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at
Cromptons Paper - Heywood
06/08/2003
General Information
Ambient Conditions
Wednesday, 6 Aug
18:00 Mostly Sunny
Contact information:
Diagnostic Solutions Ltd
Murlain Business Centre
Union Street
Chester CH1 1QP
T: 01244 357263 (Mon-Fri, 8.30-5.00) or 07768 582321/517206 (Outside office hours)
F: 01244 357264
E: office@diagnosticsolutions.co.uk
Ron Frend
IR Survey 6Aug03.REP
Page 1
06/08/2003
Table of Contents
Section
Equipment
PM2
PM2
PM2
PM2
PM2
PM2
PM2
PM2
10
PM2
11
Boiler room
Main cabinet
12
Boiler room
Main cabinet
13
Refiners
Manilla refiner #2
14
Refiners
15
Refiners
16
IR Survey 6Aug03.REP
Page
Page 2
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Identification
Section
PM2
Equipment
Additional information
Fuses R2 & Y5
Date
06/08/2003
Time
09:12:53
Fault description
AR02: 108.8C
131.4C
120
100
AR01: 135.6C
80
60
51.2C
Fault
Poor termination
0.93
Object distance
1.0 m
Label
Value
AR01 : max
135.6C
AR02 : max
108.8C
Recommendation
Repair terminations
Clean and tighten the cable teminations on Red 2 and Yellow 5.
IR Survey 6Aug03.REP
Page 3
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Identification
Section
PM2
Equipment
Additional information
Contactor #3
Date
06/08/2003
Time
09:15:43
Fault description
112.1C
100
AR01: 119.0C
80
60
Fault
0.93
Object distance
1.0 m
Label
Value
AR01 : max
119.0C
40
39.3C
Recommendation
Repair termination
The overheated termination is caused by a poor electrical connection. The termination should be
cleaned and tightened.
IR Survey 6Aug03.REP
Page 4
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Rear fuses
Date
06/08/2003
Time
10:26:07
Fault description
91.1C
80
Fault
Poor terminations
0.93
Object distance
1.0 m
Label
Value
Recommendation
Repair terminations
The middle top and right bottom cable terminations are overheating due to poor electrical
connection.
The terminations should be cleaned and retightened.
IR Survey 6Aug03.REP
Page 5
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Contactor
Date
06/08/2003
Time
10:29:47
Fault description
93.5C
80
Bottom, mid, rear: 90.8C
60
Fault
Poor connection L2
Object parameter
Value
Emissivity
0.93
Object distance
1.0 m
Label
Value
Recommendation
Repair termination
The bottom, middle, rear termination has a poor electrical connection.
Clean and tighten the termination.
IR Survey 6Aug03.REP
Page 6
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Middle fuse
Date
06/08/2003
Time
10:34:51
Fault description
95.0C
AR01: 100.5C
Fault
Poor connection
60
Emissivity
0.93
Object distance
1.0 m
Label
Value
AR01 : max
100.5C
43.6C
Recommendation
Repair connection
The middle fuse top connection has a poor electrical connection.
Clean and tighten the fuse top connections.
IR Survey 6Aug03.REP
Page 7
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Middle fuse
Date
06/08/2003
Time
10:38:11
Fault description
67.4C
60
50
Fault
Poor termination
Object parameter
Value
Emissivity
0.93
Object distance
1.0 m
Label
Value
69.3C
42.5C
Recommendation
Repair termination
The middle fuse has a bad electrical connection at the bottom of the fuse.
Clean and tighten the connnection.
IR Survey 6Aug03.REP
Page 8
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Middle fuse
Date
06/08/2003
Time
10:46:29
Fault description
64.2C
60
Mid fuse top: 64.1C
50
Fault
Poor termination
0.93
Object distance
1.0 m
Label
Value
Recommendation
Repair termination
The middle fuse has a bad electrical connection at the top cable termination.
Clean and tighten the termination.
IR Survey 6Aug03.REP
Page 9
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Righthand contactor
Date
06/08/2003
Time
10:50:34
Fault description
104.2C
Fault
Overheating coil
100
Coil: 104.8C
80
60
Emissivity
0.93
Object distance
1.0 m
Label
Value
Coil : max
104.8C
46.7C
Recommendation
Change coil
The coil is overheating and should be changed.
IR Survey 6Aug03.REP
Page 10
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
PM2
Equipment
Additional information
Main contactor
Date
06/08/2003
Time
10:56:37
Fault description
82.7C
Fault
80
AR01: 83.4C
70
SP01
60
50
46.8C
Emissivity
0.93
Object distance
1.0 m
Label
Value
SP01
72.0C
AR01 : max
83.4C
Recommendation
Repair contactor
The coil internals are showing signs of overheating when compared to similar units.
Most probable cause is poor electrical contact at the internal contacts.
Overhaul the contactor.
IR Survey 6Aug03.REP
Page 11
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Main cabinet
Identification
Section
Boiler room
Equipment
Main cabinet
Additional information
Date
06/08/2003
Time
13:08:24
Fault description
Top cables: 79.8C
81.1C
80
Fault
Hot cables
43.3C
Emissivity
0.93
Object distance
1.0 m
Label
Value
79.8C
Recommendation
Resize cables
The cables to the isolator are overheating without a point heat source. This indicates that
the cables are undersized for the application.
The cables should be replaced with a larger diameter cable.
IR Survey 6Aug03.REP
Page 12
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Main cabinet
Identification
Section
Boiler room
Equipment
Main cabinet
Additional information
Date
06/08/2003
Time
13:09:59
Fault description
89.8C
80
Middle relay: 90.5C
60
Fault
Relay overheating
0.93
Object distance
1.0 m
Label
Value
Recommendation
Change relay
The indicated relay is overheating and should be replaced.
IR Survey 6Aug03.REP
Page 13
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Manilla refiner #2
Identification
Section
Refiners
Equipment
Manilla refiner #2
Additional information
Overload
Date
06/08/2003
Time
13:33:27
Fault description
79.2C
Fault
Overheating
60
40
Emissivity
0.93
Object distance
1.0 m
Label
Value
AR01 : max
79.8C
34.4C
Recommendation
Clean and tighten
The overload top, middle connection is overheating due to a poor electrical connection.
Clean and tighten the termination.
IR Survey 6Aug03.REP
Page 14
06/08/2003
Operator:
Inspected Equipment:
Ron Frend
Identification
Section
Refiners
Equipment
06/08/2003
Time
13:39:23
Fault description
Left fuse top: 90.6C
90.5C
80
60
40
Fault
Overheating
0.93
Object distance
1.0 m
Label
Value
30.0C
Recommendation
Clean & tighten
The left hand fuse top connection is hot due to a poor electrical connection.
Clean and tighten the termination.
IR Survey 6Aug03.REP
Page 15
06/08/2003
Inspected Equipment:
Operator:
Ron Frend
Identification
Section
Refiners
Equipment
06/08/2003
Time
13:41:32
Fault description
140.9C
100
50
Fault
Overheating
Object parameter
Value
Emissivity
0.93
Object distance
1.0 m
Label
Value
141.7C
29.6C
Recommendation
Clean & tighten
The connection at the left fuse bottom connection is very hot due to a poor electrical connection.
Clean and tighten the connection.
IR Survey 6Aug03.REP
Page 16
06/08/2003
Summary of Inspection
at
Cromptons Paper - Heywood
List of Inspected Items
Section
Equipment
Fault
Recommendation
PM2
Poor termination
Repair terminations
PM2
PM2
Poor terminations
Repair terminations
PM2
Poor connection L2
Repair termination
PM2
Poor connection
Repair connection
PM2
Poor termination
Repair termination
PM2
Poor termination
Repair termination
PM2
Overheating coil
Change coil
PM2
Repair contactor
Boiler room
Main cabinet
Hot cables
Resize cables
Boiler room
Main cabinet
Relay overheating
Change relay
Refiners
Manilla refiner #2
Overheating
Refiners
Refiners
IR Survey 6Aug03.REP
Page 17
06/08/2003
Inspection
Order
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Location
Description
PM2
PM1
PM1
PM1
PM1
PM1
PM1
PM1
PM1
PM1
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
PM2 Main Panel
Fault
Fuses R2 & Y52:
Contactor #3
rear fuses
Contactor - L2
RH contactor - coil
Main contactor - internal
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
Boiler House
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Agitators - Raw materials
Main Panel
Poly Pulper HiSpeed Rotor
Poly Pulper LoSpeed Rotor
Manilla refiner #2
Hi-Lo Pulper HiSpeed Rotor
Hi-Lo Pulper LoSpeed Rotor
TR2 - Top wood refiner #2
TR1 - Top wood refiner #1
TRF - Top wood refiner feed pump
#2 Feed pump
Relay overheating
Overload
Fuse
Fuse