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SPECIAL REPORT

COMMERCIAL ENGINES
2011

IN ASSOCIATION WITH

CURRENT THINKING, STRATEGIC ANALYSIS & MARKET EVOLUTION

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FOREWORD

FOREWORD
2011 promises to be a landmark year for commercial engines
across both single-aisle and widebody sectors as market battles play out and development intensies.

is due to begin testing in 2013 on a newly acquired ex-JAL


Boeing 747-400 before its debut on the A320neo in around
2016.

Pratt & Whitney has already gained signicant traction on


Airbuss A320neo, with its geared turbofan winning the early
engine selection deals and being assigned lead powerplant
for the re-engined family. But CFM International which is
market leader in the single-aisle sector is more than capable of launching a major counter-attack in the sales war as
the year progresses.

Finally, this year has marked the debut for an all-new turbofan
developed by CFM partner Snecma in association with Russian engine maker NPO Saturn. The 13,500-17,500lb thrust
SaM146 turbofan entered service on the 100-seat Sukhoi
Superjet in April 2011 with Armavia, and is also now being
deployed by launch operator Aeroot on its Russian domestic
network.

In the widebody sector, the latest all-new civil engine from


General Electric should nally make its service debut on the
Boeing 787 and 747-8. While the GEnx is the only engine
option on the new 747, it is competing with the Rolls-Royce
Trent 1000 on the Dreamliner where it currently has the upper
hand in the market share battle (see page 9).
But before the GEnx makes its debut, the 787 should be powered into service by the R-R Trent 1000 as it is the lead powerplant on the twinjet programme. Few will need reminding
that this rst delivery to launch customer All Nippon Airways
should have occurred more than three years ago. It is now
nally expected to take place before the end of the summer.
Over in Toulouse Airbus is preparing to ight-test another new
Rolls engine, the Trent XWB for the A350 XWB. Before the
engine powers the A350 on its maiden ight next year, it will
undertake around 140h of ight-tests on Airbuss A380 development hack, beginning later this year.

FLIGHTGLOBAL INSIGHT
TREVOR MOUNTFORD: MANAGER
ANTOINE FAFARD: ANALYST
AIRLINE BUSINESS
MAX KINGSLEY-JONES: EDITOR

Meanwhile at the other end of the airliner scale, P&W is about


to begin ight-testing the initial PW1500G version of the GTF,
which is due to power Bombardiers 110-145 seat CSeries on
its maiden sortie next year ahead of service entry in 2013.
In what will be a rapid development programme, the engine
maker will quickly evolve the smaller, lower-thrust PW1200G
version for the 90-100 seat Mitsubishi MRJ regional jet and
the larger, more powerful PW1100G for the A320neo and a
similar version, dubbed the PW1400G, for Russias MS-21
mainline narrowbody.

Airbus

CFM International, working to overhaul its rivals head start


on the A320neo, has its own development programme running for the Leap-X advanced turbofan which is the alternative offering on the A320neo and is the sole western engine
selected for Chinas Comac C919 mainline jet. The Leap-X
Commercial Engines 2011 | Flightglobal Insight | 3

COMMERCIAL ENGINES 2011

CONTENTS
ENGINE MARKET SHARE
Power players

OPERATORS & REGIONS


Share of engines for leading operators & regions

10

NEW ENTRANTS
Bombardier, Comac & Irkut

13

COMMERCIAL ENGINES
CFM International
Engine Alliance
General Electric
International Aero Engines
Pratt & Whitney
Rolls-Royce

15
17
18
20
21
23

AT A GLANCE
Overview of commercial engines currently in operation

25

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Website: www.ightglobal.com/insight

Commercial Engines 2011 | Flightglobal Insight | 5

COMMERCIAL ENGINES 2011

ENGINE MARKET SHARE


Power players
Analysing data from the Flightglobal ACAS database, this
section features the market share battles playing out among the
engine makers for commercial Airbus and Boeing types. A
combined total of 1,916 engines were installed on delivered
mainline jet aircraft during 2010 while the engine order backlog
stood at 14,388 on 31 December of that year.

ENGINE MANUFACTURER RANKING


Rank Manufacturer
1
2
3
4
5
6

CFM International
IAE
General Electric
Rolls-Royce
Engine Alliance
Pratt & Whitney
Undecided

Backlog*
Units Share

2010 deliveries
Units
Share
1,162
336
188
154
44
32

60.6%
17.5%
9.8%
8.0%
2.3%
1.7%

6,038
2,002
1,734
2,392
428
146
1,648

42.0%
13.9%
12.1%
16.6%
3.0%
1.0%
11.5%

CFM International, the 50-50 joint venture between General


Electric and Snecma, remains the dominant player in the jet
engine market, delivering over 60% of all the powerplants
TOTAL DELIVERIES
1,916
14,388
NOTES: At 31 December 2010. Data for installed engines based on Airbus/Boeing types.
shipped on mainline jet airliners in 2010. CFM is also associated
Excludes corporate and military operators. Source: Flightglobal Insight analysis using ACAS
to 42% of the order backlog at the end of 2010, representing
database.
more than 6,000 engines.
ENGINE MANUFACTURER MARKET SHARE
International Aero Engines (IAE) ranks
2010 deliveries
Backlog*
second in the 2010 commercial deliveries
11.5%
2.3%
1.7%
1%
8%
60.6%
42%
9.8%
with 336 aircraft (17.5%), with Rolls-Royce
3%
placed second in the order backlog
overview. The UK engine maker has a
strong position on the A330 in market
16.6%
share terms and also benets from being
17.5%
12.1%
13.9%
the only engine currently available on the
Total deliveries = 1,916 engines
Total backlog = 14,388 engines
A350 XWB.
*

CFM International
International Aero Engines

Exclusive widebody powerplant supplier


General Electric delivered a total of 188
engines during 2010. Its backlog stood at
1,734 at the end of the year.

General Electric
Rolls-Royce

Engine Alliance
Pratt & Whitney

Undecided

Data for installed engines based on Airbus/Boeing types


*At 31 December 2010
Excludes corporate and military operators
SOURCE: Flightglobal Insight analysis using ACAS database

AIRBUS/BOEING FLEET BY ENGINE MANUFACTURER


The Airbus and Boeing commercial eet
by engine manufacturer chart shows that
CFM International stands out in the active
eet comparison. CFM powers a total of
7,475 aircraft (2,636 for Airbus and 4,839
for Boeing).

Units x1,000
8

4,839

Airbus
Boeing

7
6

Total fleet = 15,775

5
4
2,461

The CFM56 is the only engine provided


on the Boeing 737 and is an engine option
on the Airbus A320 family aircraft. The
A319, A320 and A321 can also be
powered by the IAE V2500 while the A318

Total = 5,730
Total = 10,045

2
1
0

1,619

2,636

CFM
International

Airbus
19
Engine
Alliance

91

1,035

1,761
441
General
Electric

International
Aero Engines

382
Pratt &
Whitney

491
Rolls-Royce

Data at 31 December 2010 (excludes corporate and military operators and parked aircraft)
SOURCE: Flightglobal Insight analysis using ACAS database

Commercial Engines 2011 | Flightglobal Insight | 7

COMMERCIAL ENGINES 2011


can be tted with the Pratt & Whitney PW6000.
A320 FAMILY - ENGINE MANUFACTURER SHARE
The A320 family engine manufacturer
share for 2010 shows that more CFM
equipped A320s were delivered (56.7%
as opposed to 43.3% for IAE). The order
backlog at year-end 2010 is showing 42%
for IAE, 36.2% for CFM and 21.9%
undecided.

2010 deliveries

Backlog*

43.3%

56.7%

21.9%

36.2%

42%
Total deliveries = 388

The A320 family is Airbus best selling


aircraft to date with over 4,500 built.

CFM International

Total backlog = 2,384

International Aero Engines

Undecided

*at 31 December 2010

Of the commercial widebody aircraft Excludes corporate and military operators


SOURCE: Flightglobal Insight analysis using ACAS database
currently on offer, the Airbus A330 and
A380 as well as the Boeing 767, 777 and
the 787 are available with alternative options when it comes to
A330 ENGINE MANUFACTURER SHARE
the choice of powerplant.
2010 deliveries
Manufacturer

The Airbus A330 engine manufacturer share table shows that


70.2% of the deliveries in 2010 were completed with Rolls-Royce
(R-R) engines, while the aircraft backlog share for R-R stood at
65.3%. The General Electric CF6 and the Pratt & Whitney
PW4000 are the other two engine options for the A330.
The A330 family includes the A330-200, A330-300 and the
recent addition of the A330-200 Freighter. The fuselage and
wings of the A330 are identical to those of the original A340200/300 and the aircraft was designed to compete specically
against the Boeing 767.
A total of 18 Airbus A380s were delivered in 2010, 11 of them
tted with the Engine Alliance (EA) GP7200 and seven with the
Rolls-Royce Trent. The order backlog stood at 192 by the end of
last year, over half of which were EA powered. The A380 is the
largest passenger airliner in the world being the rst ever doubledeck passenger aircraft.
The Boeing 767 table shows that 11 General Electric powered
aircraft were delivered against a single Pratt & Whitney for the
year. The backlog stood at 74% for GE, 12% for Pratt & Whitney
and 14% were undecided.

General Electric
Pratt & Whitney
Rolls-Royce
Undecided

11
14
59

TOTAL

84

Backlog*
Units
Share

Share
13.1%
16.7%
70.2%

17
65
224
37

5.0%
19.0%
65.3%
10.8%

343

NOTES: *At 31 December 2010. Excludes corporate and military operators. Source: Flightglobal
Insight analysis using ACAS database.

A380 ENGINE MANUFACTURER SHARE


Manufacturer

2010 deliveries
Units
Share

Engine Alliance
Rolls-Royce
Undecided

11
7

TOTAL

18

Backlog*
Units

61.1%
38.9%

Share

107
67
18

55.7%
34.9%
9.4%

192

NOTES: *At 31 December 2010. Excludes corporate and military operators. Source: Flightglobal
Insight analysis using ACAS database.

767 ENGINE MANUFACTURER SHARE


Manufacturer

2010 deliveries
Units
Share

General Electric
Pratt & Whitney
Undecided

11
1

TOTAL

12

91.7%
8.3%

Backlog*
Units
Share
37
6
7

74.0%
12.0%
14.0%

50

NOTES: *At 31 December 2010. Excludes corporate and military operators. Source: Flightglobal
Insight analysis using ACAS database.

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8 | Flightglobal Insight | Commercial Engines 2011

Units

COMMERCIAL ENGINES 2011

787 BACKLOG

The backlog for the Boeing 787 totalled 846 at the end of 2010.
General Electrics GEnx and Rolls-Royces Trent 1000 engine
split was 44.7% and 29.6% respectively, with an additional
25.8% still undecided at this point.

Market share
25.8%

44.7%

The 210-330-seat twinjet is aimed at a potential replacement


market for the Boeing 767, Airbus A300-600 and A330-200/300.
29.6%

The 787-8 is scheduled to nally enter service during 2011 after


several years of delays.

Total backlog = 846


Undisclosed

General Electric
Rolls-Royce

Data at 31 December 2010


Regional aircraft
(excludes corporate operators)
SOURCE: Flightglobal Insight analysis using
In the regional market group, the chart shows that General
ACAS database
Electrics share for 2010 deliveries is at 54% while Pratt &
Whitney and Rolls-Royce follow with
43.4% and 2.6% respectively.
REGIONAL AIRCRAFT ENGINE MANUFACTURER MARKET SHARE

*!#('%#** ,%#4*#+
2.6%

!#('%#** ,$%(!

54%

12.4%

43.4%

52.3%

35.1%
(,%%#4*#+ = 234

2'*%%,*#

0.2%

*,,"#,'/

(,%$%(! = 1,022
(%%+1(/

(5*3,

 (&*#*'&**



, (*0*&(**+ (*  (&*#*#'%-#'!*#+(&&**#,+-#+"#'-$"(#,
&* 
#'%-#'!'




.%-+(*)(*,'&#%#,*/()*,(*+




 %#!",!%(%'+#!",'%/+#+-+#'!  ,+ 




Max Kingsley-Jones/Flightglobal

The total backlog at the end of December


was standing 1,022 for regional aircraft.
Once more GE gets the largest share of
the pie with 52.3% while Pratt & Whitney
(including Pratt & Whitney Canada) totals
35.1%. Snecma and NPO Saturn 50-50
joint venture Powerjet gets 12.4% for its
SaM146 powering the Sukhoi Superjet
100. Rolls-Royce collects only 0.2% of the
backlog share.

Commercial Engines 2011 | Flightglobal Insight | 9

COMMERCIAL ENGINES 2011

OPERATORS & REGIONS


Share of engines by leading operators & regions
The leading operators table lists the worlds leading 20 airlines
and cargo carriers by eet size. As a regional breakdown, nine of
the 20 carriers are based in North America, ve in Europe, four in
Asia, a single airline in South America and a further one in the
Middle East.
Delta Air Lines appears at the top of the table with a total eet of
730 in-service aircraft. A total of 419 aircraft are powered by Pratt
& Whitney engines which represents 870 engines. CFMpowered aircraft also represent a signicant share of the eet
with a combined total of 209 Boeing 737s and Airbus A320 family
aircraft.
American Airlines is next in the list with a eet of 610 active
aircraft. Pratt & Whitney is also the leading engine supplier for

their eet of 214 MD-80s which are all powered by the JT8D.
The Southwest Airlines 737 eet consists of 551 CFM56-tted
aircraft (prior to the acquisition of AirTran), while the United
Airlines mixed eet of 359 aircraft is powered by either Pratt &
Whitney or IAE powerplants.
The majority of cargo operator FedEx Expresss eet is powered
by GE and Pratt & Whitney engines, but the carrier also operates
24 Boeing 757s powered by the Rolls-Royce RB211.
Continental Airlines eet of 229 737s makes up CFMs majority
market share. followed by Rolls-Royce and GE. US Airways
eet is also dominated by CFM engines for their 737 and A320
family eet. But an additional 106 A320s are powered by the IAE

LEADING OPERATORS
Operator (total active eet)

Country

Delta Air Lines (730)

USA

Engine manufacturer

Active eet

Number of engines

Pratt & Whitney

419

870

CFM International

209

418

General Electric

70

140

International Aero Engines

24

48

16

Pratt & Whitney

214

428

Rolls-Royce

171

342

CFM International

152

304

Rolls-Royce
American Airlines (610)

USA

General Electric
Southwest Airlines (551)

USA

United Airlines (359)

USA

FedEx Express (356)

USA

73

146

CFM International

551

1,102

Pratt & Whitney

207

462

International Aero Engines

152

304

General Electric

190

493

Pratt & Whitney

142

375

24

48

229

458

61

122

Rolls-Royce
Continental Airlines (338)

USA

CFM International
Rolls-Royce
General Electric

US Airways (326)

USA

10 | Flightglobal Insight | Commercial Engines 2011

48

96

CFM International

169

338

International Aero Engines

106

212

Rolls-Royce

32

64

General Electric

10

20

Pratt & Whitney

18

COMMERCIAL ENGINES 2011

LEADING OPERATORS
Operator (total active eet)

Country

Engine manufacturer

Active eet

Number of engines

China Southern Airlines (321)

China

CFM International

142

284

International Aero Engines

125

250

Rolls-Royce

29

58

General Electric

15

30

Pratt & Whitney


Lufthansa (278)

Germany

CFM International

10

24

157

366

International Aero Engines

48

96

Rolls-Royce

44

146

29

116

Ryanair (272)

Ireland

General Electric
CFM International

272

544

Air China (264)

China

CFM International

191

394

Rolls-Royce

35

70

Pratt & Whitney

23

64

International Aero Engines


Air France (248)

France

CFM International
General Electric
Engine Alliance

China Eastern Airlines (247)

China

United Parcel Service (217)

EasyJet (174)

UK

USA

UK

30
348

86

198

16

178

366

International Aero Engines

34

68

Rolls-Royce

28

66

CFM International

GE Aircraft Engines
British Airways (225)

15
158

14

Rolls-Royce

90

280

International Aero Engines

82

164

General Electric

30

60

CFM International

23

46

Pratt & Whitney

115

257

General Electric

62

159

Rolls-Royce

40

80

CFM International

174

348 gg
CONTINUES

V2500. The remaining US Airways eet is powered by a mixture


of R-R, GE and P&W engines.
China Southern Airlines is the eighth carrier in the table and one
of three leading Asian carriers based on eet size. Its eet
consists mainly of CFM and IAE-powered aircraft.
Lufthansas gures show that although most of its aircraft are
powered by CFM and IAE powerplants, the number of RollsRoyce and GE engines is signicant as those engines power
Lufthansas eet of four-engined Boeing 747s (29), Airbus A340s
(24) and A380s (5) as well as its twin-engined A330s (15).

operates A320 family aircraft, all powered by CFM.


In the Middle East, we notice that the majority of the Emirates
eet is powered by GE engines with 65 777s (totalling 130
engines). In terms of quantity of engines, Rolls-Royces total is
higher as it represents 138 Trent powerplants tted to A330s,
A340s and 777 Classics. Emirates also has the largest Engine
Alliance powered eet with its 15 A380s.

The eet for Ryanair consists of 272 737s while EasyJet primarily

Commercial Engines 2011 | Flightglobal Insight | 11

COMMERCIAL ENGINES 2011

LEADING OPERATORS
Operator (total active eet)

Country

Engine manufacturer

Active eet

Number of engines

All Nippon Airways (150)

Japan

General Electric

90

200

Pratt & Whitney

30

60

CFM International

30

60

General Electric

65

130

Rolls-Royce

59

138

Engine Alliance

15

60

Emirates (147)

United Arab Emirates

CFM International
TAM Linhas Aereas (144)

Brazil

International Aero Engines

Canada

32
164

CFM International

35

70

Pratt & Whitney

13

26

General Electric

12

24

Rolls-Royce
Air Canada (142)

8
82

CFM International

86

172

General Electric

41

82

Rolls-Royce

16

Pratt & Whitney

14

Source: Flighglobal ACAS (1 April 2011). Active eet for narrowbody and widebody mainline aircraft in passenger, freighter, combi and quick change role.

Commercial aircraft by engine manufacturer


NORTH AMERICA
CFM
Pratt & Whitney
GE
Rolls-Royce
IAE
TOTAL

EUROPE
1,847
1,380
629
481
435
4,772

CFM
GE
IAE
Rolls-Royce
Pratt & Whitney
Engine Alliance
TOTAL

2,714
514
447
438
344
4
4,461

SOUTH AMERICA

NORTH AMERICA

CFM
Pratt & Whitney
GE
Rolls-Royce
IAE
TOTAL

CFM
Pratt & Whitney
GE
IAE
Rolls-Royce
TOTAL

436
271
202
80
14
1,003

TOTAL WORLDWIDE: 15,908


12 | Flightglobal Insight | Commercial Engines 2011

MIDDLE EAST
GE
CFM
Rolls-Royce
IAE
Pratt & Whitney
Engine Alliance
TOTAL

227
199
159
104
86
15
790

ASIA-PACIFIC
328
218
51
36
34
667

CFM
IAE
GE
Pratt Whitney
Rolls-Royce
TOTAL

2,035
655
555
530
440
4,215

Source: Flightglobal ACAS (1 April 2011). Active eet for


mainline narrowbody and widebody aircraft in passenger,
freighter, combi and quick change role.

COMMERCIAL ENGINES 2011

NEW ENTRANTS
Bombardier, Comac & Irkut
For airlines in the market for a mainline narrowbody jet,
things have suddenly become interesting. In the past year,
the choice of suppliers has more than doubled.

have adopted advanced engines from Western suppliers as


the cornerstone of their plans for clean-sheet new generation single-aisles in the 100 to 200-seat category.

Since the demise of McDonnell Douglas and its MD-80/90


line a decade ago after the takeover by Boeing, airlines have
had only two doors to knock on when seeking a short-haul
airliner in the 110 to 180-seat market. While the regional jet
sector has constantly created under the weight of too many
suppliers, no-one wanted to brave it in the space above.

For Russia, this represents possibly a last chance to return


to the glory days of high-volume airliner manufacturing of
the Soviet era, whereas for China the endgame is arguably
more feasible. That is: to ensure that its local industry rides
the wave of its airline boom in the coming years.

Until now, that is. Bombardier, along with aircraft manufacturers in China and Russia, all have new-generation narrowbodies targeted at the mainline sector in development,
and all of them have signed up customers. If they beat the
odds and keep to schedule, these new jets should become
realities over the next three to ve years.
Bombardier was the rst to step up, with its all-new CSeries
powered by Pratt & Whitneys PW1000G geared turbofan,
which was launched in 2008. Despite slow sales and
doubts in some quarters about Bombardiers ability to go up
against the big two the 110 to 145-seater is already making its presence felt. Airbus, which launched its A320 New
Engine Option (Neo) in December, has publicly stated that a
desire to stop the CSeries was one of the criteria that drove
the move.
The industry is waiting to see what Boeing does in response
to Neo, CSeries and the emerging manufacturers. It has
been evaluating a possible re-engining of the 737, but has
given strong indications that it will concentrate on developing
an all-new single-aisle jet.
Serious Threat
But while the new Canadian twinjet could
be an irritant, it is the national projects,
as one Boeing executive once described
them, coming from Russia and, more signicantly, China, that arguably represent
the more serious threat to Airbus and Boeings equilibrium in the long term.
The two countries state-run manufacturers

As now planned, the two new airliners Russias MS-21


and Chinas Comac C919 are conventional in prole but
will incorporate advanced materials and new generation engines. The MS-21, which is being developed by Irkut under
the umbrella of United Aircraft (UAC), will be powered by
a version of P&Ws GTF closely related to the PW1100G
under development for the A320neo. Similarly Comacs new
twinjet will use a version of the Neos other engine option,
the CFM International Leap-X advanced turbofan.
With Airbus now consistently out-delivering Seattle, it is remarkable to consider that it is only in the past decade or so
that its production rose consistently beyond one-third of the
overall mainline aircraft shipments. It nally broke the 50%
share threshold in 2003 29 years after it shipped its rst
A300.
So like the Airbus evolution, the threat from new entrants may
be a slow burn, initially denting the full market potential of the
established players before they become fully edged rivals towards the middle of the century.
China
Between them, Airbus and Boeing have delivered almost
1,700 airliners into the Chinese market indeed the former

NEW ENTRANTS: SPECIFICATIONS


Seats
Powerplant
Range (nm)
First delivery
Orders

Bombardier CSeries

Comac C919

Irkut MS-21

110-145
P&W PW1400G
2,950
Late 2013
90

150
CFM Leap-X
3,000
2016
100*

150-210
P&W PW1500G
2,700-2,970
2016
180*

*Includes options, MoUs, LoIs etc. Source: Flightglobal/manufacturers.

Commercial Engines 2011 | Flightglobal Insight | 13

COMMERCIAL ENGINES 2011

has a nal assembly line in the country, which will be producing at least four A320s a month. The two rivals combined
backlog from Chinese airlines stands at around 670 units
or 10% of their total orderbook, but the C919 threatens to
dent their prospects of cleaning up among the airlines from
now on.
Comac signalled its intent to grab a share of the business
at the Zuhai air show last year when the rst C919 customers were announced. These comprised Air China, China
Southern Airlines, China Eastern Airlines, Hainan Airlines,
Chinese lessor CDB Leasing Company (CLC) and US lessor GECAS (sister company to GE Aircraft Engines, which
is a partner in Leap-X builder CFM International). Between
them they signed for 100 orders and options.
In Flightglobal Insights recently published Commercial Fleet
Forecast (CFF) 2011-2030, which was produced in association with Achieving the Difference, it predicts demand from
China for 3,700 passenger aircraft in the 121- to 200-seat
category, covering both replacement and growth requirements. Of these, it forecasts that more than 20% or 700
units will be of Chinese origin.

Like Airbus four decades ago, the new entrants know they
need to break into the overseas markets to really enjoy success, but as Toulouse found out, achieving this is not simply
about creating a competitive product.
Sukhoi success
The Sukhoi Superjet regional jet has had some international
success, helped by the fact that its Russian builder has tied
up with Italys Alenia Aeronautica to boost its credibility
and in-service support capability on the global stage. The
company is pitching its 100-seater at Delta Air Lines requirement for up to 200 new narrowbodies, but most observers
see this as a very long shot.
Ryanair recently indicated that not only was it now big
enough to break the low-cost carriers single-type eet rule
but more controversially that it might be interested in the
Chinese and Russian types.
But any lower cost of ownership benet a deal with Comac
or Irkut might bring, must be weighed up against several basic risks.

ENGINE OPTIONS FOR WIDEBODY AIRCRAFT

ENGINE OPTIONS FOR NARROWBODY AIRCRAFT

Aircraft type

Option 1

Option 2

Option 3

Aircraft model

Option 1

Option 2

Airbus A330

CF6

PW4000

Trent

Airbus A318

CFM56

PW6000

Airbus A380

GP7200

Trent

Airbus A319

CFM56

V2500

Boeing 767

CF6

PW4000

Airbus A320

CFM56

V2500

Airbus A321

CFM56

V2500

Airbus A320neo

Leap-X

PW1100G

Boeing 777

GE90

PW4000

Boeing 787

GEnx

Trent

Trent

NOTE: List of aircraft currently in production

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14 | Flightglobal Insight | Commercial Engines 2011

COMMERCIAL ENGINES 2011

COMMERCIAL ENGINES
Overview by manufacturer
CFM INTERNATIONAL
CFM International is a 50-50 joint venture between General Electric and Snecma founded in
1974. The company is most famous for building
the CFM56 turbofans, en engine that now powers more than 8,500 commercial and military
aircraft including the Airbus A320 and Boeing 737. More
than 22,000 CFM56s have been built since its introduction
into the market.
The core engine is derived from the F-100 turbofan developed by GE for military applications. The CFM56 rst ran
at the Evendale plant of GE on 20 June 1974 and rst production models installed in a re-engined DC-8-70 airframe
entered service in April 1982.

DC-8 aircraft have been retrotted with the CFM56 turbofan since
1982. The engine is now the leading powerplant on the worlds
commercial narrowbodies

General Electric is responsible for design integration, the


core engine and the main engine control. Snecma is responsible for the low-pressure system, gearbox, accessory
integration and engine installation.
The CFM56 was rst contracted to re-engine DC-8s, military
707s and Boeing C-135s. It was rst delivered on the Boeing 737 in 1984 and on the Airbus A320 in 1988. The engine
has powered all versions of the 737 since the -300 variant
as well as being offered on the A319, A320, A321 and A340.
The CFM56 is by a large margin the most widely used engine on commercial narrowbodies with a current market
share of over 60%.

The CFM56 currently powers more than 60% of


the worlds commercial narrowbodies

CFM has been working on a replacement for the CFM56


since 1999 and the Leap-X turbofan is the successor of the
CFM56 line. The Leap-X has a heritage from technology developed over the past 10-15 years by GE and Snecma with
engines such as the GE90 and GEnx.
The Leap-X fan will have a 198cm diameter with 18 blades,
compared with 36 titanium blades for a CFM56-5C and 24
blades for a CFM56-7B. Combined with a new lighter fan
containment structure, total weight savings will be 455kg per
aircraft. CFM has at this point completed full-scale, aerodynamic, acoustic, birdstrike and blade-out tests on the new
fan.

The Leap-X will power the A320neo and C919


Commercial Engines 2011 | Flightglobal Insight | 15

COMMERCIAL ENGINES 2011

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COMMERCIAL ENGINES 2011

The Leap-X is one of the two engine options on the Airbus


A320neo which is due to enter service in 2016. The Leap-X
programme remains on schedule and CFM is condent that
their next-generation powerplant will be competitive in the
battle for engine market share on the A320neo.

maintenance cost of the CFM56.


Accompanying the Leap-X is an integrated propulsion system (IPS) built by Nexcelle, a GE and Safran joint venture.

The Leap-X has also been selected by Chinas Comac for its
C919, a 168-190 passenger single-aisle twinjet. It will be the
largest commercial airliner ever designed and built in China.
Its rst ight is expected to take place in 2014, with initial
deliveries scheduled for 2016.
Operators can expect double-digit fuel burn improvement
compared to current production CFM56 engines. Noise levels will also be cut in half and NOx levels will meet CAEP/6
requirements with a 50% margin. These advances will come
even as the Leap-X inherits the unsurpassed reliability and
The Leap-X will have 18 blades

ENGINE ALLIANCE
Engine Alliance is a 50-50 joint venture between General Electric and Pratt & Whitney
which was formed in 1996. The GP7200 engine came into service in 2008 on the Airbus A380 and is
one of the two powerplant options for this aircraft.
The main application for Engine Alliances rst engine was
originally the Boeing 747-500/600X projects, before these
were cancelled owing to lack of demand from airlines. The
GP7200 was designed for the A380.
The GP7000 family is derived from the GE90 and PW4000
families. It is built on the GE90 core and the PW4000 low
spool heritage.
The GP7200 is certicated at thrusts of 76,500lb (340kN)
and 81,500lb (363kN).

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Commercial Engines 2011 | Flightglobal Insight | 17

COMMERCIAL ENGINES 2011

GENERAL ELECTRIC
General Electrics aerospace division is called
GE Aviation which is part of GE Technology
Infrastructure, itself part of the conglomerate
General Electric. GE Aviation previously operated under the
name of General Electric Aircraft Engines (GEAE) until September 2005.
The General Electric Company built its rst turbine engine
in 1941 when it began development of Whittle-type turbojets
under a technical exchange arrangement between the British and American governments.
GEs rst entry into the civil engine market was in the late
1950s with a commercial version of the J79 designated
CJ805. In 1967 GE announced the development of the CF6
high-bypass turbofan for future widebody airliners.
GEs presence in the widebody engine market has expanded
consistently in volume since the early 1970s. The manufacturer now powers the largest proportion (48%) of the active
commercial widebody eet worldwide.
CF6
The CF6 engine has been a dominant force in aviation for
decades. It entered the commercial widebody market in
1971 on the DC-10 and is currently also in-service on the
747, 767, A300, A310, A330 and MD-11. The CF6-80C2
(military designation: F103) was selected to re-engine the
C-5 RERP.

GEs CF6 is the most widely tted engine on


commercial widebody aircraft in the world

The engine family has compiled more than 325 million ight
hours with more than 260 customers since it entered commercial revenue service.
GE90
The GE90 turbofan series are physically the largest engines
in aviation history. It was specically designed for the Boeing
777 and was introduced in 1995. It was originally certicated
at 84,700lb thrust.

The GE90-115B powers the Boeing


777-200LR//300ER and 777F

The GE90-115B is the exclusive powerplant on the latest


Boeing 777 variants - the 200LR/300ER and 777F. Nominally rated at 115,000lb thrust, the engine holds the world
record for thrust totalling 127,900lb thrust.
Snecma of France, Avio of Italy and IHI of Japan are participants in the GE90 development programme.
The CF34 is based on the TF34

18 | Flightglobal Insight | Commercial Engines 2011

COMMERCIAL ENGINES 2011

CF34
The CF34 turbofan is a deriative of the GE TF34 which powers the US Air Force A-10 and US Navy S-3A. The CF34 is
used on regional jets including the Bombardier CRJ series,
the Embraer E-Jets and the Chinese Comac ARJ21 which is
currently under development.
GEnx
The GEnx (General Electric Next-generation) is the successor to the CF6 and is based on the GE90s architecture.

The CF34 powers the majority of the worlds


regional jets, including Embraers E-Jet family

The GEnx will deliver 15% better specic fuel consumption


than the engines it replaces. It is designed to stay on wing
30% longer, while using 30% fewer parts, greatly reducing
maintenance. The GEnxs emissions will be as much as
95% below current regulatory limits.
The GEnx is an engine option on the Boeing 787 and is the
exclusive powerplant on the 747-8. The GEnx is intended to
replace the CF6 in GEs production line.
GE is in partnership with Pratt & Whitney forging the Engine
Alliance, responsible for the GP7200 engine designed for
the Airbus A380. GE is also a partner with Snecma in CFM
International.

The GEnx is available on both the


787 and 747-8

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Commercial Engines 2011 | Flightglobal Insight | 19

COMMERCIAL ENGINES 2011

INTERNATIONAL AERO ENGINES


International Aero Engines (IAE) is a Pratt & Whitney, RollsRoyce, MTU Aero Engines and Japanese Aero Engines joint
venture which was formed in 1983. The V2500 powerplant
made is debut in 1989 on the Airbus A320. The engine also
powers the A319 and A321 variants and the Boeing MD-90.
IAE unveiled the SelectOne performance improvement
package for the V2500 in 2005 with launch customer IndiGo,
and with an after-market agreement.
The next package of improvements, dubbed SelectTwo, will
be introduced in 2013. IAE is offering the SelectTwo package as a sales order option on V2500-A5 SelectOne engines, but has not announced a launch customer.
The SelectTwo engine should trim fuel burn costs by 0.58%
for an Airbus A320 on a 930km leg. That would translate
to roughly $4.3 million savings over a 10-year period for a
10-aircraft eet of A320s completing 2,300 ights per year.

IAEs V2500 entered service with Adria Airways in 1989

Although IAE promises smaller fuel burn cuts than nextgeneration engines (Leap-X and PW1000G), the SelectTwo
shows that the joint venture is committed to providing substantial support and continued investment in the V2500.
The core and low-pressure spool of the two-shaft V2500 is
left untouched by the upgrade. SelectTwo comprises a software upgrade for the electronic engine control and a new
data entry plug.
The Pratt & Whitney PW1100G geared turbofan was selected by Airbus to power the re-engined A320neo after the
manufacturer and Rolls-Royce failed to reach an agreement
to offer the engine jointly through the IAE venture.
Members of the IAE consortium have agreed to extend their
partnerships to 2045 despite philosophical differences on
the design of future engines.

Nearly 6,500 V2500 engines are either in service or


on order

20 | Flightglobal Insight | Commercial Engines 2011

COMMERCIAL ENGINES 2011

PRATT & WHITNEY


Pratt & Whitney was established in 1925 by its
founder, Frederick Rentschler, as part of United Aircraft and
Transport Corporation (which later became known simply
as the United Aircraft Corporation and from 1975 as United Technologies). Pratt & Whitney manufactures products
widely used in both civil and military aircraft.
Pratt & Whitney began producing commercial jet engines in
the late 1950s for the Boeing 707 and the Douglas DC-8 with
engines including the JT3 and the JT4A. Later, the JT8D
powered the 727, 737 and DC-9.
JT9D
The development of the JT9D represented Pratt & Whitneys
entry into the high thrust, high bypass engine market and
was developed to power the 747. Initially rated at around
43,500lb thrust, later versions of the engine went on to develop 56,000lb. It entered into service in 1970 and is still
used on the 747 as well as the 767, A300, A310 and DC-10
aircraft.

JT9D was rst used on the Boeing 747 and entered


service in 1970

PW2000
The company developed the PW2000 for the Boeing 757 in
order to compete with the RB211 and was rst delivered in
1984. It has a thrust range from 37,000 to 43,000lb.
PW4000
The PW4000 was built as the successor to the JT9D in the
high thrust engine market. The engine has a certicated
thrust ranging from 52,000 to 90,000lb. It was rst delivered
in 1987, it is now tted on the 747, 767, 777, A300, A310,
A330 and MD-11.

The PW2000 was rst delivered in 1984

PW6000
The high-bypass PW6000 turbofan was designed for the Airbus A318 and was rst delivered in 2007 after development
delays. It has a design thrust range of 18,000 to 24,000lb.
The PW6000 currently powers a total of 15 A318s, 12 of
which are operated by LAN Airlines and three by LAN Ecuador. Overall, the engine has a small market share and no
order has been placed since its last deliveries in 2008.
PW1000G
PW1000G is the designation for Pratt & Whitneys new highbypass geared turbofan. It was known as the Advanced
Technology Fan Integrator (ATFI). The engine has been in
development for many years as the manufacturer invested
more than $1 billion in the technology.

The PW4000 was built as the successor to the JT9D


Commercial Engines 2011 | Flightglobal Insight | 21

COMMERCIAL ENGINES 2011

Pratt & Whitney claims that the PW1000G delivers a 12-15%


reduction in fuel burn, with up to 15% reduction in CO2 emissions and up to 50% in NOx emissions and engine noise.
MTU is reponsible for supplying the PW1000Gs highspeed,
three-stage low-pressure turbine and half of the powerplants
eight-stage high-pressure compressor - the same sections it
supplies for the PW800. MTU is also responsible for assembling the A318s PW6000 under licence in Hanover, altough
the orderbook has run dry since the last engine deliveries to
sole customer LAN.
The engine has been selected for the Mitsubishi MRJ regional jet, Bombardier CSeries airliner and is offered as an
option on the United Aircraft (UAC) Irkut MS-21.
The PW1000G was selected by Airbus to power the reengined A320neo after the manufacturer failed to reach
an agreement with Rolls-Royce to offer the engine jointly
through the IAE venture, which also includes Japanese Aero
Engines and MTU Aero Engines.

A total of 15 A318s are currently powered by the


PW6000, but the engine doesnt show any order backlog

In March 2011, Indian low-cost carrier IndiGo selected the


PW1000G to power up to 150 of the updated A320s. The operator signed a memorandum of understanding with Airbus
for up to 180 A320 aircraft, including 150 of the re-engined
A320neos, making it the European airframers launch customer for the new variant due for entry into service in October 2015.
Lufthansa followed the lead set by IndiGo and picked the
PW1100G engine to power its recent order of 30 Airbus
A320neo family aircraft.
To date (May 2011), Airbus has received 332 rm orders and
commitments for the A320neo, with 240 airframes slated
to be powered by the PW1000G, and Pratt & Whitney has
been designated the lead engine manufacturer for this programme.

P&W has invested more than $1 billion in the GTF technology

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22 | Flightglobal Insight | Commercial Engines 2011

COMMERCIAL ENGINES 2011

ROLLS-ROYCE
Rolls-Royce was founded in 1906 by Henry Royce
and Charles Rolls, and produced its rst aircraft engine in
1914.
Rolls-Royce has produced commercial jet engines since the
1950s with the Avon for the de Havilland Comet and the
Sud Aviation Caravelle. The Conway engine came to prominence in the early 1960s and was tted to the 707, DC-8
and the Vickers VC10. The Spey engine was also produced
in the 1960s and designed for the BAC One-Eleven and the
three-engined Hawker Siddeley Trident.

The Rolls-Royce Conway was the rst


commercial turbofan to enter service

RB211
The RB211 came into service in 1972 on the Lockheed
L-1011 TriStar aircraft. It also powers the 747, 757, 767 and
Tu-204 aircraft. The RB211-535 was rst delivered on the
757 in 1982.
Tay
Derived from the the Spey, the next addition to the RollsRoyce family of engines was the Tay which was rst run in
1984. The Tay family powers on the Fokker 70 and 100 regional jets as well as business jets including the Gulfstream
IV family. It was also used to re-engine the Boeing 727 but is
no longer used on this aircraft.

Rolls-Royces RB211 entered service in 1972

AE3007
The AE3007 entered into service in 1995 and is used on
regional, corporate and military aircraft. The regional aircraft
powered by this engine include the Embraer ERJ family.
Trent
The Trent is a development of the RB211 and was rst delivered in 1995 on the Airbus A330 and on the 777 the following year. The Trent is also now the exclusive powerplant
tted to the Airbus A340-500/600 with its rst deliveries on
that aircraft taking place during 2002. It is also one of the two
powerplant options for the A380 and the 787 as well as being the only engine currently available on the A350 XWB.

The Tay powers the Fokker 70/100

BR700
The BR700 family of engines was developed by BMW and
Rolls-Royce through the joint venture company BMW RollsRoyce to power regional and corporate jets. Rolls-Royce
took full control of the company in 2000. The rst BR700 entered service on the Gulfstream V in 1997. It entered service
in 1999 on the Boeing 717. Production of the 717 ceased
The Trent was rst delivered in 1995 on the A330
Commercial Engines 2011 | Flightglobal Insight | 23

COMMERCIAL ENGINES 2011

in 2006. A total of 129 BR700-powered 717s are currently


in service.

agree. Consequently, Pratt & Whitney is going it alone with


the PW1000G which is the alternative to CFMs Leap-X.

Next generation
Rolls-Royce has committed to developing a new, more efcient engine core to power the next generation of narrowbodies, bypassing the near-term option of re-engining improved versions of the Boeing 737 and A320.
Although Rolls-Royce and Pratt & Whitney are partners in
IAE, the companies have different approaches to engine development for next generation narrowbodies. R-R has consistently rejected the geared turbofan concept, preferring instead to research advanced two and three-shaft turbofans,
known as the RB282 and RB285, respectively. R-R believes
that its design can deliver the same efciency benets as the
GTF, without the need for a gearbox to decouple the fan.
Although Airbus favoured IAE to offer an engine option for
their A320neo, Rolls-Royce and Pratt & Whitney failed to

The Trent XWB is a new engine designed for the


Airbus A350 XWB family

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COMMERCIAL ENGINES 2011

AT A GLANCE
Engine comparison
CFM International
CFM56
Thrust

19,500-34,000lb

Length

250cm

Diameter

165cm

Weight

2,360kg

Service entry

1982

Aircraft

737, A320 family, A340, DC-8

Leap-X
Thrust

~30,000lb

Diameter

190.5cm

Service entry

due in 2015

Aircraft

A320neo, C919

Engine Alliance
GP7200
Thrust

70,000-77,000lb

Length

475cm

Diameter

316cm

Weight

6,725kg

Service entry

2008

Aircraft

A380

General Electric
Thrust

9,220-20,000lb

Length

260-368cm

Diameter

124-145cm

Service entry
Aircraft

1992

Sipa Press/Rex Features

CF34

ARJ21, CRJ, E-Jet

CF6
Thrust

40,000-72,000lb

Length

424-477cm

Diameter
Weight
Service entry
Aircraft

266-36cm
4,067-4,104kg
1971
A300, A310, 747, 767, DC-10, MD-11

Commercial Engines 2011 | Flightglobal Insight | 25

COMMERCIAL ENGINES 2011

GE90
Thrust

76,000-115,000lb

Length

729cm

Diameter
Weight
Service entry

340cm
7,550-8283kg
1995

Aircraft

777

Thrust

53,000-75,000lb

Length

430-470cm

Diameter

265-280cm

Service entry

due in 2011

Aircraft

747-8, 787

IAE
V2500
Thrust

22,000-33,000lb

Length

320cm

Diameter
Weight
Service entry
Aircraft

160cm
2,359kg
1989
A319, A320, A321, MD-90

Powerjet
SaM 146
Thrust

17,270lb

Length

220 cm

Diameter

122 cm

Service entry
Aircraft

2011
Superjet 100

Pratt & Whitney


JT9D
Thrust

45,800-56,000lb

Length

325-355cm

Diameter
Service entry
Aircraft

235cm
1970
A300, A310, 747, 767, DC-10

PW1000G
Thrust
Diameter
Service entry
Aircraft

15,000-32,000lb
140-210cm
2013 (expected)
A320neo, CSeries, MRJ, MS-21

26 | Flightglobal Insight | Commercial Engines 2011

Jon Ostrower/Flightglobal

GEnx

COMMERCIAL ENGINES 2011

PW2000
Thrust

37,000-43,000lb

Length

360cm

Diameter

200cm

Service entry
Aircraft

1984
757

PW4000
Thrust
Length
Diameter
Service entry
Aircraft

52,000-90,000lb
414cm
240-255cm
1987
A300, A310, A330, 747,
767, 777, MD-11

PW6000
Thrust

18,000-24,000lb

Length

275cm

Diameter
Weight

145cm
2,245kg

Service entry

2007

Aircraft

A318

Rolls-Royce
AE3007
Thrust

6,495-8,917lb

Length

270cm

Diameter
Weight
Service entry
Aircraft

98cm
720kg
1995
ERJ-145 family

Thrust

7,264-9,874lb

Length

300-320cm

Diameter

188-220cm

Weight
Service entry
Aircraft

3,300-4,490kg
1972

Max Kingsley-Jones/Flightglobal

RB211

L-1011, 747 , 757, 767, Tu-204

Trent
Thrust

53,000-115,000lb

Length

390-455cm

Diameter
Weight
Service entry
Aircraft

250-455cm
4,700-6,550kg
1995
A330, A340, A350, A380, 777, 787
NOTE: Engines listed
are currently in production and or in service
Commercial Engines 2011 | Flightglobal Insight | 27
for commercial narrowbody, widebody and regional aircraft.

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