Tender Specifications HVAC

AYURSUNDRA HEALTHCARE PVT.
LTD
AT GUWAHATI
TENDER SPECIFICATION
CONTENTS
HCS-166
Section
No.
1
2.
4.
Page No.
From
Terms & Condition

a) Special Conditions for submission of
Tender
HVX-01A
b) Appendix to the conditions of the contract
HVX-01B
High Side Equipment Specification

a) Standard Specification of Water Cooled
Screw Chilling Machine
HVX-02A
b) Standard Specification of Pumps Sets
HVX-02B
c)
Standard Specification of Cooling Tower
HVX-02C
d)
Standard Specification of Hot Water Generator &

Humidification System
HVX-02D
Low Side Equipment Specification

a) Standard Specification of Double Skinned Air
Handling Unit & HRW
HVX-03A
b) Standard Specification of Fan Coil Units
HVX-03B
c) Standard Specification of Control System

for Air Handling Units.
HVX-03C
e) Noise & Vibration Controls
HVX-03D
g) Standard Specification of Air Circulation

System
HVX-03E
f) Standard Specification of Thermal / Acoustic

Insulation
h) Standard Specification of Electrical Motors
& Statrers.
HVX-03F
HVX-03G
i) Standard Specification of Motor Control Center,

HVAC Consultant
Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461
To
AYURSUNDRA HEALTHCARE PVT. LTD

AT GUWAHATI
Sub-Panels, Power & Control Cabling
4.
HVX-03H
j) Standard Specification of Piping Work
HVX-03I
k) Standard Specification of Fire Damper
HVX-03J
l) Modes of Measurement
HVX-03K
m) Painting Work
HVX-03L
n) Performa of weekly progress report of site
HVX-03M
o) Inspection & Testing Procedure
HVX-03N
p) Performance Test Readings
HVX-03O
q) Standard Specification of Supply &Exhaust

Air Blower
HVX-03P
Scope of Design
a) Basic of Design & Scheme
HVX-04A
b) Design Parameter
HVX-04B
c) Schedule of Equipment
HVX-04C
d) List of Approved Make of Equipment

/ Material
HVX-04D
e) Standard Specification
HVX-04E
f) Technical Data Filled by AC Contractor
HVX-05F
f) Bill of Quantities
HVX-05G
5.
List of HVAC Layout Plans
a)
HVX/278/01- 05
AC Layout & Mechanical Ventilation Layout Plan all Floors
END OF SECTION HVX-00
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SECTION HVX 01A
SPECIAL CONDITIONS FOR SUBMISSION OF TENDER
Subject: Centralised Air-Conditioning & mechanical Ventilation System for Ayursundra Healthcare
Pvt. Ltd at Guwahati.
It is proposed to supply, install, test and commission Air-conditioning system of 630 TR capacity as per
Bill of Quantities given in the Section HVX-05G of the tender document at the above premises.
1.
The Air-conditioning System shall comprise of:

Water-Cooled Screw Chilling Machines, Chilled Water (Fixed Flow) Pump Sets, Condenser Water
Pump Sets, Double Skinned Air Handling Units, Hot Water Generator, Piping & Valves, G.I Ducting
& Aluminium, Aluminium Grills / Diffusers, Insulation, Electrical Works, etc.
a)
Sealed tenders in duplicate are invited for air conditioning of above of the above said job.
b)
Tender in duplicate shall reach the office of the -------------------------------------- on or before 15.00 Hrs on ---------------.
2.
SHOP DRAWINGS.
On the award of the work, the Contractor shall immediately proceed with the preparation of detailed
working drawings showing the detail of the equipment that are to be installed and the ancillary works that
are to be carried out.
Three sets of all such working drawings dully signed by the head of the planning & design department shall
be submitted to the Owner / Consultant / Architect for approval to ensure that the works will be carried out
in accordance with the specifications and drawings, including such changes as may have been mutually
agreed upon. All the drawings shall be received by the Owner / Consultant / Architect for approval within
04 (Four) weeks of the award of work. The approval of the drawings by the Owner / Consultant / Architect
shall in no way relieve the Contractor form his obligations to provide a complete and satisfactory plant
installation, testing and commissioning as per intent and purpose as laid down in the specifications.
Any omissions and / or errors shall be made good or rectified whether or not the drawings are approved.
Contractor shall obtain written approval for samples (like grills / diffusers) and other materials before
placing the order. Contractor shall guarantee the specified inside conditions at specified outside conditions.
Prior to the completion of the work, the contractor shall furnish to the employer (4) four sets of a
comprehensive manual, describing all components furnishing a list of spare parts and setting forth in details
the instructions for the operation and maintenance of the plant.
The Contractor shall also fix in the plant room, neatly typed and framed, instructions in details, for the
starting and running of the plant.
The following shop drawings shall be prepared by the AC contractor for approvala) AC Plant room layout plans with sectional drawings.
b) Schematic chilled water piping drawings.
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c) Duct layout plans of all floors including AHU rooms
d) Electrical panel, sub panels, power & control wiring drawings.
e) Foundation details of all equipments.
f) Any other shop drawings necessary for the project.
3.
AS BUILT DRAWINGS
At the completion of work and before issuance of certificate of virtual completion the contractor shall
submit three (03) sets to the Engineer-in-charge, layout drawing drawn at appropriate scale indicating the
complete HVAC system as installed.
4.
INSTRUCTION / MAINTENANCE / OPERATION MANUAL

The Contractor shall prepare and produce instruction, operation and maintenance manuals in English for
use, operation and the maintenance of the supplied equipment and installations, and submit to the Owner
(03) three copies at the time of handing over. The manual shall generally consist of the following:
a) Description of the Project.
b) Operating instructions.
c) Maintenance instructions including procedures for preventive maintenance.
d) Manufacturers catalogues.
e) Spare parts list.
f) Trouble shooting charts.
g) Drawings.
h) Type and routine test certificates of major items.
i) One (1) set of reproducible as built drawings.
5.
PRICES, UNIT RATES & DUTIES ETC.
5.1
The prices and unit rates quoted by the bidder in the bid shall be firm and deem to be adequate to cover the
entire responsibility involved in the execution and completion of work. The rates shall be complete in all
respects including cost of materials, erection, fabrication, labour, supervision, tools and plant, transport,
contingencies, breakage, wastage, sundries, scaffoldings, insurance etc. on the basis of works contract.
5.2
The contract value shall be inclusive of custom duty, CVD etc on Imported Equipments (Imported Fans For
AHU, Motorised Valves With Actuator, Fire Damper Actuator etc. except Water-cooled Chillers) & also
inclusive of excise duty & inclusive of local sales tax on indigenous Equipments / Materials and inclusive
of octroi, VAT duty or any other duties or fees levied by government or any public or local bodies.
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Please indicate separately the assessable value & quantum / rate of excise duty included on each excisable
refrigeration equipment separately in your price bid.
Please note that LC for imported chiller shall be opened by the client directly & duty shall also be
paid by the client. The AC contractor shall include the cost of installation, testing, commissioning of
chiller, port clearance, freight from Delhi port to site, lifting of chiller to terrace in the plant room,
insurance up to commissioning at site etc. as required in Indian Rupees.
1 US $ Exchange Rate = Rs.55.0
5.3
The contract value shall remain firm during the currency of the contract and shall be subject to statutory
variation in sales tax on works contract or on rate of custom duty / excise duty applicable on refrigeration
equipments only. In case assessable values are increased by the manufacturer of refrigeration equipment
during the currency of contract, the client shall not pay any increase in quantum of excise duty on account
of change in assessable value. No increase in prices due to change of rate of excise duty on bought out
items such as G.P / Aluminium sheet, M.S. angles / flats, motor, pumps, cables, controls etc., shall be paid.
No increase due to change in daily wages of labour be paid, due to any reasons whatsoever.
5.4
The total contract price quoted by the bidders shall be inclusive of works contract / turnover tax if
applicable & shall be deducted by the Client at source & certificate shall be issued for the same. The works
contract price quoted shall remain firm till completion of job and handing over the same in working
condition to the client.
5.5
The price should not be subject to exchange rate variations. No foreign exchange and license shall be
arranged by the Client and it shall be contractors responsibility to do so, if required.
5.6
The rates quoted shall be deemed to allow for all minor extras and constructional details, which are not
specifically shown on drawings or given in the specifications but are essential in the opinion of the Owner /
Consultant / Architect for the execution of works to con-form to good workmanship and sound engineering
practice.
5.7
The Owner / Consultant / Architect decision to clarify any item under minor changes, minor extras and
constructional details shall be final, conclusive and binding on the Contractor.
5.8
The rates quoted by the Contractor shall be net so as to include all the requirements described in the
contract agreement and no claim whatsoever due to fluctuations in the price of materials and labour will be
entertained.
5.9
In case the rates of identical items under different sub-heads / parts are different, the lowest of these will be
taken for the purpose of making the payments.
5.10
The contractor shall provide all equipments, instruments, labour and such other assistance required by the
Owner / Consultant / Architect for measurement of the works, materials etc.
6.
VARIATION IN QUANTITIES & TENDER DRAWINGS:

The quantities for ancillary works given in the schedule and / or in drawings are for the guidance of the
tenderer. The contractor shall be paid on the basis of actual quantities of works carried out. However the
contractor shall check these quantities before quoting and will bring to the notice of Owner / Consultant /
Architect for any major variation. HVAC drawings issued with the tender are diagrammatic only and
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indicate the general arrangement only. The data given in the drawings and specifications is as exact as
could be secured, but its accuracy is not guaranteed. Contractor shall carry out his own computations and
provide all such equipment, as required to achieve the specified conditions. The contract shall be on works
contract basis and the Client reserves the right to add on change & delete any items of work during the
currency of contract.
The price variation shall be permitted only if the actual quantities differ from the quantities given in the
document to an unlimited extent for the following items:-
7.
a)
Ducting / duct lining / duct insulation etc.
b)
Condenser / Chilled / drain water piping, valves.
c)
Powder coated Aluminium Extruded Grills / diffusers.
d)
Power & control cabling.
e)
Insulation of chilled / hot water / drain piping etc.
PERFORMANCE BOUND CONTRACT

The contract will be a performance bound contract and therefore the Bidder shall make their independent
check for Heat Load, selection of equipments etc. The drawings enclosed with the tender documents shall
be only tentative layout plans and for guidance purpose only. The detailed shop drawings shall be prepared
and submitted for approval to the Owner / Consultant / Architect.
The contractor shall guarantee the specified inside condition at specified outside condition considering the
fresh air as detailed in the basis of design of the tender documents.
The contractor shall guarantee that the capacity of various components as well as the whole system shall be
within 3% of the specified capacity.
8.
GUARANTEE
The contractor shall guarantee the complete AC system for a period of 12 months from the date of handing
over the plant after successful initial testing & one major seasonal test i.e. either summer or monsoon to the
department. The Tenderer shall guarantee the AC system to maintain space conditions as specified in
Section HVX-04A, Basis of Design / Scheme. They shall also guarantee that the performance of the
various equipments individually or jointly shall be within 3% of the specified ratings when working
under operating conditions for the complete installation.
During guarantee period loss of refrigerant and oil, if any shall be borne by the air-conditioning
contractor. De-scaling, if required during the guarantee period, shall be done by air-conditioning
contractor free of cost if certified by OWNER.
9.
REPAIRS / REPLACEMENT OF PARTS DURING GUARANTEE

Any defects or other faults which may appear within defect liability / guarantee period of twelve months
from the date of handing over the plant in a satisfactory working conditions to the Client (except for normal
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wear and tear) arising in the plant from material or workmanship not in accordance with the contract
specification will be rectified by the contractors free of cost & nothing shall be paid extra on any account.
10.
TESTING
All testing instruments, velocity meter, digital thermometer, pyschrometer, measuring steel tapes, tools,
scaffolding and ladders etc., that may be required for taking measurements shall be arranged by airconditioning contractor at his own cost.
All types of routine and other tests shall be carried out at the works of the Contractor or the manufacturers
of the components. The Client shall be free to witness any or all tests, if they so desired. The Contractor has
to inform to the Client before dispatch of any material / equipment.
10
On the completion of the installation the Contractor shall arrange to carry out various initial tests as
detailed below, in the presence of Owner / Consultant / Architect and to the entire satisfaction of the
Owner / Consultant / Architect. Any defect or short-coming found during the tests shall be speedily
rectified or made good by the Contractor at his own expenses.
11
The initial tests shall include, but, not be limited to the following :
a) To operate and check proper functioning of all electrically operated components viz. Compressor
motor, pumps, fan of air handling units etc. as well as other electrical motors.
b) To test and check the proper functioning of electrical gears, safety and other controls to ensure their
proper functioning.
c) To check the air distribution system and to provide designed air flow in all areas by adjusting the grills,
diffusers and dampers for air-conditioning.
d) To check & balance / adjust the water in the water circuit for smooth and noiseless flow.
e) To check the systems against leaks in different circuits, alignment of motor, V belt adjustments,
control setting and all such other tests which are essential for smooth functioning of the plant.
f) Contractor shall have to submit the capacity test of all equipment at site.
g) On the satisfactory completion of all Initial tests & one major seasonal test i.e. either summer or
monsoon the plant shall be considered Virtually Complete for the purpose of taking over by the
Client.
h) In addition to the Initial test the Contractor shall also give summer, monsoon & winter tests of the
plant, each of (3) three days duration, and each one during the full specified outside conditions (when
the ambient conditions are close to the specified ambient conditions). The first running test may be
taken on the completion of the initial test, provided the ambient temperature and humidity are near their
peak. Inside condition as per the contract, performance of each equipment, Airflow etc. shall be as per
the requirement of the contract during these tests.
It is clarified that guarantee period shall start after successful completion of one major test i.e.
either summer or monsoon for all equipments & inside temperature in the working area if any.
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11.
LIQUIDATED DAMAGES CLAUSE

For all delays attributed to the contractor in completion of job which do not merit extension of time the
contractor shall have to pay 1.0 % per week of delay subject to a maximum of 5% of the total contract
value & part thereof delay in completion of work. The liquidated damages shall be recoverable from the
payments due to air-conditioning contractor. It may be noted that the deduction of liquidated damages shall
not, however, absolve the contractor of his responsibility and obligation under the contract to complete the
work in totally as required under the contract.
12.
OPERATION OF PLANT
The tenderer shall arrange to operate the plant for a period of ONE MONTH from the date of
commissioning of plant and successful completion of initial test free of cost.
13.
TRAINING OF PERSONAL
The contractor shall impart training to the minimum three technical staffs appointed by the Client free of
cost during erection and commissioning of the plant.
14.
WEEKLY PROGRESS REPORT

A weekly progress report of site as per Section HVX-03O shall be submitted in writing to the Owner /
Consultant / Architect.
15.
INSPECTION & TESTING

All major equipments such as water chilling units, cooling coils of air-handlers, air-handlers, electrical
panels etc. may be got inspected & tested before dispatch if desired by the client at the manufacturers work.
The AC Contractor shall intimate the Department in minimum 10 days advance advance about the date of
readiness of equipment for inspection & testing at a date to be mutually agreed upon by the client & the AC
Contractor. The inspection of equipments / materials at site shall be done as per section HVX-03P.
The manufacturer of these equipments must have a facility of testing the equipments at the test bed on full
load at their works. All the test readings mutually taken shall be recorded & evaluated with the technical
data furnished by the AC Contractor.
16.
STORAGE OF MATERIALS / EQUIPMENTS

Plant room / Air handling unit room, if ready can be used for storage of materials / equipment brought to
site by the contractors. Watch and ward of the same shall be the contractors responsibility. In case the
plant room space is not readily available, it shall be contractors responsibility to make his own temporary
structure at site with approved location from the client at his own cost.
17.
POWER & WATER SUPPLY

Contractor shall make their own arrangement for Electricity for erection. Only Water for erection purpose
shall be provided by the client at one point free of cost. In case of non availability of the same the AC
contractor shall make his own arrangement for water & power required for erection purposes at their own
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cost without any delay in progress of work. However water & power required for testing & commissioning
shall be provided by the client.
18.
INSURANCE
The contractor shall be responsible for the storage and safe custody of all equipment / materials brought to
site from time to time till the plant is taken over by the department. The contractor may provide adequate
and comprehensive insurance coverage for storage and execution.
The contractor shall be responsible for all the injury or damage to persons, buildings, structures, property
etc., which may arise form any act of omission on part of the contractor or his servants or sub contractors or
his employee etc. The contractor shall indemnify and keep indemnified the owner and hold him harmless in
all respects of and any expenditure liability, loss, claims or proceeding arising from any such injury or
damage to persons or property as aforesaid.
The contractor may undertake all risk policy including earthquake risk with an insurance company
approved by the owner in the joint names of owner and contractor at his own expense.
19.
COMPREHENSIVE ANNUAL MAINTENANCE

The Contractor shall quote for Comprehensive Annual Maintenance service contract for the system offered
by him for a period of 2 years after completion of Guarantee period. Any parts/Components consumable
whatsoever needs replacement during the above mentioned period shall be supplied and installed by the
vendor without extra cost.
Periodical checking for all parameters for machines operation and diagnosis, routine checking and cleaning
operations, annual preventive maintenance / overhauling as required for smooth and trouble free operation
of the package shall be carried out by the contractor. The contractor shall furnish detailed facilities
available with him for executing such contract and also furnish annual charges for the same in the priced
part of the Bid. Rates shall be quoted in the Price Bid only.
Note- Price bid shall be evaluated considering the price loading on account of power consumption,
guarantee & two years AMC charges.
20.
All technical data to be filled by the bidders in section HVX-05E shall be accepted in metric system only.
Any bidder submitting the technical data in any other unit would render his bid liable for rejection. The
technical data should be typed in capitals only.
END OF SECTION HVX- 01A
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SECTION HVX 01B
APPENDIX TO THE CONDITIONS OF THE CONTRACT
1.
Time for completion.
Four Months from the date of Award of Contract.
2.
Validity of the Tender
30 days from the date of submission
3.
Liquidated Damage Clause
1.0 % per week of delay subject to a maximum of 5%

of the total contract value As per point 11 Liquidated
damages, of Section HVX-01A.
4.
Payment Term
a) 2.5% of Contract amount excluding chiller as

mobilization against the submission of Bank Guarantee of
equivalent amount valid till end of completion period.
b) 2.5% on Actual Mobilization at site, approval of
drawings commencement of work at site and
submission of Bank Guarantee of equivalent amount
valid till end of completion period.
c) 55% of Contract amount on pro-rata basis against
supply of material at site.
d) 20% of Contract amount on pro-rata basis against
erection & testing.
e) 20% on testing and commissioning of entire system.
f) 10% amount shall be deducted from each RA Bill as
retention money and 50% of this amount shall be paid
after completion of work, handing over of all as built
drawings, designs, maintenance manuals etc. against
submission of Bank Guarantee of the same amount.
Balance 50% of this amount shall be released after
completion of Defect Liability Period.
END OF SECTION HVX 01B
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SECTION HVX-02A
STANDARD SPECIFICATION OF IMPORTED ROTARY SCREW CHILLERS
2A.00 The specifications under this section covers the supply, installation, testing and commissioning of the
ROTARY SCREW CHILLERS conforming to following parameters and in accordance with the
requirements of the schedule of equipment.
TEST CERTIFICATES AT MANUFACTURERS TEST BED.
It is necessary for the AC contractor to furnish detailed certificates of tests carried out on test bed in
the factory before dispatch of water chilling units. The AC contractor not conforming & complying
with this condition shall render his offer liable for rejection.
2A.10 ROTARY SCREW CHILLERS
The Imported Rotary Screw Water chilling machine shall consist of Single / Twin, Horizontal / Vertical,
Hermetic / Semi -hermetic / Direct driven low speed helical rotary compressors, closed transition starter
(Factory Fitted) delta starter refrigerant / motor, oil separator, evaporator, condenser, factory mounted
microprocessor based panel, interconnecting refrigerant piping, electronic expansion valve, controls and
accessories to make it compact & efficient unit. The capacity control shall be achieved by use of slide valve
to provide fully modulating control from 100 % to 25 % of the full load.
The cost of closed transition starter is to be included in the cost of unit.
2A.11 COMPRESSOR
A. HERMETICALLY SEALED COMPRESSOR
The Vertical type helical rotary compressor shall be direct drive at low speed for higher reliability &
efficiency. The compressors should have minimum rotating parts. The rotors shall be mounted on
antifriction bearings designed to reduce friction and power input & suitable to handle radial & axial
loads.
Compressor Motor
The driving motor shall be suitable hermetic type protected against damages by means of built in protection
devices & suitable for 415 Volts 10%, 50Hz 5%, AC supply.
B. SEMIHERMETIC COMPRESSOR
The horizontal helical rotary compressor shall be direct drive at low speed for higher reliability &
efficiency. The compressor should have minimum rotating parts.
Compressor Motor
The compressor should be driven by refrigerant cooled, hermetically sealed, two pole squirrel cage
induction motor & should be suitable for 415 Volts 10%, 50Hz 5%, AC supply.
2A.20 CONDENSOR EVAPORATOR
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The shells shall be fabricated from carbon steel plate. Evaporator and condenser are to be designed, tested
and stamped in accordance with ASME code for refrigerant side working pressure of 300 Psig.
All tube sheets should be made of carbon steel. Evaporator and condenser tubes are to be individually
replaceable. Standard tubes are externally finned, internally enhanced seamless copper with lands at all
tube sheets. Tubes are to be mechanically expanded into tube sheets. Condenser tubes are to be
mechanically fastened to tube supports. In condenser baffle plates are to be provided to prevent direct
impingement of compressor discharge gas upon tubes.
All water pass arrangements will be either flat-faced flanged ( 150 or 300 psig waterside ) or marine
configuration with grooved connections (300 psig waterside). All connections may be either right or left
handed. Water side will be hydrostatically tested at one & half times design working pressure or at 225
psig whichever is more & also water passes arrangement should 2 passes only.
The insulation of evaporators shall be as per manufacturers standards & shall be factory insulated only.
2A.30 REFRIGERANT
The Rotary Screw Chiller shall be selected on R-134A refrigerant only. The water chilling unit should be
fully factory charged with refrigerant & oil & spare refrigerant & oil must be sent along with the machine
for topping up of gas & oil as may be required.
02A.31 REFRIGERANT CIRCUIT
A multiple orifice control system consisting of an electronically controlled expansion valve and a fixed
orifice would maintain and control refrigerant flow into evaporator.
02A.40 MICROPROCESSOR BASED CONTROL PANEL
Factory mounted microprocessor-based control panel must be provided with at least the following
features:
1. Automatic shutdown protection with manual reset for
a)
b)
c)
d)
e)
f)
Low evaporator refrigerant temperature and pressure,

High condenser refrigerant pressure,
Loss of condenser water flow and chilled water flow by DP switch.
High motor temperature,
Low oil flow,
Electrical distribution faults such as Phase reversal, phase loss, Phase imbalance, motor current
overload,
g) High compressor discharge temperature.
2. Critical sensor or detection of circuit fault in

a) Starter transition failure.
b) External or local emergency stop.
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3. Automatic shutdown protection with automatic reset when condition is corrected for loss of chilled water
and condenser water flow, high compressor discharge temperature, under / over voltage and momentary
power loss.
Display Panel should display chilled water Temp In & Out, Condenser Water Temp In & Out &
also Current display and Volts & fault annunciation.
The monitoring system should be provided for early detection and warning of refrigerant loss.
Microprocessor based chilled water reset based on return water is necessary & must be provided.
The unit control panel should be capable of avoiding unit shutdown due to transient abnormal operating
conditions associated with low evaporator refrigerant temperature, high condensing temperature and
motor current overload. If the abnormal operating condition persists and the protective limit is reached,
the machine will be shut down. The microprocessor based panel should be compatible to building
management system. Interface card & other hardware / software required shall be supplied with
the panel of Chilling Machine.
2A.50 SELECTION OF WATER CHILLING UNIT
The Water chilling unit should be selected for the duty as specified in Schedule of Equipment
SECTION HVX-04C. The water chilling unit should be selected for power consumption of not
more than 0.68 IKW / TR at 100 % load at operating conditions..
The Rotary Screw Water Chilling Machine at works Part load such as 25%, 50%, 75% & 100%.
2A.60 INSTALLATION
The Rotary Screw chiller shall be installed over a reinforced cement concrete platform on flooring and shall
be adequately isolated as per manufacturers recommendations against transmission of vibration to the
building structure.
2A.70 PAINTING
The Rotary Screw Chilling machine shall be finished with durable enamel paint. The shop coats of paint
that may become marred during shipment or erection, shall be cleared with mineral spirit, wire bushed and
spot primed over the affected areas & then be coated with enamel paint.
END OF SECTION HVX-02A
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SECTION-HVX- 02B
STANDARD SPECIFICATIONS OF PUMP SETS
2B.00 PUMP SETS
This section deals with supply, erection, testing and commissioning of water pump sets conforming to
general specification and suitable for the duty selected as indicated in Schedule of Equipment, Section
HVX-04C. The type, capacity and size of pumps shall suit the parameters given under Section HVX-04C.
The Pumps selected should have high efficiency which should be supported by selection charts and curves.
2B.10 MONOBLOCK PUMPSETS
The construction of mono block pumps shall be as follows and as per ISI 1520.
Duty
Chilled water
Casing
Cast Iron
Impeller
Bronze
Shaft
Steel
Bearings
Ball
Base Plate
Cast Iron /MS
Speed
2900 RPM
Motor
TEFC
Starter
DOL
The impellers of pumps shall be statically and dynamically balanced supported by test certificate of
manufacturers.
The following accessories shall be provided with each pump and not limited to the list.
a)
Air vent Cocks.
b)
Lubrication fittings and seals.
c)
25mm G.I. Drain piping up to the nearest drain point.
d)
Suction and Discharge shut of valves.
e)
Discharge check valves
f)
Suction and delivery pressure gauges of 150 diameter.
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The quantities of item (c) to (f) have been separately quantified under Bill of Quantities and should not be
estimated along with the pump.
2B.30 END-SUCTION PUMPSETS
End Suction Centrifugal Pump of the back pull out design as per ISO 2858 or DIN 24255 shall be selected
for condenser water / chilled water re-circulation duty. The pump casing shall have heavily ribbed
construction, suction and discharge branches with raised face, drilled to BS 4504 PN-16 or equivalent. The
impeller made of bronze shall be double shrouded, single entry, radial flow type. It shall be hydraulically
balanced to minimise axial thrust. The stuffing box shall be factory fitted with mechanical seal.
A minimum of the following accessories shall be provided with each pump:g)
Air vent Cocks.
h)
Lubrication fittings and seals.
2B.40 The construction of End Suction pumps shall be as follows and as per IS 1520.
Duty
Condenser water / Chilled water
Casing
Cast Iron
Impeller
Bronze
Shaft
Stainless Steel
Bearings
Ball Bearing
Base Plate
MS
Speed (Synchronous)
1500 RPM
Motor
TEFC
Mechanical seal
Factory fitted
The impellers of pumps shall be statically and dynamically balanced.

2B.50 The capacity of motor shall be at least 15% in excess in HP and starter shall be as per Standard
Specifications.
The installation of pumps shall be carried out by the contractor as per manufacturers recommendations. The
pumps shall be mounted on concrete foundations with vibration isolators sandwitched between foundation
and pumps. As far as possible, the pump sets shall be factory aligned and if necessary site alignments shall
be done by experienced and trained personal. The pumps shall be installed in such a manner that
maintenance could be done without causing damage to the insulation.
END OF SECTION-HVX- 02B
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SECTION-HVX-02C
STANDARD SPECIFICATIONS OF COOLING TOWERS
2C.00 COOLING TOWER
This section deals with supply, erection, testing and commissioning of cooling towers, conforming to
general specifications and suitable for the load parameters indicated in Schedule of Equipment.
The function of efficient cooling tower is to cool adequate quantity of water through a range of 4.2 C
efficiently with reference to ambient Wet Bulb Temperature approach of 3.9C.
TYPES: The cooling tower selected shall be induced draft, counter / cross flow type conforming to their
respective specification as under. The cooling tower should be installed in open space where free flow of
air is available. The cooling towers shall be constructed conforming to relevant ASME standards
2C.10 FRP INDUCED DRAFT COUNTER FLOW COOLING TOWER
The Fibre Glass reinforced plastic Cooling Tower shall be suitable for outdoor installation. The
Cooling Tower shall be vertical, induced draft, counter flow in fibre-glass reinforcement plastic
construction, complete with fan, motor, surface and spray section, eliminators, steel supports etc.
a)
CAPACITY :
The cooling tower capacities shall be as per Section HVX-04C, Schedule of Equipments.
b)
SIDE CASING :
Side casing shall be made out of FRP with smooth surface for minimum resistance to air flow. It shall have
sufficient structural strength to withstand high wind velocities and vibration. The casing shall be installed
in the fibreglass reinforced basin. The tower supporting structure shall be made out of hot dipped
galvanized frame. The tower shall have FRP panels reinforced with embedded steel frame.
c)
COLD WATER BASIN :
The Cold Water Basin shall be a deep fibreglass reinforced sump on which cooling tower structure shall be
supported.
Basin fittings shall include the following :
i)
Bottom Outlet.
ii)
Screened suction assembly fixed to the basin.
iii)
Drain at under side of suction, suction side sheet.
iv)
Overflow fixed to inside of casing side sheet.
v)
Ball type automatic make-up water valve.
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vi)
Equalizing connection where required.
vii)
Quick Fill arrangements
d)
DISTRIBUTION SYSTEM
Hot water distribution system shall comprise of header and branch arms system.
e)
FILLINGS :
The Fillings shall be made of corrosion proof and rigid film in cross fluted design and arranged in square /
rectangular form and shall be elevated from the floor of the cold water basin to facilitate cleaning and easy
replacement. They shall be arranged in such a manner to ensure negligible resistance to air flow and to
eliminate back water spots and prevent fouling trough scales that may form. In order to reduce carry-over
losses through entrapment of water droplets in air stream, PVC drift eliminators shall be installed.
Thickness of PVC fill shall not be less than 0.02 mm.
f)
MECHANICAL EQUIPMENT :
The Fan shall be propeller type, light-weight rotor fitted with multiple Aerofoil blades. The entire fan
assembly shall be statically balanced. The fan shall be direct / gear driven by TEFC motor suitable for 415
volts 10%, 3 phase, 50 Hz 5%, AC supply conforming to IP 55. The fan shall be protected by fan guard
and shall be easily accessible for inspection and maintenance. The mechanical equipment assembly shall be
adequately supported on a rugged steel base welded to tubular support assuring vibration-free support. Fan
guard shall be provided to prevent birds from nesting during idling periods. All fans shall be direct driven
with low RPM suitable for low noise application.
3C.20 INDUCED DRAFT CROSS FLOW:
The induced draft cross flow FRP cooling tower should be complete with corrosion proof construction and
all steel components including assembly hardware are hot dip galvanised construction with FRP cold & hot
basin .The induced draft propeller fan of the cooling tower shall be direct / gear driven by TEFC squirrel
cage motor located outside the moist air stream. The corrosion proof PVC fill should be vacuum formed to
provide maximum heat transfer surface. The design should also include cellular drift eliminators and
honeycomb air inlet louvers right on the fill sheet. The maintenance on the mechanical equipment should
be provided from outside the tower & access to the tower interior should be available through the opening
in the centre of cold basin.
WATER DISTRIBUTION SYSTEM
The warm water flows through external piping into a chamber at the top of the tower. The splash box
prevents the incoming water from spilling out of the basin and helps in providing uniform water
distribution & the water should flow by gravity from the fibreglass basin through nozzles to the fill.
FILL /LOUVERS/DRIFT ELIMINATORS
The fill sheet includes both louvers and drift eliminators & the louvers should prevent water from escaping
the fill sheets to assure proper & efficient heat transfer throughout wide variations in the airflow. The HDG
steel structural tubes shall support & stabilize the fill in position & shall also hold the fill sheets in position
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above the cold water basin to facilitate the cleaning of the basin. Suitable screens between the side of the
cold water basin & the base of the fill should be provided to prevent foreign materials in the circulating
water flow & should be easily removable.
COLD WATER BASIN:
The specification for cold water basin shall be same as given for counter flow cooling tower.
2C.30 PAINTING:
The cooling tower shall be procured of the colour, strictly in accordance with written approval of the
Engineer in Charge and should have a striking finish.
2C.40 PERFORMANCE DATA:
The complete performance ratings and power consumption at varying outdoor wet bulb temperatures, shall
be submitted and verified at the time of testing and commissioning of the installation. The Capacity of the
cooling tower shall be computed as indicated in the testing procedures for air - conditioning equipments.
2C.50 ACCESSORIES:
Each cold water basin shall be provided with a deep leak proof sump complete with a suitable suction
strainer having duplicate screen. The strainer shall have handles for its removal.
The cooling tower basin shall be provided with automatic float valve with a stop valve for continuous make
up water flow, quick fill arrangement with stop valve, over-flow and drain connections with stop valves.
A hot water bleed connection to the drain line through a stop valve shall be provided. It shall be connected
to the drain line below the drain stop valve.
Steel ladders shall be provided in such a manner and location as necessary to give safe and complete
access to all parts of tower requiring inspection. Each ladder shall be made of iron sides and 16 mm straps
and shall be bolted to the tower on the top and grouted in masonry at the bottom end.
All pipe connections shall be hot dip galvanized and double flanged.
2C.60 TESTING:
The testing of cooling towers shall be conducted as per ASME codes and results should be within 5% of
the specified capacity.
END OF SECTION-HVX-02C
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SECTION-HVX-02D
STANDARD SPECIFICATIONS OF HOT WATER GENERATOR
2D.00 This section deals with supply, installation, testing and commissioning of electric fired Hot Water
Generator System to be supplied as mentioned in Detailed Bill of Quantities.
2D.10 HOT WATER GENERATOR.
Construction: The hot water generator shall be Vertical/Horizontal shell type. The shell shall be constructed
out of 6 mm.thick MS Sheet with electric fusion welded seams & in accordance with ASME Boiler &
Pressure Vessel Code, Section IV.
The shell shall be duly insulated & shall be mounted in a cabinet of suitable angle iron frame from 16
SWG mild sheet steel covers complete with hinges, locks etc. to make a sturdy compact assembly.
The cabinet shall be provided with sufficient ventilation of heaters terminals of the boiler. The angle
iron frames shall be provided with lifting lugs & pedestals.
The heaters shall be provided in such a way as to provide balanced distribution of the load. The electrical
heater which shall be mounted within seamless copper sheethed electrically resistant U-Tubes, flanges
mounted with stainless steel studs. The heaters will be easily removable without opening of terminal
plates. The heaters shall be suitable for 240 + 10%, 50 + 5% HZ. Single Phase AC Supply and will be in
direct contact with water contained in the shell.
CONTROLS & ACCESSORIES.
The hot water generator will be provided and not limited to following controls & accessories.
a) 100 mm.dia dial type thermometer mercury in bulb at inlet & outlet (Range 0-100 C)
b) 100 mm.dia pressure guage with ball valve at inlet & outlet (Range 0 to 20 Kg/cm2 )
c) Flow switch, float switch, automatic alarm for low water level and high temperature with independent
indication lights.
d) Pressure relief valves.
e) Inlet & outlet pipes with flanges.
f) Drain points with valves.
g) Descaling Valves.
h) Automatic airvent.
i)
Thermostat for individual heater banks or step controller.
j)
Safety Thermostat .
PRESSURE TESTING.
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The hot water generator shall be tested in the factory at 160 PSI.
INSULATION.
The hot water generator shall be insulated with minimum 50mm thick fibre glass of density 24 Kg/m2 &
cladded with 0.63 mm aluminium sheet on MS Frame welded on generator body.
ELECTRICAL CONTROL PANEL.
The electrical control panel shall be mounted directly on the main frame confirming to standard
specification of Indian Electricity Rules. All controls shall be factory wired & tested. The control panel
shall have the following accessories of makes mentioned in Section ACE-19.
a)
b)
c)
d)
e)
f)
g)
h)
Incoming MCCB/SFU with copper bus bar.

On-off Toggle switch for operating individual banks.
Contactor for individual banks with HRC fuses.
Indicating on/off lights status for individual banks.
Fault indicating lights.
Alarm with manual reset.
Copper connections with cable & control cabling.
Three phase ammeters & voltmeter with selector switch.
The electrical panel doors should be openable only after total incoming power supply is cut off.
PAINTING
The external surface of the shell shall be derusted, cleaned & applied with three coats of primer & finally
have powder coating of approved shade.
2D.20 HUMIDIFICATION ARRANGEMENTS.
The humidification arrangement shall be provided by AC contractors (wherever specified in the Schedule
of quantities in section . This shall consist of the following arrangement.
2D.30 PAN TYPE HUMIDIFIER.
A pan type humidifier of required capacity as specified in bill of quantities shall be provided. The pan type
humidified shall be constructed from 2 mm thick stainless sheet SS-304 with top cover openable for
maintenance. The humidifier shall be complete with quick fill, make up overflow & drain connections. The
humidifier shall be insulated with fibre glass of density 32 kg/cm2 & shall be cladded with 22G thick
aluminium sheet. The humidifier is divided in two chambers from inside, one bank of heater is always kept
on to maintain water temperature between 60 to 70 C with thermostat. All controls such as low level cut
out, thermostat, float valve shall be provided. It shall be factory wired & tested. The humidifier shall have
its own powder coated electrical panel made of 16 G CRCA sheet complete with contactors, MCB Low
level cutout, Heating thermostat, fault indicating lamp, high temperature cutout etc. & internally wired.
END OF SECTION-HVX 02D
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SEECTION HVX-03A
STANDARD SPECIFICATION OF DOUBLE SKINNED AIR HANDLERS
3A.00 SCOPE
This section deals with supply, installation, testing and commissioning of horizontal & ceiling suspended
type air handlers of various capacities and sizes as enumerated under the head Detailed Bill of Quantities
and Schedule of equipment and conforming to the following specifications.
3A.10 TYPE
The horizontal & ceiling suspended type air handlers shall be of double / single skin construction as
specified in the Bill of Quantities, draw through type comprising of various sections such as pre filter
section, cooling coil section, fan section etc.
3A.11 CAPACITY
The air handling unit capacities, maximum motor H.P, static pressure, cooling coil area, pre-filters etc. shall
be according to Schedule of Equipment & Detailed Bill of Quantities.
3A.12 DOUBLE SKINNED CASING
The casing shall be self supporting type, factory fabricated & assembled made of extruded anodised
aluminum hollow sections to make a rigid frame structure. The frame shall be assembled using pressure die
cast aluminum joints. The self supporting unit shall consist of sandwiched panel made out of 0.6mm thick
pre-plasticide / pre-coated GI sheet outside & 0.6mm GI sheet inside duly factory fabricated & insulated
with 23 mm thick injected PU foam insulation of 36 Kg/m density in between as specified in Detailed Bill
of Quantities. The insulated panels shall be bolted to main frame with neoprene rubber gaskets held
captive in the framed extrusion to make it leak proof. Suitable air tight access doors / panels with pressure
die cast aluminum hinges & nylon handles and locks shall be provided for access to various sections for
maintenance. The Entire housing shall be mounted on Extruded Aluminum channel frame work having
pressure die cast aluminum jointers or the frame work shall be joined together with corner plates
Condensate. Drain Pan shall be constructed of 18 gauge polished stainless steel sheet with all corners
welded with uniform slope from all sides leading to drain pan ensuring no stagnation of condensate water.
Drain Pan shall be sandwich type insulated with 10 mm thick nitrile foam.
3A.13 MOTOR & DRIVE FOR AIR HANDLING UNITS
The fan motors shall be 415 10% volts, 50 5 % HZ, 3 phase TEFC SQ. Cage induction motor. The
motor shall be specially designed for quiet operation & motor speed shall not exceed 1440 RPM. Drive to
fan shall be provided through belt drive arrangement. Belts shall be of the resistant type only.
3A.14 FAN OF AIRHANDLING UNITS

The casing shall have heavy gauge GI construction forward curved DIDW imported fan statically &
dynamically balanced mounted on EN8 solid shaft or C 40 carbon steel. The supply air DIDW fan shall be
forward curved. The fan impeller shall be supported to housing with angle iron frame & pillow block heavy
duty ball bearing. The fan shall be selected for a fan outlet velocity below 11 meter / sec. The fan housing
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with TEFC Sq. Cage motor shall be mounted on a common adjustable base frame on vibration isolators in
case the impeller diameter is exceeding 450 mm & rubber turret mounts vibration isolators for fan diameter
up to 450mm diameter. The fan motor shall be installed inside the housing of air handling unit to keep low
noise level. The fan & motor assembly shall be of aluminum extruded section only. The Fan speed should
be selected not more 1000 RPM. The Noise Level not more than 80 db Level.
3A.15 COOLING COILS
The cooling shall be made of aluminum fins and copper tubes of dia.12.5mm or 16mm OD. The minimum
no. of fins / cm for cooling coils shall be 4.72. The bonding of aluminum fins with copper should be done
hydraulically. The tube thickness shall be 0.51 mm & fin thickness shall be 0.15 mm the cooling coil
should be tested for leaks at a hydraulic pressure of at least 10 Kg / sq.cm. for a minimum period of 3 hours
at works. The velocity across face should be limited to 152 metre / minute. In case of chilled water coils the
design should be such to limit water velocity to maximum of 2.5 m / sec.
3A.16 FILTERS
Each unit shall be provided with a factory assembled filter section containing washable synthetic tube air
filters having extruded aluminum frame having filtration capacity of 10 micron particle size with an
efficiency of 90% efficiency. Filters shall fit so as to prevent by pass. Holding frames shall be provided for
installing a number of filters cells in banks. These cells shall be held within the frames by sliding the cells
between guiding channels. Face velocity across filters shall not exceed 152 MPM
3A.17 ACCESSORIES
The following accessories must be provided with each air handlers
a)
Belt guard at the access window. (Part of AHU & not to be priced separately)
b)
Limit Switch with AHU access window. (Part of AHU & not to be priced separately)
c)
Air vents with globe valve at highest point in the chilled water pipe in all AHU rooms.
d)
Borden type pressure gauge conforming to IS 3624 with gun metal globe valves shall be provided at the
inlet and outlet of coils.
e)
V form Thermometers with metal guards shall be provided at inlet and outlet of water of cooling coil.
f)
Balancing valves at coil outlet and butterfly valve at coil inlet.

The quantities of item (c) to (f) have been separately quantified under Bill of Quantities and should not be
estimated along with the AHU.
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SECTION HVX-03B
STANDARD SPECIFICATION OF FAN COIL UNITS
3B.00 This section deals with supply, erection and commissioning of fan coil units conforming to general
specifications and suitable for duty selected as indicated in Schedule of Equipment.
3B.10 FAN COIL UNITS
The horizontal type of fan coil units shall be complete with centrifugal blowers of aluminum construction,
3 speed permanent split-capacitor type fan motor, cooling coil, sandwiched type insulated drain pan etc.
The outer casing of Fan Coil Unit shall be of 18G cold roll M.S sheet of suitable size to accommodate all
piping and controls. The sandwiched drain pan for accommodating all controls shall be of 16G GI sheet
duly insulated with 25mm thick expanded polystyrene.
The cooling coil shall be 4 row deep having minimum 4.7 fins / cm. The fins configuration of Sigma flow
or plain fin shall be acceptable. The OD of copper tube shall be 9.5 mm minimum & wall thickness of 0.5
mm.
The fan shall be centrifugal, forward curved driven by 3 speed permanent split capacitor type fan motor.
The Fan Coil Units shall be provided with the following accessories given below.
a)
Double fire retardant Canvass Connection.
b)
12 mm thick cleanable aluminium filters with aluminium frame.
c)
Strainer with ball valve at inlet & ball valve at outlet.
d)
Balancing valve in return chilled water line.
e)
Copper connections between chilled water lines, controls etc.
f)
Electrical wiring between motors & speed regulator.

It may be noted that all accessories specified above shall be provided along with the Fan Coil Unit and shall
be included in the price of Fan Coil Unit.
Each Fan Coil Unit shall be tested at factory & complete in all respects. The sound level of the unit should
not exceed 40 dB. The test certificate shall be furnished with each Coil Unit. It is necessary to design the
fan coil unit in a way to have silent operation.
The Fan Coil Unit shall be powder coated both internally & externally.
3B.20 PARAMETERS OF FAN COIL UNITS

The Parameters of Fan Coil Units are given below:
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FAN COIL UNIT-CEILING SUSPENDED
Capacity
1.5TR
2.0TR
2.5TR
a) Air quantity CMH
1020
1360
1700
b) Fan Static pressure
------------------ 12MM -----------------
c) Face area of cooling Coil
--to suit the requirement at 500 FPM--
d) Minimum no. of fins / cm
-------------------4.7----------------------
e) No. of rows deep
f) Motor HP
----(Fractional HP, Single phase)---
g) Sandwiched tray
-----------------YES---------------------
h) Type of painting
-----Powder coated finish only-------
END OF SECTION HVX-03B
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SECTION HVX-03C
STANDARD SPECIFICATIONS OF CONTROL SYSTEM
3C.0
This section deals with supply, installation and testing, commissioning of necessary controls (automatic)
and instruments conforming to these specifications and shall be in accordance with Bill of Quantities. The
various controls listed below shall be electrically operated and in case of low voltage controls the necessary
step down transformer shall be provided with each control. All automatic controls shall be as detailed in
specifications below, however, if the automatic control is not already installed on the machines, it may be
installed by the contractor as per Bill of Quantities.
3C.1 CONTROLS FOR AIR HANDLER

Three way modulating valves:
The three way modulating valves shall be provided in chilled & hot water line to the cooling & heating coil
of Air-handlers which is actuated by a proportionating thermostat. The three-way valve shall be selected for
valve authority value in the range of 30 % to 60 %. These valves shall consist of bronze metal valve body
with stainless steel trim with linear flow characteristics. Modulating motor shall be suitable for operation
with a signal of 0-10 volt DC from the IBMS System. The pressure drop across valve for air-handler unit
shall not exceed 5.0 PSI. The valve linkages shall be of the same make as of valves & modulating motor.
3C.2 THERMOSTATS
a) Snap Acting Humidistat for AHU:These shall be electrically operated fixed differential type with the sensing elements located in the return
air passage. The exact mounting arrangement, profile etc. shall be derived as per location requirements.
b) Proportionating Thermostat for AHU:For Air-handlers, three way mixing valves shall be proportionately operated based on return air temperature
& is suitable to operate in the range of 14 to 30 C.
3C.3
INSTRUMENTS
i)
Thermometer: The alcohol filled V-form thermometer shall have range of 50 C. for airconditioning application. These shall be provided at inlet / outlet of chillers & air-handers.
ii)
Pressure gauges: The pressure gauges shall be dial type of 150 mm dia to be installed at inlet /
outlet of chillers, condensers, suction and discharge ends of pump-sets. The air-handlers shall have
common pressure gauge for inlet & outlet. The pressure gauges shall be connected to the pipes by common
dia copper pipe with shut off cocks required for gauges protection during testing.
END OF SECTION HVX-03C
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SECTION HVX-03D
NOISE AND VIBRATION CONTROLS
2D.00 The air conditioning contractor must take all necessary precautions to have minimum noise generation and
its transmission. Minimum vibration as permitted by IS relevant code shall be ensured. A few points for
guidance only are given below:
2D.01
a)
Double fire retardant flexible connections shall be provided from air discharge to outlet of airhandler to the duct.
b)
Vibration isolation pads of suitable thickness commensurate to loading for isolation of vibration
shall be provided under all pumps, air handlers fans etc. in consultation with manufacturer for
proper selection of vibration isolators
c)
Vibration isolation springs of suitable size to suit the weight of water chilling machine if
recommended by the manufacturer for elimination of vibrations shall be provided as suitable for
type & model of water chilling unit.
d)
Flexible conduit connections of minimum diameter of 50mm to motors shall be provided. All loops
should be large enough to allow connections to remain flexible.
e)
All conduit connection where conduits are 60mm or larger shall be made of 1.2 meters minimum
length conduit installed in the shape of U and grossly slack to provide maximum vibration
isolation.
f)
Operating clearance of 40mm shall be kept between the base and the inertia base.
g)
All end suction pumps shall be bolted and grouted to the inertia base which in turn shall be
supported on suitable vibration isolation rubber pads duly sandwitched with 24G GI sheets.
Concrete inertia blocks shall be formed of suitable thickness and of adequate mass.
h)
The floor supported piping shall be mounted on pipe supports with 7.5mm ribbed neoprene pads
between the base plate of the pipes and the floors.
i)
All items suspended from false ceiling shall be isolated on separate hangers.
j)
In case of ducts, conduits, pipes & tubes the annular space between construction and penetrating
element shall be sealed with sand cement plaster.
k)
The air-conditioning contractor shall take all other precautions or shall make his own arrangements
even if not specified in the tender documents for eliminating high noise levels & shall minimise
vibrations in all mechanical equipments without any additional cost.
END OF SECTION HVX-03D
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SECTION HVX-03E
STANDARD SPECIFICATION FOR AIR CIRCULATION SYSTEM
3E.00 This section deals with supply, erection, testing & balancing of GI sheet metal duct work and air registers
conforming to specifications as given below:
3E.10 MATERIAL FOR DUCTING
All the ducts shall of LFQ (Lock Forming Quality) grade prime G.I. raw material furnished with
accompanying Mill Test Certificates. Galvanizing shall be 120gms/sq.m. ( total coating on both sides).
MAXIMUM
SIDE
THICKNESS
OF GI SHEET
(1)
mm
Up to 300
(2)
mm
0.63
301 to 600
601 to 750
751 to 1000
(3)
BRACING
(4)
S-drive, pocket or bar

Slips, on 2.5m centers
None
0.63
S-drive, pocket or bar

slips, on 2.5m centres
S-drive, 25mm pocket
or 25 mm bar slips on
2.5m centers.
None
25 x 25 x 3 mm
angles, 1.2m
from joint
0.80
Drive, 25-mm pocket or

25mm bar slips, on 2.5 m
centres 40 x 40 mm angle
connections,
or 40-mm bar slips, with
35 x 3 mm bar reinforcing
on 2.5 m centres.
40 x 40 x 3 mm
angles, 1.2 m from
joints
40 x 40 mm angle connections, or 40-mm bar

slips, 1 m maximum
centres with 35 x 3 mm
bar reinforcing .
40 x 40 x 3 mm
diagnol angles, or
40 x 40 x 3 mm
angle 60 cm from
joint.
50 x 50 mm angle connections, or 40 mm pocket or

40 mm bar slips, 1 m max.
centres with 35 x 3 mm bar
reinforcing.
40 x 40 x 4 mm
diagnol angles, or
40 x 40 x 3 mm
angles, 60 cm
From joint.
1001 to 1500
1501 to 2250
TYPE OF TRANSVERSE
JOINT CONNECTIONS
1.00
2250 to above* 1.25
25 x 25 x 3 mm
angles, 1.2 m
from joint
* Ducts 2250 mm and larger require special field study for hanging and supporting
methods.
In addition to above the following points should be also taken into account while fabrication of ducts.
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a)
All ducts of size larger than 450mm shall be cross broken.
b)
All ducts shall be supported from the ceiling / slab by means of MS rods of dia 9mm with MS
angle of size 40 x 40 x 5 mm at the bottom with neoprene pad in between the duct & MS angle.
The ducts shall be suspended from the ceiling with the help of dash fasteners. Provision for
necessary ancillary materials required for hanging the ducts shall be arranged by the contractor.
c)
The vanes shall be provided wherever required and shall be securely fastened to prevent noise &
vibration.
d)
The rubber gasket shall be installed between duct flanges in all connections and joints.
e)
All flanges and supports should be primer coated.
f)
The flexible joints shall be fitted to the delivery side of AHU fans with Fire Retardant Double
canvass. The length of flexible joints should not be less than 150 mm and not more than 300 mm
between faces.
g)
The ducting work can be modified if deemed necessary in consultation with the Engineer in Charge
to suit actual site conditions in the building.
h)
Box Type Dampers & Splitters

These dampers shall be provided in the ducting work for proper control and balancing of air
distribution. All dampers shall be louver type robust construction. These dampers shall be fitted
with easily accessable operating mechanism, complete with links, levers, quadrant for proper
control and setting in a desired position. The position of the handle of the damper operating
mechanism shall be clearly visible and shall indicate the position of the damper in the duct. All
dampers, splitters shall be fabricated out of G.S. sheet of two gauges higher than the duct piece
having these fittings. Dampers shall be installed in duct at all required locations. No extra
payment shall be made separately since these form part of Air Circulation System.
NOTE: In case angle iron supports are not feasible to be installed for supporting the ducts due to
height constraint then the contractor shall support the ducts with M.S flats of at least double the
thickness of the angle iron supports.
3E.20 A) THE SUPPLY AND RETURN AIR GRILLS AND CEILING DIFFUSERS
The supply and return air grills and ceiling diffusers shall be made of powder coated extruded aluminum
sections. The supply air grills / diffusers shall be provided with screw operated opposed blade volume
control device made of extruded aluminum in black anodised finish.
All grills / diffusers shall have soft continuous rubber / foam gasket between the periphery of the grills /
diffusers and surface on which it has to be mounted. The colour of grills / diffuser shall be as per the
approval of the Engineer in Charge.
B) LINEAR SUPPLY AND RETURN GRILLS
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The linear continuous supply / return air grills shall be made of powder coated extruded aluminum
construction with fixed horizontal bars. The thickness of fixed bar louvers shall be 5mm in front and the
flange shall be 20mm wide with round edges. The register shall be suitable for concealed fixing and
horizontal bars of the grills shall mechanically crimped from the back to hold them.
The colour of grills shall be as per the approval of the Engineer in Charge. The volume control device made
of extruded aluminum construction in black anodised finish shall be provided in supply air duct collars
only.
C) FRONT FIXED BAR REAR ADJUSTABLE LOUVERED GRILLS.
The grills shall be made of powder coated extruded aluminum construction with front fixed horizontal bar
at 0 degree inclination with one way or two way deflection with rear vertical individually adjustable
louvers in black shade mounted on Nylon bushes to hold deflection setting under all conditions of velocity
and pressure.
The colour of grills shall be as per the approval of the Engineer in Charge. The volume control device of
extruded aluminum construction in black anodised finish shall be provided in supply air duct collars.
D)
SQUARE / RECTANGULAR CEILING DIFFUSERS.

The square / rectangular ceiling diffusers shall be made of powder coated extruded aluminum construction
with flush fixed pattern. The diffusers shall have Anti-Smudge ring and spring loaded removable central
core in various pattern for air flow direction. The diffusers shall be mounted by concealed screw fixing
arrangement. The volume control device of extruded aluminum construction in black anodised finish shall
be provided in supply air diffusers. The colour of diffuser shall be as per the approval of the Engineer in
Charge.
E)
VOLUME CONTROL DEVICE

The opposed blade volume control device shall be made of Powder Coated extruded aluminum
construction in black anodised finish. Opposed blades shall be pivoted to extruded aluminum frame with
Nylon bushes. Specially designed blade shall have an overlapping lip which shall ensure a tight closure.
F)
FRESH AIR INTAKE LOUVERS WITH BIRD SCREEN

The fresh air intake louvers at least 50mm deep will be made of powder coated extruded aluminum
construction. Bird / insect screen will be provided with the intake louvers. The blades shall be inclined at
45 degree on a 40mm blade pitch to minimize water ingress. The lowest blade of the assembly shall be
extended out slightly to facilitate disposal of rain water without falling on door / wall on which it is
mounted.
The intake louvers shall be provided with factory fitted aluminum construction volume control dampers in
black anodised finish.
G) JET NOZZLE
The material of construction of Jet Nozzle shall be aluminium and the angle of swivel of nozzle shall be 30
degree from the mean position. The nozzle shall be complete with adopter suitable for circular duct
connection. The nozzle shall be supplied complete with anti smudge design ring on the face of the nozzle.
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The nozzle shall be painted white of finish RAL 9010
3E30
PAINTING
All ducts collar / shoot behind the grills / diffuser shall be given at least two coats oil black enamel paints.
3e.40
TESTING
The complete duct system shall be tested for air leakage & complete air distribution system shall be
balanced in accordance with air quantities indicated on the approved drawing.
END OF SECTION HVX-03E
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SECTION HVX-03F
STANDARD SPECIFICATION OF THERMAL / ACOUSTIC INSULATION
3F.00 This section deals with supply and fixing of thermal / acoustic insulation of ducts, pipes etc. as per the
specification given in this section.
3F.10 MATERIAL OF INSULATION
The insulation material of the following kind shall be used for cold insulation.
a) CLOSED CELL CROSS LINKED POLYTHYLENE ( XLPE ) FOAM
The Thermal conductivity values in W/m.K of fibreglass shall confirm to following:
Mean Temperature C Density In Kg / Cmt. Thermal Conductivity
W/m.k
For Duct Insulation
25 C
24
0.033
50 C
24
0.039
b) CLOSED CELL CROSS LINKED POLYTHYLENE ( XLPE ) FOAM

For Duct Pipe Insulation
40 C
33
0.035 2
c) Expanded Polystyrene for Pipe Insulation

The density of expanded polystyrene shall not be less than 20 kg per cubic meter and the thermal
conductivity shall not exceed 0.031 Kcal./hr.m C at 10 C mean temperature. Adhesive used for the setting
the insulation shall be non flammable, vapour Proof CPRX Compound.
The sample of insulation material shall be submitted for approval to the Engineer in Charge and the sample
shall be tested for thermal conductivity values by the contractor at his own expense. Adhesive used for
setting the insulation shall be non-flammable, vapour proof, CPRX compound.
3F.20 INSULATION ON SHEET METAL DUCTING
The thickness of insulation used on ducting shall be as detailed below:
Conditioned space
a) Supply Air Duct
12 mm thick Closed Cell Cross Linked Polythylene (XLPE) Foam Insulated

with factory Laminated Al PE Foil.
b) Return Air Duct

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c) Fresh Air Duct

d) Plenums

e) FCU Collars

The application of insulation should be carried out in workman like manner as detailed below.
3F.21 INSULATION OF DUCTING WITH ALUMINUM FACED FIBERGLASS
TECHNICAL SPECIFICATIONS OF CLOSED CELL, CHEMICALLY CROSS-LINKED
POLYETHLENE (XLPE) INSULATION
The insulation material for the ducts, pipe and under-deck insulation shall be Closed Cell Cross-Linked
Fire Retardant Polyethlene Foam. The thermal conductivity of the material shall not exceed 0.035 w/mk at
an average temperature of 400c.
Thermal conductivity of the material shall not be affected by ageing, as per DIN 52616. The material must
be tested for ageing effect in an accredited laboratory for a minimum period of five years to satisfy the
ageing criteria.
The material must be in a single layer upto 12 & 09 mm thickness and not formed by laminating several
layers.
The product will have bending trial and the dimensional stability as per DIN 51949 and DIN 53431 for an
operating range of 400c to + 1100c.The density of the material shall be 33 +/- 3 kg/m3 or 0.030 gm/cc.
The material shall be rated as Class 1, as per BS 476 PART 7. The rating as per DIN 4102 shall be B1.The
smoke density of the material as per AS-1530.3 shall not exceed 1. There shall be no toxicity in the
emitted smoke, both under flaming and non-flaming conditions as per AITM 3.000 (1993).
The water vapour permeability, as per DIN 52615, shall not exceed 0.15ng/m.sec.pa
The material shall have a fire approval from CBRI / FIRE advisor (Govt of India)/Chief fire officer.
For providing UV protection the insulation shall be cladded with minimum 30 micron aluminum PE foil.
The cladding shall be factory finished to avoid site work. The minimum thickness will be as per specs.
The duct surfaces will be thoroughly cleaned prior to applying the insulation. Adhesive of suitable grade
shall be uniformly applied on the insulation and cured, before sticking to the duct. The insulation can be
wrapped around the duct as one piece, where size does not permit the same be cut to exact width/height of
duct.
The duct /pipe insulation joints will be overlapped with a self adhesive tape of the same material. The tape
shall be minimum 2.5mm thick and 50mm wide.
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A self adhesive strip of same material, of suitable thickness (height), to cover the complete height of the
flange will be provided around the flanges and the flange joint neatly covered with insulation, so as to
reduce heat loss through flages, in addition to covering the flange connection/joint.
3F.22 ACOUSTIC LINING OF DUCT.
Material shall be engineered Nitrile Rubber open cell foam

The Random Incidence Sound Absorption Coefficient (RISAC); tested as per ISO 354, should be minimum
as per enclosed chart
Freq (Hz)
10 mm
15 mm
20 mm
25 mm
30 mm
50 mm
125
0.03
0.01
0.04
0.02
0.07
0.23
250
0.04
0.09
0.13
0.25
0.32
0.73
500
0.14
0.29
0.4
0.86
0.99
1.29
1000
0.04
0.74
0.9
1.14
1.16
0.99
2000
0.88
1.08
1.04
0.88
0.93
1.09
4000
1.00
0.83
0.90
0.99
1.08
1.11
NRC
0.35
0.55
0.60
0.80
0.85
1.05
The material should be fibre free

The density of the same shall be within 140-180 Kg/m3
It should have Microban*; antimicrobial product protection, and should pass Fungi Resistance as per
ASTM G 21 and Bacterial Resistance as per ASTM E 2180.
The material should have a thermal conductivity not exceeding 0.047 W/m.K @ 20 Deg. C
The material should withstand maximum surface temperature of +850C and minimum surface temperature
of -200C
The material should conform to Class 1 rating for surface spread of Flame in accordance to BS 476 Part 7
& UL 94 (HBF, HF 1 & HF 2) in accordance to UL 94, 1996.
The insulation should pass Air Erosion Resistance Test in accordance to ASTM Standard C 1071-05
(section 12.7).
Thickness of the material shall be as specified for the individual application. The insulation should be installed
as per manufacturers recommendation.
3F.30 INSULATION OF PIPES
The chilled water pipes & condensate drain water pipes shall be insulated with 50 mm & 25 mm thick
expanded polystyrene (density of 20 kg per cubic meter) pipe section respectively. Expanded polystyrene
of TF quality shall be used. The application of insulation on pipes should be carried out in workman like
manner as mentioned below:
3F.31 INSULATION OF PIPES WITH ALUMINIUM CLADDING (INSIDE THE BUILDING)
a) The pipe to be insulated should be cleaned thoroughly with steel brush for removing dirt, rust and
grease.
b) Apply a coat of Zinc chromate primer and two coats of cold setting adhesive CPRX compound on
pipes.
c) Fix insulation of specified thickness tightly and seal all joints with adhesive compound.
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d) Insulated surface should be wrapped in two layers with 400G polythene sheet with over lapping
longitudinal & transverse joints.
e) To apply self adhesive tape for firm holding of polythene sheet in position at interval of 500 mm.
f) Finish the surface with 0.5 mm thick aluminium sheet fixed with the hand operated roller machine
(Grooving Machine) & finally to be fixed with self tapping screws.
NOTES: NO INSULATION TO BE APPLIED BEFORE LEAK TESTS.
3F.33 INSULATION OF VALVES AND FITTINGS IN CHILLED WATER LINE
All valves, fittings, flanges, strainers etc. in the chilled water line shall be insulated in the same manner as
described above for chilled water pipes with 50 mm thick uniformly cut pieces from slabs of expanded
polystyrene duly aluminium cladded or with sand cement plaster as finalised. Care should be taken to
ensure that no damage would be caused to the insulation when valves or strainers are operated.
3F.40 PUMP AND ACCESSORIES
All chilled water pumps and accessories shall be insulated with 50mm thick expanded polystyrene.
3F.50 EXPANSION TANK
Expansion tank shall be insulated with 50mm thick expanded polystyrene in two layers of equal thickness.
The method of application of insulation shall be same as described for insulation of piping. The final finish
shall be done with 0.5mm thick aluminium sheet cladding.
END OF SECTION HVX-03F
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SECTION HVX-03G
STANDARD SPECIFICATION ON ELECTRICAL MOTORS AND STARTERS
3G.00 This section deals with supply, installation, testing and commissioning of all types of motors used for
pumps, air-handlers, compressors, cooling towers etc. The motor installation, wiring & its control shall be
carried out in accordance with the specifications as detailed below.
3G.10 MOTORS
MAKE OF MOTORS
The make of motors shall be as specified in List of Approved Make.
a) The motor shall be of the following design and should run at all loads without any appreciable noise or
hum.
i)
Totally enclosed fan cooled Sq. Cage.
ii)
Screen protected drip proof wound Sq. Cage motor.
Enclosure and type of motor shall depend upon duty and usage unless otherwise specified.
b) The winding of motors shall be class F insulation and suitable for local conditions. The insulation of
motors shall confirm to IS:325/1978.
c) All motors shall comply with IS:325, IEC-34.1 or BS 2313, IEC-72.1 for foot mounted motors.
d) The rating of the motor shall be as indicated in the Schedule of Equipment & Bill of Quantities. The
motors shall be selected on the basis of ambient temperatures and allowable maximum temperature
rise.
e) Motor above 1HP shall be three phase unless otherwise specified.
f) All motors shall be rated for continuous duty as per IS:325. Motor shall be suitable for operation on
415 volts 10% volts, 50 5% Hz AC supply (or 230 10% volts, 50 5% Hz for single phase AC
supply).
g) Motors shall be provided with cable box to receive Aluminum conductors, PVC insulated, PVC
sheathed and armoured cables auitable rised cable eatery berries with in if required shall be provided
for easy-ness of cable termination and adequate space.
h) All motors shall be provided with combination of Ball and Roller Bearing. Suitable grease nipples for
regreasing the bearing shall be provided.
i)
Motors above 0.25 HP shall be provided with overload protection. Motors above 100 HP shall be
provided with thermal protection and thermistor detector in the starter winding.
j)
The starter current and the type of starter to be used shall be as follows (unless otherwise specified)
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Type of motor
Starting Current
Starting method
a) Sq. Cage motor

up to 7.5 hp
600% of full load

current
D.O.L
b) Above 10.0 hp
up to 60 hp
250% of full load

current
Star / Delta
c) 75 HP & above
200% of full load

current
Closed transition Star / Delta
3G.20 MOTOR STARTERS

a)
All starter shall confirm to IS: 13947. The starter shall be enclosed in sheet metal enclosure, which
would be dust vermin proof.
b)
All starter should have suitable range of voltage and frequency.
c)
All starter shall have integral stop/start push button of international colour code.
d)
Contactor shall have number of poles as required for appropriate duty. Contacts should be made of
solid silver faced & shall be suitable for at least 40 contacts per hours.
e)
In event of power failure, the starter should automatically disconnect.
f)
All starters shall be provided with thermal over load relay.
g)
All star delta starters shall have adjustable timers.
h)
Terminal blocks with integral insulating barrier shall be provided for each starter.
i)
All starters shall be provided as specified in Bill of Quantities. All starter shall be compatible to
the drive and driven equipment.
j)
Extra contact for interlocking purpose shall be provided in the starter.
3G.30 INSTALLATION OF MOTORS

a)
The motor and drive machine shall be fixed on slide rails to facilitate belt and other adjustments.
b)
Vibration isolation arrangement shall be provided.
c)
The installation of motor shall be carried out as per IS:900.
d)
The motor with driving equipment shall be mounted on foundation and connected to each other
with flexible coupling with guard in condenser & chilled water pumps.
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e)
All motor shall be wired as per specifications. Earthing of motor frame shall be done with GI strips
as specified in Bill of Quantities.
f)
All motors shall be tested at manufacturers works as per I.S. standard and test certificates shall be
furnished.
g)
All motors after installation shall be tested at site for vibrations, heating and electrical insulation
resistance by AC contractor.
END OF SECTION HVX-03G
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SECTION HVX-03H
STANDARD SPECIFICATION OF MOTOR CONTROL CENTRE (MV PANEL), AHU SUBPANEL, POWER & CONTROL CABLING
3H.00 This section deals with supply, installation, testing & commissioning of Motor Control Centre (MV panel),
AHU Sub-Panels etc. & shall be manufactured by CPRI approved venders. The power / control cabling &
earthing work shall be carried out as per the specification given below:
3H.10 SCOPE
All work shall confirm to Indian Electricity Act (amended up to date), I.S. code of practices local rules and
regulations etc. Power cabling shall be carried out with approved make of cables as indicated in the List of
approved make of equipment / materials and shall be of grade 1100 volts, PVC insulated & sheathed,
armoured aluminum conductors cables. Control cabling shall be of approved make and shall be of grade
1100 volts, PVC insulated & sheathed, copper conductor armoured multicore cables as specified in B.O.Q.
3H.20 MOTOR CONTROL CENTRE (MV PANEL) / AHU SUB-PANEL
Motor control centre (MV Panel) floor mounted extendable type & wall mounted AHU sub-panel shall be
fabricated out of 14G C.R.C.A. Sheet. These panels shall be cubical sectionalized type, totally enclosed
dust & vermin proof. Gaskets shall be provided in all joints to prevent dust to reach the internals of the
panels to make it completely dust proof. The degree of protections for panels shall be IP 52 for indoor
applications and IP 55 for outdoor applications as per IS:2147.
These panel (MV) shall be suitable for voltages up to 500 volts, three phase 50 Hz, 4 wire supply capable
of functioning satisfactorily in temperature ranging up to 45 to 50 degree centigrade and rupturing capacity
suitable for connected load & design should be type tested for 42 KA fault level. All joints of panels shall
be welded and braced as necessary to provide a rigid support for all components. The base channel
provided in the floor mounted MV panel shall be 75mm high & a clear space of 200mm between the floor
and the bottom most part of the unit shall be provided. The panel shall be correctly positioned. Selfthreading screws shall not be used in the construction of control panels. Appropriate knock-out holes of
proper sizes shall be provided for incoming and outgoing cables. The facility for bottom or top entry of
cables in the panels shall be provided. Necessary cables clamps shall provided for holding the cables in
position.
All power/control wiring inside the panel shall be colour coded and control wiring ferruled for
identification purpose. All labeling shall be provided in engraved anodized aluminum strips on the front
face of the panel.
Each circuit breaker shall be housed in separate compartments. It shall have steel sheets on top and bottom
of compartment. The steel sheet hinged door shall be interlocked with the circuit breaker on the ON
position. When the breaker is on the ON position, suitable preventive measures shall be provided, such as
interlocks, to prevent the breaker from being drawn out. When the breaker is in ON position steel sheet
shall be provided between the tiers in the vertical section. The door of this compartment shall not form part
of the draw out arrangements.
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3H.30 BUS-BARS
The bus-bar and its connections shall be aluminum Electrolytic grade E-91 as per IS: 5082 and shall be of
rectangular section. The amperage capacity of aluminium bus bar shall 1A / Sq. mm. These should be
suitable for full load current for phase bus-bar and neutral bus-bar shall be of half rated current capacity.
The bus-bar should have provision on either side for extension. The bus-bar should be sleeved with colour
coded heat shrinkable PVC sleeve. Bus-bar supports shall be of fibre glass reinforced thermosetting
polyester having in built and tracking barriers to break the path of conducting dust through moulded ribs.
In panels bus-bar connections shall be done by drilling holes with cadmium coated bolts and nuts. Extra
cross section shall be provided to compensate drilling of the holes. Insulated aluminum strips of suitable
size of full rated current capacity shall be used for interconnecting bus-bar and breaker.
A horizontal / vertical wire way shall be provided for interconnecting control wiring between different
vertical sections.
The terminal blocks shall be used for outgoing terminals and neutral link at a suitable located place in the
control panel. Separate compartments for outgoing and incoming cable shall be provided. The current
transformers of all instruments shall be mounted with terminal blocks.
All live parts including incoming and outgoing link / terminals should be totally shrouded by means of non
hygroscopic and fire retardant material.
3H.40 ROTARY SWITCH / SELECTOR SWITCH / SWITCHES / HRC FUSES / STARTERS / SINGLE
PHASE PREVENTERS / TOGGLE SWITCH.
These shall be of approved make and conforming to relevant ISI standard. The rupturing capacity of HRC
fuses should not less than 80 KA and in case of switches it should be 60 Amps maximum.
3H.50 CURRENT TRANSFORMER
The current transformers shall have accuracy of class I and 5P10 / 10P10 and suitable VA burden for
operation of the connected meters and relays.
3H.51 OVERLOAD RELAYS
All the motors shall have overload relay protections conforming to relevant IS.
3H.52 TIME DELAY RELAYS
These shall be adjustable type with time delay adjustments of 0-180 or as per manufacturers standards.
3H.53 INDICATING LAMPS AND METERING
These shall confirm to BS37 & BS39. All meters shall be flush mounted and draw-out type. The indicating
lamp shall be filament type and with very low burden & economy resistor.
3H.54 VOLTMETER AND AMMETERS
Motor Control Centre (MV Panel) shall have flush type voltmeter & ammeter of size 96 x 96 mm as
detailed in B.O.Q.
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3H.55 PUSH BUTTON STATIONS
These shall be suitable for panel mounting and accessible from front without opening. These shall be
provided for manual starting and stopping of motors/equipments as per normal practices. The contacts shall
be suitable for 6AMP current capacity.
3H.56 CONDUITS
These shall be preferable made of mild steel, stove enameled from inside and outside with minimum wall
thickness of 1.6 mm for conduits up to dia of 25mm and 2 mm for conduits above 25 mm diameter.
3H.57 CABLES
These shall be PVC insulated, pre-sheathed, aluminum conductor armoured cables as per IS:694 and as per
list of approved make of equipment / materials. Control Cables shall be multi-core PVC-insulated PVC
sheathed copper conductor and armoured cables of approved make only.
3H.58 LAYING OF CABLES
These shall be laid as Indian Standard code of practice. All cables shall be laid on 16G Cadmium Plated U
shaped Channel 40mm x 20mm cable trays. In case more than one cable is running, then proper space in
between the two cables shall be provided to avoid loss of current carrying capacity. While cables are
running on walls, proper saddles must be provided.
3H.59 WIRE SIZES
Single stand PVC-copper conductor wires shall be used inside the control panel for interconnecting
different components. All wires shall be neatly dressed and coloured beads shall be provided for easy
identification in control wiring. The minimum size of control wiring shall be 1.5sq.mm. Testing of panels
as per code of practice shall be done at works by AC contractor before inspection & dispatch to site.
3H.60 DRAWINGS
Necessary drawings of all control panels and wiring of equipment etc., shall be submitted by the A.C
contractor for approval of the Engineer in Charge. On final completion of job and before handing over of
AC System As Built Drawings shall be submitted to the Department.
3H.61 TESTING
The complete electrical installation shall be tested in accordance with relevant ISI codes in presence of
Electrical Supervisor of the Department before commissioning of plant.
3H.62 PAINTING OF PANELS
All sheet metal enclosures shall be powder coated only after de-rusting & hot-dip phosphating degreasing
etc. at works only.
NOTE: Rubber mats of 1100 volts shall be laid in front of all switch boards as specified in BOQ.
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3H.70 SIZES OF POWER CABLING
The following size of power cabling shall be used only:
HP of Motors
Cable size
a)
Up to 5 HP
3c x 4 sq.mm aluminium conductor armoured cable.
b)
5 to 7.5 HP
3c x 6sq.mm aluminium conductor armoured cable.
c)
10 to 15 HP
2no. 3c x 6sq.mm aluminum conductor armoured cable.
d)
20 to 25 HP
2 nos. 3 x 16sq.mm aluminum conductor armoured cable.
e)
30 to 35 HP
2 nos. 3c x 25sq.mm aluminum conductor armoured cable.
f)
40 to 50 HP
g)
60 HP
h)
75 HP
2 nos. 3cx 50sq.mm aluminum conductor armoured cable.
i)
100 HP
j)
125 HP
3H.71 CAPACITY OF RELAYS AND CONTACTS

The following capacity relays and contacts shall be used for various rating of motors:
Type of Starter Contactor Overload Relay
Current
Phase Relay Range
a)
50/60 HP Motor
Star Delta Starter
65 Amp.
30 - 50 Amp.
b)
40 HP Motor
Star Delta Starter
45 Amp.
20-33 Amp.
c)
30 HP Motor
Star Delta Starter
45 Amp.
20-33 Amp.
d)
25 HP Motor
Star Delta Starter
32 Amp.
14-23 Amp.
e)
20 HP Motor
Star Delta Starter
32 Amp.
14-23 Amp.
f)
15 HP Motor
Star Delta Starter
25 Amp.
9-15 Amp.
g) 10 HP Motor
Star Delta Starter
16 Amp.
6-10 Amp.
h)
D.O.L. Starter
16 Amp.
9-15 Amp.
7.5 HP Motor
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i) 5 HP Motor
D.O.L. Starter
16 Amp.
6-10 Amp.
3H.72 EARTHING
The earthing of all equipments shall be carried out by Copper strips / wires as mentioned in Bill of
Quantities. All panels / three phase motors shall be earthed with two number distinct and independent
Copper strips / wires of the following sizes:
1.
Motor upto 5.5 KW
3 sq. mm Copper Wire
2.
Motor 7.5 to 12 KW
4 sq. mm Copper Wire
3.
Motor 12 to 50 KW
2 5 x 3 mm Copper Strip
4.
Motor 51 to 89 KW
32 x 6 mm Copper Strip
The earthing connections shall be connected to main earth station or main earth grid. The earth connections
shall be connected to equipments after removal of paint, grease etc.
3H.90 POTENTIAL FREE CONTACTS
The AC contractor shall provide fire shunt relay contact in his panel wherever necessary either it is
specified in the Schedule of Quantities or not free of cost along with auto / manual mode selector switch in
the outgoing feeder for AHU Fan, Ventilation & Pressurization fan etc. to take fire input signal (Potential
Free Contact).
END OF SECTION HVX-03H
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SECTION HVX-03I
STANDARD SPECIFICATION ON PIPING WORK
This section deals with supply, installation, testing & commissioning of chilled water / condenser water /
drain water pipes, pipe fittings and valves etc. as detailed below in specifications. All pipes, fittings and
valves etc. shall conform to relevant Indian standards.
WATER PIPING
3I.00
The pipes, fittings and valves shall be of approved make given in the NIT.
3I.10
Chilled water / Condenser water pipes shall be "C" Class M.S. E.R.W Black pipes & shall conform to
IS:1239 (Part 1) - 1991 & IS:3589 - 1991 with latest amendments. The wall thickness of "C" Class M.S.
E.R.W. Black pipes as per IS:1239 (Part 1) shall be as follows:-
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
Nominal Pipe Dia

in mm
Wall Thickness of Pipe

in mm
25
32
40
50
65
80
100
125
150
200
250
300
350
4.00
4.00
4.00
4.50
4.50
4.80
5.40
5.40
5.40
6.00
6.00
6.00
6.00
3I.11
Drain water / make up water pipes shall be "B" Class GI Pipe & shall Conform to IS: 4736.
3I.12
The pipes shall be sized for individual liquid flow & shall ensure smooth noiseless balanced circulation of
fluid.
3I.13
All piping and their steel supports shall be throughly cleaned and primer coated before installation.
3I.20
PIPE FITTINGS
The pipe fittings for screwed piping shall be malleable iron and for piping with welded joints shall of
weldable quality. Also the fittings shall be suitable for same pressure ratings as for the piping system.
3I.21
All bends up to sizes 150 mm dia shall be ready made of heavy duty wrought steel of appropriate class.
3I.22
All bends in sizes 200 mm and above shall be fabricated from the same dia and thickness of pipe in at least
four sections and having a center in radius of at least 1.5 times diameter of pipes. Fittings such as tees,
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reducers etc. shall be fabricated from the same pipe and its length shall be at least twice the diameter of the
pipe.
3I.23
The dead ends shall be formed with flanged joints & shall have 6 mm thick blank between flange pair for
150 mm and over.
3I.24
FLANGES
All flanges shall be of mild steel as per IS: 6392 / 71 (with latest amendments) & shall be slip on type
welded to the pipes. Flanged thickness shall be to suit Class II pressure. 3 mm thick gasket shall be used in
between the flanges.
Flanged pair shall be used on all such equipments which are required to be isolated or removed for service
for example condenser / chilled water pumps, chilling m/c, AHU etc.
3I.30
VALVES (BUTTERFLY VALVES)

Butterfly valves shall be of PN 1.0 rating as per IS 13095 preferably with fixed linear design to suit duty
and flanges as per IS 6392 Table "E". Valves of sizes 32 mm and above diameter shall be made of cast iron
close end body, cast iron epoxy coated disc, Nitrile Seat and SS 410 Stem with tefflon bush. Valves up to
150mm NB shall be with detachable hand lever operation whereas valves above 150 mm NB shall have
warm gear operation.
These valves shall be installed in condenser / chilled water lines, make up / drain water piping lines. All
valves shall be supplied with factory test reports and the manufacturer must have test facilities at their
works.
3I.31
NON-RETURN VALVE (DUCT PLATE CHECK VALVES)

The dual plate check valves shall be used for horizontal / vertical run of pipes & shall conform to PN 1.0
rating .The valve design shall confirm to API 594 and tested as per ANSI SERIES.
The valves shall have cast iron body, and SS 410 plates, SS 410 Shaft & Nitrile Seat. All valves shall be
supplied with factory test reports and the manufacturer must have test facilities at their works.
3I.32
Y-STRAINER & POT STRAINER

The Y-strainer shall be fabricated out of MS `C class pipe two size higher than that of strainer pipe size.
Flanges as per BS 10 shall be provided at inlet & outlet of connections. The body shall be pressure tested at
10 Kg/Sq. cm and shall be hot dip galvanized. Permanent magnet shall be provided in the body of the
strainer to arrest MS particles. Filter element shall be of nonmagnetic 20 gauge SS sheet with 3 mm
perforation. Strainer shall be provided at inlet of each AHU & chilled water pumps,
Pot Strainer body shall be fabricated out of MS plate IS 226. Thickness of sheet shall be as per size of the
strainer chamfered pipes with flanges shall be provided at inlet / outlet connections of the strainer. The
tangential entry of water shall create a centrifugal action and due to velocity shall separate sediments and
deposit on the inner surface of filter element and at bottom of the Strainer. Butterfly valves shall be
provided at inlet/ outlet connections as shown in drawing and included in BOQ. The strainer body shall
have two separate chambers properly sealed to avoid mixing of filtered and unfiltered water. A powerful
magnet shall be provided in the body to arrest MS particles. Filter element of Pot Strainer shall be of non
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magnetic 18 gauge SS sheet properly reinforced to avoid damage of the element. A cone with sufficiently
large drain pipe with butterfly valve shall be provided at the bottom chamber to flush-out foreign particles.
This arrangement shall avoid frequent opening of Pot Strainer for cleaning of filter element. Gauge
connection shall be provided at inlet and out let connection.
A set of MS flanges with tongue and groove arrangement and neoprene rubber gasket shall be provided on
the top cover and Pot Strainer flange with sufficient bolts and nuts to make the joint water tight. Bearing
loaded lope cover lifting and swinging arrangement shall be provided. The pot strainer body shall be
properly de-rusted and epoxy coated from inside and outside. Manufacturers Test Certificate shall be
provided with each Pot Strainer.
Size of various Pot Strainer, Filter Element and Thickness of MS sheet shall be as under.
Pipe Size Pot Dia
(mm)
(mm)
Pot HT
(mm)
Element Dia.
(mm)
Element HT
(mm)
50
80
100
125
150
200
250
350
400
450
500
600
700
815
915
1050
200
250
300
330
360
400
500
500
240
250
280
340
390
470
570
570
300
350
450
500
540
610
710
810
MS Plate Thickness
(mm)
6
6
6
8
8
8
8
8
The Y-Strainer & Pot Strainer confirming to SSPL 107 & SSPL 106 shall have cast iron body and factory
tested at works at 10 Kg/sq. cm pressure. The screen shall be made out of 3 mm perforated stainless steel
sheet. It should be easily removable when required to be cleaned. Isolating butterfly valves at either end of
the pot strainer shall be provided.
3I.33
BALANCING VALVES
The balancing control and shut off valves with built in pressure drop measuring facility shall be provided in
return water lines for air-handling units, chillers, condensers as given in the tender drawings.
The valves of sizes 32 mm to 65mm dia. shall be of gun metal / cast iron construction with screwed ends
angular design digital hand wheel with locking facility. Whereas valves of sizes 75mm and above shall be
of cast iron construction with internal parts of SS 410 and EPDM / nitrile seat with flanged ends. The test
cocks should be long enough to protrude out of valve insulation.
The valves shall be designed for PN 1.0 and tested for the seat at 1.1 times the design pressure and 1.5
times the design pressure for the shell. All valves shall be supplied with test certificates and the
manufacturer must have test facilities at their works.
3I.34
SUPPORTS FOR PIPES

In plant room pipe shall not be supported from ceiling and shall have steel supports of adequate
strength firmly fixed to the floor only.
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3I.35
LAYOUT AND SIZING OF PIPE LINES

The sizes and layout given in the drawings / bill of quantities are for guidance purpose only. The A/C
Contractor shall prepare and submit detailed drawings after the award of contract to the Engineer in Charge
for his approval. No work at site shall be started before final approval of drawings if given. The drawings
shall indicate sizes of pipes, quantity of water flow in each length of pipe. All details of fittings, location of
all valves, air vents, pipe supports etc. shall be clearly indicated in the drawings.
3I.40
INSTALLATION OF CHILLED / CONDENSER / DRAIN / MAKE UP WATER PIPING

a)
All pipes shall be securely supported or suspended on stands, hangers, clamps etc. as required. The
Air-conditioning contractor shall design all brackets, saddles, anchors, clamps etc. & shall be
responsible for structural adequacy.
b)
All pipe supports shall be of steel, coated with two coats of anti-corrosive paint and finally finished
with paint.
c)
The pipe spacing shall be as follows :

Dia of Pipe
Up to 25mm
30 mm to 50 mm
65 mm to 75 mm
100 mm to 125 mm
150 mm
200 mm & above
3I.50
Spacing between supports

1.5 mt
2.0 mt
2.5 mt
3.0 mt
3.5 mt
4.0 mt
d)
The vertical rises shall run parallel to walls and should be straight to wall duly checked with plumb
line.
e)
In case pipes with/ without insulation while passing through the wall / slab, shall be provided with
sleeve 50mm higher in size than the pipe with / without insulation.
f)
Wherever insulated pipes are running, it should be supported in such a way that no undue pressure is
exerted on the insulated pipe.
g)
The expansion-joints or expansion-loops shall be provided to take care of the expansion and
contraction in pipes due to temperature rises.
TESTING OF PIPE SYSTEM

a)
All tools, tackles, labours etc. shall be arranged by A/C Contractor.
b)
All pipes shall be tested hydraulically at 3 times the maximum operating pressure for a period of 48
hours. The test pressure should not be less than 10 Kg/sq.cm at any times. All leaks occurring
during testing shall be rectified to the satisfaction of the Engineer in Charge. After repairs of leak it
shall be tested again at the same pressure.
c)
In case piping is tested in parts, these sections shall be securely sealed and capped during testing.
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d)
3I.60
The A/C Contractor should ensure that there should be minimum vibration / noise in the chilled
water / condenser water circuit due to water turbulence.
AIR-VENTS
Air vents for purging of air trapped in piping system shall be provided at the highest point. Globe valves of
the size as indicated below shall be provided & no additional price shall be paid.
Pipe Size
Valve Size
Upto 100mm
Above 100mm to 300mm
25mm dia
40mm dia
3I.61 PRESSURE GAUGES / THERMOMETERS

PRESSURE GAUGES
Pressure gauges of 100mm dia & of suitable range shall be provided at the following locations:
a) Chiller / Condenser / Cooling coils of AHU
- Inlets and outlets.
b) All pumps
- Suction & discharge
The water pressure gauge shall be made of stainless steel grade SS-304. All parts shall be made of copper
alloy & stainless steel to prevent from corrosion. The dial plate shall be of white colour & numbers in black
& in red colour for better visibility. Pressure gauge shall have a stainless steel U Tube of 15 mm dia &
400 mm in length both side threaded with stainless steel nut & a ball valve shall also be provided at one end
of tube for protecting gauge during testing of system.
INDUSTRIAL TYPE THERMOMETER
Direct reading V form type thermometer alcohol filled of suitable range / length shall be provided at the
following locations:
a) Condenser / Chiller / Cooling coil Inlets and outlets in separate wells.
The V form thermometer shall be made of aluminium die casting with golden colour anodizing. The
thermometer shall have a V groove in the body to protect the refill from the damages during the
installation. The refill shall be filled with blue colour mercury. The thermometer shall be complete with
brass well & the calibration of temperature shall be in Celsius & Fahrenheit
END OF SECTION HVX-03I
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SECTION HVX-03J
STANDARD SPECIFICATION OF FIRE DAMPERS
3J.00
This section deals with supply, erection and commissioning of fire dampers and box type dampers,
conforming to general specification and suitable for duty selected, indicated in Schedule of Equipment &
Bill of Quantities.
3J.10
MOTORISED COMBINED SMOKE & FIRE DAMPERS - SPRING RETURN TYPE

a) All supply air Ducts in AHU room crossing shall be provided with approved make fire and smoke
dampers of at least 90 minutes fire rating certified by CBRI, Roorkee as per UL555:1973.
b) The fire damper blades & outer frame shall be formed of 1.6 mm galvanised steel sheet. The damper
blade shall be pivoted on both ends using chrome plated spindles in self lubricating bushes. Stop seals
shall be provided on top & bottom of the damper housing made of 16G Galvanised steel sheet. For
preventing smoke leakage side seals will be provided.
In normal operating conditions damper blade shall be held in open position with the help of a 24 V
operated electric actuators thereby providing maximum air passage without creating any noise or
chatter.
c) The damper shall be actuated through electric actuator. The actuator shall be energised with the help of
a signal from smoke detector installed in AHU Room / R. A. Duct. The fire damper shall close due to
temp. rise in S. A. Ducts through the electric temp. sensor which is factory set at 165 F .
d) Each motorized smoke cum fire damper shall have its own panel which will incorporate necessary
circuit required to step down voltage available from UPS or emergency power supply to show status of
the damper (open or close), to allow remote testing of damper, indication in event of damper closure
due to signal from smoke sensor / temp. sensor & reset button. Additional terminal will be provided to
have audio cum video signal in Central Control Room.
e) Damper actuator shall be such that it should close the damper in the event of power failure
automatically and open in the same in case of Power being restored.
f) The fire Damper shall be mounted in fire rated wall with a duct sleeve 600 MM long. The sleeve shall
be factory fitted on fire damper. The joints at sleeve end shall be slip on type. Minimum thickness of
GI Sheet shall be 18G.
g) The damper shall be installed in accordance with the installation method recommended by the
manufacturer.
h) Hinged access doors of suitable size complete with air tight gaskets shall be provided in all fire
dampers & plenums.
END OF SECTION HVX-03J
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SECTION HVX 03K
MODE OF MEASUREMENT
The following measurement code shall apply to the Contract:
3K.00 SHEET METAL WORK
1.
DUCTING
a)
The final finished sheet area in sq. mt shall be measured only.
b)
Vanes, splitters, flanges, access doors etc. shall not be separately measured. These shall be treated
as part of duct work.
c)
Bends, Elbows, Transformation, pieces etc. shall be measured along the centre line and measured
as per duct work.
d)
Canvas connections, Duct Supports, Stiffening members, frames etc. shall not be measured
separately and shall form part of duct work.
2.
GRILLS / DIFFUSERS / FIRE DAMPERS

All Grills / Diffusers / Fire Damper areas will be measured in terms of effective area (Neck Area).
Any Extruded aluminum grill / diffusers having an area less than 0.1 sq.mt shall be accounted as
0.1 sq.mt.
3.
BOX DAMPERS
a)
No separate measurement of box dampers shall be done since they form part of duct.
b)
Fresh air dampers shall be measured as effective areas only. No separate measurements for bird
screen inlet / outlet louvers shall be done.
3K.10 PIPING WORK

a)
The length of piping accessories & fittings shall be measured along its centre line in meters and no
measurements for bends, elbows, tees etc. shall be made. All such fittings / accessories shall be
treated as part of the piping work.
b)
Flanges shall not be measured, as they form part of piping work.
c)
For thermometer wells & pressure gauge sockets no measurement shall be done separately.
d)
All kinds of supports, hangers etc shall be part of piping work & no extra measurements shall be
done.
e)
No additional price for installation of purge & descaling valves as required at site shall be paid.
3K.20 INSULATION
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3K.21 A)
Insulation Of Duct
1.
This shall be measured on the basis of bare duct surface area i.e. the area of duct insulation & area
of duct shall be same.
B)
Insulation of Chilled Water / Drain Water.
i)
Insulation of pipes shall be measured in terms of linear length of pipe for each size.
ii)
For insulation of bends, elbows, tees etc. it shall be measured along with the center line of
insulation and shall be measured in meters.
iii)
Insulation of valves shall be separately accounted as per bill of quantities.
C)
Insulation of Chiller / Expansion Tank / Suction Line

The insulation of the above equipments shall be deemed to form part of
separate measurements for insulation of such items will be accounted for.
D)
equipment and no
Acoustic Lining Of Duct & Plenum

This shall be measured on the basis of bare duct surface area i.e. the area of duct lining & area of
duct shall be same.
3K.30 ELECTRICAL CABLING WORK

a)
All power cables / controls cables shall be measured on linear basis in meters.
b)
No extra price shall be paid on account of end termination of cables which includes thimble, gland
etc.
3K.40 STRUCTURAL SUPPORTS

No extra price shall be paid on account of structural supports required for piping, ducting & cabling
work.
END OF SECTION HVX 03K
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SECTION HVX 03L
PAINTING WORK
This section deals with painting of various equipment / material supplied under this contract. It gives basic
guidance for painting as specified below:a)
Application: The original colour of all equipments like water chilling machines, air-handling units
etc. which if get damaged during transportation or during installation shall be painted in original
shade with the two coat of paint to give a final finish.
b)
All chilled water pipes shall be painted as per standard code of practice and arrows shall be marked
to indicate direction of flow of water.
COLOUR SCHEME FOR THE EQUIPMENTS / MATERIALS
i)
Chilling M/C
---
As Per Manufacturers Standard.
ii)
Pump-sets
---
Battle ship gray
iii)
Chilled water pipes
---
Light blue
iv)
Condenser water pipes
---
Light green
v)
Direction of flow of water
---
Black arrows
vi)
Electrical panels/sub-panel/
remote control console
---
Light gray powder coated
vii)
Cable trays
---
Cadmium Plated
viii)
Supports for ducts
---
Silver
END OF SECTION HVX 03L
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SECTION HVX 03M
PERFORMA OF WEEKLY PROGRESS REPORT OF SITE
3M.10 CIVIL WORKS
a)
Plant room (by the Client)
b)
Foundation of equipments
(by the Client)
c)
Pipe shafts (by the Client)
d)
Drain traps in plant room / AHU Room :

(by the Client)
3M.20 WATER WORKS

a)
Soft and filtered water supply at expansion

tank & Make up Water Tank (by the Client)
3M.30 ELECTRICAL WORK

Stablised three phase / single power supply with double earthing at the following locations:
(by the Client)
a)
Stablised power supply in plant room
b)
In all AHU Room
:
:
3M.40 DELIVERY OF EQUIPMENT BY AC CONTRACTOR

a)
Chilling m/c
b)
Chilled / Condenser water pump sets
i)
Pump sets
ii)
Motor
c)
Air Handling Unit
d)
Electrical Panels
i)
Main Panel
ii)
AHU Sub-Panels
e)
Power & Control Cables
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f)
G.S.S. Sheets
g)
Insulation Material
h)
Pipes & Valves
3M.50 INSTALLATION OF EQUIPMENTS (by AC Contractor)

a)
Chilling m/c
b)
Condenser / Chilled water pump sets
i)
Pump sets
ii)
Motor
c)
Air Handling Unit
d)
Electrical Panels
i)
Main Panel
ii)
AHU Sub-Panels
3M.60 Fabrication & Installation of GSS

Duct by AC Contractor
:
3M.61 Insulation & Lining of GSS Duct
by AC Contractor
:
3M.62 Fabrication & Installation of CHW / CDW Pipes
by AC Contractor
:
3M.63 Installation of CHW / CDW Valves
by AC Contractor
3M.64 Insulation chilled water pipes & valves

Duct by AC Contractor
:
3M.65 Completion of erection, initial testing of plants,
commissioning of plant, trial run of complete
AC System. (by AC Contractor)
3M.70 Final commissioning of AC System.
3M.80 Testing of plant
3M.90 Handling over of plant.
END OF SECTION HVX 03M
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SECTION HVX 03N
PERFORMANCE TEST READINGS
The Test Readings shall be recorded on hourly basis during the summer / monsoon seasons after
satisfactory commissioning of AC System at site as per the Performa indicated below.
3N.00 OUTSIDE DESIGN CONDITIONS
a)
Season
b)
Dry bulb temp. C
c) Wet bulb temp. C
3N.10 INSIDE DESIGN CONDITIONS IN EACH AREA .

a)
Dry bulb temp. C
b) Wet bulb temp. C
c) Relative Humidity %
3N.11 COMPRESSOR
a) Suction temp. Deg. C./
b) Suction pressure Kg/Sq.cm
:
:
c) Discharge temp. Deg. C.
d) Discharge pressure Kg/Sq.cm
e)
R.P.M. of compressor
3N.12 COMPRESSOR MOTOR RATING AT VARIOUS LOADS

Motor current
- AMPs
Voltage
- AMPs
AC Load Status
3N.13 CONDENSER
a) Water flow rate LPM
b) Entering water temp. C
c)
Leaving water temp. C
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d)
Pressure drop through

condenser Kg/Sq.cm (PSI)
3N.14 EVAPORATOR
a) Water flow rate LPM
b) Entering water temp. C
c)
Leaving water temp. C
d)
Pressure drop through

evaporator Kg/Sq.cm (PSI)
3N.15 CAPACITY TEST FOR CHILLING MACHINE ON
100 % load
TR of M/C
Current Drawn by M/C
-------------
----------------------------
3N.20 AIR HANDLERS UNIT

a)
Air quantity CFM
b)
Air velocity ft/min.
c)
Entering air temperature DB/WB C
d)
Leaving air temperature DB/WB C
e) Entering water temp. C
f) Leaving water temp. C
g) Entering water pressure Kg/Sq.cm
h) Leaving water pressure Kg/Sq.cm
3N.30 MOTOR DRIVE FOR AIR HANDLERS

a) Actual voltage / current
3N.40 CHILLED WATER PUMP

a) Flow rate LPM
b) Suction pressure Kg/smt
c) Discharge pressure Kg/Sq.cm
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d)
Actual voltage / current
3N.50 All electrical panels / cables / starters / single phase preventer etc. shall be tested as per standard code of
practice.
END OF SECTION HVX 03N
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SECTION HVX 03O
INSPECTION & TESTING PROCEDURE
3O.00 INSPECTION PROCEDURE FOR CENTRAL AIR-CONDITIONING PLANT.
All major equipments such as Chilling machine, AHUs, Electrical Panel, Control Console Panel etc. shall
be got inspected & tested before dispatch of equipments by the Engineer in Charge at works if he so
desires. All type of routine and type tests shall be carried out at the works. The Engineer shall be free to
witness any or all tests if he so desires. In case the Engineer in charge or his representative is unable to
witness the test at the manufacturers works, the contractor shall furnish the manufacturers test certificate to
the satisfaction of the Engineer in charge. The AC contractor shall intimate the Engineer in Charge in
advance about the date of readiness of equipments for inspection & testing. The inspection procedure for
testing of AC equipments are given below:3O.10 INITIAL INSPECTION
a) CHILLING MACHINE
1. Salient features such as model no. of compressor, chiller & condenser, dimension of the machine,
microprocessor panel etc shall be verified against the requirement.
2. Manufacturers internal test certificate shall be scrutinised to check compliance with the requirement
as per specification.
3. Salient features of condenser & chiller such as number of tubes, inside diameter of tubes, tube
thickness & material, No. of passes, type of fins, length of condenser & chiller etc. shall be verified.
b) COOLING COILS:
1. Salient features of cooling coils such as material of tube, tube diameter, tube wall thickness, fin
material & no. of fins per inch, gauge of fins & no. of rows shall be furnished and verified with
reference to contract requirement.
2. Manufacturers internal test certificate indicating results of pneumatic / hydraulic pressure test shall be
scrutinised to check compliance with the requirement as per specification.
c) AIR HANDLING UNITS:
1. Salient features such as model, size, physical dimension & other details of various section, fan motor
details, fan dimension etc. shall be verified against the contract requirement.
2. Manufacturers internal test certificate for the motor and air handling units shall be
furnished and scrutinised as per contract requirement.
3. Test certificate for static and dynamic balancing of the blower should be furnished.
d) PUMPS:
1. Salient features such as model and make shall be checked as per contract requirement.
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2. The manufacturers test certificate will be furnished and verified against contract
requirement.
e) SWITCH, GEAR, CONTROL GEAR, MEASURING INSTRUMENTS & POWER / CONTROL
CABLES:
1. They should be of approved make. For air circuit breakers manufacturers test certificate shall be
furnished by the contractor and the same shall be verified as per contract requirement.
f) ELECTRIC MOTOR:
1. Electric motor should be of approved make. Test certificate for electric motor shall be
furnished & verified as per contract.
g) PIPES & VALVES :
1. Make of pipe & valves shall be verified as per contract.
2. Wall thickness of pipes shall be verified as per contract.
h) DUCTING:
1. The GS sheet used for ducting shall be checked for physical test at site. The physical test should
include the sheet thickness, bend test and galvanising test as per relevant IS specifications.
i) THERMAL ACOUSTIC / INSULATION:
1. Physical verification for thickness and make should be as per contract before application of insulation.
2. Manufacturers test certificate for density & thermal conductivity should be furnished.
3O.20 FINAL INSPECTION
After completion of entire installation, as per specifications in all respects, the AC contractor shall
demonstrate trouble free operation of the AC equipment for a period of minimum of 120 hours of running.
Any defects found during this operation shall be rectified immediately before the initial test period of seven
days is over. The test readings during initial test run shall be recorded in the performa given in section ACE
26.
The initial test which has to be carried out by the contractor at his own expense & shall be as follows but
not limited to:
a)
To check satisfactory functioning of all major equipments such as Rotary Screw Water Chilling m/c,
electrical motors, pumps, cooling tower, switch gear, air handlers etc.
b)
To check alignments of motors.
c)
To operate chilling m/c, cooling towers, pump sets, air handlers etc. and adjust water flow in all line i.e.
condenser water line, chilled water line and in the cooling coils.
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d)
To check and balance air distribution system.

NOTE: All test instruments such as thermometer, psychrometer, pressure gauges, anemometer, flowmeter,
decibel meter or any other necessary instrument shall be arranged by the contractor at his own expense.
After initial test the plant shall be run continuously for a period of 30 days before the guarantee comes into
force. In addition to the initial test as explained in this section the contractor shall also give the two
continuos running test of the system during peak summer and monsoon for 3 days each of 10 hours
duration when the ambient are closed to the designed conditions.
In case, the peak ambient conditions in the respective seasons are not found to be close to designed ambient
conditions, the test shall be conducted on closest ambient conditions and capacity of equipments shall be
computed and compared with capacities indicated in the contract. Water and power for testing and
commissioning of the system shall be provided free of cost by the Department.
In case, seasonal tests are not possible to be performed by the contractor due to reasons not attributable to
the contractor, then the guarantee of plant shall begin after 30 days of continuous run of plant.
3O.30 CAPACITY OF PLANT

The test readings as per test reading performa given in section ACE 29 shall be recorded & capacity of
various of major equipments such as, compressor, condenser, chiller, cooling coil, cooling tower, fan coil
units, pump sets etc. shall be worked out as per computation formulas given in this section.
1.
POWER CONSUMPTION / CAPACITY OF VARIOUS EQUIPMENT.

a) Compressor
IKW. / Ton
Power input in KW
Compressor Cap. in tons
The capacity & IKW/TR of compressor shall be compared from manufacturers computer selections
supplied by the contractor.
b) Condenser / Chiller
Heat Rejection of Condenser =
Water flow through condenser (Usgpm) x Temp. Difference Deg.F.
24
c) Cooling Coils of Air Handlers and Fan Coil Units
Capacity of cooling coil =
CFM x 60 (he hl)

Avg specific volume V x 12000
Where as he = Enthalpy of entering air in btu / lb

hl = Enthalpy of leaving air in btu / il
V = Ve + V1
= Specific volume of air entering CFT /lb of air + specific volume of
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leaving air CFT / lb of air.
The interlocking connection of compressor motor with condenser and chilled water pumps cooling tower
fan etc. shall be checked.
END OF SECTION HVX 03O
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SECTION - HVX 3P
STANDARD SPECIFICATION OF SUPPLY & EXHAUST AIR BLOWER
1.00
SCOPE
This section deals with supply, installation, testing and commissioning of various types of blower for
forced ventilation of required capacities and sizes as enumerated under Detailed Bill of Quantities &
Schedule of equipment and conforming to the following specifications.
2.10
TYPE
The blower shall be of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller Fans with or
without ducting system & shall be of floor mounted / ceiling hung type.
3.11
CAPACITY
The capacity of Tube Axial Flow fans / Centrifugal Fans / Inline fans / Propeller Fans, diameter, maximum
motor H.P & static pressure etc. shall be according to schedule of equipment & Bill of Quantities.
4.00
AXIAL FLOW FANS

The exhaust air blower shall be Tube Axial Flow fans connected to the duct & shall be of floor / ceiling /
wall mounted type as specified in the Bill of Quantities. The capacity of tube axial flow fans, diameter,
maximum motor H.P & static pressure etc. shall be according to schedule of equipment & Bill of
Quantities. The noise level of axial fan shall be less than 80 dBA at a distance of 2.5 mt from the fan.
The cylindrical casing should be made from welded carbon steel sheet. The inlet & outlet of the casing
shall be fitted with flanges for duct work connection & other accessories as required. The surface finish
shall be epoxy coated. The blade of axial flow fan shall be made of die cast aluminium alloy. The blade
angle shall be set at manufacturing place & shall also have facility to modify latter. The hub shall consist of
two half-hubs pressed in carbon steel & the centre boss shall be made of die-cast aluminium alloy. The
blade feet shall be locked in two half - hubs. The impeller assembly shall be fixed on the shaft by means of
a double cone type expansion bush. The design shall facilitate the alteration of blade angle without
disconnecting the hub from the motor shaft. The fan shall be directly driven by TEFC sq. cage induction
motor. The fan motors shall be 41510% volts 50HZ 5%, 3 phase TEFC SQ. Cage induction motor. The
motor shall be specially designed for quiet operation & motor RPM shall be as given in Bill of Quantities.
After assembling the impeller shall be statically & dynamically balanced.
The mounting ring shall be of CRCA / sheet steel with brackets to connect the frame, with the Fan / Motor
assembly. Rubber mounts shall be provided between the mounting frame and the mounting brackets.
5.00
CENTRIFUGAL FANS
The Centrifugal blowers shall be double / single inlet, double / single width, as given in the BOQ & of nonoverloading type of suitable construction. The blower performance must be rated in accordance with
approved test codes and procedures. The centrifugal fans should confirm to IS 4894 1987 (Revised as
on date) The blower housing comprising of scroll & side plates shall be accurately cut of heavy gauge all
welded sectional construction and reinforced with angle bracings. Outlets shall be flanged to assure proper
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duct connection. Inlet cones shall be spun venturi type, to ensure smooth air entry. The base frame shall be
angle iron in bolted / welded construction. Impeller shall be fabricated from sheet steel with backward /
forward curved, properly designed blades, with heavy C.I. Hub and shall be both dynamically and statically
balanced, to a close tolerance for quiet and vibration free performance. Shaft shall be hot rolled steel or
forged steel, sized adequately, but in no case or less than 40 mm diameter and shall be accurately ground
and polished to a close tolerance. Bearings shall be self aligned, heavy duty ball or tapered roller type with
integral dust and grease seals. After assembly, the complete fan shall be painted with rust proof and two
coats of synthetic enamel paint. Fan having wheel diameter of 1220 mm or more, shall be supplied with
split, bolted housing for convenience of handling and installation.
Drive assembly for each blower shall consist of blower pulley, motor pulley, a set of V belts, belt guards,
and belt tension adjusting devices. Pulleys shall be selected to provide the required speed. They shall be
multi-groove type, with section and grooves selected to transmit 33% more load than the required power
and shall be statically balanced. The belt guards shall be of M.S. sheet with angle iron reinforcements and
expanded metal screen.
The fan motors shall be 41510% volts 50HZ 5%, 3 phase TEFC SQ. Cage induction motor. The motor
shall be specially designed for quiet operation & motor RPM shall be as given in Bill of Quantities.
6.00
PROPELLER FANS
The Propeller Fan blades shall be pressed steel of aerofoil design for high fan efficiency and static pressure.
The blades shall be riveted to a central steel hub. The motor and blades assembly shall be mounted in a cast
iron / sheet steel frame with steel brackets. Rubber mounts shall be provided between the mounting frames
and brackets. The fan motor shall be totally enclosed type.
6.10
IN-LINE FANS
Inline fans shall be complete with centrifugal impeller, casing, direct driven motor, vibration isolators,
direction of discharge and rotation position shall be as per the job requirement and shall be marked on the
fan assembly. Housing shall be constructed of hot rolled GSS sheet metal construction. Housing metal parts
shall be either spot-welded or screwed or mounted together with rivets. Indication showing rotation arrow
and make, model number and duty conditions of the fan shall be available on the housing. Fan wheel shall
be forward curved type, statically and dynamically balanced. The fan shall be provided with ball bearings
can be used in any mounting position at maximum indicated temperature.
7.00
ACCESSORIES.
All necessary accessories shall be provided for proper operation and shall also include as part of Unit Price.
7.01
Dunlop cushy foot vibration isolators for the blowers.
7.02
Double canvas connections at the outlets of each fan
7.03
Nuts, Bolts, Shims etc. as required for the grouting of the equipment.
7.04
Slide rails for mounting the motor and belt adjustments.
7.05
Bird Screens in the Inlet.
HVAC Consultant

AT GUWAHATI
7.06
Detachable and washable fresh air filters at the inlets.

END OF SECTION HVX -3P
HVAC Consultant

AT GUWAHATI
SECTION HVX 04A
BASIS OF DESIGN
Location Guwahati
Latitude 26.11 Deg. North
Altitude 55 Meter
4A.10 Outside Design Conditions
DBT C
WBT C
32.2/31.1/11.1
25.6/27.8/8.3
DBT C
RH
Summer / Monsoon
21.00C 1
Below 60%
Winter
Not Below 21C
Summer / Monsoon / Winter

4A.11 inside design conditions
OT
Balance Area
Summer / Monsoon
22.22C 1
Below 60%
4A.20 Make up water requirement: Soft and filtered water for makeup purposes shall be made available near
the make up tank for Cooling Tower & near the expansion tank by the Client through their on agencies.
4A.21 POWER SUPPLY: Stabilised three phase four wire AC supply i.e. 415 Volts 10 % & 50 Hz 5 % with
double earthing shall be made available in the plant room & in each AHU Room, inline fans, exhaust fans
by the client through their own agencies.
4A.22 EXPOSED ROOF / CEILING: All exposed roof / Ceiling shall be insulated with 50mm thick expanded
polystyrene or equivalent material by client through their own agencies to get an overall heat transmission
factor of 0.12 BTU/HR/SFT/F.
HVAC Consultant

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4A.23 PARAMETERS FOR AIR-CONDITIONING
Sl
No.
Floor & Area Name
Area
SMT
Light
Load
W/SMT
Occupancy
Eqpt.
Load
KW
ACPH
or CFM/
PER
Fresh
Air
CFM
TR
Summer
(Total)
TR
Monsoon
(Total)
AHU/FCU
Selection
BASEMENT
1
Pharmacy
502
30
100
20
10
1000
31.34
31.67
AHU-15000 CFM/FM
Canteen
207
20
105
NIL
10
1050
15.85
16.89
AHU- 5200 CFM/CSU
Total
709
47.19
48.56
STILT FLOOR
216
20
25
10
250
10.10
9.96
Emergency Lobby &

Resuscitation
X-Rays
33
20
30
10
30
2.13
2.1
Minor O.T
28
20
5 ACPH
201
8.14
9.66
Total
277
20.37
21.72
AHU- 9000 CFM/CSU
GROUND FLOOR
1
OPD,Ent,Out-Patient
587
30
200
10
2000
36.88
39.19
AHU-16000 CFM/FM
Imaging Department
667
20
100
30
2 ACPH
1913
38.44
40.38
AHU-18000 CFM/FM
101
20
20
10
200
5.70
5.86
AHU-3000 CFM/CSU
Comprehensive Health
check
OPD Billing
276
20
25
10
250
10.65
10.57
AHU-2 x 4000 CFM/CSU
Sub-Waiting & Cont. Rm
379
20
80
NIL
10
800
18.85
19.10
AHU-10000 CFM/FM
HVAC Consultant

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6
Main Lobby
263
Total
2273
20
40
NIL
10
400
12.73
12.65
123.25
127.75
AHU-2 x 3500 CFM/CSU
FIRST FLOOR
85
20
12
2 ACPH
244
5.23
5.62
AHU-2500 CFM/CS
OR ,Embryology
& andragogy
NICU
41
20
2 ACPH
117
3.11
3.27
AHU-1300 CFM/CS
PICU
122
20
25
2 ACPH
350
6.82
7.22
AHU-3200 CFM/CS
First Stage & Delivery
971
20
300
20
2 ACPH
2786
58.30
61.16
AHU-2 x 15000 CFM/FM
9 Bedded Ward
84
30
10
10
100
3.89
3.90
AHU-2500 CFM/CS
Room Corridor
147
20
20
NIL
10
200
4.75
4.86
Single Room-1
16
20
NIL
10
10
0.90
0.89
Single Room-2
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
`
1 x 1.5 TR FCU
Single Room-3
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
10
Single Room-4
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
11
Single Room-5
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
12
Single Room-6
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
13
Single Room-7
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
14
Single Room-8
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
HVAC Consultant
TFA-5000 CFM

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15
Single Room-9
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
16
Single Room-10
16
20
NIL
10
10
0.90
0.89
1 x 1.5 TR FCU
17
26 Bedded Ward
278
20
30
10
300
11.51
11.46
AHU-8200 CFM/FM
18
Auditorium & Proj Room
264
20
165
30
7.5
1238
29.73
31.40
AHU-12000 CFM/FM
Total
2152
132
138
SECOND FLOOR
1
OR-1
40
20
100% FA
2033
14.21
17.43
AHU-2000 CFM/FM
OR-2
39
20
100% FA
1953
13.66
16.76
AHU-2000 CFM/FM
OR-3
42
20
100% FA
1906
13.34
16.36
AHU-2000 CFM/FM
OR-4
36
20
100% FA
1812
12.69
15.56
AHU-1800 CFM/FM
OR-5
43
20
100% FA
2049
14.32
17.57
AHU-2000 CFM/FM
OR-6
40
20
100% FA
1798
12.59
15.44
AHU-1800 CFM/FM
OR-7
39
20
100% FA
1788
12.52
15.36
AHU-1800 CFM/FM
OR-8
40
20
100% FA
1953
13.66
16.75
AHU-2000 CFM/FM
OR-Store, TSSU &

Corridor
238
20
30
10
300
9.23
9.23
AHU-7000 CFM/FM
10
ICU 18 Bedded
220
20
20
10
5 ACPH
1972
18.08
21.02
AHU-7100 CFM/CS
11
ICCU
145
20
10
10
5 ACPH
1300
12.76
14.69
AHU-4700 CFM/FM
12
Post & Pre OP
386
20
60
20
5 ACPH
2769
29.35
33.46
AHU-12500 CFM/FM
HVAC Consultant

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13
Cardiac Deptt
383
20
60
20
2 ACPH
1099
23.14
24.30
AHU-12400 CFM/FM
14
Cath Lab
40
20
20 ACPH
1147
8.61
10.35
AHU-1800 CFM/FM
15
H.D.U 4 Bedded
50
20
10
50
2.18
2.18
AHU-1600 CFM/CS
16
17 Bedded Room
222
20
25
10
250
8.76
8.82
AHU-6600 CFM/CS
Total
2003
219.1
255.28
SERVICE FLOOR
1
Pathology Deptt
404
30
75
20
10
750
21.18
22.16
AHU-12000 CFM/FM
ICU Waiting Area
373
20
100
10
5 ACPH
3344
33.32
38.07
AHU-11000 CFM/FM
Private Sleeping lounge
53
20
NIL
10
50
1.52
1.52
AHU-1600 CFM/CS
Dialysis Deptt.
267
20
20
5 ACPH
1915
20.51
22.97
AHU-12000 CFM/FM
Admin Block & Corridor
265
20
20
NIL
10
200
8.39
8.21
Board Room
26
20
10
10
100
2.13
2.27
1 x 2.5 TR FCU
CEO
43
20
NIL
10
80
2.01
2.05
1 x 2.5 TR FCU
Total
1431
89.06
97.25
THIRD FLOOR
1
VIP Suite & Drg Room
23
20
NIL
10
20
0.91
0.87
2 x 1.0 TR FCU
Doc's Duty Room
19
20
NIL
10
20
0.73
0.71
1 x 105 TR FCU
13 Bedded Ward(Male)
129
20
12
NIL
10
120
6.63
6.45
AHU-3800 CFM/CSU
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4
8 Bedded Ward-1
71
20
10
NIL
10
100
3.04
2.98
AHU-2100 CFM/CSU
8 Bedded Ward-2
69
20
10
NIL
10
100
2.96
2.92
AHU-2100 CFM/CSU
Ward
109
20
20
NIL
10
200
5.56
5.53
AHU-3200 CFM/CSU
9 Bedded Ward
77
20
12
NIL
10
120
4.23
4.18
AHU-2300 CFM/CSU
Two Bedded Room-1
25
20
NIL
10
20
1.01
0.96
1 x 2.0 TR FCU
Two Bedded Room-2
26
20
NIL
10
20
1.01
0.97
1 x 2.0 TR FCU
10
Two Bedded Room-3
28
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
11
Two Bedded Room-4
27
20
NIL
10
20
1.08
1.02
1 x 2.0 TR FCU
12
Two Bedded Room-5
26
20
NIL
10
20
1.01
0.96
1 x 2.0 TR FCU
13
Two Bedded Room-6
28
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
14
Two Bedded Room-7
30
20
NIL
10
20
1.19
1.13
1 x 2.0 TR FCU
15
Two Bedded Room-8
25
20
NIL
10
20
0.99
0.94
1 x 2.0 TR FCU
16
Two Bedded Room-9
32
20
NIL
10
20
1.25
1.18
1 x 2.0 TR FCU
17
Two Bedded Room-10
29
20
NIL
10
20
1.15
1.09
1 x 2.0 TR FCU
18
Two Bedded Room-11
28
20
NIL
10
20
1.09
1.03
1 x 2.0 TR FCU
19
Two Bedded Room-12
29
20
NIL
10
20
1.12
1.06
1 x 2.0 TR FCU
20
Two Bedded Room-13
28
20
NIL
10
20
1.11
1.05
1 x 2.0 TR FCU
21
Two Bedded Room-14
28
20
NIL
10
20
1.11
1.05
1 x 2.0 TR FCU
HVAC Consultant

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22
Two Bedded Room-15
27
20
NIL
10
20
1.25
1.19
1 x 2.0 TR FCU
23
Single Room-1
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
24
Single Room-2
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
25
Single Room-3
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
26
Single Room-4
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
27
Single Room-5
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
28
Single Room-6
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
29
Single Room-7
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
30
Single Room-8
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
31
Single Room-9
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
32
Single Room-10
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
33
Single Room-11
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
34
Single Room-12
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
35
Single Room-13
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
36
Single Room-14
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
37
Single Room-15
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
38
Single Room-16
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
40
Single Room-17
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
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41
Single Room-18
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
42
Single Room-19
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
43
Single Room-20
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
44
Single Room-21
17
20
NIL
10
20
0.74
0.72
1 x 1.5 TR FCU
45
Single Room-22
16
20
NIL
10
20
1.78
1.69
1 x 1.5 TR FCU
1286
57.99
56.20
9854
669
723
Total
GRAND TOTAL
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4A.40 REFRIGERATION LOAD
Based on the parameters given above, the total refrigeration load works out to 621 TR approximately
After diversity.
4A.50 SCHEME FOR CENTRALISED AIRCONDITIONING SYSTEM
It is proposed to install 3 x 210 TR Actual capacity Water Cooled crew Type Water Chilling
Machines with microprocessor based control panel to cater to the above refrigeration load.
Each water chilling m/c shall have one / two no. screw compressor driven by suitable HP
motor, chiller, condenser, refrigerant piping, refrigerant controls, microprocessor panel etc.
Two water-cooled chilling machine shall work in conjunction with 4 Nos. condenser water
pump sets (one as stand by), 4 Nos. primary chilled water pump sets (one as stand by), 4 Nos.
secondary chilled water pump sets for Zone 1 (one as stand by), 2 Nos. secondary chilled
water pump sets (one as stand by) for Zone 2, 03 Nos.FRP cooling towers (one as stand by),
01 Nos Hot Water Generator, 02 Nos. hot water circulation pump sets (one as stand by), 44
Nos. double skinned air handling units, MS C class condenser water piping with fittings and
valves, MS C class chilled / hot water piping duly insulated & Aluminium cladded with
fittings and valves, powder coated extruded aluminium grills/ diffusers, GSS & aluminium
ducting, duct lining, duct insulation, air filters etc. The electrical work shall comprise of motor
control centre, sub-panels for AHUs, power & control cabling with earthing etc. One number
Hot Water Generator out of two shall be used for monsoon reheat ( Only OT Area) for which
separate hot water piping has been shown in the tender drawing.
The air handling units shall be located at various locations and each AHU shall feed individual
area zone wise as shown in tentative layout plans enclosed with the tender documents. The
conditioned air shall be fed with the help of GSS/AL ducting and diffused through aluminium
extruded grills/ diffusers. The return air shall be collected with the help of return air duct for
OT-1 to 8 in the balance areas return air shall be collected over a void between false ceiling &
ceiling.
The 100 % fresh air AHU for operation theatre shall have three stage filtration (Pre, Microvee
& Hepa) down to 0.3 micron particle size with an efficiency of 99.97%. This AHU shall also
have 2 row hot water coil & Pan Humidifier. The exhaust air shall have two stage filtration
(Pre & Microvee) which will prevent the back flow of bacteria during idling period of
operation theatre. The Supply & return duct in all Operating Rooms shall made of Aluminium
sheet. The cooled & dehumidified air shall be diffused with the help of laminar flow diffuser
& return air shall be collected from the level of 250mm above the floor level.
The inside condition in winter shall be maintained with the help of electrically operated hot
water Generator of specified capacity.
The location of plant room, cooling towers, air-handling units etc is indicated in the drawings
enclosed with the tender documents.
Please note that the cooling and heating shall also be done simultaneously in winter only OT
Area ( Optional) .
HVAC Consultant

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4A.50 SCHEME FOR MECHANICAL VENTILATION & SMOKE EXTRACTION SYSTEM FROM
BASEMENT & UPPER FLOOR.
It is proposed to install number of tube axial flow fans of various capacities to ventilate the Parking
areas.Axial flow exhaust air fans shall be installed for smoke exhaust in case of fire. The fresh air &
exhaust air quantity in the basement for normal operation shall be based on 15 air change per hour &
for smoke extraction additional tube axial flow fans shall be installed based on total 30 air change per
hour.
All the supply / exhaust air DIDW centrifugal / axial flow fans shall be connected through Fire Control
panel.
1)
BASEMENT
A)
Exhaust Air (Normal Operation)
Basement
B)
c)
d)
17000
187000
158950
15
39738
Remark
Type of Fan
Nos. of Fan & Fan Capacity CFM
Calculated CFM
Air Change Per Hour
Effective Volume - CFT (15%

Less)
Volume - CFT
11.00
1 x 40000
CFM
Axial Flow
Fan
For
Normal
Operation
1 x 40000
CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
1 x 6000 CFM
Axial Flow
Fan
Working
In Normal
Exhaust Air( In Case Of Fire)
Basement
17000
11.00
187000
158950
15
39738
Basement - Loundary Ex.
1796
11.00
19756
16793
20
5598
Basement - Kitchen Ex.
2000
2000
2)
Floor HT - FT (Below Slab)
S/N
Floor
Area - SFT
The air shall be distributed / exhausted with the help of GSS ducting & shall be diffused / sucked
through powder coated aluminium extruded grills. The capacity of supply & exhaust air fans shall be as
shown below in the design parameters.
11.00
11.00
22000
22000
18700
18700
20
20
6233
6233
Ground Floor
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a)
Ground Floor
b)
Ground Floor
3)
First Floor
a)
First Floor
4)
Second Floor
a)
Second Floor
5)
Service Floor
a)
Service Floor
6)
Third Floor
a)
Third Floor - A
b)
2800
11.00
26180
12
5236
6080
11.00
66880
56848
12
11370
4680
9.00
42120
35802
12
7160
3432
9.00
4580
8.00
3730
Third Floor - B
30800
9.00
3730
9.00
30888
36640
33570
33570
26255
31144
28535
28535
12
12
12
12
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 12000
CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 7000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 5000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
1 x 6000 CFM
Axial Flow
Fan
Working
In Case of
Fire
5251
6229
5707
5707
4A.60 SCHEME FOR LIFT WELL / LIFT LOBBY PRESSURISATION

It is proposed to install number of tube axial flow fans on the terrace to pressurise lift well / lift lobby /
fire escape staircase. The air quantity required for pressurisation is given below. The air shall be
distributed with the help of GSS ducting running in the adjoining vertical shaft & shall be diffused
through powder coated Aluminium extruded grills. In the lift well air shall be directly fed through axial
flow fan connected to a small piece of duct. All the pressurised lobby & fire escape staircase shall have
a positive pressure of 50 Pa compared to the surrounding areas.
A)
LIFT WELL PRES.
a)
Lift Well - 6 No.
B)
Stair Case Pres.
a)
Stair Case Pres - 4 No.
HVAC Consultant
6 x 5000
CFM
Axial Flow
Fan
Working
In Case
Of Fire
4 x 6500
CFM
Axial Flow
Fan
Working
In Case
Of Fire

AT GUWAHATI
HVAC Consultant

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SECTION HVX-04B
DESIGN PARAMETERS
4B.00 Given below are some design parameters which should be followed in addition to those given in
various sections of technical specifications enclosed.
4B.01 a) Temperature of chilled water entering the chiller C / F
: 12.22 / 54
b) Temperature of chilled water leaving the chiller C / F
6.66 / 44
c) Fouling factor of chiller ( FPS)
0.0005
d) Temperature of water to inlet of condenser C / F
32.22 / 90
e) Temperature of water leaving the condenser C/ F
36.39 / 97.5
f) Maximum water velocity through the condenser MPS / FPS
2.5 / 8
g) Fouling factor of Condenser ( FPS )
0.001
a) Maximum Face velocity across cooling coil MPM
152.0
b)
Maximum face velocity across pre-filters MPM
152.0
c) Maximum water pressure drop across the coil in Mt.
4.6
d)
Maximum water velocity through coil in MPS
2.5
e)
Fan outlet velocity (maxm.) MPS
11.0
a) Maximum Face velocity across cooling coil MPM
152.0
b)
Maximum face velocity across prefilters MPM
152.0
c) Maximum water pressure drop across the coil in Mt.
2.7
d)
2.0
4B.02 AIR HANDLERS
4B.04 FAN COIL UNITS
Maximum water velocity through coil in MPS
4B.05 DUCTING WORK

a) Method of Duct Design
Equal friction
method
b)
550.0
c) Maximum air velocity in return duct MPM
305.0
d)
8.33
Maximum air velocity in supply duct MPM
Friction loss in duct ( maxm.) MM Wg in 100 Mt run.
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e) Maximum Velocity at supply air grill outlet MPM
150.00
a) Friction loss (maxm.) Mt / 30 Mt length
1.60
b)
2.50
4B.06 PIPING WORK
Flow velocity (maxm.) Mt / Sec.
4B.07 INSULATION
Maximum temperature rise in the supply air duct from Air-handlers outlet to farthest outlet in C 1.10
4B.08 REFRIGERANT
The Rotary Screw Water Cooled Chiller shall be selected for R-134A Refrigerant.
END OF SECTION HVX-04B
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SECTION HVX-04C
SCHEDULE OF EQUIPMENT (PROPOSED)
4C.00 The capacity/rating of various equipments in this contract are given for guidance only. The AC
contractor shall check in detail the design parameters against selection of equipment. The AC contractor
shall be responsible for maintaining the desired inside conditions with the equipments selected &
offered by him and shall not deprive him of the responsibility if selection of equipment is not
thoroughly checked. In case of shortfall the AC contractor shall replace / modify equipment for
achieving desired parameter without any extra cost to owner / employer. The contractor would be
bound to replace the equipment / equipments selected by him if design condition is not achieved by the
AC System offered & installed by him.
4C.10 ( SCREW WATER COOLED CHILLING MACHINE)
COMRESSOR
a) Capacity in TR at
Operating Conditions
210 TR (Actual)
b) Type of compressor
Screw (Hermetic / Semi-hermetic)
c) Refrigerant
R-134A
d) Compressor Motor KW
To suit the above duty.
e) Type of Motor
Hermetic / Semi-hermetic
f) No. of machines
03 Nos.
g) IKW / TR (Maximum)
0.68
h) Microprocessor
Based control panel
YES
i) Test Bed facilities at works

for computing the capacity
of chilling m/c at full load
& part load
YES
4C.11 CONDENSER
a) Water flow LPM
3175
b) Entering water temperature C.
32.22
c) Leaving water temperature C.
36.39
d) Fouling Factor FPS
0.0005
e) Water velocity max. mt/sec.
2.5
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f) Pressure drop max. mt.
6.0
4C.12 EVAPORATOR
a) Type of chiller
Shell & Tube
b) Water flow LPM
1905
c) Entering water Temperature C.
12.78
d) Leaving water Temperature C.
6.66
e) Fouling factor FPS
0.001
f) Pressure drop max. Mt.
5.5
4C.20 CONDENSER WATER PUMP SETS

a) No. of Pump Sets
02
b) Stand by
01
c) Capacity of each pump in LPM
3175
d) Net operating head Mts
27.5
e) RPM
1500
f) Motor HP
30.0
g) Type of Motor
T.E.F.C. Sq. Cage Induction Motor
h) Type of starter (To be included in

electrical works)
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
End Section
k) Type of Seal
Mechanical Seal
4C.30 PRIMARY CHILLED WATER PUMP SETS

a) No. of Pump Sets
02
b) Stand by
01
1905
12
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e) RPM
1500
f) Motor HP
7.5
g) Type of Motor
T.E.F.C. Sq. Cage Induction Motor-

electrical works)
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
Mono block
k) Type of Seal
Mechanical Seal
4C.31 SECONDARY CHILLED WATER PUMP SETS
Zone -1
Zone 2
a) No. of Pump Sets
03
02
b) Stand by
01
01
1769
1576
38.0
32.0
e) RPM
1500
1500
f) Motor HP
30
20
g) Type of Motor
T.E.F.C. Sq. Cage Induction Motor-

electrical works)
Star Delta
i) Type of impeller
Bronze
j) Type of Pump
End Section
k) Type of Seal
Mechanical Seal
4C.40 COOLING TOWER

a) Capacity at operating WB
temp Deg. C
250 TR
b) No. of Cooling Tower
03
c) Type of cooling Tower
FRP Induced Draft
d) Entering water temp Deg. C
36.38
e) Leaving water Temp Deg.C
32.22
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f) Water flow LPM
3175 (Minimum)
g) Type of fan
Propeller
h) Material of fan
Cast AL
i) Type of motor
Weather proof
j) Type of starter (To be included in

electrical works)
Star Delta
k) Colour of CT
As per the approval of the Engineer in Charge
4C.50 MISCELLANEOUS
a) Water Pipes
MS
b)
Class
c) Refrigerant Piping
As per manufacturer
d)
Expanded polystyrene
Material for Pipe Insulation
e) Density
20 Kg / CMT
f)
Drain Water Pipes
GI
g)
Class (Drain Water Pipe)
4C.60 G.S.S. DUCTING

a) Class of Galvanising
VIII
b)
ISS-655 (revised)
Code of Fabrication
c) Material of hangers
MS
d)
Lock forming quality
Quantity of sheet
4C.70 CLOSED CELL CROSS LINKED POLYTHYLENE (XLPE) FOAM

a) For external thermal
insulation of duct
As per specification
b)
33 Kg / M
Density
4C.71 OPEN CELL NITRIAL RUBBER

a) For external thermal
insulation of duct
As per specification
b)
130 Kg / M
Density
SECTION HVX-04D
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LIST OF APPROVED MAKES OF EQUIPMENTS / MATERIALS
1.
Screw Water-cooled Chilling

Machine.
Mcquay / Dunhum Bush/ Trane

/ Hitachi / Climaveneta
2.
Mono Block / End Section Pump Sets
Grundfos / Armstrong
3.
Cooling Tower
Delta / Bell
4.
Air Handling Unit (Double Skinned)

,Cooling Coil
Zeco / Edge-Tech
5. AHU Fans
Nikotra / Kruger
6. Three phase motors
Siemens / Kirloskar / ABB.
7. Y-strainer / Pot - strainer
Emerald / Sant
8 Water piping
Jindal / Tata
9 a) Water duty butterfly valve
Advance / AIP
Advance / AIP
10 Balancing valves
Advance / AIP
11 Globe valve
Leader / Sant / AIP
12 Auto Air Vent Valve
Emerald / Sant
13 Pressure Gauges
Emerald // H-Guru
15. Industrial type thermometer

(alcohal filled V form)
Emerald / Taylor
17 Fire & Smoke Damper Spring Type
Dynamic / Flowewl/
18 Fire Damper Actuator
Belimo / Siemens
19 Extruded aluminum Grills / Diffusers
Dynamic / Flowwel
20 Pre Filters
Thermodyne / Klenzoid
21 GSS Sheet
Sail / Tata
22 Vibration Isolation Spring
Dunlope / Resistoflex
23 Open cell Nitrile Rubber
Armacell / K-Flex
24 Expanded polystyrene
Indian Packaging / Styrene Packing
25 Closed Cell Cross Linked
Trocellen / Thermo- Break / Paramount
b) Dual plate check valve
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26.Controls.
a) Three Motorised Valve
& modulating motor
Honeywell / Johnson / Siemens /
b) Thermostat
Honeywell / Johnson / Siemens
27. Paints
ICI / Asian /Berger
28. Dash Fasteners
Canon / Fisher / TKS
29. Welding Rods
Advani / L&T / Esab
30. Tar felt / CPRX compound
Shalimar tar product
31
M.C.C.B.
(Imported Only)
32
Power cable
GE / Siemens / Schneider
Skytone/ Gloster / Ploycab
33. Control cable
Skytone /Gloster / Ploycab.
34 Voltmeter / Ammeter
A.E. / IMP./ Rishab
35 Switches
L&T / Siemens / GE
36 HRC Fuse and Fittings
L&T / Siemens / GE/ C & S
37 Current Transformer
A.E./ Kappa/ Precise/ C & S
38 Contactors
L&T / Siemens / BCH./ GE / ABB
39 Starter
L&T / Siemens / BCH./ GE / ABB
40. Overload Relays
L&T / Siemens / BCH./GE / ABB
41. Indicating Lights
Siemens / L&T.
42. Selector / Toggle switch
Kaycee / L&T
43. Change Over switch
Elecon / L&T / GE
44. Time Delay Device
Siemens / L&T/ BCH.
45. Single Phase Device
L&T / Minilec
46. Make of Electrical Panel, Control

Console Panel & AHU Sub-panels
KEPL / EPC / Genco
47. MS Cable Tray

(Factory Fabricated)
Pilco / Ricco / Steelway
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47. Hot Water Generator & Humidifier
KEPL/ Emerald
47. UV Lamps
Rusk/ American Ultravoilet
48. DIDW Fan
Nikotra / Kruger
50. Axial Fan
Nikotra / Kruger
51. Factory Fabricated Duct
Ductfab / Eco Duct /Zeco
520. Inline Fan
Vent / Kruger
END OF SECTION HVX-04D
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SECTION HVX-04E
STANDARD SPECIFICATION
4E.00 SCOPE OF WORK
The complete scope of work shall cover supply, erection, testing and commissioning of the entire
HVAC system as detailed under specification.
4E.10 BASIS OF DESIGN
The entire system has been based and designed on climatological data available as given under Basis of
Design and Scheme.
4E.11 TERMS AND DEFINATIONS
The followings terms have been used in the tender specifications, drawings etc.
ISI
Bureau of Indian Standards.
ASHRAE
American Society of Heating Refrigeration & Air-conditioning

Engineers, USA.
ASME
American Society of Mechanical Engineers.
ASA
American Standard Association.
B.S.
British Standards.
CMH
Cubic Meter per Hour.
US GPM
US Gallons per minute.
IGPM
Imperial Gallons per Minute.
RPM
Revolutions per Minute.
BTU/Hr.
British Thermal Unit per Hour.
Kcal/Hr.
Kilo Calories per Hour.
HZ
Hertz.
H.P.
Horse Power
Kg/Cm2
Kilo Gram per Square Centimeter.
SAG
Supply Air Grills.
SAD
Supply Air Diffuser.
SAF
Supply Air Filters.
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FD
Fire Damper.
VCD
Volume Control Damper.
RAD
Return Air Damper.
FAD
Fresh Air Damper.
RH
Relative Humidity.
DB
Dry Bulb Temperature.
WB
Wet Bulb Temperature.
MV
Mechanical Ventilation.
DP
Drain Point.
4E.13 The codes, regulation as detailed below shall be followed in this contract :1.
Safety code for air-conditioning

(revised) amendment 1
IS 659 : 1964 (reaffirmed 1991)
Safety code foe mechanical

Refrigeration
IS 660 : 1963 (reaffirmed 1991)
Testing of refrigeration
compressors
IS 5111 : 1993
4.
Aircooled heat exchangers

(amendment 1)
IS 10470 : 1983
(reaffirmed 1991)
5.
Packaged Air-conditioner
(amendment 1991)
IS 8148 : 1976
(reaffirmed 1991)
6.
Hermetic compressors
IS 10617 : Part I, II & III 1983

(reaffirmed 1991)
7.
Suppliers data sheet for clean

air equipment ( laminar flow)
IS 12357 : 1998
8.
Thermostats for use in

refrigeration etc.
IS 11338 : 1965
(reaffirmed 1991)
9.
Code of practice for design and

construction of flue chimneys.
IS 11338 : 1965
(reaffirmed 1991)
10.
Metal Duct Work
IS 655 : 1963 (reaffirmed 1991)
11.
Steel for general structural
IS 2062 : 1992
2.
3.
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purpose
12.
Piping Work
IS 1239 Part I & II 1990 / 1992

IS & BS : 3601
13.
Welding
IS : 3589
14.
Refrigeration
As per ASHRAE / ISI

Airconditioning & Refrigeration
Air-conditioning institute
Standards.
15.
Hot Dip Zinc Coated Steel Tubes
IS 4736 : 1968
16.
Gate Valves for Water lines
IS 778 : 1980
17.
Copper Alloy Gate Globe Check

Valve for water lines
IS 778 : 1980
18.
Butterfly Valve
IS 13095 : 1991
19.
Steel Pipe flanges
IS : 6392
20.
Gaskets
IS 638 : 1979 ( reaffirmed 1993)
21
Mild steel tubes & fittings
IS 1239 Part I & II
22.
Dual plate Check Valve for

Water Lines
AP : 194
23.
Colour code for the identification

of pipe lines
IS 2379 : 1963
24.
Specific requirements for the

direct switching of the individual
motors.
IS 4064 ( Part II) 1978
25.
PVC insulated ( HD) Electric

Cables for working voltage up
Including 1100 Volts.
IS : 1554 ( Part I)
26.
HRC Cartridge fuse links

upto 650 Volts.
IS 2208 : 1976
27.
Starter
IS 8554 ( Part I) 1979
28.
Inspection and testing of

installation
IS 732 ( Part III) 1979
29.
Galvanized steel wire for fencing
IS 277 : 1977
30.
Three phase induction motors
IS : 325
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31.
PVC insulated ( heavy duty )

cables for working voltage
up to 1.1. KV and up to 11 KV
Grade respectively.
IS 1554 : 1981 Part I & II
32.
Code for practice for electrical

wiring installations.
IS 732 : 1989
33.
Code for practice for earthing
IS 3043 : 1966
34.
Horizontal centrifugal pumps
IS : 1620
35.
Centrifugal fans ( 1st. Division)
IS 894 : 1987 (reaffirmed 1991)
36.
Wrought aluminium & aluminium

alloy sheet and strip for general
engineering purposes.
IS : 737
37.
Mild steel tubes, tublar and other

wrought steel fittings.
IS : 1239
38.
Bourden tube pressure and vacuum

gauges.
IS : 3624
39.
Glossary of terms used in refrigeration and air-conditioning.
IS : 3615
40.
Code for practice for standard for

selection of standard worm and
helical gears.
IS : 7403
41.
Three phase induction motors.
IS : 325
42.
Specification for single phase small

A/C & universal motors
IS : 996
43.
Specifications for flame proof motors
IS : 2148
44.
Circuit breaker A.C
IS 2516 : 1980 Part I & II
45.
Contactors for A.C for voltage

upto 1100 V.
IS 2959 : 1975
46.
Low voltage switch gear and control

gear assemblies.
IS 8623 : 1993 Part I & II
47.
Code of practice for selection

of starters for AC induction motors
IS 3914
48.
Specification for cables glands
IS 4821
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49.
Code for selection, installation &

maintenance of switch gear and
control gear.
IS 10118 : 1982 Part I to IV
50.
Conduits for electrical installations
IS 9537 : 1981 Part I to IV
51.
Permissible limits of noise level

for rotating electrical machines.
IS 12065 : 1987
52.
Code of practice for installation

and maintenance of motors
IS 3106 : 1966
53.
Bourden tube pressure and vacuum

gauges
IS : 3624
54.
Code of practice for selection of

standard worm and helical gear boxes.
Mild tubes, tubulars and other
wrought steel fittings.
IS : 7403
55.
4E.14
IS : 1239
56.
Electrically welded steel pipes

for water, gas and sewage.
IS : 3589
57.
Gum metal gate, globe and check

valves for general purposes.
IS : 778
58.
Wrought aluminum and aluminum

alloy steel and strips for general
engineering purposes.
IS : 737
59.
HRC cartridge fuse links upto 650 volts
IS : 2208
60.
PVC insulated ( heavy duty) electric

cables for working voltage upto &
including 1100 watts.
IS : 1554 ( Part I)
61.
Method for testing Panel type air

filters for AC purposes.
IS 7613 : 1975 (reaffirmed 1991)
62.
Unbounded glass wool for thermal

insulation ( 1st. Revision)
IS 3690 : 1974
63.
Expanded polystyrene for thermal

insulation purposes. ( 1st. revision)
IS 4671 : 1984 (reaffirmed)
64.
Propeller type AC Ventilation fans
1IS 2312 : 1967 (reaffirmed 1991)
65.
Electrical axial flow fans
IS 3588 : 1987 (reaffirmed 1991)
SAFTEY CODES
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The following IS codes shall be followed:
Safety code for mechanical refrigeration
IS 660
Safety code for air conditioning
IS 659
Safety code for scaffolds & ladders
IS 3696
Code of practice for fire precaution in

Welding & cutting operations
Code for safety procedures and practices
In electrical works
IS 3016
Code of practice for safety and health

Requirements in electrical & gas welding
And cutting operations.
IS 5216
IS 3696
4E.15 SPACE
All shop drawings shall be prepared by the A.C Contractor after examining the Architectural & AC
drawings.
4E.16 TENTATIVE LAYOUT PLANS
The tentative layout plans enclosed with the tender documents are only for guidance purposes only.
END OF SECTION HVX-04E
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SECTION HVX-04E
TECHNICAL DATA
(T0 BE FURNISHED BY THE BIDDER IN METRIC SYSTEM ONLY)
4F.00 SCREW WATER COOLED CHILLER
Kindly Attach The Following.
1.
Computer Selection of the Unit :

Along With Part Load Performance at
Constant Condenser Water Inlet
2.
Details of safeties and protection.
3.
Detailed functions of Microprocessor

Controller.
4.
Country of Origin
4F.10 COMPRESSOR
a)
Manufacture Name
b)
Model
c)
Type of Compressor
Hermetic/ Semi-hermetic
d)
No. of Compressor per :

Machine
e)
Nominal Capacity of
Each Compressor in TR
f)
Nominal Capacity of
Chilling Machine
g)
Country of Origin
h)
Saturated Suction
Temperature Deg. C.
i)
Saturated Discharge
Temperature Deg. C.
i)
Max. RPM
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j)
Mode of start
k)
Refrigerant used
l)
Qty. of Refrigerant used :
m)
Power consumption IKW/TR
At Full Load 100 %

75 %
50 %
25 %
:
:
:
:
n)
NPLV of the M/C
o)
Type of capacity control:
p)
Range of capacity variation
q)
Monitoring Devices
r)
Type of bearings
MOTOR (COMPRESSOR)
a)
Make of Motor
b)
Type of Motor
c)
Motor KW
d)
Class of Insulation
e)
R.P.M.
f)
Type of starter (Star Delta

or Part Winding).
g)
Electrical characteristics
Voltage / Frequency
Fluctuations permissible
h)
Full load current ( Amp)
i)
Starting current (Amp) :
j)
Type of Vibration
Isolator for Rotary
Screw Water chilling
Machine recommended
by manufacturer
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CONDENSER
a)
Manufacture Name
b)
Model
c)
Number of Condensers :
d)
Fouling Factor MKS.
e)
Heat rejection capacity :

Kcal / hr.
f)
Pressure Drop Mts.
g)
Water flow rate (LPM) :
h)
No. of passes
i)
Water temperature in C:
j)
Water temperature out C
CHILLER
a)
Manufacturer Name
b)
Model
c)
Type of chiller
d)
Water Flow LPM
e)
No. of Passes
f)
Water Temperature Out C
g)
Water Temperature In C
h)
Pressure Drop in Mt. of water
i)
Cooling Capacity Kcal / Hr.
j)
Fouling factor MKS
4F.20 OVERALL SIZE OF WATER CHILLING MACHINE

a)
Overall dimension MM :
b)
Operating Wt. Kg.
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c)
Service Clearance required

in mm
4F.30 SCREW WATER CHILLING MACHINE

a)
b)
Actual Capacity of water

Chilling machine at above
Operating conditions.
4F.40 COOLING TOWER

a)
Make of cooling Tower :
b)
Type of cooling Tower :
c)
Model of cooling Tower:
d)
Capacity of Cooling Tower
e)
Approach of cooling tower
f)
Wet Bulb (Design)
g)
Fan Motor (Type & Rating)
h)
Fan Diameter (Each)
i)
Fan Capacity
j)
Material of casing & basin
k)
Overall dimension in MM
l)
Dry weight KG
m)
Operating weight
n)
Water flow rate USGPM
o)
No. of fans
p)
R.P.M. of Motor
q)
Drift loss
r)
Evaporation loss
s)
Total Water Loss in LPH
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t)
Type of drive
4F.50 CONDENSOR WATER / CHILLED WATER PUMP SETS.

CONDENSOR PUMP SETS
a)
Make
b)
Type
c)
d)
Model
Discharge (LPM)
:
:
e)
Head (Mt)
f)
Efficiency
g)
Brake Horse Power
h)
Horse power of motor
i)
Make / Type of motor
j)
Type of starter
k)
Impeller Diameter (MM)

& Material
l)
Material of Bearing & Seal
m)
Type of Bearing / Seal :
n)
Speed (RPM)
o)
Material of Shaft
CHILLED WATER PUMP SETS

a)
Make
b)
Type
c)
Model
d)
Discharge (LPM)
e)
Head (Mt)
f)
Efficiency
g)
Brake Horse Power
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h)
Horse power of motor
i)
Make / Type of motor
j)
Type of starter
k)
Impeller Diameter (MM)

& Material
l)
Material of Bearing/ Seal
m)
Type of Bearing / Seal :
n)
Speed (RPM)
o)
Material of Shaft
4F.60 CONTROLS
THREE WAY MODULATING VALVES FOR AIR HANDLERS
a)
Make / Model of valve :
b)
Make / Model of
Modulating motor
c)
Voltage of motor
d)
Transformer Provided
e)
Valve linkage, Make & :

Model
f)
Make of Pressure gauge :
g)
Make of Thermometers :
4F.70 PIPES
a)
Make
b)
Class
c)
Wall Thickness mm
Nominal Pipe Dia in mm
Wall Thickness of Pipe in mm
50
65
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80
100
125
150
200
250
300
4F.71 VALVES
a)
b)
Check Valve make

Butterfly Valve make
:
:
c)
Balancing Valve make :
d)
Y-Strainer Make
e)
Material/Gauge/perforation
of basket in Pot Strainer
4F.72 GRILLS / DIFFUSERS / DAMPERS

Please indicate make / material / gauge of the following:
Make
a)
Duct Dampers
b)
Grills / Diffusers
c)
Fire Dampers
d)
Smoke & Temperature :

Sensor
Material
4F.73 DUCT INSULATION

a)
Manufactures Name
b)
Material
c)
Density Kg. Per Cmt
d)
Thermal Conductivity
Kcal / Hr. Deg. C.
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4F.74 DUCT LINING
a)
Manufactures Name
b)
Material
c)
d)
Density Kg. Per Cmt

Kcal / Hr. Deg. C.
:
:
4F.75 PIPE INSULATION

a)
Manufactures Name
b)
Material
c)
Density Kg. Per Cmt
d)
Kcal / Hr. Deg. C.
4F.76 ELECTRICAL ACCESSORIES

Please indicate the makes of the following.
a)
Panel Manufacturers name
b)
Remote Control console :

manufacturers name
c)
MCCB
d)
HRC Fuses
e)
Rotary Switch
f)
Starters DOL / Star Delta
g)
Contractor
h)
Indicating Lights
i)
Push Buttons
j)
Control Cables
k)
Power Cables
l)
Ammeters
m)
Voltmeters
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n)
Single Phase Preventers :
o)
Current Transformer
p)
Bus-bar / Grade
:
:
4F.12 DOUBLE SKINNED AIRHANDLING UNITS

AHU NO.
AHU - CMH
AHU - CMH
AHU - CMH
AHU - CMH
a) Make of AHU
b) Capacity CMH
c) Material/Gauge (Casing Drain
Pan.)
d) Over all size LxBxH mt
e) Type of AHU, vertical /
horizontal / Ceiling Suspanded
f) Over all Weight in Kg.
g) Type of AHU,
SSAHU/DSAHU
23.91COOLING COIL
a) Make
b) Material of tube/fins
c) No. of fins/cm
d) No. of rows deep
e) Dia of tubes (MM)
f) Face area(SMT)
g) Cooling capacity (Kcal/hr)
h) chilled water flow rate
LPM
i) Face velocity MPS
j) Test pressure Kg/cm2
4F.12 DOUBLE SKINNED AIRHANDLING UNITS

AHU NO.
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a) Make
b) Type of filters
c) No. of filters
d) Size of filters
e) Air velocity through filter FPM
f) Efficiency of filter %
23.93 FAN AND FAN MOTOR

a) Make of Fan & Motor
b) Type of fan
c) No. of fans
d) Width and dia of fans (MM)
e) Type of blade
f) Air quantity CMH.
g) Static pressure in wg
h) Type of balancing
i) Brake horse power in HP
j) Horse power of motor in HP
k) Motor RPM
l) Fan speed
m) Type of Drive (Belt Driven /
Direct Driven
END OF SECTION - HVX-04F
HVAC Consultant

Tender Specifications HVAC

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Tender Specifications HVAC

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AYURSUNDRA HEALTHCARE PVT.

Terms & Condition

b) Appendix to the conditions of the contract

High Side Equipment Specification

b) Standard Specification of Pumps Sets

Standard Specification of Cooling Tower

Standard Specification of Hot Water Generator &

Low Side Equipment Specification

b) Standard Specification of Fan Coil Units

c) Standard Specification of Control System

e) Noise & Vibration Controls

g) Standard Specification of Air Circulation

f) Standard Specification of Thermal / Acoustic

i) Standard Specification of Motor Control Center,

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

j) Standard Specification of Piping Work

k) Standard Specification of Fire Damper

n) Performa of weekly progress report of site

o) Inspection & Testing Procedure

p) Performance Test Readings

q) Standard Specification of Supply &Exhaust

d) List of Approved Make of Equipment

f) Technical Data Filled by AC Contractor

List of HVAC Layout Plans

AC Layout & Mechanical Ventilation Layout Plan all Floors

END OF SECTION HVX-00

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

The Air-conditioning System shall comprise of:

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

INSTRUCTION / MAINTENANCE / OPERATION MANUAL

PRICES, UNIT RATES & DUTIES ETC.

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

VARIATION IN QUANTITIES & TENDER DRAWINGS:

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

Ducting / duct lining / duct insulation etc.

Condenser / Chilled / drain water piping, valves.

Powder coated Aluminium Extruded Grills / diffusers.

Power & control cabling.

Insulation of chilled / hot water / drain piping etc.

PERFORMANCE BOUND CONTRACT

REPAIRS / REPLACEMENT OF PARTS DURING GUARANTEE

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

LIQUIDATED DAMAGES CLAUSE

WEEKLY PROGRESS REPORT

INSPECTION & TESTING

STORAGE OF MATERIALS / EQUIPMENTS

POWER & WATER SUPPLY

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

COMPREHENSIVE ANNUAL MAINTENANCE

END OF SECTION HVX- 01A

Harvex Consultancy Services, Delhi - 110092, Tel No. 011- 45104461

AYURSUNDRA HEALTHCARE PVT. LTD

Time for completion.

Four Months from the date of Award of Contract.

Validity of the Tender