*A3
*A2
*A0
*A4
*A3
*A2
*A1
*A
*B
*C
*D
*E
*B
*C
*D
*E
*A
C"
D-5
C"
C'
#C
>C
#D
>D
#E
>E
#A
>A
#B
>B
#C
>C
#D
>D
D-6
D"
*C
*D
*E
*A
*B
*D
*E
*A
*B
*C
*E
*A
*B
*C
*D
*A
*B
*C
*D
*E
*B
*C
*D
*E
*A
*C
*D
*E
*A
*B
*D
*E
*A
*B
*C
D"
#E
>E
HP-GL only.
#TERMINATOR (9)
*ENABLE
*DISABLE
*CHINA
*AUTO
*HP-GL
*HP-GL/2
#PG1;
>ON
#NR;
>ON
#SP0;
>ON
#ESC.)
>ON
#AF;
>ON
#AH;
>ON
#FR;
>ON
E'
*E
*A
*B
*C
*D
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON(PS)
*ON(IP)
*ON(IW)
*OFF
*ON
*OFF
D-7
E'
#DRAWING (11)
>NOP
#PAPER NO. (11)
>PAPER SOURCE
#PEN PAR.MODE
>DATA PRIORITY
*NOP
*EOP
*PAPER SOURCE
*PAPER TYPE
*OFF
*DATE PRIORITY
*PANEL PRIORITY
#WIDTH (mm)
>n
*0.00 to 16.00
#PEN0
to
N (13)
#DENSITY (%)
>n
*0 to 100
#CORNER
>ROUND
#JOINT
>ROUND
#PEN ADJUST (mm)
>-0.00
#LINE DISPOSAL
>OFF
#RASTER PARAM
#IMAGE SCALE
>LINE DRAW.MODE
#SCREENING (14)
>LINE DRAW.MODE
*ROUND
*BUTT
*ROUND
*MITERED
*-0.99 to 0.99
*OFF
*ON
*LINE DRAW.MODE
*PICTURE MODE
*LINE DRAW.MODE
*GRAPHICS MODE
*PICTURE MODE
D-8
DEVICE MENU
MENU
#DEV I CE .
#POWER SAVE
>15min
#TRACE MODE
>NORMAL
#BOTTLE MAINT.
>AUTO
#SPECIAL SET2
>00
#SPECIAL SET3
>OFF
*OFF
*15min
*30min
*60min
*90min
*OFF
*30min
*1hour
*2hour
*4hour
*1min
*5min
*10min
*OFF
*ON
*THIN
*RATHER THIN
*NORMAL
*RATHER THICK
*THICK
*NORMAL
*WETTY
*AUTO
*MANUAL
*00 to FF
*OFF
*ON
D-9
MENU
# PAPER .
PAPER
>ROLLn
#PAPER KIND
>NORMAL
#PAPER SERIES
>A
D-10
*NORMAL
*TRACE
*FILM
*A
*9"
*8.5"
*30x42
*MAP
*DIN
*CHINA
FUNCTION MENU
MENU
# F UNC T I ON .
#MENU PRINT
>SYSTEM
*SYSTEM
*PORTn
*PARA
*USB
*ALL
*PORTn
*PARA
*USB
*PORTn
*PARA
*PAGE COUNT 1
*PAGE COUNT 5
#JOB LOG
>PAGE COUNT 1
*PAGE COUNT 1
*PAGE COUNT 5
#ENGINE LOG
>OK?
#SYSTEM DATE
>aa:bb:cc
#SYSTEM TIME
>aa:bb:cc
# FORMAT HDD
>OK?
# FORMAT NVRAM
>OK?
#VERSION UP
>lp1010.img Note (1)
#INIT CHARG.INF
>OK?
#PRINT CHARG.INF
>OK?
#MAINTE INFO
>FAX PRINT
#DATE DUMP
>OK?
D-11
MENU
# PROTOCO L .
PROTOCOL
#PORT1: XPT
#PDL SELECT
>HDTC
#XPT PORT
>9100
PROTOCOL
#PORT2:LPD
#PDL SELECT
>HDTC
#PRINTER NAME
>LP02
#PDL SELECT
>HDTC
PROTOCOL
#PORT3:FTP
PROTOCOL
#PARALLEL
D-12
#USER NAME
>FTP03
#PDL SELECT
>HDTC
RESET MENU
ME NU
#RESET .
#SYSTEM RESET
>
#PORT RESET
>PORT1
D-13
SYSTEM MENU
MENU
# S Y S T EM .
SYSTEM
#COMM.PARAM
COMM.PARAM
#ETHERNET
COMM.PARAM
#PARALLEL
H
#TIMING MODE
>NORMAL
*NORMAL
*FAST
*SLOW
*MANUAL
1 to 127
1 to 127
*OFF
*ON
#A
>ON
#9"
>OFF
#8.5"
>OFF
#3042
>OFF
#MAP
>OFF
#DIN
>OFF
D-14
#CHINA
>ON
*0 to 99
*OFF
*ON
SYSTEM
#APPLY ROLL
APPLY ROLL
#A SERIES
#USE A0
>ON
#USE A1
>ON
#USE A2
>OFF
#USE A3
>ON
APPLY ROLL
#9" SERIES
#USE 36"
>ON
#USE 24"
>OFF
#USE 18"
>OFF
#USE 12"
>OFF
APPLY ROLL
#8.5" SERIES
#USE 34"
>ON
#USE 22"
>OFF
#USE 17"
>OFF
#USE 11"
>OFF
APPLY ROLL
#3042 SERIES
#USE 30"
>ON
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
G'
D-15
G'
APPLY ROLL
#MAP SERIES
#USE B1-MAP
>ON
#USE B2-MAP
>OFF
APPLY ROLL
#DIN SERIES
#USE B1-DIN
>ON
#USE B2-DIN
>OFF
APPLY ROLL
#CHINA SERIES
#USE CHINA A0
>ON
#USE CHINA A1
>OFF
#USE CHINA A2
>OFF
SYSTEM
#CHINA SIZE
#USE CHINA A3
>OFF
#CHINA A0
>914mm
#CHINA A1
>620mm
#CHINA A2
>450mm
#CHINA A3
>310mm
#INITIAL SET
>STANDARD
*914mm
*910mm
*900mm
*880mm
*620mm
*610mm
*450mm
*440mm
*310mm
*STANDARD
*CHINA
#FACTORY SET
>
OK
#LANGUAGE
>JAPANESE
*JAPANESE
*ENGLISH
#SERIAL NUMBER
>00000 to 65535
#SYSTEM CUSTOM
>
D-16
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*ON
*OFF
*X
*L
*F
*-
#DHCP
>DISABLE
*DISABLE
*ENABLE
#IP ADDRESS
>000.000.000.000
*000.000.000.000
to *255.255.255.255
#SUBNET MASK
>000.000.000.000
*000.000.000.000
to *255.255.255.255
#GATEWAY ADDR01
>000.000.000.000
#ROUTING TABLE
#NETWORK ADDR01
>000.000.000.000
#ROUTING TABLE2
#SETUP DETAILS
*000.000.000.000
to *255.255.255.255
*000.000.000.000
to *255.255.255.255
#GATEWAY ADDR02
>000.000.000.000
*000.000.000.000
to *255.255.255.255
#NETWORK ADDR02
>000.000.000.000
*000.000.000.000
to *255.255.255.255
to
#GATEWAY ADDR10
*000.000.000.000
>000.000.000.000
to *255.255.255.255
#NETWORK ADDR10
*000.000.000.000
>000.000.000.000
to *255.255.255.255
#METRIC
>064
*1 to 255
#ETHERNET ADDR
>0800832Annnn
#CONNECTION SPD.
>AUTO
*AUTO
*100
*10
D-17
I
#CONNECTION TYPE
>AUTO
*AUTO
*FULL
*HALF
#HTTP PORT
>00080
*0 to 65535
#PORT TIME OUT
>30min
#TRAPnn
*OFF
*5min
*10min
*15min
*30min
*ASCII/BIN
*BIN
*OFF
*ON
*V1
*V2
#MANEGER
>000.000.000.000
#ERROR
>ON
#JOB
>OFF
#IP ADDR
>000.000.000.000
#PORT
>ALL
D-18
*1 to 20
*000.000.000.000
to *255.255.255.255
*ON
*OFF
*OFF
*ON (IP ADDR)
*ON (PORT)
*000.000.000.000
to *255.255.255.255
*ALL
*PORT01 to 10
E-1
E-2
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
Box (electric)
Male
[Symbol]
Female
LVPS(PSU-LSP)
: Low voltage power unit - [1/4]
Crimped terminal
Flat terminal
LVPS (PSU-LSP(S)
: Low voltage power unit (for HDD)
Disconnected
Crimped connector
SW01:
Main power switch
3.5' HDD
: Option unit - [1/2]
Fuser unit
Page
1/13
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
LVPS(PSU-LSP)
: Low voltage power unit - [2/4]
Box (electric)
[Symbol]
Crimped connector
relay
Flat terminal
Male
Butt
Crimped connector
Female
Disconnected
INT3:Interlock SW
INT1:Interlock SW
LEDH
: LED head - [1/2]
INT5:MS06-2
HDD cooling
HV-PS cooling
Cooling controller 2
BL05-2:Sirocco fan
BL05-1:Sirocco fan
Page
2/13
E-3
E-4
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
LVPS(PSU-LSP)
: Low voltage power unit - [3/4]
Box (electric)
[Symbol]
Crimped connector
Disconnected
Female
Crimped connector
relay
Male
Crimped connector
FUS01:Temp. fuse
PCB-ASSY-MRC2
: RIP board - [1/3]
Fuser unit
PCB-ASSY-MEC
: Engine controller board - [1/8]
Over protect
PCV-ASSY-RFU
: Paper feed unit - [1/4]
PM01
: DC servo motor - [1/2]
HV-PS
: High voltage power unit - [1/2]
Page
3/13
TH04: Thermistor
TH02: Thermistor
Suction duct
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
TH01: Thermistor
(1:VCC.3:GND)
[Symbol]
(1:VCC.3:GND)
(1:VCC.3:GND)
Crimped connector
Drawer connector
Female
Crimped connector
relay
Male
Crimped connector
(3:VCC.1:GND PS15)
Fuser unit
Box (electric)
PCB-ASSY-MEC
: Engine controller board - [2/8]
Page
4/13
E-5
E-6
[Symbol]
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
PCB-ASSY-MEC
: Engine controller board - [3/8]
Box (electric)
Crimped connector
relay
Crimped connector
Process cartridge
PCB-ASSY -PSCS
: Process cartridge board
PNL
: PL Control panel
Page
5/13
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
PCB-ASSY-MEC
: Engine controller board - [4/8]
Box (electric)
[Symbol]
Flat terminal
Butt
Crimped connector
Crimped connector
relay
Male
Disconnected
Crimped connector
Female
MS05: Micro SW
MS07: Micro SW
INT5:MS06-1
INT3:Interlock SW
INT1:Interlock SW
BM01: DC motor
Waste toner
Page
6/13
E-7
E-8
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
PCB-ASSY-MEC
: Engine controller board - [5/8]
Box (electric)
[Symbol]
Crimped connector
relay
Crimped connector
Male
Crimped connector
Female
Development presence
or not
TH03 : Thermistor
MS08 : Micro SW
Toner cartridge
Developer unit
MS04 : Micro SW
Page
7/13
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
Box (electric)
PCB-ASSY-MEC
: Engine controller board - [6/8]
[Symbol]
Crimped terminal
Flat terminal
Crimped connector
relay
HV-PS
: High voltage power unit - [2/2]
Crimped connector
Separator
Transfer
Process cartridge
Development
Discharge
LVPS(PSU-LSP)
: Low voltage power unit - [4/4]
PCB-ASSY-RFU
: Paper feed board - [2/4]
PM01
: DC servo motor - [2/2]
Page
8/13
E-9
E-10
Male
[Symbol]
Crimped connector
Female
PCB-ASSY-MEC
: Engine controller board - [7/8]
Box (electric)
PCB-ASSY-MRC2
: RIP board - [2/3]
Page
9/13
[Symbol]
Male
Crimped connector
Female
Box (electric)
PCB-ASSY-MEC
: Engine controller board - [8/8]
LEDH
: LED head - [2/2]
Page
10/13
E-11
E-12
Male
[Symbol]
Crimped connector
Female
PCB-ASSY-USB2
: Optional board
PCB-ASSY-MRC2
: RIP board - [3/3]
Box (electric)
3.5' HDD
: Optional unit - [2/2]
Page
11/13
(1:VCC. 3:GND)
[Symbol]
(1:VCC. 3:GND)
(1:VCC. 3:GND)
(1:VCC. 3:GND)
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
CUTM : DC motor
Cutter motor
Box (electric)
Crimped connector
relay
Crimped connector
Male
Crimped connector
Female
PCB-ASSY-RFU
: Paper unit board - [3/4]
Page
12/13
E-13
E-14
[Symbol]
PCB-ASSY-RFU
: Paper feed unit board - [4/4]
[Note]
For the harnesses for which the UL No.
is not specified, use the following:
UL1007 (crimped connector)
UL1061 (crimped connector)
Crimped connector
relay
Crimped connector
Male
Drawer connector
Crimped connector
Female
(1:VCC. 3:GND)
(1:VCC. 3:GND)
(1:VCC. 3:GND)
(1:VCC. 3:GND)
(1:VCC. 3:GND)
(1:VCC. 3:GND)
Page
13/13