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SAE TECHNICAL
PAPER SERIES
2003-01-2301
Joseph J. Conover
EDS, Delphi - Energenix Center
Aaron D. Brooker
National Renewable Energy Laboratory
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Printed in USA
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2003-01-2301
Joseph J. Conover
EDS, Delphi - Energenix Center
Aaron D. Brooker
National Renewable Energy Laboratory
ABSTRACT
The series hybrid control strategy used for cosimulation and its integration into ADVISOR
Discussion of sample results from the co-simulation
of ADVISORs baseline series hybrid vehicle
Demonstration of the ability to co-simulate the
propulsion and electrical systems for ADVISORs
default series hybrid vehicle
INTRODUCTION
Simulation of the macro power flow in a series hybrid
vehicle requires both the mechanical drivetrain and the
entire electrical architecture. It is desirable to solve the
electrical network equations in an environment designed
to comprehend such a network and solve the equations
in terms of current and voltage. The electrical
architecture for the series hybrid vehicle has been
modeled in Saber to achieve these goals. This
electrical architecture includes not only the high-voltage
battery, generator, and traction motor, but also the
normal low-voltage bus (14V) with loads common to all
vehicles.
The co-simulation version of the series hybrid model
retains some of ADVISORs standard series vehicle
model elements such as the mechanical drivetrain, the
fuel converter, and the series hybrid control strategy.
The electrical architecture is simulated in Saber, which is
controlled via ADVISORs menu structure. ADVISOR
communicates with Saber through a co-simulation
arrangement, allowing a system-level solution to
progress. The open code permits the end user to
implement vehicle-specific series hybrid control
strategies.
This paper covers technical materials including:
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Delphi and NREL developed a link for ADVISOR to cosimulate with Saber. Co-simulation has been
demonstrated for conventional (traditional) vehicles.
Several papers have been written on ADVISORs cosimulation of conventional vehicles, which have singleand dual-voltage electrical architecture, and the
validation of the associated electrical models [3-5]. It
was shown that a co-simulation solution provided
ADVISORs conventional vehicle model with full dynamic
representation of the electrical system and its impact on
the propulsion system.
Several recent initiatives (Partnership for a New
Generation of Vehicles, Future Truck Challenge, and
FreedomCAR) have encouraged engineers and
scientists from academia, industry, and government to
collaborate and develop future vehicle technologies [68]. It is hoped that these efforts will lead to increased fuel
efficiency and improved air quality while reducing
dependence on fossil fuels. These programs have
spurred tremendous growth and advancement in hybrid
vehicle technologies. Several colleges regularly use
ADVISOR to analyze their designs for these hybrid
vehicle programs [9].
Hybrid vehicles, such as the Toyota Prius and Honda
Insight, are on the road today. The New York Transit
Authority, in collaboration with the U.S. Department of
Energy, recently completed a trial in which the
performance of 10 series hybrid diesel buses were
compared with standard diesel-powered buses over two
years of operation on New York city streets [10]. Several
package delivery companies are investigating the benefit
of hybrid vehicles.
System level analysis of hybrid vehicles is a vital step in
the design process. The co-simulation of ADVISOR and
Saber for the series hybrid electrical/propulsion
configuration will help optimize series hybrid vehicle
architectures.
CO-SIMULATION
A detailed explanation of co-simulation and how the Sfunction communicates has been presented in earlier
literature [5]. A simple explanation is presented here to
allow a fundamental understanding of the concept.
The ADVISOR side of the co-simulation builds upon the
historical
ADVISOR
implementation
in
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c_pwl
ref:maxtorqueavail
mult
Traction
c_pwl
ref:load_user_defined_hiv
primitive:power_load
ref:user_power2_hiv
loadcontrol:0
Motor
ref:user_power3_hiv
ref:user_power1_hiv
primitive:load_speed_42v
loadcontrol:0
loadcontrol:0
ref:load_speed_hiv
loadcontrol:0
power_load:100
power_load:50
power_load:370
pwl:[0,0,.1,1]
maxtorqueavail
maxtorqueavail
42V Load
Traction
Motor
speed
Look-up Table
spd
max_trq
Power
Load
mc_v
i
Traction Motor
from ADVISOR
Starter
Motor
User Defined
shaft_rpm
Power
power_meter
Load
Load
ref:loads_hiv
1000000
engspeed
v
maxtorqmotor
Power
Power
Power
maxtorqgen
power_meter
ref:motor
eff
Power
Traction Motor
torquereq
Look-up Table
spd
power_meter
max_trq
ref:pm_battery_1
vset
m
soc
c_pwl
ref:mc_rpm
NREL's
Empiric al - Internal
Resistance Battery
Model
mult
max_ess_chg_pwr
Traction Motor
Look-up Table
spd
mc_spd_req (rpm)
eff
X
trq
from ADVISOR
Power
power_meter
Efficiency
ref:gen
mc_trq_feedback
Power
in
DC
DC
battery_2_voltage
Power
out
com
power_meter
power_meter
ref:14v_sys
ref:pm_battery_2
LEAD-ACID
BATTERY
ref:battery_2
sg0:1.303
p
Power
vs et
Voltage Regulator
Curve
power_meter
ref:loads_trad
ref:regulator_hiv_usa1
vehicletype:5
gen_v
Generator
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
c_pwl
vset
ref:engine_rpm
mult
Look-up Table
Radiator
Fan
Misc.
Brake
Lights
Turn
Signal
External
Lights
Front
W iper
Combo
Loads
engspeed
m
torquereq
loadcontrol:0
torq_max_gen
max_trq
loadcontrol:1
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadchoice:1
loadchoice:1
loadchoice:1
Power
eff
power_load:370
gc_spd_req
Starter
Motor Engine
Running
speed
Generator
spd
Induction
Generator
vehicletype:1
p
Rear
W iper
from ADVISOR fc
vehicletype:1
vehicletype:1
vehicletype:1
vehicletype:1
Load
ref:extra_14v
vehicletype:1
loadcontrol:0
p
Rear
Defrost
Front
HVAC
Rear
HVAC
Heated
Seat
Radio
1000000
Generator
spd
Look-up Table
loadcontrol:0
Z
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadcontrol:0
loadcontrol:0
eff
loadchoice:1
loadchoice:1
loadchoice:1
trq
Efficiency
gc_trq_feedback
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Figure 2. The Saber/ADVISOR Series Hybrid Cosimulation Evolves from ADVISORs Default Series
Hybrid Model
The link to Saber communicates once every time step
with the Saber model. The Saber model includes
equivalent components such as a generator, a motor, a
high-voltage battery, and auxiliary loads. Two input lines
go into the link to Saber (Figure 3). The first line carries
the requested speed of the generator. The input
generator speed is based on the user-defined set point.
The second line carries the speed and torque that the
powertrain needs from the motor. Saber also outputs two
signals. The first signal is the required generator torque
and speed to the fuel converter. The second signal is the
achieved motor torque and speed for the powertrain.
MODEL IMPLEMENTATION
The Saber/ADVISOR series hybrid co-simulation is
based on ADVISORs default series hybrid model, with
two major differences. First, , all the electric models from
the series hybrid configuration were replaced with a link
to Saber (Figure 2). Second, the control strategy
implementation was modified.
Figure 3. Signals Sent to and from the Link to Saber
Unlike the Saber component models, ADVISORs default
series hybrid component models are called twice during
each time step. There is a backward calculation flow and
a forward calculation flow. The backward calculation flow
starts at the drive cycle block. It first calculates the
torque and speed required to accelerate the vehicle
along the drive cycle while overcoming aerodynamic
drag, rolling resistance, and ascent. It then passes that
torque and speed requirement to the wheel block. The
wheel block calculates the torque and speed required
from the axle, accounting for friction, inertia, and traction
limits of the wheel. Similarly, the torque and speed
requirements are passed through each component until
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SOC limits
Voltage regulator set point
DC/DC converter values
Fuel converter operating points
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60
Vehicle Speed
mph
40
1
20
0.8
Efficiency
0
0.6
500
1000
1500
2000
2500
0.84
0.4
0.2
0.8
0.78
0
150
0.76
500
100
400
50
200
500
1000
1500
2000
2500
0.8
100
Torque (N*m)
0.74
300
0
Speed (rad/s)
0.79
0.78
0.77
500
1000
1500
2000
2500
SAMPLE RUN
6
RPM x 1000
Motor speed
500
1000
1500
Time [seconds]
2000
2500
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80
14V Load Current
FC trq out a
60
Amps
Nm
60
40
20
0
40
20
500
1000
1500
2000
2500
0.84
500
1000
2500
0.82
-20
Amps
0.8
0.78
-40
-60
0.76
0
500
1000
1500
2000
-80
2500
500
1000
1500
2000
2500
5
Generator Current
14V Battery
-5
0
Amps
Amps
2000
0
Hi Voltage Battery SOC
0.74
1500
-10
-15
-5
-20
-25
500
1000
1500
2000
-10
2500
330
500
1000
1500
2000
2500
12.8
Generator Volts
14V Battery
12.75
Volts
Volts
320
12.7
310
12.65
300
500
1000
1500
Time [seconds]
2000
2500
12.6
500
1000
1500
Time [seconds]
2000
2500
CONCLUSIONS
Figure 8 shows traces related to the 14V electrical
system. The load power follows the preset city-summer
load profile while the vehicle is active but is zero during
the rest period of the FTP-75 drive cycle. The DC/DC
converter is not active during the rest period. The
amperage out of the DC/DC converter is negative
because the converter is acting as a power source to the
14V bus. The 14V battery current is positive when the
battery is charging and negative when it is discharging.
The 14V battery voltage is the open circuit voltage
during the rest period of the drive cycle.
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CONTACT
John A. MacBain holds BS degrees in physics and
mathematics from Case Institute of Technology (1971),
M.S. and Ph.D. degrees in applied mathematics from
Purdue University (1974), and an MSEE degree from the
University of Dayton (1978). John served in the Air Force
as an Associate Professor of Applied Mathematics at the
Air Force Institute of Technology. Since that time, John
has worked in industry spending eight years in advanced
seismic and electromagnetic exploration development in
the oil industry. The balance of the time has been with
General Motors and Delphi Corporation with
assignments ranging from the GM Research Laboratory
to managing the Low Observable program at Allison Gas
Turbine. John has chaired the Delphi Analysis Guidance
Team from 1996 to 2001. John is a senior staff research
engineer at the Energenix Center where he has
responsibilities for systems analysis. John can be
contacted at john.a.macbain@delphi.com.
Joseph J. Conover received BS and MS degrees in
mechanical engineering from Southern Illinois University
in 1991 and 1994. He joined Electronic Data Systems in
1994 supporting advanced engineering projects at
Delphi Corporation. Joe currently holds the position of
Applied Engineering Specialist, performing computer
simulation and modeling. Joe may be contacted at
joseph.conover@delphi.com.
Aaron D. Brooker received a BS degree in mechanical
engineering from Michigan Technological University in
1998 and an MS degree from the University of Colorado
at Boulder in 2000. He currently performs vehicle
modeling and analysis as a Research Engineer on the
vehicle systems analysis team at the National
Renewable Energy Laboratory. Aaron can be contacted
at aaron_brooker@nrel.gov.
REFERENCES
1. Markel, T. et. al., ADVISOR: A System Analysis Tool
for Advanced Vehicle Modeling, Journal of Power
Sources, V110, pages 255-266, 2002
(http://www.ctts.nrel.gov/analysis/).
2. Wipke, K.; Cuddy, M.; Burch, S. ADVISOR 2.1: A
User-Friendly Advanced Powertrain Simulation
Using a Combined Backward/Forward Approach,
NREL Report No. JA-540-26839, Golden, CO:
National Renewable Energy Laboratory, 1999
(http://www.ctts.nrel.gov/analysis/).
3. MacBain, J., Conover, J., Dual Voltage Electrical
System Simulations, SAE Publication Transitioning
to 42-Volt Electrical Systems, SAE SP-1556, August,
2000, pages 9-18 (SAE paper number 2000-013051).
4. MacBain, J., Conover, J., Johnson, V., CoSimulation of Electrical and Propulsion Systems,
SAE paper number 2001-01-2533, August, 2001.
5. MacBain, J., Conover, J., Brooker, A., Complete
Propulsion and Electrical System Analysis for 42V
Single and Dual Voltage Traditional Vehicles,
published in: The New Automotive 42V Powernet
Becomes Reality, proceedings of the 3rd International
42V PowerNet Congress, November 2003, pages
168-187.
6. PNGV Partnership for a New Generation of
Vehicles http://www.USCAR.org.
7. Future Truck Challenge
http://www.futuretruck.org/competition/index.html.
8. Advanced Technologies Fuel FreedomCAR
Development Efforts, page 4
http://www.cartech.doe.gov/pdfs/o/200.pdf.
9. Senger, R., Merkle, M., Nelson, D., "Validation of
ADVISOR as a Simulation Tool for a Series Hybrid
Electric Vehicle," SAE Technical Paper Number
981133, 1998.
10. NYCT Diesel Hybrid-Electric Buses, Final Results,
http://www.afdc.doe.gov/pdfs/nyct_diesel_hybrid_fin
al.pdf.
________________________________________
ADVISOR is a registered trademark of the United States Government
and the National Renewable Energy Laboratory.
SABER is a registered trademark of American Airlines, Inc., licensed
to Synopsis Corporation. Information on the Saber electrical simulation
package can be found at www.synopsis.com.
MATLAB and SIMULINK are registered trademarks of The
MathWorks, Inc.