Sec. 2 (20-22) Engine B 200, B 230 740/760 1985-19. . TP 30871/1; Reprinted w/o changes April 1989Specifications Maxdistortion NOTE that if distortion is greater than 1.0 mm (0.04 in} lengthwise and 0.5 mm (0.02 in) crosswise the cylinder head must not be machined but replaced. Thickness of gasket: New ....... mm 1.3(0.051 ind Fited ... woes mm 1.2(0.047 in} CYLINDER BLOCK Bore 8 200 8230 ‘Standard marked C . mm 88,90-88.91 96.00-96.01 {in} (8.5000-3.5004) (3.7795-3.7799) marked mm 88.91-88.92 196.01-96.02 {in} (3.5004-3.5008) (3.7738-3.7803) marked mm 88.92-88.93 96.02-96.03 (in) (3.5608-3.5012) (3.7803-3.7807) markedG ...... . mm 88.94-88.95 96.04-96.05 (in) @.5016-3.5020) (3.7811-3.7815) Oversize 1 mm 96.3 (in) (3.7914) 2 mm 96.6 in) (3.5303) (3.8031) Robore if wear exceeds 0.1 mm (0,004 in} and oil consumption is abnormal PISTONS Engine Compres- | Weight Dimension, mm (in type sion ratio. | grams (o2) A 8 © 8200 35 ‘44007 7 [sa7_ | 13a (1550.25) (2665) | (1.563) | (053) 100 8027 eo [ao | 134 (1852025), 2752)_| (1.650) | 0.53) 8230 37 ‘4027 a7 | 307 7 (19.00.25), (25472) | (1.5690) | (0.28) 90 50527 ear | 337 7 (18872025) | @5472) | (1.5820) | (0.28) 98 52527 ear | 307 7 (i887+025) | (2sa72) | (1.8630) | 022) 103 53527 ey | 397 7 (ie872025) | (2saray | 11.5830) | 10.28) NOTE: "Max weight difference for pistons in same engine is 16 grams (0.56 oz} Piston running clearance 8 200 1986-, B 230 1985— mm (in) 0.010-0.030 (0,0004-0.0012) 8 200 1985, : : mm{in) 0.003-0.027 (0.0001-0.0011)Specifications Piston rings Height mmm jin) Clearance in piston groove, measured with ring on piston 8 200 : mm {in} 8.230 mm {in} fing gap, measured in cylinder, cylinder diam. 88.9, resp 96.0 mm 8 200 mm (in) 8230 mm (in) Piston pin Fit, in connecting rod Light thumb pressure (close running fit) in piston ‘Thumb pressure (push Diemeter, standard ‘mm {in} 23.00 (0.9055) oversize mm (in) 23.05 (0.9078) Length, B 200 mm (in) 60 (2.26) 8230 mm (in) 65 (2.56) Valve system Inlet and exhaust valves cold engine mm (in) warm engine... mm (in) Adjusting shims, thickness mm (ia) Valves Measure ring gap 15 mm (0.6 in) from lower edge of cylinder. Upper Lower oi ‘compr. ring compr. ring scraper ring 1728-1740 1.728-1.740_3.475-3.490 (0.0681-0.0685) (0.0681-0.0685) _(0.1368-0.1374) 0.060-0.0920.030-0.062___0.020-0.055 (0.0024-0.0036) (0.0012-0.0025) _(0.0008-0.0022) 0.060-0.092 0,040-0.072_0.030-0.065 (0.0024-0.0036) (0.0016-0.0028) _(0.0012-0.0025) 0.30-0.50 0.30-0.55 0.25-0.50 (0.012-0.020) _(0.012-0.022)__(0.010-0.020) 0.30-0.55 0.30-0.55 0.30-0.60 (0.012-0.022)—(0.012-0.022)__(0.012-0.024) Checking Adjusting 0.30-0.40 (0.012-0.016) 0.35-0.45 (0.014-0.018) 0.35-0.40 (0.014-0.016) 0.40-0:45 (0.016-0.018) 3.30-4.50 in increments of 0.05 mm (0.1300-0.1772) in increments of 0.002 in machined, only ground:in with paste IMPORTANT Valves are Stelite coated and must not be against seat. New: 7.965-7.970 mm (0.3132-0.3138 in} Min: 7.935 mm (0.3124 in} Inlet valve New: 7.945-7.960 mm (0:3128-0:3134 in} Min: 7.925 (0.3120 in) Exhaust valve (not Turbo)