SUPPLIER'S TECHNICAL DATA SHEET ON CONTROL SYSTEM

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1/8/2015

I GENERAL
System Name
Operator station name and model
Control station name and model
System architecture
Environmental requirements for operator station
Operating Temperature (Deg C)
Operating Humidity (% RH)
Environmental requirements for field control station and Communication Hardware
Operating Temperature (Deg C)
Operating Humidity (% RH)
No. of nodes configured / supported
No. of operator stations configured / supported
No. of printers For alarm / logs / reports / colour copies
Length of data highway offered / supported (specify dual redundant length only)
No. of field control stations
No. of Total I/O's quoted
4-20 mA DC analog I/P
4-20 mA DC analog O/P
Digital Input (110V AC)
Digital Output
II HARDWARE
A) HMI (1 Pair)
Make
Operating System / Version
CPU Type
Harddisk mirroring( RAID 5,SCSI)
Hot swap Harddisk
Redundant synchronized
OS replacement without stopping
B) Interface to other computers
Expert Optimizer ( Linkman): OPC (DA)
TIS: OPC (DA, AE, HAD)
Others
C) HARDWARE for HMI
CPU Features
CPU make and model
Clock speed
Word length
Main Memory
RAM provided / expandable upto
Cache provided (MB)
Flash Memory provided (MB)
Auxiliary Memory
Capacity of hard disk (GB)
Capacity of floppy drive (MB)
Capacity & Speed of CD - R/W (MB)
Capacity of Magnetic tape
Monitor
Size of the screen
Resolution of screen
All OS with provision for double Monitor
No. of colours supported
Keyboard
Type of operator keyboard
Is the keyboard provided with Audio feedback
Details of mouse/ trackball if provided
No. of user function keys on operator keyboard
D) Printer
Printing method (Laser Jet B/W)
No. of characters per line
Printing speed (CPS)
Is printer connected to an operator station or is it on a network
Is common pooling of printer possible (I.e. printing from any operator station with out
disturbing cabling)
Make & model no.
E) Industrial Work Station Enclousers for two nos. OS
Make
Type
Dimensions
No of OS / servers per panel
Cooling with air to air heat exchanger
Temperature supervision inside panels
III SOFTWARE
Basic ( System) Software
Type of basic software
Version
Year of market introduction, initial / actual version
Specify the operating system
Total no. of tags supported / quoted per operator station
Availability of graphics builder package
Availability of alarm/ event handling package
Availability of trend (Real / history) package

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(b)
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Availability of shift / daily / monthly log package

Possibility of trend retreival on media and analysis later
Is graceful shutdown of the system mandatory
Time taken to reboot an operation station
After graceful shutdown
After power outage
No. of graphics pages that can be stored in each operator station
No. of overview pages

13

No. of groups/ overview page

14

Maximum no. of dynamic points / screen

15

No. of points per group

16
(a)

Loop display trend

No. of tags that can be assigned
Sampling interval (in sec.)

(b)
(c)
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(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
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(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
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(a)
(b)
(c)
(d)
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(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)

No. of data stored per tag

Real time trend
No. of tags that can be assigned
Sampling interval (in sec.)
No. of data displayed / stored per tag
Zooming facility on time & data axis
No. of tags per trend group
No. of groups per overview
Is X - Y plotting possible (one tag against another tag)
Scrolling of both data & time axis with a ruler
Historical trend
No. of tags that can be assigned
Sampling interval (in sec.)
No. of data displayed / stored per tag
Zooming facility on time & data axis
No. of tags per trend group
No. of groups per overview
Is X - Y plotting possible (one tag against another tag)
Scrolling of both data & time axis with a ruler
Possible to get max./min./average of any tag within 10 Sec.
Window feature (under operator mode)
Max. no. of dynamic graphics screens (multiple screen displays)
Is Positioning & sizing of displays freely configurable
Does it support 3D graphics
Is it possible to overlay detail / object display, trend screen,
Log alarm summary etc. on a graphic page without programming
How many types of logs are available
How many tags supported for each type of log
Is log format fixed or freely configurable
How many data collected per hour for computing hourly average
Where and how long the logs are stored
Does it supports totalisation
Availability of automatic printout of all logs at the stipulated time (definable by
operator)
Feasibility of log printout on demand
Whether the log printout interrupted in case same printer is used for event / alarm

IV) ALARM PACKAGE

1
Process Alarm
(a) No. of alarms that can be stored in alarm summary
(b) No. of alarms per page
(c) Precision of time stamping in msec
(d) No. of alarm priority levels
(e) Is each priority recognised by distinct colour & sound
(f) Alarm inhibition detail
(g) Is inhibit function stored/printed
(h) Is inhibit sorting possible (Tagwise)
(i) Is alarm sorting possible between two time limits
(j) Alarms update time
(k) Separate, individual alarm text for:
(I)
availability
(II)
contactor feedback
(III)
overlaod
(IV)
local off
(V)
safety switches, field interlocks
(VI)
all sensors for protection of machine
(VII)
all sensors for protection of process
(l) Prealarm (warning) for all analog sensors

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(m) Failure alarm condition to alarm during operation only

(n) All alarm conditioned to prevent alarm at power failure
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System Alarm
(a) No. of alarms that can be stored in alarm summary
(b) No. of alarms per page
(c) Is the audio tone distinct from process alarm
Is it possible to store alarms in harddisk beyond the limits of alarm summary. Furnish
(d)
details.
3
Alarm Remote Transmission
(a) Type of system ( Modem, SMS, Radio)
(b) No of preprogrammed messages
(c) Provision for operator comment
(d) Other
COMMUNICATION
(A) General
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Controller - OS
i)
protocol
ii)
transmission speed
iii)
max / actual no of participants
Controller- I/O
2
i)
protocol
ii)
transmission speed
iii)
max / actual no of participants
iv)
redundant fibre optics cables outside buildings
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OS-OS (- Server)
i)
protocol
ii)
transmission speed
Controller - Engineering
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i)
protocol
ii)
transmission speed
iii)
max / actual no of participants
iv)
same network as Controller - OS
(B)
I/O Network
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Communication Standard
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Communication Protocol
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100 % redundancy provided for communication hardware
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Data Highway
(a) Highway Topology
(b) Access method
(c) Rate of data transmission
(d) Type of cable
(e) Maximum distance between the nodes
(f) Cable Length supplied / max. possible
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Communication failure auto-change over
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Whether possible to changeover to redundant communication link manually

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(e)
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(C)
Supervisory network
Communication standard ( IEEE, ISO etc.)
Communication protocol
Provision of 100% redundancy for communication hardware
Data highway
Highway topology (ring / hub / bus)
Access method (deterministic / stochastic)
Rate of data transmission
Type of cable
Maximum distance between the nodes
Cable length supplied / max. supported (In case of more than one network specify the
length of each network )
Communication failure auto changeover
Whether possible to changeover to redundant communication link manually
Is it possible to delink/ link any node from the communication system without disturbing
communication between other nodes
Whether short circuitry of communication bus within the nodes affect other nodes

In the event of failure of one set of communication link the time taken to changeover to
the standby set
10
Furnish details on open system connectivity with LAN
(a) At what level
(b) Is a data server required
(c) Data exchange method (DDE / OPC)
(d) Graphic supports availability
(e) Active 'X' support
(f) Rate of data transmission
(g) Topology
(h) Type of media
(i) Length supported
VI Remote IO SYSTEM
A HARDWARE
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I/O Features
(a) I/O rack or cluster or file size
(b) No. of slots per rack or cluster or file
(c) Is I/O rack or cluster or file power supply redundant
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(d)

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(a)
(b)
(c)
(d)

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(e)
(f)
(g)
(h)
(i)
(I)
(j) Interface cards are imported ( Yes / No )
Analog Input
(a) Type (4-20mA)
(b) Module model No.
(c) No. of channels/ module
(d) Is Double ended input module offered
(e) Provision of galvanic isolation
- field to module
- channel to channel
2 wire transmitter powering (Is it integral with module or through external 24V Bulk Power
(f)
Supply)
(g) Scan time per channel (in ms)
(h) Analog Accuracy
(i) A/D conversion
- No. of A/D convertors offered
- Resolution (no. of bits)
(j) Input Filter
Analog Output
(a) Type (4-20mA DC)
(b) Module model No.
(c) No. of channels/ module
(d) Provision of galvanic isolation
- field to module
- channel to channel
(e) Is double ended output module offered
(f) Scan time per channel (in ms)
(g) Analog Accuracy
(h) D/A conversion
- No. of D/A convertors offered
- Resolution (no. of bits)
(i) Maximum load resistance (ohms)
B Programming Features
Programming Language
State of output on failure of FCS / communication module (both analog and digital)
Scan time for closed loop (From analog signal scan to output to final control elements)

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(b)
(c)
(d)
(e)
(f)
(g)
(h)

1/8/2015

Is I/O rack or cluster or file communication with CPU true redundant (module and
media)
Is I/O wiring done directly on the module TB or on remote terminal panel
On line replacement of
- I/O modules
- communication processor
Is it necessary to disconnect any cable to replace I/O modules
Is the system able to detect open/short circuit of sensor/output device
Is the bulk power supply regulated & redundant
Max number of I/O per communication node
inter mixing of I/O possible
Run / Failure indicaton LED on each card
Binary Input
Type (110V AC)
Module model No.
No. of channels/ module
Provision of galvanic isolation
- field to module
- channel to channel
Off to on delay (in ms)
On to off delay (in ms)
Status LED for all channels
Isolation potential & exposure time
Digital input interface cards are required ( Yes / No )
Interface cards are imported ( Yes / No )
Binary Output (Relay output)
Type (PFC)
Module model No.
No. of channels/ module
Provision of galvanic isolation
- field to module
- channel to channel
Off to on delay (in ms)
On to off delay (in ms)
Status LED for all channels
Current rating (surge/steady state) per channel (in amps)
Short circuit/ Overload protection of outputs
Digital output interface cards are required ( Yes / No )

Confirm the availability of following algorithms as firmware

P, PI, PID with external bias
Two position On/Off control
PID On/Off
Auto/Manual station
Dead time compensation
Manual loader
Low/high signal selection
Temperature/pressure compensation

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(i)
(j)
(k)
(l)
(m)
(n)
(o)
(p)
(q)

VII

Integration/totalizing (both resectable & non-resectable. Min. 6 digit counter)

Elapsed time computing
Signal selector
Self tuning
Motor control
Ratio/Bias
Feed forward
Linearisation
Ramp generation
Alarm generation on input, set point, output, deviation, intermediate computed value,
(r)
rate of change etc. (Min.4 alarms/PV).
(s) Over ride selector
(t) PV tracking
(u) Cascaded control
(v) Mathematical functions
i)
Addition/Subtraction/Multiplication/Division
ii)
Sq. rooting/square
iii)
Exponential functions
iv)
Logarithmic functions
v)
Absolute value
vi)
Comparator (I.e. greather than, less than, equal to etc.)
vii)
Totaliser
(w) Logic Functions
(i) AND, NAND, OR, NOR, EX-OR, Inverter
(ii) Flip Flops (SR, JK, Toggle, etc)
(iii) Timers (On delay/Off delay type upto 24 hour,pulse)
(x) Lead/lag compensation
5
No. of times the same computing function can be repeated in one program
Tracking of setpoint of secondary controller by the primary controller when not in
6
cascade mode provided
Each loop can be called by tag no. in the control station locally & operator shall be
7
able to vary SV,MV,A/M,L/R,C/A
8
Variable ramping rate for setpoints to each controller
9
Programmability from control station
10
Variable scan assignment facility for inputs per control station
(a) Yes / No.
(b) Specify scan rate
(c) No. of loops that can be used in various scan rates
11
Limitation on usage of advanced control function if any
12
Memory for user program (MB) available / expandable
13
Memory for real time trending (MB)
14
Memory for data base (MB)
C I/O Simulation
1
I/O simulation with Winmod or PICS
2
Number of parallels channels for simulation(min 2)
3
Separate PC
ENGINEERING PACKAGE
1
HMI / FCS engineering package is loaded in how many operator stations (i.e. resident
station)
What happens to the engineering package when the resident operator station
collapses on hardware failure. Can it be invoked on another operator station by simple
procedure

Is it possible to do concurrent engineering of HMI / FCS from a non-resident operator

station
3
Is the engineering package offered separate for OS and field control station
4
Is it possible to edit one package without closing the other package
5
Is on-line editing available
While the plant is in operation is it possible to launch and edit FCS engineering package
6
from an active graphic display
Is it necessary to copy HMI edits to all other stations. How and which communication
7
network is used for this purpose
8
Is the database global
9
Is the I/O of the control station to be mapped into O.S database
10
Is the programming technique object oriented
No. of security levels provided (minimum requirement is to select between view, view &
11
operate, view, operate and configure)
12
Operator Station / Server - Scope of engineering
VIII DIAGNOSTIC
1
Is system configuration available in graphic form with status / diagnostic message
2
Node failure notification
3
Communication interface failure notification
4
Communication link failure notification
5
Controller CPU failure notification
6
Controller PSU failure notification
8
I/O module/channel failure notification with location detail
9
Ethernet switches failure notification on the OS as system alarm
IX SYSTEM RESPONSE TIME
1
Display call up time with dynamic data
2
Display update time
3
Elapsed time between operator command and the actual change in output value.
4
Elapsed time between operator command and the actual change in output value.
2

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Elapsed time between fault occurance and the time trip within one field control system

5
6
7

PS ( controller) cycle time shall be < 100 ms

PS ( controller) scanning time for discrete signal shall < 100 ms
PS (controller) scanning time for an analog signal shall be < 250 ms

for time critical values( e.g. pressures)

PS (controller) scanning time for an analog signal shall be < 2500 ms

for non critical values as temperatures, etc.

Time taken to notify annunciation/ trip at operator station from the time of fault
occurance
X SPECIAL REQUIREMENTS
1
The possibility of import/ export data to excel spreadsheet
2
The effect of harddisk failure on the total functionality of the system
3
The effect of failure of any one of the operator station
4
Confirm the supply of following hardware:a) CD R/W driver for Engg. Station/Servers & CD Rom driver for all op. stations
Required furniture for CCR (I.e. console, chair, printer table etc.)
b)
10

c) Minimum Spares for 2 years operation

Consumables for 12 months operation (Printer Ink, fuses , Paper, etc.)

d)

e) Operator station monitor screen shall be flat 20" LCD type

5
6

f) Color hard copier (Deskjet suitable for A3 & A4 size paper)

Confirm the loading of CPU not to exceed 50% ( including 20 % future I/O's )
Confirm if the communication sub system is of open architecture with RDBMS.

7
8
9
10
11

Confirm if the system supplied has on line local area network connectivity with network
Confirm concurrence for 100% Factory Acceptance Test
Inclusion of training of Engineers / Technical Personnel
Confirm if the support is rendered for a period of 15 years from date of sales.
Confirm posting of commissioning engineer for supervision of installation and
commissioning of the system as defined in specification.
Confirm acceptance of performance guarantee and site acceptance test.
12
Link to TIS ( or Plant Control System) specify type of link and protocol
13
Link to plant administration ( SAP/ R3) specify type of link and protocol
14
15
Experiences / References
a) Number of projects in heavy industry in past 2 years
Small (<300 I/O)
i)
Medium (300 to 3000 I/O)
ii)
Large (> 3000 I/O)
iii)
b) Number of projects in cement industry in past 5 years
Medium (300 to 3000 I/O)
i)
Large (> 3000 I/O)
ii)
XI MANNUAL SYNCHRONIZING

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Sr.No. BREAKER NAME
1
2
3
4
5
6
7
8
9

DI REQUIRED DO REQUIRED AI REQUIRED AO REQUIRED

SWYD

BREAKER NO. 1
BREAKER NO. 2
BREAKER NO. 3
BREAKER NO. 4
BREAKER NO. 5
BREAKER NO. 6
BREAKER NO. 7
BREAKER NO. 8
PT and Bus PT

7
5
7
5
5
5
5
5
0

Total Requirement

44

4
2
4
2
2
2
2
2
0

2
2
2
2
2
2
2
2
6

0
0
0
0
0
0
0
0
0

20

22

LC(9&10)
10
11
12
13
14
15
16
17

BREAKER NO. 9
BREAKER NO. 10A
BREAKER NO. 10B
BREAKER NO. 11
BREAKER NO. 12
BREAKER NO. 13
BREAKER NO. 14
PT and Bus PT

5
5
5
5
5
5
5
0

2
2
2
2
2
2
2
0

2
2
2
2
2
2
2
4

0
0
0
0
0
0
0
0

35

14

18

4
4
2
2
0
2

1
1

2
2
2
2
1
0

10

14

5
5
5

2
2
2

1
1
1

1
0

4
4
4
2
2
0
2

15

18

5
5

2
2

1
1

1
0

4
4
2
2
0
2

Total Requirement

10

14

TOTAL I/O Requirement

114

55

86

Total with 20% spare

137
66
104
DI REQUIRED: 1) Spring Charging 2) ON,OFF & Trip Breaker Feedback 3) Breaker in
service 4) ON & OFF Feedback for Isolator

Total Requirement

GPP2
18
19
20
21
22
23

BREAKER NO. 15
BREAKER NO. 16
Frequency
Voltage
Governer
PT and Bus PT

5
5

Total Requirement

GPP 3
24
25
26
27
28
29
30

BREAKER NO. 17
BREAKER NO. 18
BREAKER NO. 19
Frequency
Voltage
Governer
PT and Bus PT

Total Requirement

GPP 4
31
32
33
34
35
36

BREAKER NO. 20
BREAKER NO. 21
Frequency
Voltage
Governer
PT and Bus PT

DO REQUIRED : 1) CLOSE 2)OPEN 3) ON And OFF DO for isolater

AI REQUIRED : 1) PT Signal
AO REQUIRED : 1) Speed Control for Governor

Sr. No.
1
2
3
4

IO Description
DI
DO
AI
AO

Qty
137
66
104
9

144
96
104
12

5 Transducer for PT

34

PLC
Transducer for PT
1
1
1
1
2
1
1
1
1

10
1
1
1
1
1
1
1
1

8
1
1

3
1
1
1

4
1
1

3
28

34

Sr. No.

Description

Total Amount

Delivery Period ( in Weeks)

Warranty

Tax Declaration

Mode of Payment

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