Layered Audit Form

Production

Supervisor:______________________________
Time:____________________________________
DATE:___________________________________

Manager:
Time:
Date:

Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly

Record line/product audited:
Supervisor
Item Audited

Audit Criteria

Audit
Result

Findings / Action Taken

Manager
Audit
Result

Key Area's
House Keeping Is floor clean? (including parts, tags
or other items)
Is the area organized?
Labeling

Is all non-conforming product tagged

and segregated from good product?
Is all obsolete stock off the dock?
Are all areas of the tags properly filled
out?
Are all containers properly labeled,
are moved tickets filled out?

Operator

Are work instruction posted at each

operation with training matrix?

Safety

Is all proper Personal Protective

Equipment being worn?
Are all containers stacked in a safe
and proper manner?

Quality

If there are quality alerts, are they

posted and signed off?
If applicable, are all steel coils
properly identified?

QSF 17.6 Rev. D 05/04/05

Findings/Action Taken

Layered Audit Form

Supervisor:______________________________
Time:____________________________________
DATE:___________________________________

Quality

Manager:
Time:
Date:

Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly

Record line/product audited:
Supervisor
Item Audited

Audit Criteria

Audit
Result

Findings / Action Taken

Superintendent / Manager
Audit Result

Key Area's
House Keeping Is the floor clean? (including parts,
tags or other items)
Is the proper lighting available for
visual inspection?
Are there any light bulbs out?
Labeling

Operator

Safety

Quality

Is all non-conforming product tagged

and segregated from good product?
Is containment area clearly identified?
Are all areas of the tags properly filled
out?
Are there any pre-printed or old
part number labels in the area?
Are work instruction posted at each
operation with training matrix?
Is shift SAR sheet present and
in use?
Is all proper Personal Protective
Equipment being worn?
Are all the containers stacked in a
safe and proper manner?
Are all dimensional checks being
completed?
Are all GP12 requirements being
completed?
Are all dimensional checks within
customer tolerances?
Is there an action plan or corrective
action in place to deal with nonconformances?
Is there any missing information or
improper information on the boards?
Are all stage samples available at
the line?
Are all first off's signed, dated and
available at the line?

QSF 17.7 Rev. D 05/04/05

Findings/Action Taken

Layered Audit Form

Manager:

Supervisor:______________________________
Time:____________________________________

Shipping

Time:

DATE:___________________________________

Date:

Audit Frequency: Supervisors daily, Management daily, Plant Manager monthly

Record line/product audited:
Supervisor
Item Audited

Audit Criteria

Audit
Result

Findings / Action Taken

Manager
Audit Result

Key Area's
House Keeping Is floor clean? (including parts, tags
or other items)
Is the area organized?
Labeling

Is all non-conforming product tagged

and segregated from good product?
Is all obsolete stock off the dock?
Are all areas of the tags properly filled
out?
Are there any pre-printed or old
part number labels in the area?

Operator

Are work instruction posted at each

operation with training matrix?

Safety

Is all proper Personal Protective

Equipment being worn?
Are all containers stacked in a safe
and proper manner?

Quality

Is the dock auditor stamp present on

all shipping labels?
Is the dock auditor book available for
review?

QSF 17.5 Rev. C 02/08/05

Findings/Action Taken