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UNIT-IV
CAMS: Definitions of cam and followers - their uses - Types of followers and cams
Terminology Types of follower motion - Uniform velocity, Simple harmonic motion and
uniform acceleration and retardation. - Maximum velocity and maximum acceleration during
outward return strokes in the above 3 cases.
Analysis of Motion of Followers: Tangent cam with Roller follower Circular cam with
straight, concave and convex flanks.
UNIT-V
HIGHER PAIR: Friction wheels and toothed gears types - Law of gearing - condition for
constant velocity ratio for transmission of motion velocity of sliding,
Form of teeth, cycloidal and involutes profiles - Phenomena of interferences - Methods of
interference,Additional topics: Center distance for a pair of spiral gears , Condition for minimum
number of teeth to avoid interference - expressions for arc of contact and path of Contact of
pinion & Gear and pinion & Rack arrangements - Introduction to Helical - Bevel and worm
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 1
gearing.
GEAR TRAINS: Introduction Types Simple compound and reverted gear trains Epicyclic gear Train. Methods of finding train value or velocity ratio of Epicyclic gear trains.
Selection of gear box - Differential gear for an automobile.
TEXT BOOKS:
1. Theory of Machines and Mechanisms / Joseph E Shigley / OXFORD / 3rd Edition
2. Theory of Machines / Thomas Bevan / Pearson / 3rd Edition
REFERENCE BOOKS:
1. Theory of Mechanisms and Machines / Jagadish Lal / Metropolitan Book Company
2. Theory of Machines / S S Rattan / Tata Mc Graw Hill Publishers
3. Kinematics & Dynamics of Machinery / Norton / TMH
4. Theory of Machines / Sadhu Singh / Pearson
5. Mechanism and Machine Theory / J S Rao and R V Dukkipati / New Age
6. Theory of Machines / R K Bansal / Lakshmi Publications
Total no of Lectures
10
II
III
13
IV
VI
VII
VIII
Unit
Class
Topic
L5
L6
L7
Inversion of mechanisms
L8
L9
L10
L11
L1
L2
L3
L4
UNIT-1
10
11
12
L12
13
L13
14
UNIT-2
L14
15
L15
16
L16
17
L17
18
L18
19
L19
Text /
Ref.
book
Date
Remar
ks
20
L20
21
L21
22
L22
23
L23
24
L24
25
L25
26
27
L26
UNIT-3
28
L27
L28
29
L29
30
L30
31
L31
32
L32
33
L33
34
L34
L35
36
L36
37
L37
38
L38
35
UNIT-4
39
40
L39
UNIT-5
L40
41
L41
42
L42
43
L43
44
L44
45
L45
46
L46
47
L47
48
UNIT-6
L48
49
L49
50
L50
51
L51
52
53
convex flanks.
Cams with specified contours Cams with cycloidal
motion
HIGHER PAIRS: Friction wheels and toothed
gears types
Law of gearing, condition for constant velocity
ratio for transmission of motion, Form of teeth:
cycloidal and involutes profiles.
Phenomena of interferences - Methods of
interference
Additional topics: Center distance for a pair of
spiral gears , Efficiency of spiral gears
Condition for minimum number of teeth to
avoid interference, expressions for arc of
contact and path of Contact
Introduction to Helical, Bevel and worm
gearing.
L52
UNIT-7
L53
54
L54
55
L53
56
L56
57
L57
58
L58
L59
60
L60
61
L61
59
UNIT-8
62
L62
1. (a) What is a Kinematic pair? Explain different types of Kinematic pairs as classified by
relative motion.
(b) The distance between the axes of two parallel shafts is 1cm. The shafts are connected by
Oldham coupling. Find the maximum Kinetic energy of the intermediate piece of mass 5 kg when
the shafts revolve at 300 rpm.
2. (a) Name the two inversions obtained by fixing the crank of a single slider crank chain.
Describe them with neat sketches.
(b) In a Whitworth quick return motion mechanism, as shown in figure. lengths of driving
crank AC =90mm, the distance between fixed centers CD=60mm, the length of slotted lever, AP
is 180mm and the length of the connecting rod PR is 162mm. Find the ratio of the time of cutting
stroke to that of return stroke and also the length of effective stroke.
Two shafts have their axes parallel and 2.5 cm apart. One of the shafts
drives the other through an Oldham coupling. Sketch the arrangement
and prove that the angular velocity ratio is unity. If the speed of the shaft
is 100 rpm, what is the maximum velocity of sliding in cm per minute of
the intermediate disc on either of the side discs?
5.
(b) Two gears in mesh have a module of 10 mm and a pressure angle of 25o. The pinion has
20 teeth and the gear has 52. The addendum on both the gears is equal to one module.
Determine
i). The number of pairs of teeth in contact.
ii). The angles of action of the pinion and the wheel.
iii). The ratio of the sliding velocity to the rolling velocity at the pitch point and at the
beginning and end of engagement.
9. (a) Distinguish between closed and unclosed type kinematic pairs. Give examples for each type
(b) Explain completely, successfully and incompletely constrained motions of kinematics
pairs with examples.
10. (a) Two parallel shafts, with the distance between their axes being 20mm, are connected by an
Oldham coupling. If the speed of the shafts is 400rpm, find the maximum speed of sliding of
each tongue of the intermediate piece along its groove.
(b) Find the distance between the fixed centers of a whit worth quick return motion
mechanism if the length of driving link is 35mm, return stroke is 125 mm and time ratio
of cutting to return stroke is 1.75.
10.4.1.2.OBJECTIVE QUESTIONS:
CHOOSE THE CORRECT ALTERNATIVE
1.
In a kinematic chain, a ternary joint is equivalent of
[ B ]
(A) One binary joint (B) Two binary joint (C) Four binary joint (D) Three
binary joint
2. In a kinematic pair, if the elements have line contact or point contact
when
in
motion,
the
pair
is
called
[ A ]
(A) Higher pair (B) Lower pair (C) Closed pair (D) Unclosed pair
3.
Type
writer
[ B ]
(A) An inversion (B) A mechanism (C) A machine (D) None of these
4.
A
ball
and
socket
[ D ]
(A) Turing pair (B) rolling pair (C) sliding pair (D) spherical
joint
constitutes
forms
5. The relation between the number of pairs (p) forming a kinematic chain and the number
of links (l) is
[ C ]
(A) l=2p-2 (B) l=2p-3 (C) l=2p-4
(D) l=2p-5
6.
The
lead
screw
of
a
lathe
with
nut
[ C ]
(A) sliding pair (B) rolling pair (C) screw pair (D) turning pair
forms
7.
In
a
pantograph
,
all
the
pairs
[ A ]
(A) Turning pairs (B) sliding pairs (C) spherical pair (D) self closed pair
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 7
are
3.
4. (a) The simplex engine indicator as shown in figure is used to obtain the
indicator diagram. The tracing point E is located at a distance of 130
mm from the fixed point O. The indicator diagram should be magnified
by four times the displacement of the piston. Design the pantograph to be
used in the indicator
(b) A circle with AD as diameter has a point B on its circumference. On AB produced, there
is a point C such that if B turns about A, the product AB AC is constant. Prove that the
point moves in a straight line perpendicular to AD produced.
5.
In the figure shown OA and AC are the crank and connecting rod respectively. B is a point
lying on the extension of AC. Find the length of the crank in order that the point B traverses
approximately along a straight line when the connecting rod rotates from angle 1 to angle 2.
10.4.1.4.TUTORIAL QUESTIONS
1. In a crank and slotted lever quick return mechanism, the distance between the fixed
centres is 150 mm and the driving crank is 75 mm long. Determine the ratio of the time
taken on the cutting and return strokes.
2.
In a crank and slotted lever quick return motion mechanism, the distance between
the fixed centres O and C is 200mm. The driving crank CP is 75mm long. The pin Q on
the slotted lever, 360mm from the fulcrum O, is connected by a link QR 100mm long,
to a pin R on the ram. The line of stroke of R is perpendicular to OC and intersects OC
produced at a point 150mm from C. Determine the ratio of times taken on the cutting
and return strokes.
3.
The distance between two parallel shafts is 15mm and they are connected by an
Oldham's coupling. The driving shaft revolves at 150 r.p.m. What will be the maximum
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 9
speed of sliding of the tongue of the intermediate piece along its groove ?
4. The Whitworth quick return motion mechanism has the driving crank 150mm long.
The distance between fixed centres is 100mm. The line of stroke of the ram passes
through the centre of rotation of the slotted lever whose free end is connected to the
ram by a connecting link. Find the ratio of time of cutting to time of return.
5. In a crank and slotted lever quick return motion mechanism, the distance between
the fixed centres, is 240 mm and the length of the driving crank is 120mm. Find the
inclination of the slotted bar with the vertical in the extreme position and the time ratio
of cutting stroke to the return stroke.
10.4.1.5. NPTEL LINK
http://mlriteresource/index.php/nptel/videos/mechanical-engineering/category/1651-kinematics-ofmachines
10.4.2.1.SUBJECTIVE QUESTIONS
1.
Show that for Tchebicheff's straight-line motion shown in figure. the point P that bisects the
link BC will lie in a straight line parallel to AD. When it is directly above the midpoint of
AD, if the proportions of the links are BC: AD: AB = 1:2:2.5.
2.
In grasshopper straight-line motion mechanism figure the point `P' traces an approximate
vertical straight-line motion as the crank OA rotates. The lengths of the links PQ
=24cm,
vertical link O1Q=24cm and QA= 6cm. Determine the length of the crank OA. Also find the
maximum deviation of P from the vertical straight line in a travel of 6cm on each side if its
mean position.
3.
In the figure shown OA and AC are the crank and connecting rod respectively. B is a point
lying on the extension of AC. Find the length of the crank in order that the point B traverses
approximately along a straight line when the connecting rod rotates from angle 1 to angle 2.
4. Prove that the tracing point, giving the horizontal straight-line motion in Tchebicheff's
mechanism, lies at the mid point of the coupler.
5. (a) Prove that the tracing point, giving the horizontal straight line motion in
Tchebicheff mechanism, lies at the mid point of the coupler.
(b) Prove that a point on one of links of a Hart mechanism traces a straight line on the movement
of its links?
6. (a) Under what conditions Scott-Russel mechanism traces out a straight
line and an ellipse? State the limitations of Scott-Russel mechanism.
(b) Sketch a pantograph, explain its working and show that it can be used to reproduce to an
enlarged scale a given figure.
7.
8.
figure. The link OA makes an angle of 18 degrees with the horizontal. Find the magnitude of the
vertical force exerted at B to overcome the resisting torque of 85 N-m. The lengths of the links
are: OA=30 mm, AC= 50 mm and CB= 130 mm. If the link OA makes an angle of 10 and zero
degrees with the horizontal, what will be the vertical force at B to overcome the torque of 85
Nm?
10.
In the grasshopper mechanism shown in figure, if AQ2 =AP.OA, determine the vertical force
at P necessary to resist a Torque T applied to the crank OA.
10.4.2.2.OBJECTIVE QUESTIONS:
CHOOSE THE CORRECT ALTERNATIVE
1. An exact straight line motion mechanism is a.... [ D]
(A) Scott Russels mechanism (A) Harts mechanism
(C) peaucelliers mechanism (D) All of these
2.
3.
What are straight line mechanisms? Describe one type of exact straight line motion mechanism
Describe the Watt's parallel mechanism for straight line motion and derive the condition under
which the straight line is traced.
3. Sketch an intermittent motion mechanism and explain its practical applications.
10.4.2.4.TUTORIAL QUESTIONS
1.
(a) Describe the Watt's parallel mechanism for straight line motion and
derive the condition
under what the straight line is traced.
(b) Sketch a pantograph and explain its working principle.
2. (a) Explain the principle of exact straight line motion
(b) Prove that Peaucellier's mechanism satisfies the conditions for straight
line motion.
3. (a) Show that for the scotch yoke mechanism shown in figure uniform rotation of the crank
`b'
will produce simple harmonic motion of the slider `d'.
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 13
(b) Name the inversion obtained by fixing link `b' of the scotch yoke mechanism shown in figure.
Describe the inversion with neat sketch.
4.
The distance between the fixed centres O and Ol of a Watt's straight line motion, is
250mm. The lengths of the three moving links OB,BA and AO1 are 150mm, 75mm and
100mm respectively. Find the position of a point P and BA which gives the best straight line
motion.
is
2. A crank and rocker mechanism ABCD has the following dimensions: AB =0.75m, BC= 1.25
m, CD =1 m, AD =1.5 m and CF = 500 mm. AD is the fixed link. F lies on BC produced.
Crank
2
AB has an angular velocity of 30 rad/s counter clock-wise and deceleration of 200 rad/s at the
instant angle DAB= 30o. Find
(a) The instantaneous linear acceleration of C and F and
(b) The instantaneous angular velocities and accelerations of links BC and CD.
3. (a) Explain what is meant by coriolis Acceleration?
(b) In the mechanism shown in Figure 1 the crank OA makes 200rpm in the counter
clockwise direction. Find
i). angular velocity of link BA and
ii). Velocity of the slider at B. OA=60mm, BC=300mm and OB= 220mm.
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 14
4. A shaper mechanism is shown in Figure 4. The crank OA rotates at uniform speed of 20 rpm
clockwise. The guide block A slides along the slotted lever AD that has its fulcrum at
`C'.
The
connecting rod BD connects the tool head B to AD. The tool head is constrained to move along BC
perpendicular to OC. Find the velocity and acceleration of `B'. OA= 200 mm; OC=400 mm;
CD=200 mm; BD=500mm and angle AOC= 120o.
9.
and fp = 2r
respectively
In the mechanism shown in Figure. The crank OA rotates at 50 rpm and the lengths of the
links are OA= 125 mm, AC= 600 mm, QC= 150 mm, QD= 150 mm, CD= 130 mm, BD=
550 mm and OQ= 625 mm. When the angle AOQ= 45 degrees, determine,
(a) The linear acceleration of the slider at B.
(b) The angular acceleration of the links AC, CQD and BD.
10.4.3.2.OBJECTIVE QUESTIONS:
The links moves in opposite direction the rubbing velocity at a pin joint is
given by r(1+2) relation . consider 1 is angular velocity of link 1, 2 is
angular velocity of link 2 and r is the radius of the pin
2.
The absolute acceleration (total acceleration) of a point is a sum of
Radial acceleration and Tangential acceleration.
3.
The direction of the coriolis component is obtained by rotating linear velocity through 90oin
the direction of rotation of the link .
4.
The Velocity in a mechanism is determined by Instantaneous center
and Relative velocity methods.
5. The total number of instantaneous centres for mechanism of n links is n(n1)/2
6. Kleins construction gives a graphical construction for Acceleration Polygon
7.
The component of acceleration ,parallel to the velocity of the particle,at
the given instant is called _____________ component
8.
According to Kennedys theorem,if three bodies move relatively to each
other,their instantaneous centres will lie on a _____________.
10.4.3.3.ASSIGNMENT QUESTIONS
1.
In a Whitworth quick return motion mechanism, the dimensions of various links are as
followsOQ=100mm, OA=200mm,BQ=150mm and BP=500mm. If the crank OA turns at
120r.p.m in a clockwise direction and makes an angle of 120 with OQ, find:
(a) Velocity of the block P, and
(b) Angular velocity of the slotted link BQ.
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 17
2. Describe the method to find the velocity of a point on a link whose direction is known and
the velocity of some other point on the same link in magnitude and direction is given.
3. Explain how the velocities of a slider and the connecting rod are obtained in a slider crank
mechanism.
4.
Define rubbing velocity at a pin point. What will be the rubbing velocity at pin joint whenthe two
links move in the same and opposite direction?
5.
What is the difference between ideal mechanical advantage and actual mechanical
advantage?
10.4.3.4.TUTORIAL QUESTIONS
1. (a) Discuss the three types of instantaneous centres for a mechanism
(b) The mechanism of a wrapping machine as shown below has the
following dimensions: O1A is 100 mm, AC is 700 mm, BC is 200 mm, O 3C is 200
mm, O2E is 400 mm, O2D is 200mm and BD is 150 mm. The crank O1A rotates
at a uniform speed of 100 rad/sec. Find the velocity of the point E of the bell
crank lever by instantaneous centre method.
2. (a) State and Explain Kennedy's theorem as applicable to instantaneous center of rotation of
three bodies.
(b) In the mechanism shown in Figure. the crank OA makes 400 r.p.m in the counter
clockwise direction. Find
i). angular velocity of the link BA and
ii). velocity of the slider at A. The lengths of the links are OA= 60mm, OB= 220 mm and
BC= 300mm.
3.
A Four bar mechanism has the following dimensions: AB = 300 mm, BC =
CD = 600 mm: AD = 700 mm. The link AD is fixed and the angle BAD is 45 o.
The driving link AB rotates uniformly at a speed of 500 r.p.m clockwise. Find
the angular velocity and angular acceleration of the output link CD.
4.
A crank and rocker mechanism ABCD has the following dimensions: AB =0.75 m, BC =1.25
m, CD =1 m, AD =1.5 m and CF = 500 mm. AD is the fixed link. F lies on BC produced.
Crank AB has an angular velocity of 30 rad/s counter clock-wise and a deceleration of 200
rad/s2 at the instant angle DAB= 300. Find
(a) The instantaneous linear acceleration of C and F and
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 18
5.
(b) The instantaneous angular velocities and accelerations of links BC and CD.
Figure shows the quick-return mechanism of the Slotted lever type, the various dimensions of
which are, OA= 400 mm, OP= 200mm, AR= 600mm, RS= 300 mm.For the configuration when
the angle AOP=120o, determine the acceleration of the cutting Tool at S and the angular
acceleration of the link RS. The crank OP rotates at 210 rpm.
and carries a flywheel whose mass is 45 Kg and radius of gyration 150mm. Find the
maximum torque which will be exerted by the driving shaft.
5. (a) An Ackermann steering gear does not satisfy the fundamental equation of
steering gear at all positions. Yet it is widely used. Why?
(b) Two shafts are to be connected by a Hookes joint. The driving shaft rotates at a uniform
speed of 500 rpm and the speed of the driven shaft must lie between 475 and 525 rpm. Determine
the maximum permissible angle between the shafts.
6. (a) What conditions must be satisfied by the steering mechanism of a car in
order that the wheels may have a pure rolling motion when rounding a
curve? Deduce the relationship connecting the inclinations of the front
stub axles to the rear axle, the distance between the pivot centres for the
front axles and wheel base of the car.
(b) Give salient features of the speed of driven shaft of a Hookes joint by drawing a polar
diagram.
7.
(a) Derive an expression for the ratio of angular velocities of the shafts of a
Hookes joint.
(b) Using Davis steering gear, find the inclination of the track arms to the longitudinal axis of
the car if the length of car between axles is 2.3 m, and the steering pivots are 1.3 m apart. The car is
moving in a straight path.
8.
(a) What is the condition for correct steering? Sketch and show the two main types of
steering gears and discuss their relative advantages.
(b) A double universal joint is used to connect two shafts in the same plane. The
intermediate shaft is inclined at an angle of 20 o to the driving shaft as well as the driven
shaft. Find the maximum and minimum speed of the intermediate shaft and the driven shaft if
the driving shaft has a constant speed of 500 rpm
9. (a) Derive the condition for correct steering. If the correct steering condition
is not satisfied, then what happens?
(b) In a Hooke's joint the driving shaft rotates uniformly and the total
variation in the speed of the driven shaft is not to exceed 10 % of the mean
speed. What is the greatest possible inclination of the centre lines of the shaft.
10. (a) What is the condition for the correct steering? Sketch the two main types of steering gears
and discuss their relative advantages.
(b) A Hooke's joint connects two shafts, which are having 150 degrees as the included angle.
The driving shaft rotates uniformly at 1200 rpm. Find the maximum acceleration of the
driven shaft and the maximum torque required if the driven shaft carries a flywheel of mass
10 kg and 90 mm radius of gyration.
10.4.4.2.OBJECTIVE QUESTIONS:
CHOOSE THE CORRECT ALTERNATIVE
1.
With single Hookes joint it is possible to connect two shafts, the axes of
which have an angular misalignment up to [D ]
(A)100 (B) 200 (C) 300 (D) 400
The driving and driven shaft connected by Hooks joint will have equal
speeds if =angle through which the driving shaft turns, =angle of
inclination of driving and driven shaft then [ B]
(A) cos=sin (B) sin= tan (C) tan=cos (D) cot=cos
19. Which of the following mechanism is made up of turning pairs peaucellier's mechanism
20.Which of the following mechanism is used to enlarge or reduce the size of a drawing
pantograph
21.The Ackerman steering gear mechanism is preferred to the Davis steering gear mechanism,
because the Ackerman steering gear is most economical
22.The driving and driven shafts connected by Hooke's joint will have equal speeds, if
(tan6=+Vcosa)
10.4.4.3.ASSIGNMENT QUESTIONS
1. Explain Hooke's joint or Universal joint?
2. Two shafts are connected by a universal joint. The driving shaft rotates at a uniform speedof 1500
r.p.m. Determine the greatest permissible angle between the shaft axes so that the totalfluctuation
of speed does not exceed 200 r.p.m. Also calculate the maximum and minimum speeds of the
driven shafts.
3. In a Hooke's joint, the angle between the two shafts is 15o. Find the angles turned by the driving shaft when the
velocity of driven shaft is maximum, minimum and equal to that of the driving shaft. Also Determine when the
driven shaft will have the maximum acceleration and reatrdation.
4. In a Davis steering gear, the length of the car between axles is 2.4 m, and the steerin pivots are 1.35 m apart.
Determine the inclination of the track arms of the longitudianal axis of the car when the car moves in a straight
path.
5. The two shaftsof a Hooke's coupling have their axes inclined at 20 o. The shaft A revolves at a uniform speed of
1000 rpm. The shaft B carries a flywheel of mass 30 kg. If the radius of gyration of the flywheel is 100 mm,
find the maximum torque in shaft B.
10.4.4.4.TUTORIAL QUESTIONS
1. (a) What is a double Hooke's joint? State the conditions to be satisfied in a double Hooke's
joint in order to provide a uniform velocity ratio through out a revolution.
(b) The angle between the axes of two shafts connected by a Hooke's joint is 22.5 degrees.
The power supplied to the driving shaft is 7.5 KW at a uniform speed of 300 rpm. If the
output torque on the driven shaft is not to vary by more than 15 percent of the input torque,
what is the necessary moment of inertia of the flywheel?
2.
3.
A double universal joint is used to connect two shafts in the same plane.
The
intermediate
shaft is inclined at an angle of 20 to the driving shaft as well as the driven
shaft.
Find
the
maximum and minimum speed of the intermediate shaft and the driven
shaft if the driving shafthas a constant speed of 500 r.p.m.
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 22
4. Two shafts with an included angle of 160 are connected by a Hooke's joint. The
driving
shaft runs at a uniform sped of 1500 r.p.m. The driven shaft carries a
flywheel
of
mass
12kg
and 100mm radius of gyration. Find the maximum angular acceleration of
the driven shaft andthe maximum torque required.
5. Two shafts are connected by a Hooke's joint. The driving shaft revolves
uniformly at 500 r.p.m. If the total permissible variation in speed of the driven
shaft is not to exceed _6% of the mean speed, find the greatest
permissible angle between the centre lines of the shafts.
10.4.4.5. NPTEL LINK
http://mlriteresource/index.php/nptel/videos/mechanical-engineering/category/1651-kinematics-ofmachines
10.4.5.1.SUBJECTIVE QUESTIONS
1.
of
descent = 105o, Angle of dwell for follower in the highest position = 60o, Angle of oscillation of
follower = 28o. Draw the profile of the cam if the ascent and descent both take place with SHM.
5. (a) Explain the procedure to layout the cam profile for a reciprocating
follower.
(b) Derive relations for velocity and acceleration for a convex cam with a flat faced follower.
6.
Draw a cam profile which would impart motion to a flat faced follower in
the following desired way. The stroke of the follower being 5 cm.
i) The follower to move with uniform acceleration upward for 90 o, dwell for
next 90o.
ii) The follower to return downward with uniform retardation for 120 o and
dwell for next 60o.
The minimum radius of the cam being 3 cm.
7.
(a) Compare the performance of Knife edge, roller and mushroom
followers.
(b) A knife edged follower for the fuel valve of a four stroke diesel engine
has its centre line coincident with the vertical centre line of the cam. It
rises 2.5 cm with SHM during 60 o rotation of cam, then dwells for 20o
rotation of cam and finally descends with uniform acceleration and
deceleration during 45o rotation of cam, the deceleration period being half
the acceleration period. The least radius of the cam is 5 cm. Draw the
profile of the cam to full size.
8.
9.
(a) What is a displacement diagram? Why is it necessary to draw it before drawing a cam
profile?
(b) Draw the profile of a cam operating a knife edge follower having a lift of 30 mm. The cam
raises the follower with SHM for 150o of the rotation followed by a period of dwell for 60o.
The follower descends for the next 100o rotation of the cam with uniform velocity, again
followed by a dwell period. The cam rotates at a uniform velocity of 120 rpm and has a least
radius of 20 mm. What will be the maximum velocity and acceleration of the follower during
the lift and the return?
10.
Draw the displacement, velocity and acceleration diagrams for a follower when it moves
with simple harmonic motion. Derive the expression for velocity and acceleration
duringoutstroke and return stroke of the follower.
10.4.5.2.OBJECTIVE QUESTIONS
CHOOSE THE CORRECT ALTERNATIVE
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 24
1. For the knife edge follower, the cam profile and pitch curve [ B]
A) are different B)are same C)may be same or different D)none of the
above
2. The angle, which represents the cam profile and is most important in cam
design, is [B ]
A) Cam angle B) pressure angle C) angle of dwell D) angle of descent
3. The Size of a cam depends upon [ A]
(A) Base circle (B) Pitch circle (C) Prime circle (D) Pitch curve
4. The cam follower generally used in automobile engines is [C ]
(A) Knife edge follower (B) Flat faced follower (C) Spherical faced follower
(D) Roller follower
5. The stroke of the follower is equal to _______ [B ]
(A) Half of the maximum travel of the follower from the lowest position To
the top most position
(B) Maximum travel of the follower from the lowest position to the top
most position
(C) Half of the diameter of base circle (D) Half of the diameter of prime circle
6. A radial follower is one which [ A]
(A )translates along an axis passing through the cam centre
(B) reciprocates in guides
(C) oscillates with a simple harmonic motion
(D) has an axis of movement displaced from the axis of rotation of cam.
7. During the dwell period of a cam, the follower moves [ D]
(A) With uniform speed (B) With Simple harmonic motion ( C) In a straight line
(D) Remains at rest
FILL IN THE BLANKS
1. The left of a flat-faced follower, when it is in contact with the flank of a circular arc cam,is
equal to [(R-r)(1-cos)]
2. The cam and follower is an example of lower pair
3. In a radial cam, the follower moves in a direction Perpendicular to the
cam axis
4. The angle, which represents the cam profile and is most important in cam
Design isPressureangle.
5. The period during which follower remains stationary during some finite
rotation of the Cam is Dwell Period .
6. The cam size depends upon Basecircle.
7. For low and moderate speed engines, the cam follower should move with Simple harmonic
motion
8. When the follower moves with SHM, the velocity diagram is Sinusoidal curve
9. The size of a cam depends on base circle
10. The angle between the direction of the follower motion and a normal to the pitch curve is
called pressure angle
11. The retardation of a flat faced follower when it has contact at the apex of the nose of a
circular arc cam, is given by (co2*OQ)
MLR Institute of Technology,Dundigal,Hyderabad-500 043
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12. The displacement of a flat faced follower when it has contact with the flank of a circular arc
cam, is given by ((R-rl)(l-cos0))
13. For high speed engines, the cam follower should move with cycloidal motion
14. For low and moderate speed engines, the cam follower should move with simple harmonic
motion
15. Offset is provided to a cam follower mechanism to minimize the side thrust
10.4.5.3.ASSIGNMENT QUESTIONS
1.
A disc cam is to give uniform motion to a knife edge follower during out stroke of 50mm
during the first half of the cam revolution. The follower again returns to its original position
with uniform motion during the next half of the revolution. The minimum radius of the cam
is50mm and the diameter of the cam shaft is 35mm. Draw the profile of the cam when
i) the axis of follower passes through the axis of cam shaft, and
ii) The axis of follower is offset by 20mm from the axis of the cam shaft.
2.
Design a cam to raise a valve with simple harmonic motion through 50mm in 1/3 of a
revolution. Keep if fully raised through 1/12 revolution and to lower it with harmonic
motioninl/6 revolution. The valve remains closed during the rest of the revolution. The
diameterofthe roller is 20mm and the minimum radius of the cam is 25mm. The diameter of the
camshaftis 25mm. The axis of the valve rod passes through the axis of the camshaft. If
thecamshaftrotates at uniform speed of 100 r.p.m; find the maximum velocity and accelerationof
a valveduring raising and lowering.
3.
A cam rotating clockwise with a uniform speed is to give the roller follower of 20mm
diameter with the following motion:
Follower to move outwards through a distance of 30mm during 120 of cam rotation
Follower to dwell for 60 of cam rotation
Follower to return to its starting position during next 90 of cam rotation; and
Follower to dwell for the remaining 90 of cam rotation
The minimum radius of the cam is 45 mm and the line of stroke of the follower is offset 15mm
from the axis of the cam and the displacement of the follower is to take place with simple
harmonic motion on both the outward and return strokes. Draw the cam profile.
(a)
(b)
(c)
(d)
4.
Draw the profile of the cam when the roller follower moves with cylindrical motion as give
below
(a)
Outstroke with maximum displacement of 44mm during 180 of cam rotation
(b)
Return stroke for the next 150 cam rotation
(c)
Dwell for the remaining 30 of cam rotation
The minimum radius of the cam is 20mm and the diameter of the roller is 10mm. The axis of
the roller follower passes through the cam shaft axis.
5.
10.4.5.4.TUTORIAL QUESTIONS
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 26
1.
(a) How the pressure angle effects the follower motion? Explain by
considering uniform motion, S.H.M and parabolic motion.
(b) A cam rotating clockwise at a uniform speed of 200 r.p.m is required to
move an offset roller follower with a uniform and equal acceleration and
retardation on both the outward and return strokes. The angle of ascent, angle
of dwell (between ascent and descent) and the angle of descent is 120 o, 60o
and 90o respectively. The follower dwells for the rest of the cam rotation. The
least radius of the cam is 50 mm, the lift of the follower is 25 mm and
the
diameter of the roller is 10 mm. The line of stroke of the follower is offset by 20
mm from the axis of the cam. Draw the cam profile.
2. (a) Compare knife edge, roller and mushroom followers.
(b) A tangent cam with straight working faces tangential to a base circle of 120 mm diameter
has a roller follower of 48mm diameter. The line of stroke of the roller follower passes
through the axis of the cam. The nose circle radius of the cam is 12mm and the angle
between the tangential faces of the cam is 900. If the speed of the cam is 180rpm, determine
the acceleration of the follower when
i). During the lift, the roller just leaves the straight flank.
ii). The roller is at the outer end of its lift, i.e. at the top of the nose.
3. (a) Define pitch curve, pressure angle and base circle with reference to cams.
(b) A reciprocating roller follower has cycloidal motion and its stroke of 30 mm is completed
in 900 of the cam rotation. The follower is offset against the direction of rotation by 6.25
mm and the radius of the roller is 12.5mm. Determine the base circle radius which would
limit the pressure angle to 30o.
4.
5.
1.
The motion transmitted between the teeth of two spur gears is generally [D ]
(A) sliding (B) rolling (C)rotary (D)partly sliding and partly rolling
2. Which of the following represents the locus of the common point on the two meshing gears?
[C ]
(a) addendum circle (b) root circle (c) pitch circle (d) base circle
3. A gear having 100 teeth is fixed and another gear having 25 teeth
revolves around it, the centre lines of both gears being joined by an arm.
How many revolutions will be made by gear of 25 teeth for one revolution
of arm [B ]
(A) 4 (B) 5 (C) 6 (D) 7
4. Law of gravity is satisfied if [ C]
(A) Two surfaces slide smoothly (B) no. of teeth = PCD / module
(C) Common normal at the point of contact passes through pitch point on
the line joining the centers of rotation
(D) Addendum is greater than dedendum
5. Involute profile is preferred to cycloidal because [ B]
a) The profile is easy to cut b) Only one curve is required to cut
c) the rack has straight line profile and hence can be cut accurately d)
more strength will be pertained
6. The module is the reciprocal of [ A]
(A) Diametral pitch (B) Circular pitch C)pitch diameter (D) none of these
7. Law of gearing is satisfied if____ [ B]
(A) Two surfaces slide smoothly
(B) Common normal at the point of contact passes through the pitch point
on the line joining the centers of rotation
(C) Number of teeth = P.C.D. / module (D) Addendum is greater than
dedendum
FILL IN THE BLANKS
1. The two parallel and coplanar shafts are connected by gears having teeth parallel to the axis
of the shaft. This arrangement is called spur gearing
2. The type of gears used to connect two non-parallel non-intersecting shafts are
spiral gears
3. An imaginary circle which by pure rolling action, gives the same motion as the actual gear,
is called pitch circle
4. The size of a gear is usually specified by pitch circle diameter
5. The radial distance of a tooth from the pitch circle to the bottom of the tooth, is
called dedendum
6. The product of the diametric pitch and circular pitch equal to II
7. The module is the reciprocal of diametrical pitch
8. Which is the incorrect relationship of gears addendum=2.157 module
9. If the module of a gear be m, the number of teeth T and pitch circle diameter D,
then m=D/T
10. Meter gears are used for equal speed
11. The condition of correct gearing is radius of curvature of two profiles be same
12. Law of gearing is satisfied if common normal at the point of contact passes through the
pitch point on the line joining the centres of rotation
13. Involute profile is preferred to cycloidal because only one curve is required to cut
MLR Institute of Technology,Dundigal,Hyderabad-500 043
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10.4.6.3.ASSIGNMENT QUESTIONS
1.
The pitch circle diameter of the smaller of the two spur wheels which mesh externally
and have involute teeth is 100mm. The numbers of teeth are 16 and 32. The pressure angle
is 20 and the addendum is 0.32 of the circular pitch. Find the length of the path of contact
of the pair of teeth.
2.
A pair of gears, having 40 and 30 teeth respectively are of 25 involute form. The
addendum length is 5mm and the module pitch is 2.5mm. If the smaller wheel is the driver
and rotates at 1500r.p.m. find the velocity of sliding at the point of engagement and at the
point of disengagement.
Two gears of module 4mm have 24 and 33 teeth. The pressure angle is 20 and each gear
has a standard addendum of one module. Find the length of arc of contact and the
maximum velocity of sliding if the pinion rotates at 120r.p.m.
A 20 involute pinion with 20 teeth drives a gear having 60 teeth. Module is 8mm and
addendum of each gear is 10mm.
State whether interference occurs or not. Give reasons.
Find the length of path of approach and arc of approach if pinion is the driver.
3.
4.
5.
Two mating gears have 20 and 40 involute teeth of module 10mm and 20 pressure
angles. If the addendum on each wheel is such that the path of contact is maximum and
interference is just avoided. Find the addendum for each gear wheel, path of contact, arc of
contact and contact ratio.
10.4.6.4.TUTORIAL QUESTIONS
1.
machines
10.4.7.1.SUBJECTIVE QUESTIONS
A countershaft acting as a driver has speed of 240rpm. It is connected to another shaft
1.
parallel to it at a centre distance of 3 meters. The desired angular speeds of the driven
shaft are 80, 120, or 160rpm obtained by fixing speed cones in the two shafts, the
minimum diameters of the speed cones being 25cm. Determine the remaining diameters
of the speed cones for an open belt drive.
Determine the maximum power that can be transmitted through a at belt having the
2.
following data:
cross section of the belt = 300mm 12mm
Ratio of belt tensions = 2.2
Maximum permissible tension in belt = 2N/mm2
Mass density of the belt material = 0.0011 g/mm3.
3. (a) Derive an expression for velocity ratio of belt drive
(b) Design a set of stepped pulleys to drive a machine from countershaft that runs at 220 rpm.
The distance between centres of the two sets of pulleys is 2m the diameter of the smallest step
on the countershaft is 160mm. The machine is to run at 80, 100 and 130rpm and should be
able to rotate in either direction.
4. A countershaft is to be driven at 240rpm from a driving shaft rotating at 100rpm by an openbelt drive. The diameter of the driving pulley is 480mm. The distance between the centre line of
shafts is 2m. Find the width of the belt to transmit 3kW of power if the safe permissible stress
in tension is 15N/mm width of the belt. Take = 0.3.
5. (a) What is an idler pulley? What are its main purposes? How does it increase
the life of a
belt? How does it accommodate or achieve a large
velocity ratio?
(b) The pulleys of two parallel shafts 8 m apart are 600 mm and 800 mm in diameters and are
connected by a crossed belt. It is needed to change the direction of rotation of the driven shaft by
adopting the open-belt drive. Calculate the change in length of the belt.
6. A rope drive is required to transmit 35 kW at 160 RPM. The grooved pulley has a mean diameter
to the rope center of 1.2 m and the groove angles are 45o. Taking = 0.25 and the angle of contact
of the ropes as 190o, determine the number of ropes required, if the maximum pull in each rope is
700 N.
7. (a) Explain what is meant by the phenomenon of creep in belts. How is the
creep under varying conditions of belt material determined?
(b) What maximum HP can be transmitted per square cm of cross-section, if
the tension in the belt is not to exceed 25 kg/cm 2and the ratio of the
tension in the tight side to the tension in the slack side is 1.8? Assume the
weight of 1 cu cm of belt as 0.0011 kg.
8. (a) State the basis on which the chain drive is classified? What are the
common types of chains?
(b) A motor shaft drives a main shaft of a workshop by means of a flat belt, the
diameters of the pulleys being 500 mm and 800 mm respectively. Another
pulley of diameter 600 mm on the main shaft drives a counter-shaft
having a 750 mm diameter pulley. If the speed of the motois 1600 rpm,
find the speed of the countershaft neglecting the thickness of the belt and
considering a slip of 4% on each drive.
9. The following data relate to a rope drive:
Power transmitted = 20kW, Diameter of pulley = 480mm, Speed =
80rpm, Angle of lap on smaller pulley = 1600, Number of ropes = 8, Mass
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 32
10.4.7.3.ASSIGNMENT QUESTIONS
1.
An engine shaft running at 120r.p.m is required to drive a machine shaft by means of a belt.
The pulley on the engine shaft is of 2m diameter and that of the machine shaft is 1m diameter.If
the belt thickness is 5mm ; determine the speed of the machine shaft, when
i) There is no slip; and ii) There is a slip of 3%
2.
Two parallel shafts 6 metres apart are provided with 300mm and 400mm diameter pulleys
and are connected by means of a cross belt. The direction of rotation of the follower pulley is
to be reversed by changing over to an open belt drive. How much length of the belt has to be
reduced?
3.
A pulley is driven by a flat belt running at speed of 600m/min. The coefficient of friction
between the pulley and the belt is 0.3 and the angle of lap is 160. If the maximum tension in
the belt is 700N; find the power transmitted by a belt.
4.
Find the width of the belt, necessary to transmit 7.5 kW to a pulley 300mm diameter, if the
pulley makes 1600r.p.m and the coefficient of friction between the belts is not to exceed
8N/mm width.
5.
A leather belt 125 mm wide and 6mm thick transmits power from a pulley 750 mm diameter
which runs at 500 r.p.m. The angle of lap is 150 and u=0.3. If the mass of 1m 3 of leather is IMg
and the stress in the belt is not to exceed 2.75 Mpa, find the maximum power that can be
transmitted.
10.4.7.4.TUTORIAL QUESTIONS
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 34
1.
A leather belt is required to transmit 8 kW from a pulley 1.5m diameter running at 240 rpm.
The angle of contact is 1600 and the coefficient of friction between belt and pulley is 0.25.
The safe working stress for leather is 1.5MPa and density of leather is 1000 kg/m3.
Determine the width of the belt if its thickness is 10mm.Take into account the effect of
centrifugal tension.
2.
A belt drive is required to transmit 10kW from a motor running at 600rpm. The belt is 12mm
thick and has a mass density of 0:001g/mm3. Safe stress in the belt is not to exceed
2.5N/mm2. Diameter of the driving pulley is 250mm. Whereas the speed of the driven pulley
is 220 rpm. The two shafts are 1.25m apart. The coefficient of friction is 0.25. Determine the
width of the belt.
3.
A belt is required to transmit 25 KW from a pulley 1.5 m diameter running
at 200 r.p.m. The angle embraced is 165o and the coefficient of friction is 0.3. If
the safe working stress for the leather is 2.5 MPa, the mass of 1 m 3 of leather
970kg and the thickness of the belt is 9.5 mm, what width of belt will be
required, taking in to account the centrifugal force?
`4. (a) What is centrifugal tension in a belt? How does it affect the power transmitted?
(b) A pulley used to transmit power by means of ropes has a diameter of 3.6 m and has 15
grooves of 45o. The angle of contact is 170o and the coefficient of friction between the ropes
and the grooves sides is 0.28. The maximum possible tension in the ropes is 960 N and the
mass of the rope is 1.5 kg per metre length. What is the speed of pulley in rpm and the power
transmitted in the condition of maximum power prevail?
5.
2. The epicyclic gear train known as Ferguson's paradox is shown in figure 6. Gear 1 is fixed
to
the frame. The arm A and gears 2 and 3 are free to rotate on the shaft S. Gears 1, 2 and 3 have 100,
101, and 99 teeth respectively. The planet gear has 20 teeth. The pitch circle diameter of all the gears
is the same so that the plant gear P meshes with all of them. Determine the revolutions of gears 2 and
3 for one revolution of the arm A.
3. An epicyclic gear train, as shown in figure 5, is composed of a fixed annular wheel A having 150
teeth. The wheel A is meshing with wheel B which drives wheel D through an idler wheel C, D
being concentric with A. The wheels B and C are carried on an arm which revolves clockwise at
100rpm about the axis of A and D. If the wheels B and D have 25 teeth and 40 teeth respectively,
find the number of teeth on C and the speed and sense of rotation of C.
5. (a) What is the difference between a simple gear train and a compound gear
train? Explain with the help of sketches.
(b) In a reverted gear train, as shown in Figure.1, two shafts A and B are in the same straight line
and are geared together through an intermediate parallel shaft C. The gears connecting the shafts A
and C have a module of 2 mm and those connecting the shafts C and B have a module of 4.5 mm.
The speed of shaft A is to be about but greater than 12 times the speed of shaft B, and the ratio at
each reduction is same. Find suitable number of teeth for gears. The number of teeth of each gear is
to be a minimum but not less than 16. Also find the exact velocity ratio and the distance of shaft C
from A and B.
6.
(a) Describe a differential with the help of a sketch. Prove that the two rear
wheels will rotate at different speeds with its help when rounding a curve.
(b) Two spur gears A and B of an epicyclic gear train have 24 and 30 teeth respectively. The
arm connecting the two gears rotates at 100 rpm in CW direction. Find the speed of gear B, when
gear A is fixed.
7.
(a) State how you will determine the torques and the tooth loads on
epicyclic gear train.
(b) The axes of two parallel shafts are 100 cm apart. Motion is transmitted
from one shaft to another by spur gears whose pitch in module is 1.5 cm.
If one shaft is to rotate 3.5 times as fast as the other, find the number of
teeth in each and the exact centre distance. If the distance between the
shaft axes cannot be changed, what is the resulting velocity ratio?
8.
In a reverted epicyclic train, the arm A carries two wheels B and C and a
compound wheel D-E. The wheel B gears with wheel E and wheel C gears
with wheel D. The number of teeth on wheels B, C and D are 75, 30 and
90 respectively. Find the speed and direction of wheel C, when wheel B is
fixed, and the arm A makes 100 RPM clock-wise.
Figure shows an epicyclic gear train arrangement. Wheel E is a fixed wheel and wheels C
and D are integrally cast, and mounted on one pin. If the arm A makes one revolution/sec.
counter-clockwise, determine the speed and the direction of rotation of wheels B and F.
10.4.8.2.OBJECTIVE QUESTIONS:
CHOOSE THE CORRECT ALTERNATIVE
1. In a gear train of n wheels, the speed ratio is defined as [ D]
(A) Nn/N1 (B) Tn/T1 (C) N1*Nn (D) N1/Nn
2. In a simple trains of three wheels, the third wheel will rotate [B ]
a) In the opposite direction to the first wheel b) in the same direction as
the first wheel
c) In any direction d) none of the above
3.
When the axes of the first and last wheel of a compound gear train are coaxial, then the train is known as [A ]
a) reverted gear train b) non-reverted gear train
c)epicyclic gear train d) none of the above
4. Train value of a gear train is [ C]
a) equal to the speed ratio b)half of the speed ratio
c) reciprocal of the speed ratio d)double the speed ratio
FILL IN THE BLANKS
MLR Institute of Technology,Dundigal,Hyderabad-500 043
Page 38
1. A gear train , in which atleat one of the gear axes is in motion relative to the frame, is known
asepicyclicgear train.
2. To connect hour hand to minute hand in a clock mechanism Reverted
gear train is used.
3. In a simple gear train, if the number of idle gears is odd, then the motion of driver gear will
be sameas that of driver gear.
4. compound gear train is used in the gear box of an automobile
10.4.8.3.ASSIGNMENT QUESTIONS
1. What do you understand by 'gear train'? Discuss the various types of gear trains.
2. Explain briefly the differences between simple, compound, and epicyclic gear trains. What
are the special advantages of epicyclic gear trains?
3. Explain the procedure adopted for designing the spur wheels.
4. How the velocity ratio of epicyclic gear train is obtained by tabular method?
5.Explain with a neat sketch the 'sun and planet wheel'.
10.4.8.4.TUTORIAL QUESTIONS
1.
An epicyclic gear train consists of a sun wheel S, a stationary annular wheel E and three
identical planet wheels P carried on a star-shaped carrier C, as shown in figure 2. The size of
different toothed wheels is such that the planet carrier rotates at 1/5 th of the speed of the sun
wheel S. The minimum number of teeth on any wheel is 18. The driving torque on the sun
wheel is 120N.m. Determine
(a) number of teeth on different wheels of the train, and
(b) torque necessary to keep the internal gear stationary.
2.
A epicyclic gear train for a hoist block is shown in Fig.1. The wheels A and
B have 16 and 36 teeth respectively with a module of 3 mm. The wheels C and
D have a module of 4 mm. Find the number of teeth on wheels C and D when
the speed of A is ten times the speed of arm E, both rotating in the same sense
and the wheel D is fixed.
3.
(a) Explain with a neat sketch the sun and planet wheel.
(b) In a reverted epicyclic gear train, the arm A carries two gears B and C and a compound gear
D-E. The gear B meshes with gear E and the gear C meshes with gear D. The number of
teeth on gears B, C and D are 75, 30 and 90 respectively. Find the speed and direction of
gear C when gear B is fixed and the arm A makes 100 rpm clockwise.
4.
In an epicyclic gear train, A has 40 teeth external (fixed gear); B has 80 teeth internal; C -D is a
compound wheel having 20 and 50 teeth (external) respectively, E - F is a compound
wheel having 20 and 40 teeth (external) respectively, and G has 90 teeth (external). The arm
runs at l00 r.p.m in clockwise direction. Determine the speeds for gears C, E and B.
In the epicyclic reduction gear, the sun wheel D has 20 teeth and is keyed to the input shaft.
Two planet wheels B, each having 50 teeth, gear with wheel D and are carried by an arm
Affixed to the output shaft. The wheels B also mesh with an internal gear C which is fixed. Theinput
shaft rotates at 2100 r.p.m. Determine the speed of the output shaft and the torque
required fixing C when the gears are transmitting 30 kW.
10.4.8.5. NPTEL LINK
http://mlriteresource/index.php/nptel/videos/mechanical-engineering/category/1651-kinematics-ofmachines