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User Manual
Version:
Revision date:
BOM:
V1.0
March 14, 2008
Emerson Network Power provides customers with technical support. Users may contact the nearest
Emerson local sales office or service center.
Copyright 2008 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn
Safety Precautions
To reduce the chance of accident, please read the safety precautions very carefully before operation. The
"Caution, Notice, Warning, Danger" in this book do not represent all the safety points to be observed, and are
only supplement to various safety points. Therefore, the installation and operation personnel must be strictly
trained and master the correct operations and all the safety points before actual operation.
When operating Emerson products, the safety rules in the industry, the general safety points and special safety
instructions specified in this book must be strictly observed.
Electrical Safety
I. Hazardous voltage
Danger
Some components of the power system carry hazardous voltage in operation. Direct contact or indirect contact through
moist objects with these components will result in fatal injury.
Safety rules in the industry must be observed when installing the power system. The installation personnel must
be licensed to operate high voltage and AC power.
In operation, the installation personnel are not allowed to wear conductive objects such as watches, bracelets,
bangles, rings, etc.
When water or moisture is found on the cabinet, turn off the power immediately. In moist environment,
precautions must be taken to keep moisture out of the power system.
"Prohibit" warning label must be attached to the switches and buttons that are not permitted to operate during
installation.
Danger
High voltage operation may cause fire and electric shock. The connection and wiring of AC cables must be in compliance
with the local rules and regulations. Only those who are licensed to operate high voltage and AC power can perform high
voltage operations.
II. Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be used.
III. Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast in the thunderstorm.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment should be
well earthed in time to avoid damage by lightning strikes.
IV. ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs, such as large-scale
ICs, etc. Before touching any plug-in board, PCB or IC chip, ESD wrist strap must be worn to prevent body static from
damaging the sensitive components. The other end of the ESD wrist strap must be well earthed.
V. Short circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or the non-grounding
pole and the earth. The power system is constant voltage DC power equipment; short circuit will result in equipment
burning and endanger human safety.
Check carefully the polarity of the cable and connection terminal when performing DC live operations.
As the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bracelet, bangle, ring, or other conductive objects during operation.
Insulated tools must be used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free movement of
the human body and tool is reduced to a minimum.
Battery
Danger
Before any operation on battery, read carefully the safety precautions for battery transportation and the correct battery
connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to prevent
battery short circuit and overflow of electrolyte. The overflow of electrolyte will erode the metal objects and PCBs,
thus causing equipment damage and short circuit of PCBs.
Before any operation on battery, pay attention to the following points:
Remove the watch, bracelet, bangle, ring, and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures.
Wear rubber gloves and apron to guard against electrolyte overflow.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put the battery
upside down or slanted.
Others
I. Sharp object
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
II. Cable connection
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable connection.
Ill. Binding the signal lines
Notice
The signal lines should be bound separately from heavy current and high voltage lines, with binding interval of at least
150mm.
Contents
Chapter 1 Overview .......................................................................................................................................................... 1
1.1 System Configuration ......................................................................................................................................... 1
1.2 Features ............................................................................................................................................................. 2
1.3 Components ....................................................................................................................................................... 2
Chapter 2 Installation Instruction ...................................................................................................................................... 4
2.1 General .............................................................................................................................................................. 4
2.1.1 Safety Regulations .................................................................................................................................. 4
2.1.2 Documents.............................................................................................................................................. 4
2.1.3 Tools & Material Preparation................................................................................................................... 4
2.1.4 Unpacking Inspection.............................................................................................................................. 6
2.1.5 Installation Procedure ............................................................................................................................. 6
2.2 Fixing The Cabinet/ Battery Rack....................................................................................................................... 6
2.3 Installing Rectifiers And Monitoring Module ....................................................................................................... 8
2.4 Connecting Cables ............................................................................................................................................. 9
2.5 Connecting Signal Cables ................................................................................................................................ 10
Chapter 3 Installation Testing ......................................................................................................................................... 13
3.1 General ............................................................................................................................................................ 13
3.1.1 Preliminaries ......................................................................................................................................... 13
3.2 Installation Check ............................................................................................................................................. 13
3.2.1 Cabinet.................................................................................................................................................. 13
3.2.2 Mains Connection ................................................................................................................................. 13
3.2.3 DC Connection...................................................................................................................................... 13
3.2.4 Battery................................................................................................................................................... 14
3.3 Startup Preparations ........................................................................................................................................ 14
3.3.1 AC Distribution Unit & Rectifiers ........................................................................................................... 14
3.3.2 DC Distribution Unit............................................................................................................................... 14
3.3.3 Monitoring Module ................................................................................................................................ 14
3.3.4 Battery................................................................................................................................................... 14
3.3.5 BLVD..................................................................................................................................................... 14
3.4 Startup.............................................................................................................................................................. 14
3.4.1 Battery................................................................................................................................................... 14
3.4.2 Starting Rectifiers.................................................................................................................................. 15
3.4.3 Connecting The Battery And Rectifiers ................................................................................................. 15
3.5 Basic Settings................................................................................................................................................... 15
3.5.1 System Model ....................................................................................................................................... 15
3.5.2 Battery Number..................................................................................................................................... 15
3.5.3 Battery Capacity.................................................................................................................................... 15
3.5.4 Battery Shunt ........................................................................................................................................ 15
3.5.5 Temperature Compensation Coefficient................................................................................................ 15
3.5.6 Current Limit ......................................................................................................................................... 16
3.5.7 Floating And Boost Charge Voltages .................................................................................................... 16
3.6 Alarm Check..................................................................................................................................................... 16
3.6.1 Rectifier Fault........................................................................................................................................ 16
3.6.2 Battery MCB Fault................................................................................................................................. 16
3.6.3 DC Load Route Disconnection Fault..................................................................................................... 16
3.6.4 Under-voltage Alarm ............................................................................................................................. 16
Appendix 2
Appendix 3
Appendix 4
Appendix 5
Glossary....................................................................................................................................................... 51
Chapter 1
Chapter 1
Overview
Overview
NETSURE 701 A51power supply system supplies -48V DC powers to telecommunication equipment. It can be widely
used in base transmission stations (BTSs), medium- small capacity exchange stations, and satellite communication.
Rectifier subrack
Number
1
1~5
1~3
8
1
Battery rack
Figure 1-1
User Manual
Chapter 1
Overview
1.2 Features
The rectifier uses the active Power Factor Compensation (PFC) technology, raising the power factor to 0.99.
Wide AC input voltage range. 85V ~ 290V for manual switching system.
The rectifier uses soft switching technology, raising the efficiency to 91%
Ultra-low radiation. With advanced EMC design, the rectifier meets international standards such as CE and
NEBS. Both the conducted and radiated interference reach Class B
The rectifier safety design complies with UL, CE and NEBS standards
High power density
Rectifiers are hot pluggable. It takes less than 1min to replace a rectifier
Two over-voltage protection methods are optional: hardware protection and software protection. The latter one
also has two optional modes: lock-out at the first over-voltage and lock-out at the second over-voltage.
Perfect battery management: The management functions include the LLVD, BLVD, temperature compensation,
auto voltage regulation, stepless current limiting, battery capacity calculation and on-line battery test, etc.
Up to 200 pieces of historical alarm records and 10 sets of battery test data records.
Network design: Providing multiple communication ports (such as RS232, modem and dry contacts), which
enables flexible networking and remote monitoring
Complete fault protection and fault alarm functions
1.3 Components
The power distribution unit is on the upper side of the cabinet. The rectifier model is R48-3200, and the model of
monitoring module is M500D. Eight blocks of batteries can be mounted in the battery rack. The appearances of the
components are shown in the following figures.
ESC
R48-3200
ENT
M500D
User Manual
Chapter 1
User Manual
Overview
Chapter 2
Installation Instruction
Chapter 2
Installation Instruction
2.1 General
All the bolts and nuts in this power system are compliant with ISO standards.
Please follow this instruction to carry out the installation step by step.
2.1.2 Documents
The following are the documents necessary for the installation:
This book
Power system related documents, such as floor plan, (room) allocation drawing and shipping specifications
Battery related documents from the battery supplier
User Manual
Chapter 2
Installation Instruction
shorter than 30 meters, the CSA calculation should be based on the current density of 2.5A/mm . The suggested
2
CSA value is no less than 25mm .
2. Battery cables and DC power distribution cables
The size depends on the current flowing through the cable and the allowable voltage drop.
To select the battery cable CSA, see the following table (with ambient temperature of 25C).
Table 2-1
Max. battery
current
400A
500A
300A
400A
150mm2
95mm (2 pcs) or a 185mm2
14m
14m
Note
1. The battery cable should reach at least +90C heat durability.
2. It is recommended to use double-insulated copper-core flame retardant cable as battery cable.
Select the DC load cable CSA according to the following table:
Table 2-2
Load route rated Max. output Min. cable
current
current
CSA
250A
100A
63 A
32 A
10 A
160A
50A
32 A
16 A
5A
Max. cable
CSA
9m
14m
7m
14 m
17 m
95 mm2
50 mm2
25 mm2
25 mm2
25 mm2
17m
25m
11 m
22 m
71 m
50 mm2
25 mm2
16 mm2
16 mm2
6 mm2
The MCB capacity should be strictly limited so that it can function properly upon load over-current. The recommended
MCB capacity is 1.5-2 times the load peak capacity.
Note
Generally the maximum output current is calculated based on the maximum loads.
When the allowable voltage drop is not 0.5V, the CSA of the DC load cables and battery cables should be calculated
by the following formula:
A=I 3 L/(K
U)
2
Where: A is the CSA of the cable (mm ), I: the total current (A) flowing through the cable; L: the length (m) of the
cable loop;
U: the allowable voltage drop in the cable; K: the conductivity factor. Kcopper=57.
It is suggested to use colored wires to distinguish the cable polarities: Black for positive pole and blue for negative.
If the available cables are of one color, use numbered or colored labels to distinguish them.
Earth cables
The CSA of the system earth cable should be consistent with that of the maximum power distribution cable and no
2
less than 16mm .
Purchasing materials according to the construction materials list and inspect the materials
Check the heat durability, moisture resistance, flame resistance and voltage resistance of the cable.
Auxiliary materials for power equipment installation
Including expansive bolts, binding strips, insulating tape, etc.
User Manual
Chapter 2
Installation Instruction
User Manual
Chapter 2
Installation Instruction
435
370
17
370
17
Figure 2-2 Installation size of the battery rack base (unit: mm)
Maintenance access should be preserved between cabinets, and be no less than 1.5m wide.
See Figure 2-3.
Between
rack side and
wall: 0.8m
600mm
Rack face
Between
rack back
and rack
face: 1.5m
Between
rack back
and wall:
0.1m
600mm
User Manual
Chapter 2
Installation Instruction
Expansive
pipe
(A) Drill
vertically
Power
cabinet
(D) Tighten
the bolt
Tap bolt
Plain washer
Spring washer
Cabinet base
Ground
Expansion pipe
User Manual
Chapter 2
Installation Instruction
Notice
To push the rectifier into the installation slot, you should hold the rectifier handle and be gentle, or the positioning pin might be
damaged.
When the rectifier is working, the radiator could be very hot. Do not touch the radiator directly to avoid scald.
Installing monitoring module
Repeat the above installation procedures to install the monitoring module to the position shown in Figure 2-7.
User Manual
10
Chapter 2
Installation Instruction
B242HFX1 position
J2
J1
B242HFX1
J3
J4
User Manual
Chapter 2
Table 2-3
Interface
J1 (P101-8)
J2 (P101-8)
J3 (P101-4)
J4 (P101-2)
Installation Instruction
11
Pin No.
Application
Pin No.
1
3
5
7
1
3
5
7
1
3
1
2
4
6
8
2
4
6
8
2
4
2
Application
Open/closed status input of MCB 10
Open/closed status input of MCB 12
Open/closed status input of MCB 14
Open/closed status input of MCB 16
Open/closed status input of MCB 18
Open/closed status input of MCB 20
Open/closed status input of MCB 22
Open/closed status input of MCB 24
Open/closed status input of MCB 26
Open/closed status input of MCB 28
Open/closed status output of MCBs 19~28
The position of S6415X2 signal transfer board is shown in Figure 2-11. There are two communication interfaces in the
panel: Ethernet and RS- 232 interface. The power supply system can be connected to Ethernet through the Ethernet
interface or connected to modem through RS- 232 interface.
User Manual
12
Chapter 2
Installation Instruction
RS-232 interface
Interface of temperature
sensor cable
User Manual
Chapter 3
Chapter 3
Installation Testing
13
Installation Testing
3.1 General
The power system must be tested in either of the following cases:
As the acceptance test of a new power system
As the acceptance test after the system capacity expansion
The corresponding safety rules shall be adhered to in the test.
Read through this book before starting the test.
3.1.1 Preliminaries
Before the test, inform the chief manufacturer representative. There may be alarms and corresponding control
operations during the process.
Test equipment: multimeter.
During operation, parts of this equipment carry hazardous voltage. Misoperation can result in severe or fatal injuries
and property damage.
Only trained electrical engineer can maintain and operate this equipment.
Before the test, check the equipment to ensure the proper earthing.
Only spare parts approved by the manufacturer can be used.
Comments
OK
Comments
OK
Comments
Inspect the cabinet and accessories for compliance with the offer and delivery note.
Check the fixing of the cabinet on the floor.
Check the bus bar connections if possible.
Check the connection between the power system and the system grounding.
Does the grounding of the cabinet (s) conform to the installation instructions and local regulations
3.2.3 DC Connection
Check the battery MCB and cables. Are their models correct?
Check the MCBs and cables at the power distribution part. Are their models correct?
Check that all cables connected to the cabinet (s) are fixed and tie wraps are properly cut (no sharp
edges).
User Manual
14
Chapter 3
Installation Testing
3.2.4 Battery
Inspection
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
Initial charging
Refer to the instructions provided by the battery supplier upon the initial charging.
3.3.4 Battery
Check that the temperature sensor, if any, has been installed.
Check that the battery group circuit is not closed.
Check that all the battery MCBs are removed.
3.3.5 BLVD
Check with an ohmmeter that there is no short circuit between the positive & negative distribution bus
bars, or between the positive & negative battery poles
(Note: Pull out all modules before the check and restore them after the check)
3.4 Startup
Remove metal objects that may cause short circuit, such as rings and wristwatches, etc.
3.4.1 Battery
Install the last inter-cell connector.
Measure with a voltmeter across the connection points of each battery and make sure that the polarity
is right. For a lead-acid battery with 24 cells, the voltmeter should read 2.0-2.1V/cell or 48-51V/battery.
If the voltage of certain cell is lower than 2.0V, that cell must be replaced.
User Manual
Umin=____V
Chapter 3
Installation Testing
15
Comments
U=
Vac
Comments
Power all rectifiers by closing their input MCBs. The monitoring module will display the voltage as
53.5V.
Close the battery input MCB to connect the battery to the circuit.
Comments
OK
Comments
OK
Comments
OK
Comments
The system model has been set correctly in factory before delivery, check that the setting agrees
with the actual system.
Set the newly-replaced monitoring module according to the actual system model.
User Manual
Comments
16
Chapter 3
Installation Testing
Comments
OK
Comments
Set the charge current limit according to your needs. Setting range: 0.1~0.25C10. (By default:
0.1C10)
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
Pull out one rectifier. The Rect N Com Failure alarm should be triggered.
Insert the rectifier in. The alarm should be cleared.
Repeat the same on other rectifiers.
User Manual
Chapter 3
Installation Testing
17
Put the varistor back to the SPD, the alarm should be cleared.
3.7.1 AC Voltage
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
OK
Comments
3.7.2 DC Voltage
The monitoring module should be able to display the DC voltage. The difference between the
displayed voltage and that measured at the bus bar with should be less than 1%.
If any defect is found in this equipment, inform the personnel responsible for the contract.
If repairing is needed, please fill in the FAILURE REPORT and send the report together with the defective unit to the
repairing center for fault analysis.
User Manual
18
Chapter 4
Chapter 4
LCD
ESC
Functional keys
ENT
Handle
M500D
Indicator
Normal state
Fault state
Fault cause
RUN (Green)
On
Off
Alarm (Yellow)
Off
On
Off
On
M500D monitoring module uses a 128 % 64 LCD, a keypad with 6 keys. The interface language is Chinese/English
optional. The front panel is easy to remove and replace.
Table 4-2
Key
Function
ESC
ENT
and
Shift among parallel menus. For a character string, these 2 keys can be used to shift among different options.
and
Change values at a value setting interface. For a character string, these 2 keys can move the cursor left or right.
User Manual
Chapter 4
19
1. The LCD will prompt you to select a language once the monitoring module is powered on.
English
English
You can use , , or to select the language you want, and press ENT to confirm.
2. The monitoring module will prompt you to wait, and start initialization.
Waiting
2004-5-12
53.5V
125A
System:No Alarm
Auto
/BC
The system information is shown in many pages. You can repeatedly press to view other system information
pages in a cycle.
4. At any system information page, press ENT to enter the MAIN MENU page, which contains 3 sub-menus:
Status, Maintenance and Settings.
MAINMENU
Status
Maintenance
Settings
You can press or repeatedly to select a sub-menu, and press ENT to enter the sub-menu. Press ESC to
return to the menu of higher level.
1) Status
Including rectifier information, active alarm information and alarm history information.
2) Maintenance
The maintenance operation can be conducted only when the battery management mode is set to Manual. The
maintenance includes battery FC, BC and test, load power off/on, battery power off/on and rectifier voltage trimming,
current limit, switch control and resetting.
3) Settings
Including the setting of alarm parameter, battery parameter, AC/DC parameter, rectifier parameter and system
parameter.
User Manual
20
Chapter 4
2004-5-12
53.5V
12:20:30
125A
53.5V
System:No Alarm
Auto
/BC
125A
System: No Alarm
Auto
/BC
Or
Note
1. At this page, you may use and " to adjust the LCD contrast (7-level).
2. If there has been no keypad operation for 8 minutes, the monitoring module will return to the first system information page.
The time of that return will be recorded automatically, and can be queried through the host.
Batt1:
50A
Remain : 60
Batt2:
50A
Remain:
60
1. Battery 1, battery 2
They represent respectively the current of the battery that battery shunt 1 and shunt 2 is connected to. If the Shunt
Coeff of a certain battery group is set to No, this situation will be reflected at the battery information page by Not
connected, and no actual capacity will be displayed.
2. Actual battery capacity
The monitoring module can approximately calculate the remaining battery capacity in real time. Through configuration
at the host, the remaining battery capacity can be displayed in the mode of percentage, remaining Ah or remaining
time, etc. The default is the percentage.
During the normal BC/FC management, the monitoring module regards the rated capacity as the capacity that each
battery group can reach. When the battery discharges, the monitoring module will calculate the battery remaining
capacity according to the discharge current, discharge time and the preset battery discharge curve. When the
battery is being charged, the monitoring module will calculate the real-time battery capacity according to the detected
charge current, charge time and preset battery charge efficiency. If the calculated battery remaining capacity is
NETSURE 701 A51 Power Supply System
User Manual
Chapter 4
21
higher than the rated capacity, the monitoring module will automatically change the calculated battery remaining
capacity to the rated capacity.
AC information page
1. If the power system is a 3-phase input system with manual-switchover between 2 AC inputs, the voltage of the
three phases will be displayed.
AC
Phase A: 221V
Phase B: 225V
Phase C: 223V
2. If the power system is a 1-phase input system with manual-switchover between 2 AC inputs, the single-phase
voltage will be displayed.
AC
Single:
221V
3. If there is no AC sampling board in the power system, the LCD will display the max and min AC input voltages of all
rectifiers.
Rect AC Volt
Max:
230V
Min:
220V
System Power:
25 C
23%
Amb.Temp:
Cyc BC After:
55h
5 C
If the monitoring module bans BC and no temperature sensor is configured, this page will not be displayed.
The first line of the information page displays the BC prompts, which will be different with different systems, including:
1. Prompt the time of next Cyclic Boost according to the battery state
2. If BC is going on, the Charging will be prompted
3. If BC is disabled, this row will be empty
nd
rd
The 2 and 3 rows of the page are the temperature information detected by the temperature sensor. The display will
vary with different parameter settings (see 4.7 for parameter setting). If the temperature sensor is not connected or is
th
faulty, system will prompt invalid. Meanwhile, the 4 row will display Check Temp Sensor.
User Manual
22
Chapter 4
1: 01234567
54.1V
AC On
AC Volt:
30.2A
Rect
1: 01234567
CurrLimit:
DC On
220V
AC Derated:
34%
Y
Temp Derated: N
The information of every rectifier is displayed in two pages. The information in the first page includes: rectifier serial
No., output voltage and current, AC/DC on/off state and AC input voltage. The information in the second page
includes: rectifier serial No., current limit, the states of AC Derated and Temp Derated. Press to scroll to the
next page, or to return to the last.
4. Press or to query other rectifiers information.
At most 48 pieces of rectifiers information can be displayed. If the rectifier does not exist, there will be no information.
If the rectifier communication is interrupted, the information will be displayed in high light.
5. At any rectifier information page, press ESC repeatedly and you can return to the higher-level menus.
User Manual
Chapter 4
23
ACTIVE ALARM
None
Major Alarm
ACTIVE ALARM
040412 12 30
23
The information in the active alarm information pages includes: alarm serial No., alarm level, alarm name and time
(year, month, day, hour, minute and second). The alarm rising time determines the sequence it is displayed, with the
latest alarm displayed first. Use or to view all active alarms.
While querying rectifier alarms, press , and the rectifier ID will be displayed, and the Run indicator of the
corresponding rectifier will blink.
Rect ID:
02030405
In the case of battery test alarm or maintenance time alarm, press to display the prompt information.
Notice:
Press ENT Clear,
ESC Key Quit.
User Manual
24
Chapter 4
ALARM HISTORY
None
The historical alarms of the monitoring module are stored in cyclic order. Up to 200 alarms will be recorded. Above
that, the earliest alarm will be cleared automatically.
1 Alarm
SPD Fault
040411 20:08:30
040411 22:08:30
At the monitoring module, the displayed historical alarm information includes: alarm serial No., alarm name and alarm
start/end time (year, month, day, hour, minute, second).
If it is a rectifier that raised the alarm, the ID of that rectifier will be displayed.
4. At any Alarm History information page, press ESC repeatedly to return to the higher-level menus.
Table 4-3
Serial
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Alarm
Description
SPD Fault
Default
Default
Related parameter
alarm level related relay
configuration
Critical
8
you can name 8
routes
No alarm
None
Critical
None
Critical
None
Over-voltage alarm
Critical
None
Under-voltage alarm
Major
Critical
Over-voltage alarm
Critical
Under-voltage alarm
Observation
Low-voltage alarm
Major
None
Observation
None
Observation
None
Observation
None
Observation
None
Critical
None
Critical
None
User Manual
Over-temperature
alarm point
High temperature
alarm point
Low temperature
alarm point
Chapter 4
Serial
No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Alarm
TempSensor1
Err
40
Rect Protect
41
42
43
44
45
46
Description
Default
Default
Related parameter
alarm level related relay
configuration
Critical
None
Critical
None
Critical
LLVD enabled
Critical
BLVD enabled
Critical
Critical
Critical
Critical
Critical
Critical
Critical
Critical
Critical
Critical
Critical
None
Critical
None
Critical
None
Critical
None
Observation
None
Observation
None
Major
Observation
Critical
Fan faulty
AC voltage lower than 176V, with rectifier internal
Rect PowerLimit higher than 85C or temperature at inlet higher
than 45C
Rectifier and monitoring module communication
Rect Com Failure
interrupted
Multi Rect Fail
More than 2 rectifiers raised alarms
Self-detect error Error is detected through hardware self-detection
Manual Mode
Battery management in the manual state
25
3
None
3
3
Major
Observation
Major
Critical
No alarm
No alarm
User Manual
None
None
None
26
Chapter 4
Serial
No.
Alarm
Default
Default
Related parameter
alarm level related relay
configuration
Description
47
Non-FC Status
48
Batt Discharge
49
Curr Imbalance
50
51
52
Outvolt Fault
53
System Maintain
54
Alarm Block
No alarm
No alarm
None
No alarm
None
Observation
None
Observation
None
Observation
None
Observation
None
No alarm
None
Table 4-4
Different alarms and call back modes for different alarm levels
Alarm level
Red indicator
Yellow indicator
Alarm horn
Call back
Remark
Critical
ON
ON
Major
ON
ON
Observation
ON
OFF
No alarm
OFF
OFF
OFF
Therefore, changing the alarm level of different alarms may change their audible/visual alarm mode and call back
plan too.
Pressing any key on the monitoring module can silence the alarm sound. The sound will disappear and alarm
indicator will be off when all alarms are cleared.
You can configure how long an alarm sound will last, or choose to make no alarm sound. For details, see 4.7.11
Alarms Settings.
4.6 Maintenance
Note
1. This operation can be conducted only when the battery management is set to Manual.
2. Be careful! BLVD operations may result in power interruption.
1. At any information page, press ENT to enter the main menu.
2. Press to select the Maintenance menu.
You cannot enter the system Maintenance menu if the Battery Management is set to Auto.
3. Press ENT and input the correct operation password. Press ENT again to enter the Maintenance menu.
User Manual
Chapter 4
27
Enter Password:
123456
To input the password, use or to modify numbers, and use or to move the cursor. After the input,
press ENT to confirm.
If the password is incorrect, system will prompt password incorrect. If the password is less than 6 digits, end it with a
#.
Note
You can choose to enter the Maintenance menu by using either the user, operator or administrator password, for in this menu,
all users have the same authority.
4. Press or to scroll to the operation page you need.
There are two pages:
MAINTENANCE
RectTrim: 53.5V
Start: BC
RectLimit: 110%
Batt: Reconnect
Rect1:
Load: Disconnect
DC On
ID01234567
5. Press " " and " " to select the needed action.
Start: The options include FC, BC and Test. If system is not configured with any battery, the control would be
invalid. If there is AC power off alarm, or the busbar voltage is too low, the BC and battery test control will not be
executed by the system. No battery test control can be conducted when the rectifier communication is interrupted.
Finally, after the battery test, the battery management mode will be changed from Manual to Auto automatically.
Battery: The options include Reconnect and Disconnect. If there is no battery, or there is a battery alarm, the
battery operations will be invalid.
Load: The options include Reconnect and Disconnect.
The following maintenance over the rectifier can be conducted only when the power system is in the FC state.
RectTrim: Range: 42V ~ 58V. It can be used to improve the current sharing among rectifiers. Note that the value of
this parameter cannot exceed the over-voltage alarm point, or the parameter will be invalid.
RectLimit: Range: 10% ~ 121%.
The maintenance operations over a single rectifier include: DC ON/OFF, AC ON/OFF and Reset. The operation
method is:
1) Use or to select the rectifier parameter, and or to change the rectifier serial No. Then press
ENT to confirm. The bottom line of the page displays the rectifier ID.
2) Use or to move the cursor to the maintenance operation area, and or to select the value.
If the rectifier voltage is too high, you can select Reset to restore the output voltage of that rectifier to normal.
6. There will be prompts as the confirmation of control commands. If the maintenance operation is valid, system will
prompt you press ENT to confirm and execute the operation, or ESC to abort the operation. Otherwise, system will
prompt you the operation is invalid, and press ESC to quit.
Press ENT to run
No Maintain!
ESC Quit.
or
Press ESC to return to the menu of higher level.
User Manual
28
Chapter 4
2. Use or to select the submenu Settings and press ENT to confirm. System will then prompt you to input
the password.
Enter Password:
123456
3. Press " " or " " to select the number of password digits. Enter the password digit by digit using or . Press
ENT to confirm and enter the parameter setting submenu.
SETTINGS
Parameter Set
Alarms Settings
DC Settings
Battery Settings
Rect Settings
AC Settings
Sys Settings
Users with different password levels have different authorities. See the following table:
Table 4-5
Level
User
Operator
Administrator
Authority
Default password
1
2
640275
4. There are two pages of Settings. Shift page by using or , and select the parameter by using or .
Press ENT to confirm.
As shown in the above figure, the monitoring module divides the parameters to be set into 6 kinds: alarms parameter,
battery parameter, AC parameter, DC parameter, rectifier parameter and system parameter.
Among which, the battery parameters are divided into 5 kinds: basic, BLVD, charging management, battery test,
temperature coefficient, and they are displayed in two pages, as shown below:
BATTERY SETTING
BATTERY SETTING
Batt.Selection
Batt.Test
LVD Setting
Temp Comp
Charge
What follows is the description of the parameter functions and values by dividing them into 5 small categories and 5
big categories.
NETSURE 701 A51 Power Supply System
User Manual
Chapter 4
29
Manual
Batt String: 2
Capacity:
300Ah
Batt Name: 1
Use or to select the page and the parameter to be set, and or to select the proper value for the
parameter. Press ENT to confirm.
After setting the Battery Type, the following prompt will appear, asking you to name a certain type of battery for the
sake of identifying them:
Battery Name:
Batt1
To name a rectifier, you can use or to change the number, and or to move the cursor left or right.
Press ENT to confirm afterwards.
2. If setting parameter System Type does not require setting the battery shunt coefficient, the second page of the
basic battery settings is as follows:
Batt Shunt1:
Y
Batt Shunt2:
Y
3. If setting parameter System Type requires setting the battery shunt coefficient, the second page of the basic
battery settings is as follows:
Batt Shunt1: Yes
Batt Shunt2: Yes
Shunt coeff:
500A / 75mV
4. The value description of the basic battery parameters is listed below:
Table 4-6
Parameter
Mgmt Mode
(Management
mode)
Range
Defaults
Auto, Manual
Auto
0~4
50 ~ 5000Ah
300Ah
1# ~ 11#
10 characters
1#
Value description
In normal situation, it should be in the Auto mode, which enables the
monitoring module manage the whole power system automatically, including:
Automatic FC/BC switchover, LLVD and BLVC. In the manual mode, you can do
operations like BC, FC, test and battery on/off, as well as enabling automatic
battery BC time protection and capacity calculation. Upon the system DC
under-voltage alarm, system can automatically switch to the Auto mode, lest
wrong manual operation should damage the system.
You should set this parameter according to the actual battery configuration. If
Batt Shunt is set as Y, there should be batteries actually configured.
The capacity of a single battery string. You should set this parameter according
to the actual battery configuration.
Name different battery types to identify them
User Manual
30
Chapter 4
Parameter
Range
Defaults
Yes
No
Value description
Batt Shunt1
Batt Shunt2
Yes, No
In the system type setting, if the parameter Shunt is set to Y, this parameter
Dependent on system type will be displayed. Otherwise this parameter will take the default value, and is the
same for both battery strings.
LVD VOLTAGE
LVD TIME
BLVD Enable: Y
LLVD:
44.0V
LLVD:
300min
LVD Mode:
BLVD:
43.2 V
BLVD:
600min
Voltage
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
Note
Generally you do not need to set the LVD parameters value. The defaults will do.
3. The value description of the LVD parameters is listed below.
Table 4-7
Parameter
LLVD Enable
BLVD Enable
LLVD Mode
LLVD Volt
BLVD Volt
LLVD Time
BLVD Time
Range
Default
Y, N
Time, voltage
Voltage
44.0V
43.2V
300min
40V ~ 60V
3 ~ 1,000 min
600min
Value description
Select Y to enable LLVD function
Select Y to disable the BLVD function
Select Voltage, when the monitoring module detects that the battery voltage
is lower than the prestet LLVD Volt, the load will be disconnected, and so is
the battery when the battery voltage is lower than the preset BLVD Volt.
Select Time, when the discharge time reaches the preset LLVD Time, the
monitoring module will disconnect the load; when the discharge time reaches
the preset BLVD Time, it will disconnect the battery.
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Chapter 4
31
53.5V
Boost:
56.4V
Limit:
0.100C10
Over: 0.300C10
Automatic Boost:
Y
Cyclic Boost:
Y
TO BOOST:
CONSTANTBOOST
Current:
Current:
80%
Capacity: 0.06C10
Duration: 180min
CYCLIC BOOST
BOOST LIMIT
Interval:
400 h
Time: 300min
Duration:
300min
0.01C10
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
Note
Generally you do not need to set the management value. The defaults will do.
2. The charging management parameter value description is listed below:
Table 4-8
Parameter
Range
Float
Default
53.5V
42V ~ 58V
Boost
56.4V
0.1 ~ 0.25C10
0.1C10
0.3C10 ~ 1.0C10
0.300C10
Yes, No
48 ~ 8760h
2400h
30 ~ 2880min
720min
To Boost Current
To Boost Capacity
10% ~ 99%
80%
Constant BC Current
0.01C10
180min
Automatic Boost
Cyclic Boost
Cyclic Boost Interval
Boost Limit
60 ~ 2880min
1080min
Value description
In the FC state, all rectifiers output
voltage according to the set Float
The Boost must be higher
than the Float
In the BC state, all rectifiers output
voltage according to the set Boost
When the monitoring module detects that the battery charging current is
higher than the Limit, it will control the current of the rectifiers, through
which it can limit the battery charging current.
C10 is the battery rated capacity, generally set to 10 ~ 20% of of the
rated capacity of one battery string.
When the monitoring module detects that the battery charging current is
higher than the Over, it will raise the battery charge over-current alarm.
Select Y, and BC will be conducted when conditions allow
Select Y, and the monitoring module will control the system to enter
the Cyclic Boost when the FC time reaches the Cyclic Boost Interval.
The battery charging voltage is the preset Boost, and the time is the
preset Cyclic Boost Time
The monitoring module will control the system enter the BC state when
the battery capacity decreases to the value of To Boost Capacity, or
when the charge current reaches the To Boost Current. The charge
voltage will be the Boost.
The system in the BC state will enter the FC state when the charge
current decreases to the Constant BC Curr and after the Duration.
The battery charge voltage then will be the Float.
To ensure safety, the monitoring module will forcefully control the
system to enter the FC state if during the BC state, the BC time reaches
the Boost Limit, or abnormalities occur (such as AC failure, battery
route faulty, and rectifier communication failure etc.).
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Chapter 4
FC
Constant BC
time-up
Constant
BC
BC
Charge current
smaller than
"Constant BC
Curr"
Voltage: 45.2 V
0.700 C10
Time:
Planed Test:
300 min
N
Planed Test1:
Planed Test3:
01.02 12Hr
07.02 12Hr
Planed Test 2:
Planed Test4:
04.02 12Hr
07.02 12Hr
SHORT TEST
SHORT TEST
STABLE TEST
Enable:
Cycle:
Enable:
Alarm Current:
10 A
300h
Duration:
Current:
5 min
9999 A
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
2. The value description of the parameters is listed below:
User Manual
Chapter 4
Table 4-9
Parameter
Range
Default
Value description
0.01C10 ~
0.95C10
Scheduled Test
Planned Test 1
Planned Test 2
Planned Test 3
Planned Test 4
Alarm Current
ShortTest Cycle
Y, N
1A ~ 100A
24h ~ 8,760h
N
00:00, Jan. 1st
00:00, April 1st
00:00, July 1st
00:00, Oct. 1st
10A
720h
ShortTest Duration
1 ~ 60min
5min
StableTest Enable
Y, N
StableTest Current
0 ~ 9999A
9999A
The monitoring module can do battery test, and record 10 sets of test data
(accessible only through the host). The battery test has to be started
manually, then monitoring module will control the rectifier output voltage,
make it lower than the battery voltage, and the battery discharge will begin.
Monitoring module will stop the test if the battery voltage reaches the Battery
test voltage, or the discharge time reaches Battery test time, or the battery
capacity reaches Test End Cap. Afterwards, it will restore the rectifier output
voltage to the normal FC voltage, begin the battery charge and switch the
system to battery auto-management. Meanwhile the test start time/voltage
and end time/voltage and battery remaining capacity will be recorded. The
records can be queried through the host.
During the battery test, if abnormalities occur, the monitoring module will stop
the battery test automatically.
0.7C10
Manually/
Scheduled start
Rectifier output
voltage lower than
battery voltage
Battery
discharges
Rectifier hot
standby
battery test
Battery
Auto-management
2. If the Temperature1 or Temperature2 is set to Battery Temp, you need to set the following parameters:
Center Temp:
25
Temp. Comp
70mV/
33
Month,day,
hour
/Str
Over:
70
High:
50
Low:
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
User Manual
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Chapter 4
Range
Default
Temperature1
Ambient
Temp, None, None
Battery Temp
Temperature2
25C
0~
500mV/C
72mV/C
10C ~
100C
50C
High
10C ~
100C
50C
Low
-40C ~ 10C 0C
Temp Comp
When
Temperature1
or
Temperature
2 is set to
Battery
Over
Temp
Value description
The Ambient Temp and Battery Temp refer to the
measurement of the ambient or battery temperature sensor at
the local power system. None means there is no measurement
input. You should set this parameter according to the actual
situation. The temperature measurement data will be displayed
in the system operation information screen.
Batteries are sensitive to temperature. To ensure batterys
capacity and life, its FC voltage should change together with the
temperature: lower FC voltage for higher temperature, and vice
versa.
<FC = BattTemp Center Temp % Temp Comp
Upon alarms such as Rect Com Failure, DC Under-volt and
DC Voltage High, the monitoring module will not do
temperature compensation to the battery FC voltage.
Set this parameter according to the actual battery technical
parameters
When the detected battery temperature is
higher than the Over, the monitoring
The High must
module will raise an alarm
not be higher than
When the detected battery temperature is
the Over
higher than the High, the monitoring
module will raise an alarm
The monitoring module will raise an alarm when the detected
battery temperature is lower than the Low
4.7.7 AC Settings
1. The configuration interface is shown below:
OverVolt
240V
LowVolt:
210V
UnderVolt:
200V
AC Input: None
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
2. The value description of the parameters is listed below:
Table 4-11
Parameter
OverVolt
LowVolt
AC Input
Range
Default
Value description
User Manual
Chapter 4
35
4.7.8 DC Settings
1. There are three related pages, as shown below:
DC VOLT ALARM
AMB.TEMP ALARM
Over:
High:
50
Low:
58.5V
Low:
45.0V
Under:
Load Shunt:
None
Shunt Coeff:
500A/ 75mV
45.0V
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
2. The value description of the parameters is listed below:
Table 4-12
Parameter
Over
(over-voltage)
Low
(low-voltage)
Under
(under-voltage)
High (high
temperature)
Low (low
temperature)
Load shunt
Shunt Coeff
Range
Default
58.5V
40V ~ 60V
45.0V
45.0V
10C ~ 100C
40C
-40C ~ 10C
-5C
Y, None
None
Dependent on system
type
Value description
The DC Over Voltage alarm will be raised when the system
DC output voltage is higher than the value of Over
The DC low voltage alarm will be raised when the system
DC output voltage is lower than the value of Low
The DC under voltage alarm will be raised when the system
DC output voltage is lower than the value of Under
The high temperature alarm will be raised when the detected
ambient temperature is higher than the value of High
The low temperature alarm will be raised when the detected
ambient temperature is lower than the value of Low
Walk-in Enabled:
59.0V
Default Volt:
42.0V
Fan Speed:
Full Speed
Walk-in Time:
10s
HVSD Time:
300s
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
2. The value description of the parameters is listed below:
Table 4-13
Parameter
Range
Default
56V ~ 59V
59V
Default Volt
Walkin Enabled
Walkin Time
48V ~ 58V
Y, N
8s ~ 128s
Full Speed, Half
Speed
53.5V
N
8s
Half
speed
50s ~ 300s
300s
Fan Speed
HVSD Time
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36
Chapter 4
Set Date:
2004-05-01
Chinese
CommMode: Modem
Set Time:
17
Baud: 9600
30
30
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
When the CommMode is modem or EEM-M, the CallBack Number and CallBack Num (how many times
should callback be made) should be set.
CallBack Number:
CallBack Num:
5
01234567901234
CallBack Set:
Code1
56789
Use or to change the number, and or to move the cursor left or right. Press ENT to confirm.
2. For the operator level password (by default: 2) or administrator level password (by default: 640275), you can see
the following pages, besides the pages above, as shown below:
Init PWD: N
Init Param: N
System Type:
48V/50A/300/NONE
There will be a prompt when resetting the system:
Notice:
All Param lost!
ENT Continue,
ESC Quit.
3. For administrator level password (by default: 640275), you can see the following pages, besides all those above,
as shown below:
Change Password:
Code1
Serial:
12345689101112
SW Ver : 1.0
1Hour
Set Enable: Y
You can change the value of the parameter Change Password and press ENT to confirm.
User Manual
Chapter 4
37
Use or to change the number, and or to move the cursor left or right. Press ENT to confirm. You
should input the same number twice to complete the setting.
4. The value description of the parameters is listed below:
Table 4-14
Parameter
Range
Default
Value description
Text
Chinese
Address
1 ~ 254
CommMode
RS-232
BaudRate
1200bps, 2400bps,
4800bps, 9600bps
9600bps
Make sure the baud rates of both the sending and receiving
parties are the same
Set Date
2,000 ~ 2,099
Set Time
Init Param
(Initialize
parameters)
Y, N
Y, N
Operator level
or above
This parameter has been set according to the actual situation upon
delivery and needs not to be changed. However, when a new monitoring
module is used, its System Type should be set according to the actual
situation.
After this parameter is changed, the monitoring module will restart
automatically, and other parameters of the monitoring module will be
changed to the defaults of the corresponding system type. You should
change some parameters according to the actual situation.
Change
Password
Con Alarm
Voice
Contstant
Administrator Serial
The production serial No. of the monitoring module. This parameter cannot be changed
SW Ver
The software version No. of the monitoring module. This parameter cannot be changed
Set Enable
Reflecting the jumper status of a hardware switch within the monitoring module. If this parameter is
set to N, you are not allowed to use the jumper, nor change any parameter except the battery
management mode. The maintenance over the monitoring module will not be affected
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Chapter 4
48V
/30A
/300
/MAN
AC input switchover:
AUTO/MAN/NONE
System shunt coefficient:
100/300/500/SET
Rectifier rated output current:
15A/30A/50A/75A/100A
Rectifier rated output
voltage: 48V/24V
Note
Monitoring module M500D can monitor multiple power systems made by Emerson. If the system type is not set correctly,
unpredictable faults may occur.
ALARM SETTINGS
Alarm Type
Alarm Mode
Alarm Control
There are 3 submenus. Use or to select one, and use ENT to confirm.
2. The three submenus are shown below:
Alarm Type:
Alarm Mode:
Alarm Block
DI No: 1#
Level: Major
Mode: HIGH
Relate Relay: 1
Set DI Name: 2#
Use or to select one page or one of the parameters, and or to select the parameter value. Press
ENT to confirm and save.
3. After setting the Set DI Name and confirming it, the system will prompt you to name the DI:
DI Name:
SPD
Use or to change the number, and or to move the cursor left or right. Press ENT to confirm.
4. The value description of the parameter is listed below:
User Manual
Chapter 4
Table 4-15
Parameter
Alarm Type
Level
Range
56 names of alarm
events
Critical, Major,
Observation, None
Alarms of
different types
have different
levels and
different Relate
Relays
Empty, No.1 ~ 8
DI No.
No. 1 ~ 8
Alarm Mode
High, Low
Low
Set DI Name
1# ~ 8#
1#
DI Name
Figures or letters, 10
SPD
at most
Clear His
Alarm
Block Alarm
39
Default
Relate Relay
Value description
Select those alarm events whose levels and relate relays should be reset
There are different audible/visual alarm modes and callback modes for
alarm events of different levels
Empty: The corresponding dry contact will not output alarm information
upon an alarm event
No. 1 ~ 8: There will be a dry contact in the range of No.1 ~ 8 that outputs
the alarm information upon an alarm event
The 8 corresponding connecting terminals, queued up in
the order that the hardware switches are put
High: alarm upon high level;
Low: alarm upon low level.
Set according to the actual situation
Effective only
Serial No. of the connecting terminal for DI input
to self-defined
When there are DI alarms, this parameter shows the
DI alarms
alarm name you have actually defined. In the system with
an AC sampling board, you can define by yourself the DIs
of routes No.7 and No.8.
In the system without an AC sampling board, you can
define all DIs
Y, N
Y, N
Y: The active alarms will not be sent to the host (valid in EEM protocol)
Note:
If the system is not equipped with SPD, the above item does not need to be set.
User Manual
40
Chapter 5
Alarm Handling
Chapter 5
Alarm Handling
5.1 General
This chapter describes the handling of alarms, as well as the preventive maintenance of the system during system
daily operation.
The maintenance personnel must have adequate knowledge about the power system.
Note
1. The maintenance must be conducted under the guidance of related safety regulations.
2. Only the trained personnel with adequate knowledge about the power system can maintain the inner part of the cabinet.
5.1.1 Authorization
Adequately trained users
Only users that have been adequately trained shall overhaul the system, including testing, fault enquiry, replacing
functional units, etc.
Ordinary users
Ordinary users can operate the equipment during system normal operation. They can also take necessary measures
against alarms (as described in the maintenance manual) and on other occasions where there is no need to operate
within the cabinet.
Note
1. Read through this chapter before the maintenance.
2. The related follow-up work must be finished after an alarm is cleared.
User Manual
Chapter 5
Alarm Handling
41
Default
Remark
280Vac
A mild over-voltage does not affect the system operation. However, the rectifier will stop operation when the mains
voltage is more than 295V. Therefore, if the power supply is constantly over-voltage, the mains power network should
be improved.
Range
Remark
Low Volt
170Vac
When the mains voltage is lower than 176V, the rectifiers will output only half power; and when lower than 80V, 0
power. Therefore, if the power supply is constantly under-voltage, the main power network should be improved.
User Manual
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Chapter 5
Alarm Handling
Compare the total load current with the rectifier current, and the former should not be bigger than the later at FC
voltage, otherwise partial loads must be disconnected to ensure the safe operation of the whole system. Add several
rectifiers to make the total rectifier current bigger than 120% of the total load current. In addition, there must be at
least 1 rectifier for redundancy standby.
Note
Only an adequately trained personnel who has sufficient knowledge about the power system can carry out operations over
cabinets internal parts or a functional unit.
User Manual
Chapter 5
Alarm Handling
43
Table 5-1
Symptom
Run indicator off
Protection indicator
on
Protection indicator
blinks
Cause
No input/output voltage
AC input voltage abnormal
PFC internal under/over voltage
Serious current sharing imbalance
Over-temperature protection is triggered due to:
1. Fan blocked
2. Ventilation path blocked at the inlet or vent
3. Ambient temperature too high or the inlet too
close to a heat source
Rectifier communication interrupted
Rectifier over-voltage
Fault indictor on
Output MCB blown
Fault indicator on
Suggestion
Make sure there is input/output voltage
Make sure the AC input voltage is normal
Replace the rectifier
Replace the rectifier
1. Remove the object that blocks the fan
2. Remove the object at the inlet or vent
3. Decrease the ambient temperature or remove the heat
source
Check whether the communication cable is in normal
connection
Reset the rectifier. If the protection is triggered again,
replace the rectifier.
Check whether it is due to output over-voltage. If not,
replace the rectifier
Replace the fan
User Manual
44
Chapter 5
Alarm Handling
Fan
Front panel
Right fixing hole
User Manual
Chapter 5
Alarm Handling
User Manual
45
46
Appendix 1
Technical Specifications
Appendix 1
Parameter
category
Parameter
Operating temperature
Storage temperature
Altitude
-5C ~ 40C
-40C ~ 70C
2,000m (derating is necessary above 2,000m)
Others
AC input system
Rated input phase voltage
Input voltage range
Input AC voltage frequency
Power factor
0.99
-48Vdc
-42.4Vdc ~ -57.6Vdc
0A ~ 200A
!1%
90%
Efficiency
DC output
AC input
Technical Specifications
Noise (peak-peak)
200mV
Weighted noise
2mV
Discrete noise
User Manual
Appendix 1
Parameter
category
Parameter
Rectifier
Over-voltage protection
Output delay
Fan speed adjustable
Temperature derating
Technical Specifications
47
EMC
Lightning
protection
features
CS
RS
Immunity to EFT
Immunity to ESD
Immunity to Surges
At AC side
At DC side
Acoustic noise
Insulation resistance
Others
Insulation strength
MTBF
Mechanical
Class A
EN55022,
Level 3
EN61000-4-4
Level 3
EN61000-4-2
Level 4
EN61000-4-5
The AC input side can withstand five times of simulated lightning voltage of 5kV at
10/700s, for the positive and negative polarities respectively. It can withstand five
times of simulated lightning surge current of 20kA at 8/20s, for the positive and
negative polarities respectively. The test interval is not smaller than 1 minute. It
can also withstand one event of simulated lightning surge current of 40kA at
8/20s.
The DC side can withstand one event of simulated lightning current of 10kA at
8/20s.
60dB (A)
At temperature of 15C ~ 35C and relative humidity not bigger than 90%RH,
apply a test voltage of 500Vdc. The insulation resistances between AC circuit and
earth, DC circuit and earth, and AC and DC circuits are all not less than 10M .
(Remove the SPD, monitoring module and rectifiers from the system before the
test.)
AC to DC circuits, AC circuit to earth: 50Hz, 2,500Vac (RMS).
DC circuit to earth: 50Hz, 1,000Vac (RMS).
Assistant circuit (not directly connected to the host circuit): 50Hz, 500Vac (RMS).
For all the three tests above, there should be no breakdown or flashover within
1min, with leakage current not bigger than 10mA.
250,000hr
Size (mm)
Weight
User Manual
48
Appendix 2
Appendix 2
AC distribution mode
MCB type
Connection type
1P+N/220V+SPD
1P+N/220V
3P+N+PE/380V+SPD
3P+N+PE/380V
3P+PE/220V+SPD
3P+PE/220V
L1+L2/220V+SPD
L1+L2/220V
2
32A/1P
32A/1P
32A/1P
32A/1P
63A/1P
63A/1P
80A/1P
80A/1P
UIK35
UIK35
UIK35
UIK35
UIK35
UIK35
UIK35
UIK35
User Manual
Appendix 3
L2
X1
Signal transfer
board
(B242HFX1)
to back board
V3
3-REC3-2
V1
PE
3-REC3-3
12
to Connector Board
3-REC1-3
QA9 QA10 QA11 QA12 QA13 QA14 QA15 QA16 QA17 QA18 QA19 QA20
3-REC2-3
X2
3-REC2-2
Appendix 3
Rectifier sub-rack
-48V
+0V
CAN
to back
board
KM2(Optional)
RB1
QB21 QB22
QB1 QB2 QB3 QB4
H1
QB28
KM1
200A
H2
to Back Board
L
N
H3
CU
Back Board
(S6415X1)
Connector Board
(S6415X2)
to Back Board
User Manual
49
50
Appendix 4
Appendix 4
DC distribution unit
W29/W31/W33/W35
AC2
AC1
L2
W47
W44
W39
PE
W36
W44
W4
X2
X1
W1
W2
PE
W40
1-V3
W2
W4
7-J7-1+
4-DC+
W4
W6
PE
QA1
4-DC+
W3
X4
W5
W4
7-J7-1+
W39
W39
L1
X1
W39
PE
W45
X2
W1
Input
L2
L1
QA2
QA3
V3
V1
u
W39
W44
W37/W38
W45
W46
W47
W3
W39
W37/W38
W7
AC3
W39
J1
J2
J3
AC4
J4
L1
X1
W39
W47
W8
DC-
L2
X2
W8
L3
X3
X4
L1
4-DC+
6-J7-18
Shunt
W47
W47
V1
S6415X1
REC1
REC2
W39
W39
V4
W11
W12
W10
W42
Rec DC Output
W43
LLVD Contactor
V3
PE
J6
BLVD Contactor
W47
V2
W13
W43
W43
AC5
J7
L1
W39
X1
Rec AC Input
W41
W14
1-X4
W27
W27
AC6
B-
1-QA1
W47
L3
W9
W8
7-J7-1+
6-J7-20
L2
W27
W47
L2
X2
W14
L3
X3
W14
N
X4
W15
X1
L2
X2
L3
X3
X4
7-J7-1+
W28/W30/W32/W34
W45/W46
W47
Multifunctional unit
Multifunctional unit
S6415X2
4-DC+
J7
W18
S6415X2
W39
W39
W39
W17
W16
Battery string
W28/W30/W32/W34
3-QB1-1
W28/W30/W32
4-DC+
W29/W31/W33/W35
BAT1
4-DC+
W29/W31/W33
BAT2
W28/W30
3-QB3-1
4-DC+
W29/W31
BAT3
3-QB4-1
W29
BAT4
User Manual
Appendix 5
Appendix 5
Glossary
Abbreviation
Amb.Temp
Batt
BC
BLVD
Cap
CommMode
CurrLimit
CycBC
Con Alarm Voice
Hist Alarm
HVSD
InitParam
InitPWD
LLVD
LVD
MCB
Ph-A
PWD
Rect
Shunt coeff
SPD
SW Version
Sys
Temp
Temp Comp
Volt
Full word
Ambient Temperature
Battery
Boost Charging
Battery Lower Voltage Disconnection
Capacity
Communication Mode
Current Limit
Cyclic Boost Charging
Control Alarm Voice
Historical alarm
High Voltage Shutdown
Initialize Parameters
Initialize Password
Load Low Voltage Disconnection
Low Voltage Disconnection
Miniature Circuit Breaker
Phase A
Password
Rectifier
Shunt Coefficient
Surge Protection Device
Software Version
System
Temperature
Temperature Compensation
Voltage
User Manual
Glossary
51