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COMMON REQUIREMENTS
M-CR-621
Rev. 1, December 1994
M-CR-621
Rev. 1, December 1994
CONTENTS
1 FOREWORD ........................................................................................................................... 2
2 SCOPE...................................................................................................................................... 2
3 NORMATIVE REFERENCES .............................................................................................. 2
4 DEFINITIONS AND ABBREVIATIONS............................................................................. 3
5 TECHNICAL REQUIREMENTS ......................................................................................... 3
6 QUALIFICATION OF MANUFACTURERS...................................................................... 4
7 DESIGN REQUIREMENTS .................................................................................................. 6
8 FABRICATION AND INSTALLATION ............................................................................. 6
9 OPERATION ........................................................................................................................... 7
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NORSOK Standard
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M-CR-621
Rev. 1, December 1994
FOREWORD
This Standard has been developed by the NORSOK Standardisation Work Group for the
widest possible national and international application.
The Standard is based on the UKOOA document "Specifications and Recommended
Practice for the Use of Glass Fibre Reinforced Plastic Piping Offshore" with amendments
given.
The UKOOA document is divided into five parts; 1) Philosophy and Scope, 2)
Components and Manufacture, 3) System Design, 4) Fabrication and Installation and 5)
Operation.
Each part of the UKOOA document, with the exception of part 1, follow the individual life
cycle of a GRP pipe system. Each part may be considered as separate documents, with part
1 giving an introduction and providing references and definitions applicable to the other
four parts.
Work has been initiated in order to transfer the NORSOK/UKOOA documents into an ISO
standard. This NORSOK Standard will apply until such a standard has been established.
SCOPE
The Standard defines the requirements for qualification of manufacturer, design,
manufacturing, fabrication and installation/operation of GRP piping systems on offshore
installations.
NORMATIVE REFERENCES
UKOOA document Specifications and Recommended Practice for the Use of Glass Fibre
Reinforced Plastic Piping Offshore, 1994.
ASTM D 3681
ASTM D 4024
BS 5480
DIN 16966
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NORSOK Standard
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ISO 4901
Reinforced plastics based on unsaturated polyester resins Determination of residual styrene monomer content.
KRV A 984/82-02
OLF document
OLF document
NORSOK
M-CR-630
M-CR-621
Rev. 1, December 1994
TECHNICAL REQUIREMENTS
Typical acceptable applications of GRP piping include; service water, process water,
cooling medium, potable water, sewage/grey water (non hazardous waste), non hazardous
drains, non hazardous vents, chemicals, firewater ringmain, firewater dry deluge, firewater
wet deluge, produced water and ballast water.
The amendments given in the following sections give additional requirements or impose
limitations compared to the UKOOA "Specifications and Recommended Practice for the
Use of Glass Fibre Reinforced Plastic Piping Offshore". Unamended paragraphs in the
UKOOA document apply in full.
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NORSOK Standard
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M-CR-621
Rev. 1, December 1994
Det norske Veritas Rules for Classification of Ships and Mobile Offshore
Units.
QUALIFICATION OF MANUFACTURERS
Amendment to part 2:" Components and Manufacture" in UKOOA document
The manufacturer shall satisfy the requirements given in Material Data Sheet MDS-P01 in
NORSOK Standard M-CR-630.
M-CR-621
Rev. 1, December 1994
-The fracture elongation of the cured adhesive/resin in joints shall not be less than that of
the resin used in the piping.
-The glass transition temperature (TG) or the residual heat of reaction of the cured
adhesive/resin shall be determined by DSC according to Annex C, by measurement
of
samples taken from joints of components used in qualification testing.
-Alternatively, for polyester and vinylester based products, the residual styrene monomer
content for joints in components used in qualification testing may be determined.
The measurement shall be performed according to ISO 4901.
Section 2.1.10 Component Data for Fabrication, Prefabrication and Installation
Quality Control Baselines.
Add new section 2.1.10:
The manufacturer shall generate from the qualification programme baseline values
including acceptance criteria for the fabrication and installation quality control programme.
This includes measurement of degree of cure and glass content.
The degree of cure shall be determined by DSC in accordance with Annex C or by residual
styrene content measurement in accordance with ISO 4901 for the adhesive used in bonded
joints and the resin used in laminated joints. Reference to new section 2.1.9.
The percentage of fibreglass reinforcement in laminated joint shall be determined in
accordance with ASTM D 2584. Three samples shall be taken from three locations situated
120 apart in the same joint cross section.
Section 2.4 Component Properties for System Design
Delete the two words Where applicable in the first sentence.
ANNEX C
C.5.3
Delete sentence and replace with:
Obtain the TG1 (midpoint of the inflection in the DSC curve) and/or the residual heat of
reaction from the first scan and second scan. (Sample not powdered).
C.6.5
Delete sentence and replace with:
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NORSOK Standard
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M-CR-621
Rev. 1, December 1994
Record of glass transition temperature (inflection value) as TG1 and /or residual heat of
reaction for both the first and second scan.
DESIGN REQUIREMENTS
Amendment to part 3: "System Design" in UKOOA document
Section 8.1.4 Flanged Joints
Replace last sentence with following sentence:
Allowable bolt torques and flange mis-alignment shall be defined by Manufacturer.
TG max. 5C lower
Residual heat of reaction max. 10% higher
Alternatively, for polyester and vinylester based products, the residual styrene monomer
content for joints in components used in qualification testing may be determined.
The measurement shall be performed according to ISO 4901.
The residual styrene content shall be maximum 10% above the level measured during
component qualification, but not above 2% total content.
Section 4.6 Quality Programme for Installation
Add following sentence to the list in the third paragraph starting with "Quality control
shall be based on the implementation of:"
-curing temperature and time shall be regularly recorded for adhesive bonded joints and
laminated joints;
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NORSOK Standard
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M-CR-621
Rev. 1, December 1994
-TG or residual heat of reaction shall be measured by DSC (Annex C in Part 2) for 10% of
the joints of samples taken from the adhesive in bonded joints or the resin in
laminated joints.
Section 5.0 Installer Certification
Add following sentences:
Pipe fitters, supervisors and inspectors shall be exclusively qualified and certified for
specific joint type(s). As a minimum, it is required that the pipe fitters, supervisors and
inspectors are certified according to OLF documents "Godkjenning av montrer og
installasjonsledere". (Approval of Fitters and Supervisors) and Godkjenning av
inspektrer (Approval of Inspectors) (OLF - 1994 /DRAFT).
OPERATION
Amendment to part 5: "Operation" in UKOOA document
Section 4.3.2 Laminated Joint.
Add following paragraphs after the third paragraph:
The resin used shall be according to manufacturer recommendation satisfying the
requirements given in clause 6, section 2.1.9 and 2.1.10 in this document. The glass
transition temperature (TG) or the residual heat of reaction of the cured adhesive/resin
measured according to Annex C in part 2 of the UKOOA document shall not deviate more
than the following compared to qualified values,
TG max. 5C lower
Residual heat of reaction max.10% higher.
Alternatively, for polyester and vinylester based products, the residual styrene monomer
content for joints in components used in qualification testing may be determined.
The measurement shall be performed according to ISO 4901.
The residual styrene content shall be maximum 10% above the level measured during
component qualification, but not above 2% total content.
Section 6.0 Fitter and inspector certification
Add following sentences:
Pipe fitters, supervisors and inspectors shall be exclusively qualified and certified for
specific joints type(s). As a minimum, it is required that the pipe fitters, supervisors and
inspectors are certified according to OLF's document "Godkjenning av montrer og
installasjonsledere". (Approval of Fitters and Supervisors) and Godkjenning av
inspektrer (Approval of Inspectors) (OLF - 1994 /DRAFT)..
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NORSOK Standard
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