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97
feedback
Mains
synch.
&
ADC
st be
u
m
t
n
cume
user
o
d
d
n
s
e
i
e
Th
d to th
e
d
r
a
forw
Gate
drive
ADC
Microcontroller
Rx
Tx
uts
ack
RAM
EPROM
EEPRO
CAUTION
For safety of people or goods, the soft starter must not be used for hoisting purposes.
For the own safety of the user, this soft starter must be connected to an approved earth (terminal B ).
If an accidental start of the installation represents a risk for personnel or the machines to be driven, it is imperative that the
power supply of the drive is fitted with an isolating switch and a circuit-breaking device (power contactor) controllable through an
external safety system (emergency stop, fault detector).
The soft starter is fitted with safety devices which can stop the controller in the event of faults and thus stop the motor. The motor itself can be jammed for mechanical reasons. Finally, voltage fluctuations, and particularly power cuts, can also cause the
motor to switch off.
The cure of the causes of the shutdown can lead to restarting, which may be dangerous for certain machines or installations.
In such cases, it is essential that the user makes appropriate arrangements against restarting after unscheduled stops of the
motor.
The soft starter is a component designed for integration within an installation or an electrical machine : it is therefore of the responsibility of the user to make sure the system complies with current standards.
LEROY-SOMER declines all responsibility whatsoever should the above recommendations not being complied with.
........................................
4 - Installation
Installation and cooling of equipment must comply with
the specifications stated in the manual supplied with the
product.
Soft starters must be protected against excessive stress.
More particularly, avoid any damage to parts and/or modification of insulation distances between components
during transportation and handling. Avoid touching electronic components and contact parts.
Soft starters include parts which are sensitive to electrostatic stress and can easily be damaged if handled incorrectly. Electrical components must not be exposed to
mechanical damage or destruction (possible risks to
health !).
5 - Electrical connection
When work is carried out on the powered-up soft starters, national specifications for accident prevention must
be respected.
Electrical installation must conform with the appropriate
specifications (for instance wire section, protection with
circuit-breaking
fuse,
connection
of
protective
conductor). Refer to the documentation for more detailed
information.
Instructions for an installation complying with
electromagnetic compatibility requirements (such as
screening, earthing, presence of filters and correct
mounting of cables and conductors) are outlined in the
documentation supplied with the soft starter. These instructions must always be respected even if the speed
controller has the CE mark. The manufacturer of the
installation or of the machine is responsible for the
conformity with the limits given in the EMC legislation.
6 - Operation
Installations incorporating soft starters must be fitted with
additional protection and monitoring equipments specified in the current relevant safety regulations, such as
law on electrical equipment, specifications for accident
prevention, etc Modifications to soft starters using
control software are allowed.
After the soft starter has been powered down, active
parts of the equipment and live power connections must
not be touched immediately as the capacitors may still
be charged. In view of this, refer to the warnings marked
on the soft starters.
During operation, all doors and protections must remain
closed.
7 - Service and maintenance
Refer to the manufacturer's documentation.
This document must be forwarded to the end user.
Electronic starter
Communication (option)
COM-START
CDC-START
Removable
console
COM-START
Standard extensions
STV 2313
FR-START
CDC - START
7 .2 8 - :
no
A N L G R E F :o f f s I ?
DIGISTART
ES-START RV-START
MODE / MEM.
PAR
MODE
RUN
FR-START
RESET
@ / DATA
ES-START
Mem
STV 2313
STOP
RESET
ES-START
ETATS : CODE FIXE
Absence rseau
Moteur hors tension
Acclration
En fonctionnement
Dclration
RV-START
Run
Stop
Rotor bloqu
Thermique dissipateur
Thyristor(s) en court circuit
Thyristor(s) ouvert(s)
Inversion sens de rotation
Nombre de dmarrages limit
Inhibit
Autres dfauts (voir notice)
10
11
12
Gearboxes
parallel shaft
Options
D.C.
tacho-generator
COMPABLOC 2000
helical bevel
ORTHOBLOC 2000
Induction motor
Proximity switch
A.C.
tacho-generator
planetary gears
Brake
PLANIBLOC 2000
4
1 - GENERAL INFORMATION
1.1 - General operating principle.................................................................................. 6 to 8
1.2 - General designation of the DIGISTART...............................................................
9
1.3 - Main characteristics..............................................................................................
9
1.4 - Dimensions and weight........................................................................................ 10 to 12
2 - MECHANICAL INSTALLATION
2.1 - Inspection on arrival.............................................................................................
2.2 - Unpacking.............................................................................................................
2.3 - Installation precautions.........................................................................................
2.4 - Mounting...............................................................................................................
13
13
13
13
3 - CONNECTIONS
3.1 - General recommendations...................................................................................
14
3.2 - Terminal blocks.................................................................................................... 14 - 15
3.3 - Power connections............................................................................................... 15 - 16
3.4 - Control electronics supply connections................................................................
16
3.5 - Remote control connections.................................................................................
17
3.6 - Standard connections...........................................................................................
18
3.7 - Special connections.............................................................................................. 19 - 20
3.8 - Radio-frequency interference...............................................................................
21
4 - COMMISSIONING
4.1 - Setting procedure.................................................................................................
22
4.2 - Pushbuttons/display presentation.........................................................................
22
4.3 - Status indication...................................................................................................
23
4.4 - Switching on control electronics...........................................................................
23
4.5 - Programming........................................................................................................ 23 to 27
4.6 - Switching on power stack.....................................................................................
28
4.7 - Starting.................................................................................................................
28
4.8 - Settings lock.........................................................................................................
28
4.9 - Reverting to factory settings.................................................................................
28
5 - FAULTS / DIAGNOSTICS
5.1 - Possible causes of malfunction............................................................................
29
5.2 - Trip indication.......................................................................................................
29
5.3 - List of trip codes and possible causes.................................................................. 30 - 31
6 - MAINTENANCE
6.1 - Care......................................................................................................................
32
6.2 - Spare parts list ..................................................................................................... 32 - 33
7 - DIGISTART OPTIONS
7.1 - Console " CDC - START "....................................................................................
7.2 - Input/Outputs module " ES - START "..................................................................
7.3 - Speed feedback module " RV - START ".............................................................
7.4 - D.C injection module " FR - START "...................................................................
7.5 - Power fuses " UR - START "................................................................................
7.6 - IP 20 kit " IP - START ".........................................................................................
7.7 - Communication module : COM - START.............................................................
7.8 - Keypad cable........................................................................................................
7.9 - Other options........................................................................................................
34
35
35
35
36
36
36
36
36
8 - SUMMARY OF SETTINGS.....................................................................................
37
MAINS
DIGISTART
MOTOR
STARTING
OPERATING
DECELERATING
2
Control
module
3
Power
module
365 to 900
5
Power
module
145 to 250
Power
module
37 to 86
2
5
1
4
1
4
1
1.1.3 - Description :
The DIGISTART STV 2313 comprises :
- 1 power module depending on rating,
- 1 identical control module for the whole range.
The power module has the following components :
- 6 power thyristors mounted on a heatsink ;
- 1 forced ventilation (ref. 2) and its supply, for the cooling (*) ;
- 1 or 3 thermal probes mounted on the heatsink to protect the thyristors (*) ;
- 2 current transformers (ref. 1) for protection and current
regulation ;
- 1 power board (ref. 3) for the thyristor gate drive, mains
measurement and control board interface ;
- 1 control electronics supply board (ref.4) with fuse and
connection terminals ;
- 1 autotransformer (ref. 5) for forced ventilation supply
(**).
L1
T1/U
L2
T2/V
L3
T3/W
400V
T1
230V
Supply
XF1
Programming
Mem
Current
feedback
Mains
synch.
N/L
&
=
=
ADC
RAM
EPROM
Serial link
Microcontroller
RS 485
interface
Gate
drive
ADC
Reset
MOTOR
MAINS
SUPPLY
Rx
Tx
EEPROM
Option
modules
Inputs/Outputs
Speed feedback
D.C Injection
Programmable
relay
K1
K2
RUN
STOP
RESET INHIBIT
- An optional console extends the DIGISTART's functions and transforms the basic product into a very
sophisticated top of the range starter. Programming, diagnostics and parameter visualization are made via an
alpha-numeric 32 digit LCD display.
37
60
86
145
211
250
365
530
700
900
2 possibilities
Self-adjusting 50/60 Hz 5%
Frequency
Control supply
Voltage
Frequency
Consumption
30VA
80VA
80VA
150VA
150VA
150VA
250VA
250VA
250VA
250VA
37A
60A
86A
145A
211A
250A
365A
530A
700A
900A
10
10
10
10
10
30s
30s
30s
30s
20s
20s
20s
20s
20s
20s
Operating conditions
Rated motor
current In
Maximum Nb of starts
per hour at 3 In
Maximum start
time at 3 In
IP 00
Immunity : complies EN 50082-1 / EN 50082-2 (see 3.8).
Conducted and radiated emissions : complies EN 55011 (see 3.8).
From -0C to +40C.
60C
Shock
Vibration
Serial link
P6
L2
P4
L4
L6
E4 E4
H3
H5
L3
H2
H1
H6
H4
F.V
P5
E5 E5
L5
P3
L1
D1
P2
L2
P2
L1
F.V
L3
H6
H3
L6
P4
P5
P3=P6
10
L4
E4
L5
E4
E5
E5
H2
H1
D1
AIR FLOW
H1
D1
P3=P6
H2
L6
P5
H3
50
H4=H5
H6
H1
L3
E5
P4
P2
E4
E5
E4
L5
L4
11
STV 2313
37
60
86
145
211
250
365
530
700
900
Mounting
H1
336
350
350
385
385
385
300
300
300
300
L1
169
168
168
240
240
240
410
410
410
410
Screw
D1
12
12
12
12
Overall
H2
355
370
370
405
405
405
803
803
803
803
P2
235
235
235
265
265
265
365
365
365
365
L2
220
220
220
370
370
370
445
445
445
445
Control terminal
H3
50
50
50
90
90
90
340
340
340
340
block
P3
190
190
190
240
240
240
360
360
360
360
L3
100
100
100
140
140
140
120
120
120
120
Mains
H4
15
15
15
20
20
20
42
45
45
45
Power supply
P4
65
65
65
165
165
165
210
247
247
247
Connection
E4
65
65
65
120
120
120
85
99
99
99
L1, L2, L3
L4
45
45
45
50
50
50
110
97
97
97
Motor
H5
15
15
15
20
20
20
35
38
38
38
Power supply
P5
65
120
120
185
185
185
47
43
43
43
Connection
E5
65
65
65
120
120
120
85
99
99
99
L5
45
45
45
90
90
90
60
37
37
37
Control electronic
H6
25
25
25
40
40
40
300
300
300
300
Supply
P6
150
150
150
240
240
240
360
360
360
360
Connections
L6
35
35
35
50
50
50
40
40
40
40
(kg)
25
25
25
55
55
65
65
N/L-230V-400V
Weight
12
- The installation should be carried out with care. Distortion or severe jolting could damage parts of the main circuit.
- Leave sufficient access around the DIGISTART to facilitate connection.
- When the DIGISTART is installed in a cabinet, ensure
that ventilation is sufficient to remove excess heat.
DIGISTART
rating
Losses
(W)
F.V flow
rate (l/s)
37
60
135 210 300 570 720 800 1500 2250 3000 4000
0
21
21
WARNING ! :
In some specific circumstances, the temperature of
the casing of STV 2313 37 to 86A may reach 70C.
- In cases where several DIGISTART are used, these
should be mounted side by side to prevent overheating,
with at least 10 cm of space between each DIGISTART.
2.4 - Mounting
The 37 to 250 rating DIGISTART are delivered with a set
of mounting feet.
Slide the feet into the grooves provided on the heatsink.
It may be necessary to punch the heatsink to hold the
feet in place and help handling during DIGISTART cabinet - mounting.
2.2 - Unpacking
During unpacking, the DIGISTART should never be
manuvered by means of any items of circuitry, terminal
blocks or wiring.
Handling should always be carried out using the correct
equipment (webbing, slings, lifting rings,)
Punching
point
13
3.2.1 - DIGISTART 37 to 86
Control
electronics
supply
Mains supply
L1
L2
L3
Control
terminals
Control
electronics
supply
N/L 230V 400V
L1
Mains supply
Motor
Control
terminals
14
L2
T1/U
L3
T2/V
T3/W
Control
terminals
Control
electronics
supply
N/L 230V 400V
Designation
DIGISTART
L1, L2, L3
Mains supply
T2/V
T1/U
Motor
L2
L1
Input
T1/U, T2/V,
T3/W
T3/W
DIGISTART
output
L3
Earth
Function
Three phase
power supply
according to
characteristics
(section 1.3)
Motor (s)
supply
DIGISTART
casing earth
connection
Rating
37
10
16
25
35
50
98
160
255
390
520
690
170
260
355
175
235
60
86
145
211
70
95
120
150
465
640
840
310
430
240
565
670
770
315
375
250
250
185
240
430
510
600
290
340
400
250
290
345
Less
than
16 mm2
From 16
to
35 mm2
Greater
than
35 mm2
=S
= 16mm2
= 0.5 S
15
Characteristics
BUSSMANN Ref.
37
125A / 660V
170 M 3463
60
160A / 660V
170 M 3464
86
200A / 660V
170 M 3465
145
315A / 660V
170 M 3467
211
400A / 660V
170 M 3469
250
500A / 660V
170 M 3471
365
700A / 660V
170 M 6461
530
900A / 660V
170 M 6463
700
1400A / 660V
170 M 6467
1500A / 660V
170 M 6468
Associated microswitch
170 H 0069
900
N.B. :
- The above references are liable to change to take into
account latest developments and cannot be considered
contractually.
- For 37 to 250 ratings, see section 7.5 - Power fuses
UR-START, for 365 to 900 ratings, fuses are mounted as
a standard on the DIGISTART.
Function
Electrical character.
N/L - 230V
Control
electronics
and fan
supply
N/L - 400V
16
NC
230V
400V
Outputs
Reference
Inputs
Run
Stop
Com
N of terminal
1
2
3
4
Designation
K1 relay
Normally closed - Open on trip
K2 programmable output
relay
Ground terminal
6
7
8
Reset
Com
10
Common terminal
Inhibit
11
12
Ground terminal
Function/Characteristic
Max. voltage 250V AC
Switching power : 3A non inductive load
Connection of shielding
For permanent connection:
6-8 linked
7-8 run command:
C = Run
O = Stop
17
PE
Mains power
supply
L1 L2 L3
F2
TC1
F4
F
F3
External
trip
QS
SB2
Emergency
stop
Recommended
remote control
SB1
Power
on
KM
KM
3 contacts
in series
1 2 3 4 5
Run
INHIBIT
COM (0V)
RESET
Power module
Control module
COM (0V)
L3
STOP
L2
230V
400V
L1
2 fuses GI 3.15 A
6 x 32
N/L
PE
KM
HL1
6 7 8 9 10 11 12
Reset
M1
Stop
3.6.2 - Recommandations
KM : The KM line contactor is used for powering up or
powering down the DIGISTART's power stage. It is
controlled by an external security circuit.
Note 1 : The motor control signals are given by Run-Stop
push buttons connected to the control board terminal
block (terminals 6.7.8).
Note 2 : The high speed fuses (U.R.) F are optional for
37 to 250 ratings. They are delivered with their mounting
accessories (see section 7.5 and 7.6).
18
ALTERNATIVES
REMARKS
Mains power
supply
L1 L2 L3
QF
in series
Emergency
stop
1 2
3 4 5 6 7 8
INHIBIT
COM (0V)
RESET
COM (0V)
STOP
RUN
L1 L2 L3
DIGISTART STV 2313
9 10 11 12
QF
Emergency
stop
3 contacts
in series
1 2
3 4 5 6 7 8
INHIBIT
COM (0V)
RESET
COM (0V)
STOP
RUN
L1 L2 L3
DIGISTART STV 2313
9 10 11 12
19
REMARKS
1 2
3 4 5 6 7 8
INHIBIT
COM (0V)
COM (0V)
STOP
RUN
L1 L2 L3
DIGISTART STV 2313
9 10 11 12
400v
230v
N/L
L1
L2
L3
230v
N/L
L1
L2
L3
20
Type of immunity
Application
Level
EN 61000-4-2
Electrostatic discharge
Housing of equipment
Level 3 (industrial)
EN 61000-4-3
Housing of equipment
Level 3 (industrial)
ENV 50140
Housing of equipment
Level 3 (industrial)
ENV 50141
Level 3 (industrial)
EN 61000-4-4
Control cables
Level 3 (industrial)
Power cables
Level 3 (industrial)
Complies
Complies
EN 50082-1
EN 50082-2
Missions
Level
EN55011
Complies
EN55011
Complies
21
7 segment display
Display of the parameters or their
contents
Trip indication.
MODE/MEM pushbutton
Change alternately from display (read)
mode to modification (write) mode
Memorization of settings
MODE/MEM.
pushbutton
RESET
@ / DATA
@ pushbutton
Change alternately from address display
to contents display
Decimal point
Indicates whether in read mode or
in modification (write) mode
The pushbuttons are accessed by either removing the front cover or via a plastic screwdriver delivered with the DIGISTART.
22
Decimal
point status
Mode
Steady on
Off
Read
Flashing
Flashing
Steady on
Steady on
Off
On
Flashing
On
Tripped
Modification (address)
Modification (contents)
Modification (memorization)
4.5 - Programming
The values of the motor parameters affect
motor protection and safety of system.
Set values of the parameters must be read
on the nameplate of the motor.
Motor parameters must be adjusted with a
minimum accuracy of 10% of rated values in order to
achieve good performance.
Remarks
Choice of display : absorbed current ; absorbed power or system
operating phase
Alternate display of a 2 figure trip code
Address display : "A" alternates with the number of the address
Contents display : coded value to be modified
Contents display : coded value which has been memorized
A2 : Starting current
- The current applied to the motor as soon as the "run"
signal is given.
- Expressed as a % of rated motor current.
- Must be as low as possible whilst still ensuring motor
rotation as soon as the "run" signal is given.
A3 : Ramp time
- Ramp time between starting current and current limit,
- Adjustment ot the "smoothness" of the start, expressed
in seconds,
- Does not represent the actual starting time.
A4 : Current limit
- Expressed as a % of the rated motor current.
- Adjustment of the maximum output current of the
DIGISTART.
- Must be as low as possible whilst still ensuring starting
under the most severe operating conditions.
- The current limit is active for all operating phases.
A5 : Kickstart
- Possibility of enabling or disabling the kickstart function.
- Full voltage is applied to the motor for 3 mains cycles,
followed by the progressive starting phase.
- Application example : machines which tend to stick
when stopped.
A6 : Maximum start time
- The DIGISTART trips if the time to start after a "run" signal exceeds this programmed value.
- To program, time the start duration under the most difficult load conditions and set A6 just above this value.
- Example : Maximum effective start time of 18 seconds,
adjust the maximum start time protection to 20 seconds :
code 2.
23
2
3
4
5
Motor
accelerating
Motor
power on
Start
complete
Overload
alarm
Underload
alarm
Stopped
Decelering
General trip
Running
Starting
function
Tripped
Address
contents
see
diagr.
24
Hysteresis=5% of Pn
AC
+20%
C
O
t
Relay status for overload configuration
t1
t2
Code
C
Operating condition
DIGISTART power off
DIGISTART power on
Motor power off
Accelerating
Full motor voltage
Controlled deceleration
E
F
H
L
A1
50 55
60
65
70
75
80
85
90
A2
50
75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450
Ramp time
A3
Current limit
A4 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450 475 500
Rated motor
current : In
Starting
current
Kickstart
A5
Maximum
A6
start time
Motor thermal and
A7
locked rotor protection
Under/overload
A8
trip enable
Overload trip
A9
threshold
Underload trip
AC
threshold
Configuration of relay
AE
K2*
Restart after
AF
mains dip
Power factor control
Controlled
deceleration
Controlled
deceleration time
Direction of rotation
enable
Selection of
operating display
10
20
30
10
20
10
AL
No Yes
AU
10
12
14
16
18
20
25
30
35
40
45
50
% of In
Seconds
% of In
40
50
60
70
80
Seconds
30
40
50
60
70
80
% of Pn
20
30
40
50
60
70
80
90 100
% of Pn
10
12
14
16
18
No Yes
No Yes
AP
No Yes
AH
AO
Units
20
25
30
35
40
45
50
Seconds
No Yes
0
* : See below
A7 : 0 Motor thermal and locked rotor protections
disabled
1 Motor thermal protection enabled
2 Locked rotor protection enabled
3 Motor thermal and locked rotor protections
enabled
A8 : 0 Under/overload trips disabled
1 Underload trip enabled
2 Overload trip enabled
3 Under/overload trips enabled
AU : 0 Operating condition
1 Absorbed current
2 Absorbed power
AE : 0 General trip
1 Motor accelerating
2 Motor power on
3 Start complete
4 Overload alarm
5 Underload alarm
25
A1
Rated motor
current
50%
55%
60%
65%
70%
75%
80%
85%
90%
95%
Etc
Example 2 :
Set address A4 (current limit) to 300% :
0
100%
125%
150%
175%
200%
225%
250%
275%
300%
325%
A1
A2
A3
A4
Current limit
Example 3 :
Enable kickstart function via address A5 :
No
YES
A1
A2
A3
A4
A5
Kickstart
26
350%
Step
Power up of
control electronics
Change to modification
(Address) mode
Change to modification
(Contents) mode
Setting of rated
motor current
Memorization
Change to modification
(Address) mode
Select address
A2
Change to modification
(Contents) mode
Set starting current
to 150%
Memorization
Change to address
mode
Select
A3
Change to contents
mode
Set ramp time
to 10 s.
Memorization
Change to address
mode
Select
A4
Change to contents
mode
Set current limit
to 300%
Action on
keypad
MODE/MEM.
MOD/MEM.
Display
Remarks
On powering up the electronics, the DIGISTART displays operating status in read mode
DIGISTART selects address 1 and displays alternately
A with the N of the address
The Contents of address A1 = C. Code C corresponds
to 100% (see section 4.5.2)
175 A motor, 211 DIGISTART-->
In motor = 175/211 = 83% rounded to 85 --> code 7.
If the setting is not memorized, the decimal point flashes
Address 1
Address 2 is selected
MOD/MEM.
Address 2
Address 3 is selected
MOD/MEM.
Address 3
Address 4 is selected
Memorization
MOD/MEM.
Change to read
mode
MOD/MEM.
In modification (address, contents, memorization) mode, press MOD/MEM to change to read mode
In modification mode, if no pushbutton is pressed on the keypad for around 3 minutes, the display returns automatically to read
mode.
27
4.7 - Starting
- Give the DIGISTART a start signal and observe the
motor's acceleration.
- Give the DIGISTART a stop signal and observe the
motor's deceleration (for controlled deceleration mode).
- Readjust the DIGISTART settings following the procedure given in chapter 5 "Faults/Diagnostics" if the acceleration and deceleration characteristics are not satisfactory
- Depending on the final starting and operating characteristics, readjust if necessary, the protection settings.
Eg. : maximum starting time, underload or overload
threshold....
28
5.1.5 - Deceleration
Incident 11 : On setting the deceleration time to maximum, the deceleration is still not satisfactory.
Please contact LEROY-SOMER.
Incident 2 : A trip code flashes on the display . See table in section 5.3.
5.1.2 - When programming
Incident 3 : Modification of the address contents is not
possible.
Check that the "Prog." link which locks the settings is in
position 1.
5.1.3 - On power up of the power stack
Incident 4 : Current is supplied to the motor without a
run signal
Check the condition of the thyristors.
5.1.4 - On starting
Incident 5 : The motor does not start and no current is
supplied to the motor when a run signal is given.
Check :
- that there is mains voltage on L1, L2, L3,
- the connections between the control module and the
power board,
- the connections between the power board and the thyristors,
- the condition of the thyristors.
Incident 6 : The motor does not start correctly although current is supplied to it.
Check that there is current in all three phases.
The starting current is not high enough to overcome the
resistive torque ; increase the starting current and the
current limit.
Incident 7 : The motor begins to turn, but does not
reach full speed.
The current is too low ; increase the current limit.
Check the motor connection (star or delta).
Incident 8 : The motor starts too abruptly.
Decrease the starting current.
Incident 9 : The motor starts too quickly.
Increase the ramp time.
Incident 10 : The DIGISTART output current is limited
to less than the setting in address A4.
Check the motor connection (star or delta).
29
Fault designation
01
02
Thyristor
03 *
04
Phase loss
05
06 *
07
08
09
12
13
14
15
30
over temperature
Probable cause
Mains voltage less than 177V (=208V 15%).
Drop or loss of 2 or 3 phases.
Power supply loss greater than or
equal to 1.5 s.
Checks to be made
Check the power supply capacity.
Check the wiring, fuses.
Check that the supply is stable and
restart.
Shorted
thyristor
Open thyristor
16
Fault designation
Phase sequence
Starts/hour
17
18
limitation
Inhibit
Control supply
19
Probable cause
Checks to be made
DIGISTART supply phase sequence
Change over two of the DIGISTART's
doesn't correspond to the initial memori- supply phases, if the original phase sezed order
quence is to be retained.
CAUTION : a reset not only clears the
trip, but memorizes the new phase sequence which supplys the DIGISTART
at the moment of the reset
Starting frequency too high
Reduce the starting frequency
loss
* In the event the control power supply has been switched off after that trip occured, wait 20 minutes before starting back up installation.
This is the minimum time necessary for the soft starter or the motor to go back to the cold state condition.
WARNING !
The trip is the consequence of a bad operation of the system which must be investigated.
Make sure the fault is cleared before resetting.
31
6.1 - Care
6.1.1 - Introduction
The DIGISTART requires a minimum of maintenance
and repair operations on the part of the user. Detailed
below are normal maintenance operation.
6.1.2 - Maintenance
All electronic equipment may be subject to problems after being exposed to excessive heat, humidity, oil, dust,
or if any external matter is allowed to penetrate.
Periodically re-tighten connections.
Clean periodically the air intake and outlet of the
DIGISTART.
CAUTION :
Do not remove printed circuit boards during the guarantee period, as this will immediately render it null and
void.
Do not touch integrated circuits or the microcontroller
with your fingers, or with any charged or live material.
37
60
86
211
250
PEF480NA000
145
PEF484NA100
PEF486NA100
PEF484NA200
PEF486NA200
PEF484NB000
PEF486NB000
PEL003FU002
Power fuse
Fuse micro-switch
10
Fan
11
Current transformers
12
COF022CA002 + PSI166EA000
13
COF022CA003
PEL125FU001
PEL160FU001
PEL200FU001
PEL315FU001
PEL400FU001
PEL500FU001
APE300AU005
----
MES211TI000
10
11
12
Control
module
4
Power
module
37 to 86A
5
2
5
11
10
Power
module
145 to 250A
4
32
11
11
365
530
700
900
PEF480NA000
PEF486NA100
PEF486NA200
PEF486NB000
PEL002FU002
Power fuse
PEL700FU002
PEL900FU002
PEL999FU006
PEL999FU004
Fan
10
Fuse micro-switch
11
Current transformer
12
COF022CA002 + PSI166EA000
13
COF300CA003
APE300AU005
MES450TI000
MES900TI000
Control module
12
9
1
2
11
11
33
OR
34
2 logic inputs,
2 logic outputs,
1 analogue input,
1 PTC input ,
2 analogue outputs.
35
LEROY-SOMER, in collaboration with thyristor and power fuse suppliers, offer a range of cartridge fuses especially adapted for DIGISTART protection.
- IP53 kit,
- Bypass kit for 365 to 900 ratings
(bypass of power bridge only).
- Communication module COM-START (modbus, etc.)
- Control electronics supply autotransformer,
- Cabinet mounting.
Rating
Characteristics
BUSSMANN Ref.
37
125A / 660V
170 M 3463
60
160A / 660V
170 M 3464
86
200A / 660V
170 M 3465
145
315A / 660V
170 M 3467
211
400A / 660V
170 M 3469
250
500A / 660V
170 M 3471
170 H 0069
Reference
1,5 m
CD - CORD 1,5
3m
CD - CORD 3
5m
CD - CORD 5
36
Factory
setting
Designation
Rated motor
current
Starting
current
A1
100%
A2
200%
Ramp time
A3
20 s
Current limit
A4
400%
Kickstart
A5
No
Maximum
A6
start time
Motor thermal and
A7
locked rotor protection
Under/overload
A8
trip enable
Overload trip
A9
threshold
Underload trip
AC
threshold
Configuration of relay
AE
K2
Restart after
AF
mains dip
Power factor control
Your setting
date :
Your setting
date :
Your setting
date :
30 s
1
0
120 %
30 %
3
No
AH
No
AL
No
AO
20 s
AP
No
AU
Controlled
deceleration
Controlled
deceleration time
Direction of rotation
enable
Selection of
operating display
Your setting
date :
37
Notes
38
Notes