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Activity
Name
Position
Date
Approved
Adi Padmo
Reviewed
Purnomo Aditya, ST
NDE MANAGER
Prepared
Signature
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REV.
DATE
PAGE
00
All pages
DESCRIPTION
First issue
Revision No.
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Page
Daftar isi
Par.
1
2
3
4
5
6
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.4
8.5
8.6
8.7
9
10
11
12
13
Uraian
Table of Content
Par.
1
2
3
4
5
6
Purpose
Scope
Safety Requirement
References
Definitions
Qualification and Responsibility
7
8
8.1
8.2
8.3
8.3.1
8.3.2
8.3.3
8.4
Penetrant Materials
Procedure
Surface Preparation
Pre Cleaning
Penetrant Application
Temperature
Methods
Penetrant (Dwell) Time
Excess Penetrant Removal
6
6
6
7
7
7
7
7
8
8
8
9
9
10
10
Documentation
Acceptance Standard
PENETRANT TEST REPORT
10
11
13
Table T-621.
Table T-621.
14
Appendix
Appendix
15
Tujuan
Ruang Lingkup
Persyaratan Keselamatan
Referensi
Definisi-definisi
Qualifikasi dan Tanggung
Jawab
Material Penetrant
Procedur
Persiapan Permukaan
Pembersihan Awal
Aplikasi Penetrant
Suhu
Metode
Waktu Penetrant
Penghilangan Kelebihan
Penetrant
Pengeringan Setelah
Penghilangan Penetrant
Pengaplikasian Developer
Pencahayaan.
Interprestasi Indikasi
Evaluasi
Pembersihan Akhir Setelah
Pengujian
Dokumentasi
Standard Penerimaan
PENETRANT TEST REPORT
8.5
8.6
8.7
9
10
11
12
13
Descriptions
Page
4
4
4
5
5
5
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Tujuan
a. Untuk meyediakan petunjuk dan standar
penerimaan pelaksanaan pengujian dengan
color contrast visible dye penetrant untuk
lasan, stainless steel, carbon and low alloy
steel materials.
Procedure
ini terdiri dari versi Enggris dan
b.
Indonesia, jika ada konflik antara keduanya
maka versi Enggris yang dipakai.
2
2.1
2.2
2.3
2.4
Ruang Lingkup
Prosedur ini berlaku untuk sistem
penetrant solvent removable.
Pengujian Liquid penetrant digunakan
untuk
mendeteksi
cacat
terbuka
dipermukaan material pada logam tidak
berpori.
Pengujian
Liquid
penetrant
harus
dilaksanakan
pada
langkah-langkah
fabrikasi sesuai persyaratan dari routing
sheet, spesifikasi
proses atau oleh
persyaratan kontrak pelanggan.
Prosedur harus dilakukan kualifikasi jika
ada setiap perubahan variable penting di
nyatakan di Tabel T-621; perubahan
variable yang tidak penting di nyatakan di
Tabel T-621 tidak perlu dilakukan
kualifikasi ulang pada prosedur secara
tertulis. Semua perubahan variable penting
atau tidak penting dari nilai , atau batasan
nilai , yang di tentukan oleh prosedur , hal
itu memerlukan revisi, atau tambahan
untuk di tulis di prosedur.
Persyaratan Keselamatan
a. Safety regulasi dari PT. Darma putra
buana harus diikuti selama pengujian.
Purpose
a. This procedure provides guidance and
acceptance standards for color contrast
(visible) dye penetrant examination of
weldments, stainless steel, carbon and low
alloy steel materials.
b. This procedure consists of English and
Indonesian versions, shall there is conflict
between these versions the English version
shall govern.
Scope
2.1
2.2
2.3
2.4
Safety Requirements
a. PT. Darma putra buanas safety regulation
shall be followed during examination.
b. SAFETY ( S.H.E INSTRUCTION )
Always use PPE such as Safety shoes,
hand glove, safety glass, and helmet.
Watch out for slippery and falling
object
Watch out for the hazard around the
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5
5.1
5.2
Referensi
PT. Darma putra buanas Written Practice
no. 001/DPB-WP/2012, Revision 00.
ASME code Sect. I, V, VIII Div. 1, VIII
Div. 2 and B 31.1, sesuai dengan Edition
dan addenda terbaru
Definisi Definisi
Developer: material yang diaplikasikan ke
permukaan tes untuk mempercepat
keluarnya dan mempertajam kontras dari
indikasi.
Penetrant: cairan campuran dari pewarna.
areas.
Stop the activities and report to client
and supervisor for unsafe working
condition.
Use fall protection equipment if
working above 2 m.
Collect all waste and put it in agreed
place.
Do not expose any lubricant, oil or test
fluid to the ground.
4
4.1
4.2
5.2
5.3
5.4
5.4
6
6.1
Definitions
5.1
5.3
5.5
Reference
PT. Darma putra buanas Written Practice
no. 001/DPB-WP/2012, Revision 00.
ASME code Sect. I, V, VIII Div. 1, VIII
Div. 2 and B 31.1, Applicable
Latest
Edition and addenda
5.5
6.1
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7
7.1
7.2
7.3
7.4
6.2
Material penetrant
Semua material penetrant
(cleaning
agents, penetrant, solvents, developer, dll.)
sebelum digunakan pada nickel base
alloys, austenitic or duplex stainless steel
and titanium harus memiliki sertifikat
contaminant contents sesuai dengan
persyaratan T-641, Mandatory Appendix
II, Article 6, Section V, dari ASME Code.
Pencampuran material penetrant dari grup
yang berbeda dari supplier yang berbeda
tidak diperbolehkan.
Merk dan produk lain dari yang disebut di
prosedur ini bisa digunakan asalkan
demonstrasi untuk bisa memuaskan
Authorized Inspector harus dilaksanakan.
7
7.1
7.4
Penetrant Material
All penetrant material (cleaning agents,
penetrant, solvents, developer, etc.) prior
to their use on nickel base alloys, austenitic
or duplex stainless steel and titanium shall
have their contaminant contents certified
in accordance with the requirements of T641, Mandatory Appendix II, Article 6,
Section V, of the ASME Code.
Intermixing of penetrant materials from
different groups or from different suppliers
within a group is not permitted.
Brand name or products other than
specified in this procedure may be used
provided demonstration to the satisfaction
of the Authorized Inspector to be
performed.
The following list of materials (or their
equivalents) may be used for liquid
penetrant examination:
Group II method C Visible Solvent
Removable
Supplier
Magnaflux
8
8.1
Material
Penetrant
Solvent
/
Remover
Developer
7.2
7.3
Supplier
Type
SKL- SP 1
SKC-S
Magnaflux
SKD-S2
Procedure
Persiapan Permukaan
8.1.1 Sebelum
dilaksanakan
pengujian
Penetrant, permukaan yang akan di uji dan
area dengan jarak minimal 1 ( satu ) inchi
setiap sisinya area tersebut, harus kering,
bebas dari semua kotoran, grease, oli,
pasir, loose, rust, scale, atau material
lainnya yang akan menggangu pada saat
pengujian.
8.1.2 Grit atau shot blasting tidak di ijinkan
sebagai metode persiapan permukaan.
Persiapan permukaan dengan mein
8
8.1
Material
Penetrant
Solvent /
Remover
Developer
Type
SKL- SP 1
SKC-S
SKD-S2
Procedure
Surface Preparation
8.1.1
8.1.2
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8.2
8.2.1
8.3
8.3.1
8.2.2
8.2.3
Pre Cleaning
Precleaning: the removal of surface
contaminants from the test part so that they
will not interfere with the examination
process.
The metods of pre cleaning by directly
spray solvent to the surface being
examined.
Drying of the surfaces to be examined after
cleaning shall be accomplished by normal
evaporation. A period of time minimum 1
minutes shall be established to ensure that
the cleaning solution has evaporated prior
to the application of penetrant.
Penetrant Application
Temperature
a. In
all
cases
manufacturers
recommendation shall be followed.
b. As a standard technique, the temperature
of the penetrant and the surface of the part
o
to be examined shall not be below 50 F
o
o
o
(10 C) nor
above
125 F
(52 C)
throughout the examination period. Local
heating or cooling is permitted provided
the part temperature remains in the range
o
o
o
o
of 50 F to 125 F (10 C to 52 C) during the
examination.
c. Where it is not practical to comply with
this
temperature
limitation,
other
temperatures and dwell times may be
used, provided the qualification of
procedure shall be performed.
8.3.2
Methods
The penetrant shall be applied by brushing.
8.3.3
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Pengeringan
Setelah
Penghilangan
Penetrant
Pengeringan ada bagian pembersihan
penetrant yang dengan penguapan normal,
waktu penguapan setelah pembersihan
penetrant harus antara 5 ~ 20 menit
8.4.2
8.4.3
8.4.4
8.5
8.6
8.6.1
8.6.2
8.6.3
Application of Developer
The developer shall be applied by spraying
after the penetrant removal as stated in
par. 8.5.
Prior to applying the developer to the
surface, the developer must be thoroughly
agitated to ensure adequate dispersion of
suspended particles.
The developer shall be applied so that the
coating thickness is sufficient enough to
draw the penetrant out of discontinuities,
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9.2
9.3
9.4
9.5
Interprestasi Indikasi
Pengamatan untuk informasi indikasi
dimulai segera setelah aplikasi dari
pengeringan developer atau segera saat
masih basah lapisan developer mengering.
Interpretasi akhir indikasi harus dilakukan
setelah penetarnt tampak selama minimal
10 menit, tetapi tidak boleh lebih dari 30
menit.
Indikasi yang relevan adalah indikasi yang
di sebabkan oleh diskontinuitas yang
terbuka ke permukaan pengujian dan
dengan dimensi besarnya dari 1/16 inchi (
1.5 mm ), dimensi kurang dari 1/16 inchi
(1.5 mm ) disebut indikasi tidak relevan
dan bisa di abaikan.
Indikasi yang meragukan adalah indikasi
yang
disebabkan
oleh
kondisi
diskontinuitas. Permukaan yang tidak rata
disebabkan oleh proses mesin, gerinda,
atau
kondisi
pengelasan
yang
menyebabkan indikasi meragukan.
Indikasi yang meragukan yang bisa
8.6.4
8.7
8.7.1
8.7.2
8.7.3
9
9.1
9.2
9.3
9.4
9.5
False
indications
that
could
mask
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9.6
9.7
9.8
10
10.1
10.2
Dokumentasi
Hasil dar pengujian harus dicatat pada
Penetrant Examination Report (Exhibit 1).
9.6
9.7
9.8
10
10.1
Evaluation
a. An indication of an imperfection may
be larger than the imperfection that cause
it; however the size of the indication is the
basic for acceptance evaluation.
10.2
b. Acceptance Standards
This acceptance standard shall apply
unless other more restrictive standards are
specified for specific material or
application.
11
12
Documentation
Examination results shall be recorded on
the Penetrant Examination Report (Exhibit
Revision No.
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Standard Penerimaan
ASME BPV Code Section I, Appendix
A, Para A-270
a. Hanya indikasi dengan dimensi utama
yang lebih besar dari 1.5 mm (1/16 in)
harus dianggap relevan,
b. Semua permukaan yang akan di uji harus
bebas dari:
1. Indikasi relevan yang memanjang.
2. Indikasi relevan yang bulat lebih besar
dari 5mm (3/16 in).
3. Empat atau lebih indikasi yang bulat
dalam satu garis dipisahkan dengan 1.5
mm (1/16 in.) atau kurang , tepi ke tepi
13
13.1
13.2
13.2
13.3
13.3
Acceptance Standard
ASME BPV Code Section I, Appendix
A, Para A-270
a. Only indications with major dimensions
greater than 1.5 mm (1/16 in) shall be
considered relevant.
b. All surfaces to be examined shall be free
of:
1. Relevant linear Indications.
2. Relevant rounded indications greater
than 5mm (3/16 in).
3. Four or more rounded indications in a
line separated by 1.5 mm (1/16 in.) or
less, edge to edge
ASME BPV Code Sect. VIII Div.1,
Appendix 8 Para 8.3 & 8.4
a. Only indications with major dimensions
greater than 1.5 mm (1/16 in.) shall be
considered relevant,
b. All surfaces to be examined shall be free
of:
1. Relevant linear indications
2. Relevant rounded indications greater
than 5 mm (3/16 in.)
3. Four or more rounded indications in a
line separated by 1.4 mm (1/16 in.) or
less, edge to edge
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4. Crack
like
indications
detected,
irrespective of surface conditions, are
unacceptable.
13.4
13.5
Revision No.
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Page
Customer
: .....................................
Drawing No.
Project Name
: .....................................
Procedure No.
Unit No
Applicable CODE
Material
NCR Ref No
:
:
Welding Process :
Brands Name/Type
: ........................................
Visible
Solvent Removable
Method pre-cleaning
Solvent spray
Penetrant Application
Brush
Other
Intensity
Light
Temperature
Method
.
Dwell Time : ..
Penetrant :
Preparation
Time of Examination
Scope of Examination
Part Name
/ :
:
As Welded
After Welding
Cleaner :
Machining
Developer :
Grinding
Solvent spray
After Hydro-test
After PWHT
Others
Base Metal
Edge Prep
Back Chipping
Weld Part
Repair Weld
Others
Thickness
( mm )
Weld No.
Result
Accepted
Rejected
Types Of
Discontinuities
Remarks
Examined by :
Name
Reviewed / witnessed by :
Reviewed / witnessed by :
Date :
Date :
NDE Level :
Date
Revision No.
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Date
Page
Requirement
Qualified range
1/7.3 / 7.4
8.1 / 8.2
8.3.2
brush
8.4
Hydrophilic
or
lipophilic
emulsifier
concentration and dwell time in dip tank and
agitation time for Hydrophilic emulsifier
NA
NA
NA
NA
8.6
Spray
8.2.3/8.5
8.3.3
Minimum10 mnt.
8.6.4
10 ~ 30 mnt.
9.2
8.3.1
10 ~ 52 0 C
2.4
ASME V, T150
ASNT
12
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INSPECTION SEQUENCE:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Clean the test surface as stated above. The cleaning process should not smear or peen the test
surface which may reduce the sensitivity of the test.
Dry the surface with normal evaporation at ambient temperature for at least 1 ~ 10 minutes.
Apply the penetrant using brush so that the test surface is covered evenly.
Allow penetrant in minimum dwell time ( 10 minutes )
After the dwell time, wipe off the excess penetrant with lint-free cloth. Traces of excess penetrant
may be removed by wiping with lint-free cloth moistened with solvent remover. Applying of
solvent remover directly to the material is prohibited.
Dry the part by normal evaporation. Developer to be applied within 5 ~ 20 minutes maximum after
drying.
Apply a thin, even layer of developer on to the test surface and observe indication simultaneously.
Observe the test surface for indication final interpretation 10 ~ 30 minutes after applying the
developer.
When indication is present, make a sketch showing the length, location and datum point of the
indication.
For further investigation as to whether the indication is relevant or non-relevant, true or false, wipe
off the existing developer, visually inspect the surface for clues of surface opening and re-apply
developer. A true indication will produce a bleed out of residual penetrant.
Post cleaning may be carried out by wiping off traces of remaining chemicals and
Followed by solvent spraying on the surfaces examined
Note:
Inter-mixing of penetrant materials from different families or brand is prohibited.