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Lect- 33

Lect-33

In this lecture...

Tutorial on centrifugal compressors

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Problem # 1
At the inlet of a centrifugal compressor
eye, the relative Mach number is to be
limited to 0.97. The hub-tip radius ratio of
the inducer is 0.4. The eye tip diameter is
20 cm. If the inlet velocity is axial,
determine, (a) the maximum mass flow
rate for a rotational speed of 29160 rpm,
(b) the blade angle at the inducer tip for
this mass flow. The inlet conditions can be
taken as 101.3 kPa and 288 K.
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Problem # 1

U1

rt

rm

rh

1
V1

C1

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Solution: Problem # 1
The rotational speed at the inducer tip is
U1 = dN / 60 = 0.2 29160 / 60 = 305.36m / s
From the velocity traingle, we can see that
M1rel =

V1
RT1

C12 + U12
RT1

T1 = T01 C12 / 2c P = 288 C12 / 2010


M1rel =

C12 + U12
R(288 C12 / 2010)

2
2
+
305
63
C
.
1
0.97 2 =
115718.4 0.2C12

Simplifyin g, C1 = 114.62m / s
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Solution: Problem # 1
T1 = T01 C12 / 2c P = 288 C12 / 2010 = 281.464K
/( 1)

P01 T01

=
P1
T1
Substituti ng, P1 = 93.48kPa
1 = P1 / RT1 = 1.157kg / m3
2
Annulus area at the inlet, A 1 = d (1 rh / rt )
4
A 1 = 0.0264m 2

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Solution: Problem # 1
Since the flow is axial,
C a1 = C1
= 1 A 1C1 = 1.157 0.0264 114.62 = 3.5kg / s
m
The blade inlet angle at the tip is
tan 1 = C1 / U1
1 = 20.57 o

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Problem # 2
A centrifugal compressor has a pressure
ratio of 4:1 with an isentropic efficiency of
80% when running at 15000 rpm and
inducing air at 293 K. Curved vanes at the
inlet give the air a pre-whirl of 25o to the
axial direction at all radii. The tip diameter
of the eye of the impeller is 250 mm. The
absolute velocity at inlet is 150 m/s and
the impeller diameter is 600 mm.
Calculate the slip factor.
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Problem # 2

C1 25
Cw1

V1
U1

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

Lect-33

Solution: Problem # 2
Exit stagnation temperature is
T02 = T01 ( c )

( 1) /

= 293(4)

(1.4 1) / 1.4

= 435.56K

Therefore the isentropic temperature rise,


T0s = 435.56 293 = 142.56K
The actual temperature rise, T0 = T0s / c
T0 = 178.2K
Work done per unit mass is, w = c P T0
w = 1.005 178.2 = 179 kJ/kg
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Solution: Problem # 2
Peripheral velocity at the tip of the eye,
U1 = dN / 60 = 0.25 15000 / 60 = 196.25m / s
C w1 = C1 sin 25 = 63.4m / s
Peripheral velocity at the tip of the impeller,
U2 = DN / 60 = 0.60 15000 / 60 = 471.2m / s

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Solution: Problem # 2
We know that power input is, w = U2C w 2 U1C w1
179 10 3 = 471.24 C w 2 196.35 63.4
or, C w 2 = 406.27m / s
Therefore, the slip factor is,
s = C w 2 / U2 = 0.862

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 3
Air at a stagnation temperature of 22C enters
the impeller of a centrifugal compressor in the
axial direction. The rotor, which has 17 radial
vanes, rotates at 15,000 rpm. The stagnation
pressure ratio between diffuser outlet and
impeller inlet is 4.2 and total-to-total efficiency
is 83%. Determine the impeller tip radius.
Assume the air density at impeller outlet is
2kg/m3 and the axial width at entrance to the
diffuser is 11mm, determine the absolute Mach
number at that point. Assume that the slip factor
= 1 - 2/N, where N is the number of vanes.
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 3
The specific work required is
w c = U2 C w 2 U1C w1
Since C w1 = 0, w = U2 C w 2 = U22
Expres sin g U2 in terms of efficiency and pressure ratio,
U22 =

c p T01 ( (c 1) / 1)
c tt

= 1 2 / N = 1 2 / 17 = 0.8824
Substituti ng all other values, U2 = 452 m / s
Since, = 15000 2 / 60 = 1570 rad / s
Therefore, the impeller radius is
rt = U2 / = 0.288 m
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 3
Mach number, M2 = C 2 / a2 = C 2 / RT2
where, C 2 = C w2 2 + Cr22
/( 2 2rtb 2 ) = 2 /(2 2 0.288 0.011) = 50.3 m / s
Cr 2 = m
C w 2 = U2 = 400 m / s
C2 =

50.3 2 + 400 2 = 402.5 m / s

We know that h02 = h01 + w c = h01 + U22


or, h2 = h01 + U22 12 C 22
or, T2 = T01 + (U22 12 C 22 ) / c p
= 394.5 K
Therefore, M2 = 402.5 / 1.4 287 394.5 = 1.01
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 4
A centrifugal compressor with backward leaning
blades develops a pressure ratio of 5:1 with an
isentropic efficiency of 83 percent. The
compressor runs at 15000 rpm. Inducers are
provided at the inlet of the compressor so that
air enters at an absolute velocity of 120 m/s.
The inlet stagnation temperature is 250 K and
the inlet air is given a pre-whirl 22o to the axial
direction at all radii. The mean diameter of the
eye of the impeller is 250 mm and the impeller
tip diameter is 600 mm. Determine the slip
factor and the relative Mach number at the
impeller tip.
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 4
U2
C2
Inducer

2 V2

Ca

U1
V1

C1

Fixed inlet
guide vane

Exit velocity triangle


Inlet velocity triangle
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Solution: Problem # 4
T01 = 300 K

T02s = T01 ( c )

( 1) /

= 250 (5)0.4 / 1.4 = 395.95 K

T0s = 395.95 300 = 95.95 K


Actual temperature rise, T0actual = T0s / c = 95.95 / 0.83
= 115.6 K
The specific work required, w c = c p T0actual = 1005 115.6
= 116.186 kJ / kg
Given that C1 = 150 m / s, C w1 = C1 sin 1 = 150 sin 22
= 56.2 m / s

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Solution: Problem # 4

U1 = dmN / 60 = 0.25 15000 / 60 = 196.3 m / s


and U2 = dtN / 60 = 0.6 15000 / 60 = 471.24 m / s
Since, w c = U2 C w 2 U1C w1
116.186 10 3 = 471.24 C w 2 196.3 56.2
C w 2 = 269.96 m / s
The slip factor, = C w 2 / U2 = 269.96 / 471.24 = 0.573

Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Problem # 4
U2
C2
Inducer

2 V2

Ca

U1
V1

C1

Fixed inlet
guide vane

Exit velocity triangle


Inlet velocity triangle
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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Lect-33

Solution: Problem # 4

From the impeller exit velocity triangle,


V2 =

C a2 + (U2 C w 2 )2 = (C1 cos 1 )2 + (U2 C w 2 )2

= 222.9 m / s
Mrel = V2 / RT2
T2 = T02 C 22 / 2c p
T02

T02s T01
= T01 +
= 365.61K
c

and C 2 =

C w2 2 + C a2 =

269.9 2 + 139.08 2 = 303.68 m / s

T2 = 365.61 303.68 2 / 2 1005 = 319.73 K


The relative Mach number at the impeller tip is
Mrel = 222.9 / (1.4 287 319.73) = 0.62
Prof. Bhaskar Roy, Prof. A M Pradeep, Department of Aerospace, IIT Bombay

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