Академический Документы
Профессиональный Документы
Культура Документы
GAMBAR
Vacum system
Since the liquid in the barometer is water (and not mercury), the height of the column should
be of the order of !0 m (instead of 76cm)
Where 13.6= density of mercury relative to water.
When cold water is not available in sufficient quantity, the warm water leaving the column is
pumped to a cooling pond, from which it returns at a lower temperature, and is returned to the
condenser as cooling water, and so describes a closed cycle.
Vacum system
The vacum installation in a sugar factory may be more oe less complex.
1. Central condenser and air pump
The simplest system consists of centralising the whole installation at one point or in
one part of the factory. We have then a single air pimp, a single pump for cold water,
and single condenser for the whole factory. We have seen (p.685) the drawbacks of
this system, but also have indicated (p.685) that there are cases where it may be
advantageous.
2. Individual condenser and air pump
Many factories, with good reason, prefer to provide a vocuum installation for each
vessel to be served: one for the multiple effect, and one for each vacuum pan.
Sometimes,however, two or three pans may be served by the one installation.
3. Individual condenser with central air pump
Another method is to provide as many individual condenser and baromatric columns
as desired, and to connect the several condensers to a single central air pump
In this case if it is necessary to regulate the vacuum in the several condensers
separately, it is necessary:
a. That the air pump should at a vacuum higher than the highest vacuum sought in
the various condensers and other vessels concerned.
b. . that the various condenser should be connected to the pump by air piping of
crosssection no larger than necessary.
c. . that each of these connecting pipers should be provided with a valve the section
of which should advantagesously be somewhat smaller than that of the pipe and
which will serve to regulate the vocuum in the condenser concerned. For a fine
and more stable control, a by pass may also be installed this valve, with an
auxiliary valve of even smaller section.
d. It is also wise to install a connetion with a valve between the air pipe from the
condenser which normally operate at lowerr vacua and the vapour entry from the
condensers operating under higher vacuum, which are served by air piping of
larger cross_section .although normally closed, this connection can be very useful
in the case of obnormal entry of air into the former condensers (fig. 40>2)
Vacuum equiment
GAMBAR
General values of the vacuum
It is posibble to obtain industrially very, exceeding 75 cm (29 in) for a barometric
pressure of 76 cm (30 in.) however, in the sugar factory , the vacuum sought or
foynd in practice varies between 60 and 68 cm, and generally between 63 and 66
cm.
If the factory is located at an appreciable altitude, the foregoing values should be
multiplied by the ratio H?76 of the local barometric height to the normal height.
Evacuation of air
Vacuum can only be mainted by continual of the air mixed with the vapour and
due particulary to the inevitable leaks existing in the vessels and the piping. If
evacuation of this air ceased, the air would accumulate, and the vacuum would fall
rapidly in spite of the condensation of the vapour.
To this air, originating from leakages and various other sources which we shall
see later (p. 868), is added morever other incondensable gases originating in the
juice. We speak of
The condenser
GAMBAR
Cross-section of the condenser
Whereas the height of the condenser varies only slightly with the
capacity in term of vapour to be condenser (approximately as the cube
root, if we choose the last figures given), the cross-section will depend
directly on the quantity of vapour to be condensed
Condenser volume
Condenser capacity has been related to volume, the latter being
reckoned as that of the cylinrical portion only, neglecting the upper
and lower conical portions.
Strauss recommend a volume,
of vapour per hour, stewart,
however, has determined experimentally that,
The condenser
Per h was sufficient in most cases and that, in two designs per h was
adequate. The most efficient designs are those ofrain type with water
falling from the top the rain type,
it is stated that the
condensed takes place mainly on the wall of the condenser, and thus is
of advantage for part of thewater flow to be placedin the axis of the
condenser. Thecone at the bottom of the air should have a slope of 70
to the horizontal. According to ziegler this arrangement discharges
twice as much water as slope
EXAMPLE,
Diameter of cooling water tipe
The cooling water may be supplied by gravity or may be supplied by a
Pump. Its effective head, h, will be equal to the geometrical head at the entry to the
condenser, increased by the vacuum in head of water.we have then :
Water separator
Where the air pump is of reciprocating type, it is absolutely necessary to avoid the risk of
water reaching the pump, which woyld cause damage (water hammer) since entrainment or
formation of scum may occur, a separator is interposed for safety between the air outlet from
the condenser and the air pump, in a design project, what quantity of vapour to be condenser
should be assumed as a basis for determining the capacity of the condenser