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Thermal Analysis
Topics
Introduction to DSC
Introduction to TGA
Applications
Amorphous Structure and the Glass Transition
Crystalline Structure
Thermosets
Thermal Stability and Kinetics
Heat Capacity
Crosslinking
(Cure)
Glass *Crystallization
Transition
*Polymorphic
Conversion
Oxidation
or
Decomposition
*Melting
*Polymorphic Conversion
*Denaturation
endo
HEAT FLOW
exo
TEMPERATURE
DSC Cell
Tzero Sensor
Sample Platform
Chromel Area Detector
Reference Platform
Constantan Body
Base Surface
Constantan Wire
Chromel Wire
Chromel Wire
DISCOVERY DSC
IN
THE PERFECT POSITION
100
50
0
-50
-100
-150
-200
-250
-50
50
100
150
200
Temperature (C)
250
300
350
400
148
146
144
142
16 W peak height
140
138
136
134
154
154.5
155
155.5
156
156.5
157
Temperature (C)
157.5
158
158.5
159
0
-50
-100
-150
-200
-250
-300
-350
-400
80
85
90
95
100
105
110
Temperature (C)
115
120
125
130
-147
-148
~4 W step change
-149
-150
-151
-152
-153
-154
80
85
90
95
100
105
110
Temperature (C)
115
120
125
130
Topics
TGA
The Technique
What TGA Can Measure
Importance of TGA in Materials Characterization
Instrumentation
Importance of TGA
Always start characterization of any new material with
TGA. That data is often critical to the correct
interpretation of DSC data. For example:
Is there unbound water or solvent?
Evaporation can look like melting
Water/solvent plasticize amorphous material which
lowers and broadens Tg
If total volatile content (bound and unbound)
exceeds 10% by weight, stainless steel hermetic
pans will be required to heat above 130C
Thermogravimetric Technology
R
S
Temp.&
Humidity
Control
Q5000 w/ IR furnace
Conventional
TGA
Q5000 w/ Humidity
TGA Sorption
Analyzer
Discovery TGA
The New Discovery TGA:
Features TA Instruments:
Industry Leading Thermobalance
Innovative IR Furnace
Unmatched Autosampler
In Addition:
A New Gas Delivery Module with either Standard 2-Gas or
Optional 4-Gas for Switching/Blending Capabilities
Improved Usability with the New Discovery User Interface
New TRIOS Software with Instrument Control/Data Analysis in
One Package
High-Sensitivity Thermobalance
Sample pan
Optional
Heated EGA
adapter
Thermocouple
Ballistic Heating
Reliable Automation
Balance /
Base Purge
Sample
Blending
Line
Air Cool
Gas 1
Gas 2
Gas 3
Gas 4
Amorphous Structure
&
Glass Transition Studies
Amorphous Materials
Amorphous Structure
Randomly oriented molecules
No long-range order
Liquids, glassy or rubbery solids
Most polymers are either amorphous or semicrystalline
Changes at the Tg
Polystyrene - Modes of Molecular Motion/Mobility
-0.3
Translation
2.0
-0.4
-0.5
Vibration
1.5
Heat Capacity
Heat Flow
-0.7
Temperature Below Tg
- lower Cp
- lower Volume
- lower CTE
- higher stiffness
- higher viscosity
- more brittle
- lower enthalpy
1.0
-0.6
Rotation
-0.8
-0.9
0.5
-1.0
70
Exo Up
90
110
Temperature (C)
Crystalline Content
Copolymers
Side Chains
Polymer Backbone
Hydrogen Bonding
Is it a Tg?
If not sure if a transition is a Tg
Run Heat-Cool-Heat (H-C-H)
If transition is a Tg then it should be present on
cooling curve and 2nd heat
Run MDSC
A Tg will always show up in the Reversing Curve
of a MDSC experiment
Run TMA or DMA
Is this a Tg or a Melt?
-1.5
-2.0
-2.5
-3.0
100
Exo Up
120
140
Temperature ( )
160
Universal V4.3A TA Instrum ents
Polycarbonate 7.92mg
H-C-H @ 10 /min
0
2nd Heat
-2
1st Heat
100
Exo Up
120
140
Temperature ( )
160
Universal V4.3A TA Instrum ents
Change in Cp @ Tg is a measure
of amorphous structure
% Amorphous = 0.145/0.353 =
41%
2.4
2.2
105.16 (H)
0.2657J/g/
140.13 (H)
0.1313J/g/
1.8
ABS
145.60 (H)
0.1715J/g/
108.59 (H)
0.1007J/g/
ABS-PC
1.4
PC
80
1.6
100
120
Temperature ( )
140
160
1.2
Rev Cp (J/g/ )
2.0
Applications:
Measuring Crystalline Structure
Semi-Crystalline Polymers
Crystalline Structure
Molecules arranged in well defined structures
Consists of repeating units
Polymers can have crystalline phases
Length of molecules prevents complete
crystallization
Semi-crystalline Polymers
Both amorphous & crystalline solid phases
Examples are most common thermoplastics
Polyethylene, Polypropylene, etc
Melting
Melting The process of converting solid crystalline
structure to liquid amorphous structure
Melting shows up as an endothermic peak in a DSC
scan
The energy required to melt the crystalline phase is
proportional to the amount of crystalline phase
In most cases sensitivity isnt an issue with melting
transitions
Heating rate doesnt effect the onset of melting
(much), but will effect resolution
Definitions (cont.)
Crystallization The process of converting either solid
amorphous structure (cold crystallization on heating)
or liquid amorphous structure (cooling) to a more
organized solid crystalline structure
Enthalpy of Melting/Crystallization - The heat energy
required for melting or released upon crystallization.
This is calculated by integrating the area of the DSC
peak on a time basis.
Melting of Indium
0
Extrapolated
-5Onset
Temperature
-10
156.60
28.50J/g
Indium
5.7mg
10 /min
Heat of
Fusion
-15
-20
Peak Temperature
157.01
-25
150
Exo Up
155
160
Temperature ( )
165
Universal V4.0B TA Instruments
Melting of PET
-1
-3
Extrapolated
Onset
Temperature
236.15
52.19J/g
-4
Heat of
Fusion
-5
PET
6.79mg
10 /min
-6
Peak Temperature
-7
200
Exo Up
210
220
230
240
Temperature ( )
249.70
250
260
270
Universal V4.0B TA Instruments
Heat-Cool-Heat of PET
1.5
1.0
Cool
0.5
Second Heat
0.0
First Heat
-0.5
-1.0
-1.5
20
60
100
140
180
Temperature (C)
220
260
Baseline Type
Crystallization
Crystallization shows up as an exothermic peak in a
DSC scan
Crystallization is molten amorphous material changing
to crystalline material upon cooling
Cold-Crystallization is solid amorphous material
changing to crystalline material upon heating
Since crystallization is a kinetic transition,
heating/cooling rate does effect the onset of
crystallization, and will also effect resolution
Crystallization
Crystallization is a kinetic process which is typically
studied either while cooling or isothermally, but can
also be studied during heating (Cold-Crystallization)
Differences in crystallization temperature or time (at a
specific temperature) between samples can affect enduse properties as well as processing conditions
Isothermal crystallization is the most sensitive way to
identify differences in crystallization rates
Cooling
2.0
crystallization
POLYPROPYLENE
WITHOUT
NUCLEATING AGENTS
POLYPROPYLENE
WITH NUCLEATING
AGENTS
1.5
0.0
1.0
-0.5
-1.0
melting
0.5
-1.5
60
80
Exo Up
0.0
Exo Up
40
50
100
120
140
160
180
200
Temperature ( )
60
70
80
90
100
110
Temperature ( )
120
130
140
150
160
A Time-To-Event Experiment
Annealing
Temperature
Melt Temperature
Isothermal
Crystallization
Temperature
Zero Time
Time
Isothermal Crystallization
5
117.4 oC
117.8 oC
118.3 oC
118.8 oC
119.3 oC
119.8 oC
120.3 oC
-1
Time (min)
Applications:
Characterization of
Thermosets
Thermoset Materials
A thermoset is a cross-linked polymer formed by an
irreversible exothermic chemical reaction
A common example is a 2 part epoxy adhesive
With a DSC we can look at the curing of these
materials, and the Tg of full or partially cured samples
Thermosetting Polymers
Curing reaction can be followed by monitoring a wide
variety of physical properties including:
Heat of reaction
Heat capacity
Viscosity
Modulus
Others
116.07
6
76.30
195.0J/g
-2
-4
50
100
Temperature ( )
150
200
Universal V4.3A TA Instruments
1 /m in
2 /m in
5 /m in
10 /m in
20 /m in
172.86
5.792W /g
160.93
3.431W /g
149.93
1.972W /g
2
137.04
0.9506W /g
128.29
0.5594W /g
0
141.85
315.1J/g
122.26
323.9J/g
130.12
315.5J/g
-2
100
120
140
162.53
320.5J/g
151.92
320.0J/g
160
180
Temperature ( )
200
220
240
% Cure by DSC
Need Heat of Reaction (Enthalpy) of unreacted
material curing
Typically run uncured material in DSC
Run cured (partially cured sample) in DSC
116.07
6
76.30
195.0J/g
-2
-4
50
100
Temperature ( )
150
200
Universal V4.3A TA Instruments
46.52 (H)
-4
50
100
Temperature ( )
150
200
Universal V4.3A TA Instruments
-2
-4
Exo Up
50
100
Temperature ( )
150
200
Universal V4.3A TA Instrum ents
Reaction Kinetics
The rate of reaction between the components is a function of time,
temperature and formulation
DSC can be used to measure how a formulation responds to time and
temperature
Data from DSC experiments can be applied to reaction models to predict
reaction rates and required processing conditions
Borchardt & Daniels, single heat rate
ASTM E698, multiple heat rates
Isothermal, time to peak reaction rate
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
40
60
80
100
120
Temperature (C)
140
160
180
200
100.00C
90.00C
80.00C
70.00C
100
60.00C
80
60
Thermoset Epoxy
Size: 5.536 mg
RT to 250C @ 10C/min
40
20
0
0
Exo up
100
200
300
400
500
Time (min)
600
700
800
900
1000
T A I nstruments
Applications:
Thermal Stability
&
Kinetics
Thermal Stability
Thermal Stability
Can be studied by multiple techniques
May be studied w/ inert or oxidizing atmospheres
TGA Best choice
Weight loss
DSC
Change in heat flow (typically exothermic)
DSC cell can be contaminated
Can also see the effect in other techniques like DMA
& TMA
496.75 98.00%
563.26
100
Weight (%)
80
PTFE 8.91mg
N2 Purge @ 10C/min
511.31 95.00%
60
Decomposition products
include Hydrogen
fluoride!
40
99.71%
(8.888mg)
0
20
-2
0
100
200
300
Temperature ( )
400
500
600
Universal V4.3A TA Instruments
100
PVC
80
PM M A
650.00
55.59%
Weight (%)
60
PET
PEEK
40
LD PE
650.00
14.32%
20
650.00
5.928%
50
250
450
650
Temperature ( )
850
1050
10
0
245.22C
Oxidation Onset
Temperature (OOT)
-10
125.54C
-20
50
100
150
200
Temperature (C)
250
300
Oxidative Induction
Time (OIT)
4
2
200.10 oC
30.43min
-2
-5
15
25
Time (min)
35
45
Effect of Pressure
Increased pressure of O2 decreases oxidation time
Sample is a
Lubricating
Grease
Paint Drying
Latex paint @ various humiditys and temperatures
Kinetic Analysis
The rate at which a kinetic process proceeds depends
not only on the temperature the specimen is at, but
also the time it has spent at that temperature.
Typically kinetic analysis is concerned with obtaining
parameters such as activation energy (Ea), reaction
order (k), etc. and/or with generating predictive curves.
TGA Kinetics
1st Order Kinetics based on Flynn and Wall method
Lifetime Estimation based on Toops and Toops method
PTFE tested at 1, 5, 10 and 20 deg/min
Sample sizes constant
Nitrogen purge
Conversion levels selected at 1, 2.5, 5, 10 and 20%
100
Weight (%)
1.0%
2.5%
95
5.0%
90
10.0%
85
80
20.0%
75
400
450
500
Temperature ( )
550
600
T A I nstruments
1.4
5.0%
20.0%
1.0%
1.2
1.0
0.8
0.6
0.4
10.0%
2.5%
0.2
1.15
1.20
1.25
1.30
1.35
T A I nstruments
E: 264.2 kJ/Mole
Log Z: 15.55 1/min
60 min half-life: 516.1
Conversion: 1.0 %
10
6
5.0%
4
2.5%
2
1.0%
0
400
420
440
460
480
500
Temperature ( )
520
540
560
T A I nstruments
100
490.00
480.00
470.00
80
460.00
60
450.00
40
20
0
-0.0
0.5
1.0
Time (day)
1.5
2.0
T A I nstruments
Lifetime Plot
1E7
E: 264.2 kJ/Mole
Log Z: 15.55 1/min
60 min half-life: 516.1
Conversion: 1.0 %
1E6
century
1E5
decade
Can be adjusted to
known value
Lifetime (hr)
10000.
year
1000.
month
week
100.
day
10.
1.
hour
Temperature ( )
0.1
475.
1.3
425.
1.4
375.
1.5
325.
1.6
(1000/K)
275.
1.7
1.8
1.9
T A I nstruments
Heat Capacity
Cp = SampleHeat Capacity
= SampleSpecificHeat xSampleWeight
dH
dT
= Cp
+ f (T, t)
dt
dt
dT
= Heating Rate
dt
HFS ? HFMT
Cp = K x
Heat Rate x wt
HFMT
HF
Where:
K
= Calibration constant
HFS = Differential heat flow
with sample
HFMT = Differential heat flow
with empty pans
wt
= weight of sample
endo
HFS
Temp.
Baseline
Sample
Calibration
Direct Cp Measurement
Typical Method
Heat @10C/min
Sample Size ~10mg
Lowest mass pans possible
Generally considered to be accurate & repeatable to
within 2-3%
97.00C
0.9111J/g/C
1.0
97.00C
0.8758J/g/C
0.5
0.0
-0.5
50
100
Temperature (C)
150
200
Universal V3.1B TA Instruments
55.57 (H)
50
100
150
Temperature ( )
200
250
300
Universal V4.3A TA Instruments
Cp by MDSC
Cp can be measured directly in a single run
In MDSC, while you can look at 3 Cp signals, the Reversing Heat
Capacity (Rev Cp) is the quantitative Cp
Long periods will give more accurate measurements
The Rev Cp constant should be calculated at the same period of the
tests
Generally considered to be accurate & repeatable to within 1-2% (or
better)
Temperature
C
10
20
30
40
50
60
70
80
90
100
110
0.54
Rev Cp (J/(gC))
0.52
0.50
Rev Cp
J/(gC
0.4574
0.4686
0.4787
0.4888
0.4995
0.5098
0.519
0.5276
0.5358
0.543
0.5492
0.48
0.46
0.44
0
20
40
60
Temperature ( )
80
100
120
Universal V4.3A TA Instruments