Академический Документы
Профессиональный Документы
Культура Документы
VIVEK JHA
VIVEK JHA
Transformers:
coreofelectricitysupply
Transformer:mostvitalequipmentofthesupplysystem
Types:
EHVTransformer
HTTransformer
LTTransformer
InstrumentTransformers
VIVEK JHA
NECESSITYOFTESTS
Toprovethatthedesignmeetsthespecifiedjobrequirementsandtoobtaintransformer
characteristics.
Tocheckthatthequalityrequirementshavebeenmetandthatperformanceiswithinthe
toleranceguaranteed.
TestsperformedfortheformerpurposearereferredtoasTypetests andthatforthelater
purposearereferredtoasRoutinetests (carriedoutoneveryunitmanufactured).
InAdditiontothesetwocategoryoftests,specialtests
Mayalsobeperformedtoobtaininformationusefultothe
Userduringoperationormaintenanceofthetransformer.
VIVEK JHA
TransformerTests
EXAMPLE:ROUTINETESTS
Measurementofwindingresistance
Measurementofvoltageratio,polarityandcheckofvoltagevectorrelationship
Measurementofnoloadlossandexcitationcurrent
Measurementofshortcircuitimpedanceandloadloss
Measurementofinsulationresistance
Switchingimpulsevoltagewithstandtest
Lightningimpulsevoltagewithstandtest
Magneticcircuit(isolation)test
EXAMPLE: TYPETESTS
Meaurementofpowertakenbycoolingcircuits
TempRiseTest
VIVEK JHA
ADDITIONALTESTS
TESTWITHLIGHTNINGIMPULSECHOPPEDONTHETAIL
MAGNETICCIRCUIT(ISOLATION)TEST
MAGNETICBALANCETESTONTHREEPHASETRANSFORMERS
DISSOLVEDGASANALYSIS(DGA)OFOILFILLEDINTHETRANSFORMER
DETERMINATIONOFCAPACITANCESANDTANDELTABETWEENWINDINGTOEARTHANDBETWEEN
WINDINGS
MECHANICALTESTS
MEASUREMENTOFVIBRATIONONTRANSFORMERTANK
VACUUMTESTONTRANSFORMERTANK
OILPRESSURETESTONCOMPLETELYASSEMBLEDTRANSFORMER
JACKINGTESTANDDYEPENETRATIONTEST
PRESSURERELIEFDEVICETEST
VIVEK JHA
TestsonTransformers
Erectiontests(installationTests)
Precommissioningtests
CommissioningTests
Erection tests:
Thorough checking for any damage
Verification of technical specifications
Foundation etc
VIVEK JHA
ERECTIONATSITE:INSPECTION
y Makevisualinspectionforanytransitdamage
y Checknitrogenpressure.
y Checkvariousaccessoriesforanytypeoftransitdamage.
y Makeinternalinspectionofthetransformertotheextent
possibleforanyvisiblediscrepancy.
VIVEK JHA
OILFILLING
Beforefillingtheoilintotransformerchecktheoilcarefullyfor
y
y
y
Breakdownvoltage
Moisturecontent
Tandeltaandcapacitance
Iftheoilisnothavingthepropertiesasrecommendedbythe
standards,itmustbefilteredwithfilterswithbuiltinheaters and
vacuumpumpsforimprovingthequalityofoil.
Fortransformersdispatchedgasfilled,oilfillingmustalwaysbe
doneundervacuum.
VIVEK JHA
GENERALTESTSAFTERTRAFOINSTALLATION
(GetClearanceforTesting&Commissioningactivities)
Physicalinspection
Fireprotectionsystemavailable
Oillevelchecking,nooilleakage
Powerandcontrolcablingchecking,
CoolerfanandPumpcontrolcktchecking
Buch.Relaycorrectlymounted,airreleasedfromBuchrelay,
Coolingsystem&radiators,OLTC
BreatherinstallationOk,silicagelcolourblue
OTI&WTICalibration
VIVEK JHA
PrecommissioningTests
IRvalueoftransformerandcables
WindingResistance
TransformerTurnsRatio
PolarityTest
MagnetizingCurrent
VectorGroup
MagneticBalance
Bushing&WindingTanDelta(HV)
Protectiverelaytesting
Transformeroiltesting
Hipottest
VIVEK JHA
10
CommissioningTests:
RemoteAnnunciationandcontrolschemes
PowercableIdentification&Tests
Chargingthetransformer:noloadandfullloadoperation
andObservationforanyabnormality
Confirmingtheoperationofallprotection,interlocksand
meteringschemes
VIVEK JHA
11
1.ChecktheoperationoftheBuchholtzalarmandtripbyinjectingairthroughthetestpet
cock.
2.TesttheOTIforalarmandtrip.
3.TesttheWTIforalarmandtrip.
4.ChecktheworkingoftheWTI/RTD(ResistanceTemperatureDevice)repeatersatthe
controlroom.
5.TesttheOLTC Oilsurgerelayfortrip.
6.Checkalarmforlowoillevel.
7.Checkvariousrelaysforcurrent×ettings
8.Checkthecoolerunitfor
overcurrentsettingoffansandoilpumps
coolersupplyfailurealarm
fan/pumptripalarm
.anymal operationofthetransformerBuchholtzrelaywhenalltheoilpumpsare
switchedonsimultaneouslyinforcedoilcooledtransformers
VIVEK JHA
12
FIELDTESTS:
NoLoad
Windingresistance
TurnsRatio.
Polarity,
connectiongroupand
Excitationcurrent.
Onload
shortcircuittest,
Impedancemeasurement
VIVEK JHA
13
InsulationResistance
y Thistesthasbeenthemostusual
historically,beingcalledto
megger thetransformer
(thetermcomesfromthefirmof
thefirstIRsystems).
VIVEK JHA
14
InsulationResistanceandPolarizationIndex
VIVEK JHA
15
WindingResistance
y Thisisnothingbuttheresistancemeasurementofthewindingsbyapplyingasmall
d.cvoltagetothewindingandmeasuringthecurrentthroughthe same
y Themeasuredresistanceshouldbecorrectedtoacommontemperaturesuchas
75Cor85Cusingthefollowingformula:
where
y RCisthecorrectedresistance,RMisthemeasuredresistance
y CFisthecorrectionfactorforcopper(234.5)oraluminum(225) windings
y CTisthecorrectedtemperature(75Cor85C)
y WTisthewindingtemperature(C)attimeoftest
VIVEK JHA
16
WindingResistance.
y Withthistestwedeterminatethepure
ohmicresistancefromeachphasewindings
bothinhighandlowvoltageandeach
positionoftapchanger.
y inafirstapproachseemseasytomeasure,
itsnotso,becauseitisnecessarytomake
flowrelativelyhighcurrentstoregisterthe
usuallowresistancevalues/m / with
therequiredprecision.Thiscurrentsmust
alsoflowthroughtheequivalentinductance
ofthetransformer.
VIVEK JHA
17
VIVEK JHA
18
TransformerTurnsRatio(TTR):
Transformer Turns Ratio (TTR): quotient between high voltage / low
voltage. Must match with protocol /nameplate values.
In the power transformer with tap changer, take readings for each
position (giving extra information on its status and that of the On Line Tap
Changer (OLTC)
VIVEK JHA
19
VIVEK JHA
20
VIVEK JHA
21
VIVEK JHA
22
VIVEK JHA
23
PolarityTest
VIVEK JHA
24
Opencircuittest&Excitationcurrent
y Excitationcurrentisthecurrentflowingintothehighvoltagewinding
withthelowvoltagesideopen.
VIVEK JHA
25
FIELDTESTS:Loadtest
y shortcircuittest,
y Impedancemeasurement
VIVEK JHA
26
ShortCircuittest
VIVEK JHA
27
ShortCircuittest
y shortcircuittest isbasedintheapplicationofavoltageinonewinding
(highvoltageone)withtheotherwindingshortcircuited.Itisusualto
registernominalandextremepositionsifthetransformerhadan OLTC.
VIVEK JHA
28
Impedancemeasurement
y Shortcircuitvoltage:voltagerequiredtocirculatefullloadcurrent.
y shouldbeneartheprotocol/nameplatevaluefromthetransformer.
y Itschangewillindicateirregularitiesinthemagneticcore,winding,
displacement,shortcircuits,mechanicaldeformations
VIVEK JHA
29
VIVEK JHA
30
FrequencyResponseAnalysis
y Themainpurposeofthistestistodeterminatethefrequencyresponse
graphoftheequivalentelectric/dielectric/magnetic/mechanic
altogetherevaluated.
VIVEK JHA
31
FrequencyResponseAnalysis
VIVEK JHA
32
DIELECTRICSYSTEMTESTS.
Liquiddielectric(usuallymineraloil)
ORsoliddielectric(usuallypaper)
Dielectriccircuittests.
InsulationResistanceandPolarizationIndex(IR,PI).
y Capacitance,Dissipation(power)factor(tan)andinsulationlosses
indielectricbushing.
y PartialDischarge(PD).
y
Oilsampling.
DielectricStrength.
y Moisturecontent.
y DissolvedGases.
y FuranAnalysis.
y
VIVEK JHA
33
Oiltestingandmaintenance
Therearethreeimportantpurposesoftheoilina
transformer:
1.Gooddielectricstrength
2.Efficientheattransferandcooling
3.Topreservethecoreandassembly
y Byfillingvoids(toeliminatepartialdischarge)
y Bypreventingchemicalattackofcore,copperandinsulationby
having
y lowgascontentandnaturalresistancetoageing.
OilTesting
Visualchecks
OilBDVtest
Powerfactor(tandelta)test
Aciditytest
Moisture(ppm)
DGA
35
Breakdownvoltage.
y Oildegradationcanbeeasilyappreciatedwiththisparameter
tested.Thetestisbasedintheinsertionofelectrodesimmersedin
oilandincreasingvoltageuptobreakdown.
y Testisrepeatedsixtimestogetarepeatablemeasurement.
y Theonlydisadvantageisthatitisnecessarytoextractfromthe
transformerasignificantsample(testcellwillhave350...600ml).
VIVEK JHA
36
IEC 156
VIVEK JHA
37
TransformerOilSpecifications
Characteristics
Requirementasper
IS:18661983
Breakdownvoltage
50KV(min)for>145KV
40KV(min)for72.5KVto145KV
30KV(min)for<72.5KV
Watercontent
25ppm(max)for>145KV
35ppm(max)for<145KV
Tandeltaat50deg.C
0.2(max)for>145KV
1.0(max)for<145KV
Specificresistanceat90deg.Cohmcm
>0.1X10E12
NeutralizationvaluemgKOH/gm
<0.5
Flashpoint(degreeC)
>140
VIVEK JHA
38
Capacitance/Tandelta
(DissipationFactor)
VIVEK JHA
39
Capacitance/Tandelta
(DissipationFactor)
y Anotherusualapproachwhenperformingdielectricevaluationistan
delta.ThistestusesACandpursuestoknowlossangleofthetested
element.
y Thismeasurementincludesinformationofthemoistureand
contaminationdegreeandemulatesthebehaviourandvoltage
aggressionssimilartoserviceones.
y Itisimportanttotakenoteoftransformertemperatureand
environmentalmoisture(surfaceleakage).
VIVEK JHA
40
VectorGroupTest:Dy11
VIVEK JHA
41
VectorGroupTest:Dy11
Dy11
VIVEK JHA
42
Vectorgrptest
VIVEK JHA
43
VectorGroupDy1
VIVEK JHA
44
VectorGroupDy1
VIVEK JHA
45
PartialDischargetest.
y Partialdischargearesmalldischargesthatappearinsideofthe dielectricasasignofits
degeneration.Theyappearasaresultoftheincreaseoftheelectricfieldinsmall
gaseousvoidsinsidetheoilandalsoinsidethepaper,epoxyor asaresultofthe
presenceofmetalliccontamination,etc.Thisdischargeacceleratethethermal
degradationeffectsandleadsometimesexponentiallytothepowertransformer
destruction.
y Therearetwousualdetectionsystems,
y
y
Acousticsystemusessoundmechanicmanifestation(inultrasonicrange
Electric systemsdeterminatesdischargesandcorrelatesthemwithInsulation
healthiness.
VIVEK JHA
46
SomeotherTests,normallyperformed
atManufacturersworks
TemperatureRiseTest
LighteningImpulseTest
VacuumAndPressureTest
LightningImpulseWithstand
SwitchingImpulseWithstand
VIVEK JHA
47
History/Trending
VIVEK JHA
48
VIVEK JHA
49
VIVEK JHA
50
VIVEK JHA
51
Conclusion
Testingisanart&scienceofmanagingMachine,Manpower,Material,
Quality,Time
y Peopleresponsibleforupkeepofelectricalapparatusneedto
cultivateawatchfulattitudeto
y
Look (eye)
Listen (ear)
y
Smell (nose)
Feel (finger/skin)
forsymptomsofimpendingtrouble
y Adaptnewtechniques.
y Keeponlearningfromtheexperiencesworldwide,avoid
obsolescence
y DevelopIntegratedPredictiveDiagnosticSystem
y KeepitSystemOrientedtoensuresustainability
y
(Avoidsubjectivity&individualbias)
VIVEK JHA
52
Conclusion
y SafetyFirst
y GoodTestequipment
y peopletohaveadeepknowledge
y Takecareofenvironmentalconditionswhilecomparingresults
y Workpressureandshortdowntime
y Keepyourmindcool
VIVEK JHA
53
SomeReferences
y
y
y
y
y
y
y
y
y
y
y
y
y
NATIONALSTANDARDSIS2026(PARTIII)
IEC600765:2000.Powertransformers.Part5:Abilitytowithstandshortcircuit.
IEC60726:2003.Drytypepowertransformers.
IEC600763Testlevels&testmethodrequirementfordifferenttests
ANSI/IEEEStd621995.IEEEGuideforDiagnosticFieldTestingofElectricPowerApparatus
Part1:OilFilledPowerTransformers,Regulators,andReactors.IEEEPowerEngineeringSociety1995.
ANSI/IEEEStdC57.12.901993.IEEEStandardTestCodeforLiquidImmersedDistribution.Power
andRegulatingTransformersandIEEEGuideforShortCircuitTestingofDistributionandPower
Transformers.
ANSI/IEEEStd.C57.12.001993.IEEEStandardGeneralRequirementsforLiquidImmersed
Distribution,PowerandRegulatingTransformers.
EN601561995.Insulatingliquids.Determinationofthebreakdownvoltageatpowerfrequency.
Testmethod..
EN608141997.Insulatingliquids.Oilimpregnatedpaperandpressboard.Determinationofwater
byautomaticcoulometricKarlFischerTitration.
EN605671992.Guideforthesamplingofgasesandofoilfromoilfilledelectricalequipmentand
fortheanalysisoffreeanddissolvedgases .
EN60599:1999.Mineraloilimpregnatedelectricalequipmentinservice Guidetothe
interpretationofdissolvedandfreegasesanalysis..
EN61620:1999.Insulatingliquids.Determinationofthedielectricdissipationfactorby
measurementoftheconductanceandcapacitance.Testmethod.
EN61198:1994.Mineralinsulatingoils.Methodforthedeterminationof2furfuralandrelated
compounds.
VIVEK JHA
54
TESTING OF TRANSFORMERS
y
LIGHTNINGIMPULSETEST
TosimulatethesystemdisturbancesduetoLightningstroke
Canberepresentedbythreebasicwaveshapes
FullwaveLI
Choppedwave(Choppedontail)
Choppedwave(Choppedonfront)
Lightningdisturbancesdonotalwayshavethesebasicwaveshapes.However,by
definingtheamplitudeandshapeofthesewaves,itispossibletoestablishaminimum
impulsedielectricstrengththatatransformershouldmeet.
y
Ifalightningdisturbancetravelssomedistancealongthelinebeforeitreachesatransformer,its
waveshapeapproachesthatofthefullwave.Itisgenerallyreferredtoas1.2/50wave.Awave
travelingalongthelinemightcauseflashoveracrossaninsulatorafterthepeakofthewavehas
beenreached.Thiswaveissimulatedbyachoppedwavewhichisofthesamemagnitudeasthefull
wave.Ifalightningstrokehitsdirectlyatorveryneartoatransformerterminal,theimpulse
voltagemayrisesteeplyuntilitisrelievedbyaflashover,causingsudden,verysteepcollapsein
voltage.Thisconditionisrepresentedbythefrontofwave
VIVEK JHA
55
TESTSONTRANSFORMERS
y
LIGHTNINGIMPULSETEST
CURRENTWAVEFORMDURINGLI
1.2/50SLIWAVE
56
TESTSONTRANSFORMERS
y
LIGHTNINGIMPULSETEST
1.2/50SLIWAVECHOPPEDAT3.7S
VIVEK JHA
CURRENTWAVEFORMDURINGCHOPPEDLI
57
SWITCHINGIMPULSETEST
y
Switchingimpulselevelisconductedtoverifytheintegrityoftransformerundervarious
switchingsurgesonAC/DCline.
ThetypicalwaveshapeofSwitchingimpulseis250/2500SasperIEC60060&itsmagnitudeis
lowerthanthecorrespondingLIwavebutforlongerduration.
Inviewofthedifficultiesingeneratingthesewaveshapesinlaboratoriesandmoretominimize
thecoresaturationduringtestingoftransformers,IEC60076Part3hasspecifiedaswitching
impulsewavehavingavirtualfronttimeofatleast100s,durationabove90%ofthespecified
amplitudeofatleast200sandatotaldurationtothefirstzeropassageofatleast1000s.
Unlikeinthecaseofacwinding,boththeterminalsofvalvewindingexperiencefulldcvoltage
ofthebridgetowhichtheyareconnected.Thereforevalvewindingistestedtoprovethe
insulationofthewindingwiththerespecttoground.Switchingimpulsesareappliedtothe
valvewindingterminalsconnectedtogether.Theotherwindingterminalsnotundertestare
shortcircuitedandgrounded.
VIVEK JHA
58
SWITCHINGIMPULSETEST
y
WAVESHAPEOFSWITCHINGIMPULSEASPERIEC60060
STANDARD250/2500SSWITCHING
IMPULSEWAVE
VIVEK JHA
59
SWITCHINGIMPULSETEST
y
Switchingimpulselevelisconductedtoverifytheintegrityoftransformerundervarious
switchingsurgesonAC/DCline.
ThetypicalwaveshapeofSwitchingimpulseis250/2500SasperIEC60060&itsmagnitudeis
lowerthanthecorrespondingLIwavebutforlongerduration.
Inviewofthedifficultiesingeneratingthesewaveshapesinlaboratoriesandmoretominimize
thecoresaturationduringtestingoftransformers,IEC60076Part3hasspecifiedaswitching
impulsewavehavingavirtualfronttimeofatleast100s,durationabove90%ofthespecified
amplitudeofatleast200sandatotaldurationtothefirstzeropassageofatleast1000s.
Unlikeinthecaseofacwinding,boththeterminalsofvalvewindingexperiencefulldcvoltage
ofthebridgetowhichtheyareconnected.Thereforevalvewindingistestedtoprovethe
insulationofthewindingwiththerespecttoground.Switchingimpulsesareappliedtothe
valvewindingterminalsconnectedtogether.Theotherwindingterminalsnotundertestare
shortcircuitedandgrounded.
VIVEK JHA
60
SWITCHINGIMPULSETEST
y
WAVESHAPEOFSWITCHINGIMPULSEASPERIEC60060
STANDARD250/2500SSWITCHING
IMPULSEWAVE
VIVEK JHA
61
VIVEK JHA
62
VIVEK JHA
63
VIVEK JHA
64