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bolttensioners
Industrial tightening systems
Contents
The SKF brand now stands for more
than ever before, and means more
to you as a valued customer.
While SKF maintains its leadership
as the hallmark of quality bearings
throughout the world, new dimensions
in technical advances, product support
and services have evolved SKF into
a truly solutions-oriented supplier,
creating greater value for customers.
These solutions encompass ways to
bring greater productivity to customers,
not only with breakthrough applicationspecific products, but also through
leading-edge design simulation tools
and consultancy services, plant asset
efficiency maintenance programmes,
and the industrys most advanced
supply management techniques.
The SKF brand still stands for the very
best in rolling bearings, but it now
stands for much more.
SKF the knowledge engineering
company
Introduction
Technical information
Special products
Tensioner accessories
Applications
Glossary of terms
5
What makes up the Hydrocam bolt tensioner?
6
How a Hydrocam tensioner works
8 Optimize your bolted assembly
10 Choose the best tightening solution: the Hydrocam hydraulic bolt tensioners
12 Recommendations for the use of HYDROCAM tensioners
15 Units conversion
16 Torque/tightening load tables
33 Tension load tables
J Conclusion
K
2
Introduction
SKF has worked in the field of bolttightening by pre-load tension since
the1940s.
At that time, design studies concentrated
on the tightening of slewing rings, where
the SKFgroups subsidiary, RKS, is a leading
specialist.
Since the 1940s, SKF has continuously
furthered in France its bolt-tightening
experience in every industrial sector and in
many different types of applications.
Today, SKF, through its Industrial
Tightening Engineering Department located
in France, offers two descriptive documents
on the subject of bolt-tightening: the Bolttightening handbook, which discusses the
technical aspects of bolt-tightening, and
this product catalogue: the HYDROCAM bolt
tensioners Industrial tightening systems
catalogue.
Well aware that good tightening control is
extremely important for safety and economic
reasons, SKF offers both expertise and
service to solve any problems involving the
tightening of bolted assemblies.
Fig.1
Introduction
Technical information
B
Brace
Hydraulic body
Using the fluid under pressure, the hydraulic
body creates the tension load on the brace
by pushing on the skirt (fig.3).
Skirt
The skirt is placed around the nut on the
assembly to be tightened. It transmits
the compression force to the assembly by
reaction to the tension load applied on the
bolt by the hydraulic body (fig.4).
Fig.2
Fig.3
Fig.4
Fig.5
Technical information
How a Hydrocam
tensioner works (fig.6)
Fig.6
1
2
3
4
5
6
The turndown socket is placed over the nut and the hydraulic tensioner grasps the bolt.
The brace/retraction unit is screwed onto the protruding end of the bolt.
After the hydraulic connections, the tensioner is pressurized and applies the required tractive force on the bolt.
While the pressure is maintained, the nut is turned down without loading, using the socket and the tommy bar.
Their pressure is released and the piston is pushed back. The tightening load is now exerted through bolt tension.
The tensioner and the socket can be removed.
Notes
Technical information
Recommendation
Take into account the bending
moments for some types of
assemblies (flanges, cantilevered
assemblies)
Use sensor washers to experimentally
know the external force applied on
the bolts.
Recommendation
Try to get the largest possible L/d
ratio (preferably 5 or more)
Use long enough bolts, with a
protruding end above the net to
screw the brace.
Recommendation
To avoid untightening:
F0>FemaxRs/n(Rs+Rb)
For assemblies under shearing forces
(=friction coefficient)
F0>Femax /n(Femaxcase=pure
shearing force).
Action:
Take into account the following parameters:
bolt stiffness (Rb)
structure stiffness (Rs)
and define the final tightening pre-load for each bolt after the
tightening operation has taken place.
Recommendation
See the Bolttightening handbook.
Continue
to optimize
Continue to optimize
Action:
Try to increase the length to diameter ratio (L/d). If the maximum
stress on the bolt is well within its yield point, thediameter can be
reduced.
The assembly
is not optimized
no
yes
Recommendation
For the threaded part of the bolt, use
the equivalent section (As) as the bolt
section
For the cylindrical parts, use the
entire section
In the event of a central link, take the
section variation into account
See the Bolttightening handbook.
Recommendation
The higher the L/d ratio and the
higher the tightening stress, the
better the fatigue behavior of a bolted
assembly is. Tightening stress should
be close to the yield point (preferably
80%Re). See pages 33 and 34
Tightening Stress Chart
Likewise, in decreasing bolt stiffness,
the share of the external load applied
to the bolt is also decreased
Choose the class of bolt material to
appropriately resist the maximum
load Fmax applied on the bolt
See the Bolttightening handbook.
Recommendation
See: Recommendations for the use of
Hydrocam tensioners pages 1214.
Optimized assembly
or
Technical information
Note:
Use a sensor washer for a direct reading of the residual load (page 80).
Accuracy is also increased by measuring bolt elongation.
Contact SKF Bolt Tensioning Department in France for further information.
Ratio Fh/F0 can also be obtained in some cases by calculation.
Fh /F0
1,7
1,6
1,5
1,4
1,3
1,2
1,1
1,0
9 10 11 12 13 14
L/d
Upper limit:
wide pitch thread
Lower limit:
narrow pitch thread
Your situation
1 Little space around the bolt
2 Homogenous tightening
(case of several bolts to be tightened)
SKF solutions
Choose the right tensioner (pages 36
to 63)
10
Tightening pre-load F0
is known
Tightening pre-load F0 is
unknown
Torque tightening:
F0 =
T
0,16 p + 1 0,582 d2 + 2 rm
qpSE
l
See: Bolt-tightening handbook
Integrate your
operational specifications
4 Weight
F0 = a SEt +
5 Environment
6 Monitoring
7 Automation
Technical information
Recommendations for
the use of HYDROCAM
tensioners
Choose the use of tensioners from
thevery start of the design phase of
yourassembly.
For the very best Hydrocam tensioner
efficiency and usage, please follow the
Avoid
Insufficient flat area around the bolt
Recommended
The lower part of the skirt must be
infull contact with the assembly
OK
Bearing area is slanted with respect to the bolt axis
OK
12
Avoid
Recommended
OK
The protruding end of the bolt is too short
The length of the protruding end must provide for screwing the
tensioner brace on a length of at least l0,8d
d
Too short
l 0,8d
OK
The tensioner is too big for the bolt not enough pressure
OK
13
Technical information
Avoid
Recommended
OK
Diameter of the bolt hole is too big
OK
D 1,12d
D > 1,12d
L < 3d
OK
14
L 3d
Units conversion
Metric system Imperial system
B
Length
Metric units
1 millimeter
1 centimeter
1 meter
1 meter
Imperial units
Imperial units
Metric units
=
=
=
=
0,039370 in.
0,03281 ft.
39,370 in.
3,2808 ft.
1 inch
1 foot
1 inch
1 foot
=
=
=
=
25,4 mm
30,48 cm
0,0254 m
0,3048 m
Imperial units
Imperial units
=
=
0,22481 lbf.
224,81 lbf.
1 pound force
1 pound force
Imperial units
Imperial units
=
=
0,73756 fbf.ft.
8,8507 lbf.in.
Imperial units
Imperial units
=
=
14,504 psi.
145,04 psi.
(mm)
(cm)
(m)
(m)
(in.)
(ft.)
(in.)
(ft.)
Force
Metric units
1 newton
1 kilonewton
(N)
(kN)
(lbt.)
(lbt.)
Metric units
=
=
4,4482 N
0,22448kN
Metric units
=
=
1,3558 Nm
0,113 Nm
Torque
Metric units
1 newtonmeter
1 newtonmeter
(Nm)
(Nm)
(fbf.ft.)
(lbf.in.)
StressPressure
Metric units
1 bar
1 megapascal
(MPa)
(psi.)
(psi.)
Metric units
=
=
0,06895 bar
0,006895 MPa
Technical information
Torque/tightening load
tables
The tables on the following pages show
the tightening load applied to a bolt when
this bolt has been tightened with a torque
wrench. This tightening load is strongly
influenced by the friction coefficients from
the threads and the nut face in contact with
the assembly. Such friction is due to the
torque-wrench tightening method itself.
Torque tightening therefore introduces
great uncertainty in the actual value of the
Friction coefficient
0,10 (0,08/0,12): phosphate treated or
galvanized bolt, good quality lubrication.
0,15 (0,13/0,17): black or galvanized bolt,
low quality lubrication.
0,20 (0,18/0.25): regular bolts,
nolubrication.
Torque/tightening load Metric system
Bolt diameter from 5 to 14 mm
page 17
pages 1819
pages 2021
pages 22 23
pages 2627
to 2 in.
7/8
21/4
to
33/4
in.
pages 2829
pages 3031
page 32
16
bolt (mm)
10
12
14
Pitch (mm)
1,25
1,25
1,5
1,5
10
13
17
19
22
Friction coefficient
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
12
24
25
47
8
17
25
34
42
7
13
20
26
33
9
18
27
35
44
6
13
19
25
31
5
10
15
19
24
7
14
21
28
35
5
10
15
20
25
4
8
11
15
19
6
12
19
25
31
4
9
13
17
22
7
10
13
17
5
11
16
22
27
4
8
11
15
19
6
9
12
14
39
46
53
38
44
50
29
34
39
44
49
42
49
56
63
30
34
39
44
49
23
26
30
34
38
37
43
49
56
62
26
30
35
39
43
20
23
27
30
33
33
38
43
49
54
23
26
30
34
38
17
20
23
26
29
59
45
53
61
74
87
52
61
69
78
87
40
47
53
60
67
65
76
87
98
108
45
53
60
68
76
35
41
46
52
58
94
113
72
87
101
116
Torque (Nm)
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
250
300
350
400
83
Continued
17
Technical information
Tightening load (kN) metric system
bolt (mm)
16
18
20
22
24
Pitch (mm)
2,5
2,5
2,5
24
27
30
32
36
Friction coefficient
0,10
0,15
0,20
0,10
0,15
10
20
30
40
50
60
10
15
19
24
29
10
14
17
20
10
13
16
17
22
26
18
70
80
90
100
120
140
34
39
44
48
58
68
24
27
31
34
41
48
18
21
24
26
31
37
30
35
39
44
52
61
21
24
27
30
37
43
16
19
21
23
28
33
160
180
200
250
300
350
77
87
97
121
145
54
61
68
85
102
119
42
47
52
65
79
92
70
78
87
109
131
152
49
55
61
76
91
107
136
153
105
118
131
144
174
122
137
152
167
183
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
27
31
35
39
46
54
19
22
24
27
33
38
19
21
25
29
29
33
36
44
51
37
42
47
58
70
82
62
70
77
97
116
135
43
49
54
68
82
95
34
38
42
52
63
73
94
105
117
129
140
152
155
174
193
213
109
122
136
149
163
177
190
304
217
0,20
26
31
36
27
32
39
45
32
58
666
73
91
109
127
41
46
51
64
77
89
31
35
39
49
59
69
52
58
64
81
97
113
36
41
45
57
68
79
31
35
44
52
61
84
94
105
115
126
136
146
164
182
200
219
237
102
115
128
140
153
166
79
88
98
108
118
128
129
145
161
177
193
210
91
102
113
125
136
147
70
79
87
96
105
113
147
157
168
178
189
199
255
179
191
204
217
230
242
137
147
157
167
177
187
226
242
258
274
290
306
159
170
181
193
204
215
122
131
150
158
157
166
255
196
236
226
272
317
175
210
244
279
314
Torque (Nm)
400
450
500
550
600
650
700
750
800
850
900
950
1000
1200
1400
1600
1800
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
Continued
18
19
23
164
175
210
27
30
33
36
39
3,5
3,5
41
46
50
55
60
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
40
46
52
58
72
86
101
40
50
60
70
39
46
52
52
65
78
91
54
63
115
129
144
158
173
187
80
90
100
110
121
131
62
69
77
82
93
100
104
117
130
143
156
169
72
81
90
99
108
117
55
62
69
73
83
90
95
107
118
130
142
154
74
83
91
99
107
201
216
230
244
259
273
141
151
161
171
181
191
108
116
123
131
139
147
182
195
208
221
134
147
126
135
144
153
162
171
97
104
11
118
124
131
166
178
189
201
213
225
288
345
403
201
241
281
321
362
402
154
185
216
247
278
309
159
311
363
415
467
519
180
217
253
289
325
361
138
166
194
221
249
277
451
541
346
415
484
553
386
71
83
75
70
76
82
86
97
107
118
129
139
75
82
90
97
116
124
132
140
149
157
89
95
101
108
114
120
150
161
172
182
193
204
237
284
331
379
426
474
165
198
231
264
297
330
127
152
177
203
228
253
592
413
495
578
317
380
444
507
570
75
89
99
109
119
129
90
105
112
120
127
135
142
81
86
92
98
104
109
139
149
159
169
179
189
97
104
111
117
124
131
90
95
101
215
258
300
343
386
429
150
180
210
240
270
300
115
138
161
184
207
230
199
238
278
318
357
397
138
166
194
221
249
276
106
127
148
170
191
212
537
644
375
450
525
600
675
288
346
403
461
518
576
497
596
695
794
346
415
484
553
622
691
265
318
371
424
477
530
760
829
583
636
689
742
795
848
633
691
19
Technical information
Tightening load (kN) metric system
bolt (mm)
42
45
48
52
56
Pitch (mm)
4,5
4,5
5,5
65
70
75
80
85
Friction coefficient
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
155
0,20
0,10
0,15
150
180
210
146
0,20
0,10
0,15
0,20
Torque (Nm)
550
600
650
700
750
800
101
110
119
128
137
146
102
120
128
137
850
900
950
1000
1200
1400
155
165
174
183
219
256
108
115
121
127
153
178
98
117
137
145
154
163
171
205
239
119
143
166
128
143
151
159
191
223
1600
1800
2000
2500
3000
3500
292
329
366
457
548
640
204
229
255
319
382
446
156
176
196
244
293
342
274
308
342
428
513
599
190
214
238
297
357
416
146
164
182
228
273
319
255
287
318
398
478
557
177
199
222
277
332
388
153
170
212
255
297
240
270
300
375
450
525
166
187
208
260
312
364
143
159
199
239
279
225
253
281
351
421
491
195
244
293
342
187
224
262
4000
4500
5000
5500
6000
6500
731
823
914
1005
510
573
637
701
764
828
391
440
489
538
587
636
684
770
855
941
1026
1112
476
535
594
654
713
773
364
410
456
501
547
592
637
716
796
876
955
1035
443
499
554
609
665
720
340
382
425
467
510
552
599
674
749
824
899
974
416
468
520
572
624
676
319
359
398
438
478
518
561
632
702
772
842
912
390
439
488
537
585
634
299
337
374
411
449
486
892
956
685
733
782
831
880
929
832
892
951
1011
1070
1129
638
683
729
774
820
866
1114
1194
1274
776
831
886
942
997
1053
595
637
680
722
765
807
1049
1124
1199
1274
1349
1424
728
780
832
884
936
988
558
598
637
677
717
757
983
1053
1123
1193
1263
1334
683
732
781
829
878
927
523
561
598
636
673
710
1108
1330
850
1020
1190
1360
1499
1040
1249
1457
797
956
1116
1275
1434
1404
976
1171
1366
1561
1756
748
897
1047
1196
1346
1496
7000
7500
8000
8500
9000
9500
10000
12000
14000
16000
18000
20000
25000
30000
35000
40000
45000
50000
55000
60000
65000
Continued
20
978
911
1093
197
60
64
68
72
76
80
5,5
90
95
100
105
110
115
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
240
266
333
399
466
231
277
323
532
599
665
732
799
865
932
998
1065
1131
1198
1264
247
251
314
377
440
262
305
369
415
462
508
554
600
283
318
353
389
424
459
502
565
628
691
753
816
349
392
436
480
523
567
646
692
739
785
831
877
495
530
565
601
636
671
879
942
1005
1067
1130
1193
707
848
989
1131
1272
1413
1256
1507
1758
2009
2260
1331 923
1597 1108
1863 1292
1477
1662
1846
1767
299
359
419
290
267
301
334
367
401
434
479
539
599
659
718
778
332
373
415
456
498
539
286
317
349
381
413
458
515
572
629
687
744
356
396
435
475
515
610
654
698
741
785
828
468
501
534
568
601
635
838
898
958
1018
1078
1137
581
622
664
705
747
788
444
476
508
540
571
603
801
858
915
973
1030
1087
872
1046
1221
1395
1570
1744
668
802
935
1069
1202
1336
1197
1437
1676
1916
2155
830
996
1162
1328
1494
1660
635
762
889
1016
1143
1270
1144
1373
1602
1831
2060
2288
2180 1670
2004
2338
343
400
2075 1587
1905
2222
383
333
363
393
438
493
548
603
657
712
378
416
454
492
554
594
633
673
712
752
424
454
484
514
545
575
767
822
876
931
986
1041
792
950
1108
1267
1425
1583
605
726
847
968
1089
1210
1096
1315
1534
1753
1972
2191
1979 1513
2375 1815
2118
2421
376
420
473
525
578
631
683
435
471
530
568
605
643
681
719
405
434
462
491
520
549
736
788
841
893
946
998
507
544
580
616
652
689
415
443
470
498
526
757
908
1059
1211
1362
1514
578
694
809
925
1040
1156
1051
1261
1471
1682
1892
2102
725
870
1015
1160
1305
1450
553
664
775
885
996
1107
3179
3468
3043
3320
3596
21
Technical information
Tightening load (kN) metric system
bolt (mm)
85
90
95
100
110
Pitch (mm)
130
135
145
155
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
761
869
978
1086
1358
743
826
1032
Torque (Nm)
4500
5000
5500
6000
6500
7000
454
505
555
605
656
706
452
487
516
563
610
657
7500
8000
8500
9000
9500
10000
757
807
858
908
959
1009
521
556
591
626
660
695
451
477
504
530
704
751
798
845
891
938
516
548
580
613
645
12000
14000
16000
18000
20000
25000
1211
1413
1614
1816
2018
2523
834
973
1112
1251
1390
1738
636
742
848
954
1060
1325
1126
1314
1501
1689
1877
2346
30000
35000
40000
45000
50000
55000
2815
3284
3754
4223
4692
60000
65000
70000
75000
80000
85000
4170 3180
3445
3710
3975
4240
90000
95000
100000
22
588
633
491
679
724
769
814
859
905
590
621
774
903
1032
1161
1290
1612
589
688
786
884
982
1228
1086
1267
1448
1629
1809
2262
745
869
994
1118
1242
1553
567
662
756
851
946
1182
1017
1187
1356
1526
1695
2119
697
813
929
1045
1161
1452
707
795
883
1104
953
1112
1271
1430
1589
1986
1935
2257
2579
2902
3224
3547
1474
1719
1965
2210
2456
2702
2714
3167
3619
4071
4524
4976
1863
2174
2484
2795
3105
3416
1418
1655
1891
2128
2364
2600
2543
2967
3390
3814
4238
4662
1742
2033
2323
2613
2904
3194
1325
1546
1767
1988
2208
2429
2383
2780
3177
3574
3971
4368
1630
1901
2173
2445
2716
2988
1238
1445
1651
1858
2064
2270
3869
4192
4514
4836
2947
3193
3438
3684
3930
4175
5428 3726
4037
4347
4658
4968
5279
2837
3073
3310
3546
3782
4019
4766
5163
5560
5957
6354
6751
3259
3531
3803
4074
4346
4618
2477
2683
2890
3096
3302
3509
4255
4492
4728
5227 3975
5517 4196
5807 4417
7148
4889
5161
5432
3715
3921
4128
4421
4666
678
720
763
805
848
794
120
125
130
140
150
170
180
185
200
210
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
1019
1165
1311
1456
1820
994
1242
2185
2549
2913
3277
3641
4005
943
1105
1243
1381
1727
1177
1491
1739
1988
2236
2485
2733
1132
1320
1509
1697
1886
2075
2072
2417
2763
3108
3453
3799
1412
1648
1883
2119
2354
2589
4369
4733
5097
5461
5825
6190
2982
3230
3479
3727
3976
4224
2263
2452
2640
2829
3018
3206
4144
4489
4835
5180
5525
5871
6554
6918
7282
4473
4721
4970
3395
3583
3772
6216
6561
6907
1210
1345
1681
1145
1071
1250
1428
1607
1786
1964
2017
2353
2689
3025
3361
3697
1374
1603
1832
2061
2290
2519
1215
1389
1563
1736
1910
1873
2185
2497
2809
3122
3434
1274
1486
1699
1911
2123
2336
2825
3060
3295
3531
3766
4002
2143
2321
2500
2678
2857
3035
4034
4370
4706
5042
5378
5714
2748
2977
3206
3435
3664
3893
2084
2257
2431
2605
2778
2952
3746
4058
4370
4682
4995
5307
4237
4472
4708
3214
3392
3571
6050
6386
6723
4122
4351
4580
3125
3299
3473
5619
5931
6243
1249
1561
1287
1448
1609
1770
1785
2083
2380
2678
2975
3273
1819
2022
2224
1684
2548
2760
2973
3185
3397
3610
1930
2091
2252
2413
2574
2735
3570
3868
4165
4463
4760
5058
2426
2628
2830
3032
3235
3437
1837
1990
2143
2297
2450
2603
3822
4034
4246
2896
3057
3217
5355
5653
5950
3639
3841
4043
2756
2909
3062
23
Technical information
Tightening load (lbs.) imperial system
bolt (in.)
1/4
5/16
3/8
7/16
Number of threads/inch 20
18
16
14
7/16
1/2
9/16
5/8
Friction coefficient
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
1556
3111
6223
1114
2227
4455
6682
867
1735
3469
5204
6938
1350
2700
5400
8100
964
1928
3856
5783
7711
9639
750
1499
2998
4497
5996
7495
2382
4764
7147
9529
11911
1700
3400
5100
6800
8500
1322
2643
3965
5286
6608
2126
4252
6378
8503
10629
1519
3038
4558
6077
7596
2364
3546
4728
5910
10200
11900
7930
9251
10573
11894
12755
14881
17007
9115
10635
12154
13673
15192
Torque (ft.lb.)
5
10
20
30
40
50
60
70
80
90
100
120
140
160
180
200
250
300
350
400
450
500
550
600
650
700
3500
4000
Continued
24
8995
7092
8274
9456
10638
11820
14183
16547
1/2
9/16
5/8
3/4
13
12
11
10
3/4
27/32
15/16
1/18
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
1808
3615
5423
7230
9038
1284
2568
3852
5136
6420
1991
2987
3982
4978
3230
4846
6461
8076
3435
4580
5725
3547
4434
5829
7286
10846
12653
14461
16269
18076
21691
7704
8988
10272
11556
12840
15408
5974
6969
7965
8961
9956
11947
9691
11306
12921
14537
16152
19382
6870
8014
9159
10304
11449
13739
5320
6207
7094
7981
8867
10641
8744
10201
11658
13115
14573
17487
6192
7224
8256
9288
10320
12383
5592
6391
7189
7988
9586
17976
20544
13939
15930
17921
19912
22613
25843
16029
18319
20609
22898
28623
12414
14188
15961
17735
22168
26602
20402
23316
26231
29145
14447
16511
18575
20639
25799
30959
0,10
0,15
0,20
7369
8597
9825
11053
12281
14737
6060
6926
7792
8657
10389
6016
6685
8022
11183
12781
14379
15976
19970
23964
17193
19650
22106
24562
30703
36843
12120
13852
15583
17315
21643
25972
9359
10696
12033
13370
16712
20055
27958
31953
42984
49124
30301
34630
38958
43287
47616
23397
26740
30082
33425
36767
40110
6141
43452
46795
25
Technical information
Tightening load (lbs.) imperial system
bolt (in.)
11/8
11/4
Number of threads/inch 9
15/16
11/2
111/16
17/8
Friction coefficient
0,10
0,15
80
90
100
120
140
160
8471
9530
10589
12707
14825
16943
180
200
250
300
350
400
450
500
550
600
650
700
7/8
0,20
0,10
0,15
0,20
7447
8936
10426
11915
8040
9188
9283
11139
12996
14853
9132
10437
19061
21178
26473
31768
37062
42357
13404
14894
18617
22341
26064
29787
10337
11485
14357
17228
20099
22971
16709
18566
23207
27848
32490
37131
11742
13046
16308
19570
22831
26093
9051
10057
12571
15085
17599
20113
47652
52946
58241
33511
37234
40958
44681
48404
52128
25842
28713
31585
34456
37327
40199
41773
46414
51056
55697
60338
64980
29354
32616
35878
39139
42401
45662
55851
59575
43070
45941
48813
51684
54555
57427
69621
74263
78904
83545
88187
0,10
0,15
0,20
0,10
0,15
0,20
14825
16472
20590
24708
28826
32944
11584
14480
17376
20272
23168
11166
13400
15633
17866
18754
22505
26256
30007
18375
20999
22628
25142
27656
30170
32684
35198
37062
41180
45298
49416
53534
57652
26064
28960
31856
34752
37648
40544
20099
22333
24566
26799
29032
31266
33758
37509
41259
45010
48761
52512
23624
26249
28874
31499
34124
36749
20189
22208
24227
26246
28265
48924
52185
55447
58709
61970
65232
37713
40227
42741
45255
47769
50283
61770
65888
70007
74125
78243
82361
43440
46336
49232
52128
55024
57920
33499
35732
37965
40199
42432
44665
56263
60014
63765
67515
71266
75017
39374
41999
44624
47249
49874
52499
30284
32303
34321
36340
38359
40378
78278
91325
60340
70397
80453
90510
98833
11530
69504
81088
92672
10425
53598
62531
71464
80398
89331
11166
90021
105024
120027
135031
150034
62998
73498
83998
94498
104997
131247
48454
56529
64605
72681
80756
100945
Torque (ft.lb.)
750
800
850
900
950
1000
1200
1400
1600
1800
2000
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
9500
10000
12000
14000
Continued
26
68912
11530
13178
11584
157496 121134
141324
161513
13/8
11/2
13/4
41/2
21/16
21/4
25/8
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
20326
23713
27101
21946
25081
30489
33876
37264
40651
44039
47427
21394
23771
26148
28525
30902
33279
20140
21971
23802
25633
27464
28216
31352
34487
37622
40757
43892
21913
24105
26296
28487
30679
21896
23580
29471
32150
34829
37509
50814
54202
57590
60977
64365
67752
35656
38033
40410
42787
45165
47542
29295
31126
32956
34787
36618
43942
47027
50162
53298
56433
59568
62703
32870
35062
37253
39444
41636
43827
25265
26949
28633
30317
32002
33686
40188
42867
45546
48225
50904
53584
28124
29999
31874
33749
35624
37499
81303
94853
108404
121954
135505
169381
57050
66558
76067
85575
95083
118854
51266
58589
65913
73237
91546
109855
75244
87784
100325
112866
125406
156758
52592
61358
70123
78888
87654
109567
40423
47160
53898
60635
67372
84215
64300
75017
85734
96451
107167
133959
142625
166396
128164
146473
164782
188109
131481
153394
175308
197221
101058
117901
134744
151587
168430
185273
160751
187543
214335
241127
267918
202116
32919
27399
28842
35270
37622
39973
42325
44676
47027
32870
44999
52499
59999
67498
74998
93748
34610
40378
46146
51915
57683
72104
56433
65838
75244
84649
94055
117568
39444
46018
52592
59166
65740
82175
40423
45476
50529
63161
112497
131247
149996
168746
187496
206245
86525
100945
115366
129787
144208
158628
141082
164596
188109
211623
235136
258650
98611
115046
131481
147916
164351
180786
75794
88426
101058
113690
126323
138955
224995
243744
262494
173049
187470
201891
216312
230732
245153
282164
305677
329191
197221
213656
230091
246526
262961
279397
151587
164219
176852
189484
202116
214749
295832
312267
328702
227381
240013
252645
303174
353703
259574
27
Technical information
Tightening load (lbs.) imperial system
bolt (in.)
21/4
21/2
23/4
Number of threads/inch
41/2
33/8
33/4
41/8
41/2
Friction coefficient
0,10
0,15
1000
1200
1400
1600
1800
2000
42299
50758
59218
67678
76138
84597
2500
3000
3500
4000
4500
5000
0,20
0,10
0,15
0,20
0,10
41191
47075
52959
58844
45111
53233
60838
68443
76047
52922
105747
126896
148046
169195
190344
211494
73555
88265
102976
117687
132398
147109
56388
67666
78944
90221
101499
112777
95059
114071
133083
152095
171107
190118
66153
79383
92614
105845
119075
132306
60873
71018
81164
91309
101455
87179
104615
122051
139487
156923
174359
5500
6000
6500
7000
7500
8000
232643
253792
274942
296091
317241
338390
161820
176531
191242
205953
220664
235374
124054
135332
146610
157887
169165
180443
209130
228142
247154
266166
285178
304189
145536
158767
171998
185228
198459
211689
111600
121746
131891
142037
152182
162328
8500
9000
9500
10000
12000
14000
359539
380689
401838
422987
250085
264796
279507
294218
353062
411905
191720
202998
214276
225553
270664
315775
323201
342213
361225
380237
456284
532332
224920
238150
251381
264612
317534
370456
172473
182619
192764
202909
243491
284073
0,15
0,20
0,10
0,15
0,20
72539
84629
96719
108809
120899
64770
74023
83276
92529
80506
96607
112708
128809
144911
161012
77912
89042
100172 76542
111303 85046
191795
209230
226666
244102
261538
278974
132989
145079
157168
169258
181348
193438
101782
111034
120287
129540
138793
148046
177113
193214
209315
225416
241518
257619
122433
133563
144693
155824
166954
178084
93551
102055
110560
119065
127569
136074
296410
313846
331282
348717
418461
488204
205528
217618
229708
241798
290157
338517
157299
166552
175804
185057
222069
259080
273720
289821
305922
322024
386428
450833
189214
200345
211475
222605
267126
311647
144579
153083
161588
170092
204111
238129
515238
579642
644047
805059
356168
400689
445210
556513
667816
779118
272148
306166
340185
425231
510277
595324
Torque (ft.lb.)
16000
18000
20000
25000
30000
35000
40000
45000
50000
55000
60000
65000
70000
75000
80000
85000
90000
Continued
28
360885
405996
451107
62769
69743
423379 324655
476301 365237
529223 405819
507274
608728
680370
765416
31/4
31/2
33/4
47/8
51/4
55/8
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
104694
119650
134607
149563
92806
103118
164519
179475
194432
209388
224344
239301
113430
123741
134053
144365
154677
164988
94420
102288
110157
118025
125893
153598
167561
181524
195488
209451
223415
115265
124870
134476
144081
153687
254257
269213
284169
299126
358 951
418 776
175300
185612
195924
206235
247 483
288 730
133762
141630
149499
157367
188 840
220 314
237378
251341
265305
279268
335 122
390 975
478 601
538 426
598 252
747 814
897 377
329 977
371 224
412 471
515 589
618 706
721 824
251 787
283 260
314 734
393 417
472 101
550 784
824 942
928 060
629 467
708 151
786 834
865 518
944 201
125671
139634
109810
117130
144036
157130
170224
183318
196412
209506
125855
134844
143834
163292
172898
182503
192108
230 530
268 952
124451
131772
139092
146413
175 695
204 978
222601
235695
248789
261883
314260
366636
152824
161813
170803
179793
215751
251710
123196
130040
136885
164261
191638
446 829
502 683
558 536
698 171
837 805
977 439
307 373
345 795
384 217
480 271
576 325
672 379
234 261
263 543
292 826
366 032
439 239
512 445
419013
471389
523766
654708
785649
916591
287668
323627
359585
449482
539378
629274
219015
246392
273769
342211
410654
479096
1 117 073
768 434
864 488
960 542
1 056 596
1 152 650
585 651
658 858
732 064
805 271
878 477
951 684
1047532
1178474
1309415
719171
809067
898963
988860
1078756
1168652
547538
615981
684423
752865
821307
889750
1258549
958192
1026634
1095077
1163519
1231961
1 024 890
1 098 096
29
Technical information
Tightening load (lbs.) imperial system
bolt (in.)
41/4
41/2
Number of threads/inch 4
63/8
63/4
Friction coefficient
0,10
0,15
6500
7000
7500
8000
8500
9000
160248
172575
184902
197228
209555
221882
135169
143617
152065
9500
10000
12000
14000
16000
18000
234209
246536
295843
345150
394457
443764
160513
168961
202753
236545
270337
304130
128521
154225
179929
205633
231337
221243
232887
279465
326042
372620
419197
151392
159360
191232
223104
254976
286848
20000
25000
30000
35000
40000
45000
493071
616339
739607
862874
986142
1109410
337922
422402
506883
591363
675843
760324
257041
321302
385562
449822
514083
578343
465775
582218
698662
815105
931549
1047993
50000
55000
60000
65000
70000
75000
1232678
1355945
1479213
844804
929285
1013765
1098246
1182726
1267207
642603
706864
771124
835384
899645
963905
1164436
1280880
1397324
1513767
1630211
1351687
1436167
1028165
1092426
1156686
1220946
1285207
0,20
0,10
0,15
0,20
0,10
0,15
0,20
169568
193792
218016
209637
220671
264805
308939
353073
397208
180950
211108
241267
271425
160335
183240
206146
318720
398400
478080
557760
637440
717120
242240
302800
363360
423920
484480
545040
441342
551677
662013
772348
882684
993019
301583
376979
452375
527771
603167
678563
229051
286313
343576
400838
458101
515364
796800
876480
956160
1035840
1115520
1195201
605600
666160
726720
787280
847840
908400
1103355
1213690
1324026
1434361
1544696
1655032
753958
829354
904750
980146
1055542
1130938
572626
629889
687152
744414
801677
858940
1274881
1354561
1434241
1513921
1593601
968960
1029520
1090080
1150640
1211200
1765367
1875703
1206333
1281729
1357125
1432521
1507917
916202
973465
1030728
1087990
1145253
Torque (ft.lb.)
80000
85000
90000
95000
100000
Continued
30
174665
186310
197954
209599
187570
198604
43/4
51/4
71/8
71/2
77/8
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
209672
251607
293541
335476
377410
228956
257576
419345
524181
629017
733853
838689
943525
195501
239662
279605
319549
359493
245071
286195
357744
429293
500842
572391
643940
217223
271529
325835
380141
434446
488752
399436
499295
599154
699013
798872
898731
272301
340377
408452
476528
544603
612678
258197
309836
361475
413115
464754
381332
476665
571998
667331
762664
857998
259694
324618
389541
454465
519388
584312
295335
344557
393780
443002
1048362
1153198
1258034
1362870
1467706
1572542
715488
787037
858586
930135
1001684
1073233
543058
597364
651670
705975
760281
814587
998590
1098449
1198308
1298167
1398026
1497885
680754
748829
816904
884980
953055
1021130
516393
568033
619672
671311
722950
774590
953331
1048664
1143997
1239330
1334663
1429996
649235
714159
779082
844006
908929
973853
492224
541447
590669
639892
689114
738337
1677379
1782215
1887051
1991887
2096723
1144781
1216330
1287879
1359428
1430977
868893
923199
977504
1031810
1086116
1597744
1697604
1797463
1897322
1997181
1089206
1157281
1225357
1293432
1361507
826229
877868
929508
981147
1032786
1525329
1620662
1715995
1811328
1906661
1038776
1103700
1168623
1233547
1298470
787559
836782
886004
935226
984449
266933
305066
343199
31
Technical information
Tightening load (lbs.) imperial system
bolt (in.)
51/2
53/4
Number of threads/inch 4
81/4
85/8
Friction coefficient
0,10
0,15
0,20
0,10
0,15
0,20
0,10
0,15
0,20
297106
356527
415948
315065
302120
335688
419611
503533
587455
285028
342033
399039
302135
Torque (ft.lb.)
16000
18000
20000
25000
30000
35000
291839
328318
364798
455998
547197
638397
248202
310253
372304
434354
282130
329152
279711
314675
349638
437048
524458
611867
40000
45000
50000
55000
60000
65000
729597
820796
911996
1003195
1094395
1185594
496405
558456
620506
682557
744607
806658
376173
423195
470217
517239
564260
611282
699277
786687
874096
961506
1048915
1136325
475370
534791
594212
653633
713054
772476
360074
405084
450093
495102
540112
585121
671377
755299
839221
923143
1007065
1090987
456045
513050
570056
627061
684067
741072
345297
388459
431621
474783
517945
561107
70000
75000
80000
85000
90000
95000
1276794
1367994
1459193
1550393
1641592
1732792
868709
930759
992810
1054861
1116911
1178962
658304
705325
752347
799369
846390
893412
1223735
1311144
1398554
1485964
1573373
1660783
831897
891318
950739
1010160
1069582
1129003
630130
675140
720149
765158
810167
855177
1174909
1258832
1342754
1426676
1510598
1594520
798078
855084
912089
969095
1026100
1083106
604269
647431
690593
733756
776918
820080
100000
1823991
1241012
940434
1748192
1188424
900186
1678442
1140111
863242
32
Bolt diameter
Pitch
mm
mm
Re = 640 MPa
Re = 900 MPa
Re = 1080 MPa
8
10
12
14
16
1,25
1,5
1,75
2
2
19
31
45
64
80
26
44
63
90
113
32
53
76
108
135
18
20
22
24
27
2,5
2,5
2,5
3
3
105
125
155
180
235
147
176
218
254
331
176
212
262
305
397
30
33
36
39
42
3,5
3,5
4
4
4,5
297
355
418
500
574
418
499
588
703
807
502
599
706
843
968
45
48
52
56
60
4,5
5
5
5,5
5,5
669
754
900
1039
1209
940
1061
1266
1462
1701
1128
1273
1519
1754
2041
64
68
72
76
80
6
6
6
6
6
1370
1564
1771
1991
2224
1927
2200
2491
2800
3128
2312
2640
2989
3360
3753
85
90
95
100
110
6
6
6
6
6
2533
2862
3212
3581
4380
3562
4025
4517
5036
6160
4275
4830
5420
6043
7392
120
125
130
140
150
6
6
6
6
6
5260
5730
6220
7261
8381
7397
8058
8747
10210
11786
8876
9669
10496
12252
14144
33
Technical information
Bolt diameter
in.
mm
5/16
7/8
7,94
9,53
11,11
12,70
14,29
15,88
19,05
22,23
1
11/8
11/4
13/8
11/2
13/4
Re = 130000 psi.
Re = 155000 psi.
18
16
14
13
12
11
10
9
4047
5974
8194
10926
14002
17388
25702
35462
5538
8176
11212
14952
19160
23794
35171
48526
6603
9748
13368
17827
22845
28370
41935
57858
25,40
28,58
31,75
34,93
38,10
44,45
8
7
7
6
6
5
46513
58620
74341
88648
107767
145709
63650
80217
101730
121308
147470
199391
75890
95643
121294
144637
175830
237736
2
21/4
21/2
23/4
50,80
57,15
63,50
69,85
41/2
41/2
4
4
191586
248786
306360
377706
262170
340444
419230
516861
312587
405915
499851
616257
3
31/4
31/2
33/4
76,20
82,55
88,90
95,25
4
4
4
4
456514
542783
636514
737706
624703
742756
871019
1009492
744838
885593
1038522
1203625
4
41/4
41/2
43/4
101,60
107,95
114,30
120,65
4
4
4
4
846360
962475
1086052
1217090
1158176
1317071
1486176
1665492
1380903
1570354
1771979
1985779
5
51/4
51/2
53/4
127,00
133,35
139,70
146,05
4
4
4
4
1355590
1501552
1654975
1815859
1855018
2054755
2264702
2484860
2211753
2449900
2700222
2962718
152,40
1984205
2715229
3237388
3/8
7/16
1/2
9/16
5/8
3/4
35
HTA 60
HTA 50
HTA 35
1 000
500
HTA 310
HTA 250
HTA 20
100
50
10
20
30
40
50
60
70
80
90
HTS
Hydraulic load (kN)
Load (kN)
10 000
HTS 55
500
5 000
HTS 37
HTS 24
HTS 17
HTS 250
HTS 180
HTS 135
1 000
HTS 9
100
HTS 83
50
HTS 5
HTS 55
500
HTS 37
HTS 24
HTS 17
10
5
0
HTS 9
HTS 5
100
10
20
30
40
50
Diameter (mm)
50
0
HTS N
10
20
30
40
50
60
70
80
90
90
HTS N 135
1 000
HTS N 83
HTS N 55
500
HTS N 37
HTS N 24
HTS N 17
100
50
0
36
10
20
30
40
50
60
70
80
HTS2
1 000
HTS2 55
HTS2 37
500
HTS2 24
HTS2 17
100
50
10
20
30
40
50
60
70
80
90
HTC R
Hydraulic load (kN)
10 000
HTC R 500
HTC R 382
HTC R 284
HTC R 220
HTC R 174
HTC R 137
HTC R 98
HTC R 73
HTC R 54
HTC R 40
5 000
1 000
500
HTC R 26
HTC R 17
100
50
0
10
20
30
40
50
60
70
80
90
HTH R
HTH R 430
HTH R 335
HTH R 270
HTH R 223
HTH R 180
HTH R 135
HTH R 108
HTH R 82
HTH R 62
HTH R 45
HTH R 34
5 000
1 000
500
HTH R 570
HTH R 17
100
50
0
10
20
30
40
50
60
70
80
90
37
Notes
38
Standard tensioner
characteristics
Summary table
This table summarizes the main features
ofeach tensioner, in order to help you select
the standard tensioner for your operational
requirements.
HTA
HTS
HTS N
HTS 2
HTC R
HTH R
Tightens several
diameters1)
Yes
Yes
Yes
Yes
No
Yes
Small
Space occupied
by the tensioner
Normal
Average
Little
Very little
Compact
Very little
Tightening load
High
High
Average
High
Very high
Very high
Optional
Optional
Optional
Optional
Yes
Yes
Automatic return
Non
Optional
Optional
Optional
Yes
Yes
100 (base)
140
160
200
180
250
Adaptable
The same
tensioner can
tighten several
diameters
Compact and
powerful
metric system
40-41
44-45
48-49
52-53
56-57
60-61
imperial system
42-43
46-47
50-51
54-55
58-59
62-63
Cost
index2)
Special feature
Catalogue page:
1)
2)
39
Type
Pitch
mm
mm
MPa
M20
M22
M24
M27
2,5
2,5
3
3
150
150
150
150
HTA 35 M27 3
HTA 35 M30 3,5
HTA 35 M33 3,5
HTA 35 M36 4
M27
M30
M33
M36
3
3,5
3,5
4
150
150
150
150
HTA 50 M36 4
HTA 50 M39 4
HTA 50 M42 4,5
HTA 50 M45 4,5
M36
M39
M42
M45
4
4
4,5
4,5
150
150
150
150
M42
M45
M48
M52
4,5
4,5
5
5
150
150
150
150
M45
M48
M52
M56
M60
4,5
5
5
5,5
5,5
150
150
150
150
150
HTA..T..
M60
M64
M68
M72
M76
5
6
6
6
6
150
150
150
150
150
HTA..C
M72
M76
M80
6
6
6
150
150
150
HTA..J
M80
M85
M90
M95
M100
6
6
6
6
6
150
150
150
150
150
optional
M100
M110
M120
M125
6
6
6
6
150
150
150
150
M125
M130
M140
M150
6
6
6
6
150
150
150
150
40 max
H1
D1
D2
Z
Multi-purpose
The dimensions and the traction load suit
this tensioner to many different applications.
Reference examples:
Reference example for a complete
tensioner for M48 bolts:
HTA 90 M485
Reference example for the M485 brace
for the HTA 90 tensioner:
HTA 90T M485
40
Max.
pressure
Diameter
D
Bolt dimension
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
20
20
20
20
300
300
300
300
8
8
8
8
86
86
86
86
100
100
100
100
30
30
30
30
74
74
74
74
56
56
56
56
26
26
26
26
38
42
46
52
138
142
146
152
56
57
59
62
44,5
44,5
44,5
44,5
3
3
3
3
35
35
35
35
525
525
525
525
8
8
8
8
109
109
109
109
116
116
116
116
40
40
40
40
97
97
97
97
73
73
73
73
31
31
31
31
52
57
63
69
168
173
179
185
73,5
76,5
79
81
56
56
56
56
4,8
4,8
4,8
4,8
50
50
50
50
750
750
750
750
8
8
8
8
128
128
128
128
128
128
128
128
49
49
49
49
116
116
116
116
90
90
90
90
38
38
38
38
69
74
80
86
197
202
208
214
91
94
97
100
65,5
65,5
65,5
65,5
7,5
7,5
7,5
7,5
60
60
60
60
900
900
900
900
8
8
8
8
137
137
137
137
140
140
140
140
54
54
54
54
133
133
133
133
102
102
102
102
40
40
40
40
80
86
92
99
220
226
232
239
91
92
94
96
69,5
69,5
69,5
69,5
9
9
9
9
90
90
90
90
90
1350
1350
1350
1350
1350
8
8
8
8
8
166
166
166
166
166
154
154
154
154
154
65
65
65
65
65
154
154
154
154
154
114
114
114
114
114
42
42
42
42
42
86
92
99
107
114
240
246
253
261
268
119
122
124,5
127,5
130,5
84,5
84,5
84,5
84,5
84,5
15,3
15,3
15,3
15,3
25
130
130
130
130
130
1950
1950
1950
1950
1950
8
8
8
8
8
198
198
198
198
198
179
179
179
179
179
82
82
82
82
82
187
187
187
187
187
137
137
137
137
137
50
50
50
50
50
114
122
130
137
145
293
301
309
316
324
147
150
153
155,5
158,5
101
101
101
101
101
25
25
25
25
31
160
160
160
2400
2400
2400
10
10
10
215
215
215
190
190
190
86
86
86
203
203
203
145
145
145
50
50
50
137
145
152
327
335
342
163,5
166,5
169,5
109
109
109
31
31
31
200
200
200
200
200
3000
3000
3000
3000
3000
10
10
10
10
10
244
244
244
244
244
217
217
217
217
217
106
106
106
106
106
232
232
232
232
232
180
180
180
180
180
60
60
60
60
60
152
162
171
181
190
355
365
374
384
393
184,5
187,5
193
196
202
124
124
124
124
124
31
39
39
39
54
250
250
250
250
3750
3750
3750
3750
10
10
10
10
284
284
284
284
245
245
245
245
131
131
131
131
272
272
272
272
223
223
223
223
73
73
73
73
190
209
228
238
425
444
463
473
222
227,5
236
242
144
144
144
144
54
54
54
54
310
310
310
310
4650
4650
4650
4650
10
10
10
10
325
325
325
325
273
273
273
273
156
156
156
156
313
313
313
313
260
260
260
260
86
86
86
86
238
247
266
285
506
515
534
553
262,5
265
274
280
164,5
164,5
164,5
164,5
75
75
75
75
H1
D1
D2
Total
tensioner
weight
kg
41
Type
Pitch
in.
Threads/in. psi.
HTA 20 3/4@10
HTA 20 7/8@9
HTA 20 1@8
3/4
10
9
8
21756
21756
21756
HTA 35 1@8
HTA 35 11/8@7
HTA 35 11/4@7
HTA 35 13/8@6
1
11/8
11/4
13/8
8
7
7
6
21756
21756
21756
21756
HTA 50 13/8@6
HTA 50 11/2@6
HTA 50 13/4@5
13/8
11/2
13/4
6
6
5
21756
21756
21756
HTA 60 11/2@6
HTA 60 13/4@5
HTA 60 2@41/2
11/2
13/4
2
6
5
41/2
21756
21756
21756
13/4
HTA 90 13/4@5
HTA 90 2@41/2
2
HTA 90 21/4@41/2 21/4
5
41/2
41/2
21756
21756
21756
21/2
23/4
M68
4
4
4
21756
21756
21756
23/4
3
31/4
4
4
4
21756
21756
21756
31/4
31/2
33/4
4
4
4
21756
21756
21756
HTA..C
33/4
4
41/4
41/2
43/4
4
4
4
4
4
21756
21756
21756
21756
21756
HTA..J
5
51/4
51/2
53/4
4
4
4
4
21756
21756
21756
21756
40 max
H1
D1
D2
Z
HTA..T..
Multi-purpose
The dimensions and the traction load suit
this tensioner to many different applications.
Reference examples:
Reference example for a complete
tensioner for 2-41/2in. bolts:
HTA 90 2@-41/2
Reference example for the 2-41/2in.
brace for the HTA 90 tensioner:
HTA 90T 2@-41/2
42
Max.
pressure
Bolt dimension
optional
7/8
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
3,10
3,10
3,10
67443
67443
67443
8
8
8
86
86
86
100
100
100
30
30
30
74
74
74
56
56
56
26
26
26
38
42
46
138
142
146
56
57
59
44,5
44,5
44,5
3
3
3
5,43
5,43
5,43
5,43
118025
118025
118025
118025
8
8
8
8
109
109
109
109
116
116
116
116
40
40
40
40
97
97
97
97
73
73
73
73
31
31
31
31
52
57
63
69
168
173
179
185
73,5
76,5
79
81
56
56
56
56
4,8
4,8
4,8
4,8
7,75
7,75
7,75
168606
168606
168606
8
8
8
128
128
128
128
128
128
49
49
49
116
116
116
90
90
90
38
38
38
69
74
80
197
202
208
91
94
97
65,5
65,5
65,5
7,5
7,5
7,5
9,30
9,30
9,30
202328
202328
202328
8
8
8
137
137
137
140
140
140
54
54
54
133
133
133
102
102
102
40
40
40
80
86
92
220
226
232
91
92
94
69,5
69,5
69,5
9
9
9
13,95
13,95
13,95
303492
303492
303492
8
8
8
166
166
166
154
154
154
65
65
65
154
154
154
114
114
114
42
42
42
86
92
99
240
246
253
119
122
124,5
84,5
84,5
84,5
15,3
15,3
15,3
20,15
20,15
20,15
438377
438377
438377
8
8
8
198
198
198
179
179
179
82
82
82
187
187
187
137
137
137
50
50
50
114
122
130
293
301
309
147
150
153
101
101
101
25
25
25
24,80
24,80
24,80
539541
539541
539541
10
10
10
215
215
215
190
190
190
86
86
86
203
203
203
145
145
145
50
50
50
137
145
152
327
335
342
163,5
166,5
169,5
109
109
109
31
31
31
31,00
31,00
31,00
674426
674426
674426
10
10
10
244
244
244
217
217
217
106
106
106
232
232
232
180
180
180
60
60
60
152
162
171
355
365
374
184,5
187,5
193
124
124
124
31
39
39
38,75
38,75
38,75
38,75
38,75
843032
843032
843032
843032
843032
10
10
10
10
10
284
284
284
284
284
245
245
245
245
245
131
131
131
131
131
272
272
272
272
272
223
223
223
223
223
73
73
73
73
73
190
209
228
238
250
425
444
463
473
485
222
227,5
236
242
244
144
144
144
144
144
54
54
54
54
54
48,05
48,05
48,05
48,05
1045360
1045360
1045360
1045360
10
10
10
10
325
325
325
325
273
273
273
273
156
156
156
156
313
313
313
313
260
260
260
260
86
86
86
86
238
247
266
285
506
515
534
553
262,5
265
274
280
164,5
164,5
164,5
164,5
75
75
75
75
H1
D1
D2
Total
tensioner
weight
kg
43
Type
H
U
A H1
D1
D2
Z
HTS .. T ..
HTS .. C
Small
The HTS tensioner is specially designed
to tighten small bolts (starting with M8).
However, it can also tighten large bolts.
Itsdesign also tolerates possible geometric
faults in the assembly parts.
Reference examples:
Reference example for a complete
tensioner for M12 bolts:
HTS 9 M121,75
Reference example of hydraulic body for
the HTS 9 tensioner:
HTS 9 C
(M485 much too big !!!)
44
HTS.. J
optional
Max.
pressure
Diameter
Pitch
mm
mm
MPa
HTS 5 M81,25
HTS 5 M101,5
HTS 5 M121,75
M8
M10
M12
1,25
1,50
1,75
100
100
100
HTS 9 M101,5
HTS 9 M121,75
HTS 9 M142
HTS 9 M162
M10
M12
M14
M16
1,50
1,75
2
2
100
100
100
100
HTS 17 M142
HTS 17 M162
HTS 17 M182,5
HTS 17 M202,5
M14
M16
M18
M20
2
2
2,5
2,5
100
100
100
100
HTS 24 M182,5
HTS 24 M202,5
HTS 24 M222,5
HTS 24 M243
M18
M20
M22
M24
2,5
2,5
2,5
3
100
100
100
100
HTS 37 M202,5
HTS 37 M222,5
HTS 37 M243
HTS 37 M273
M20
M22
M24
M27
2,5
2,5
3
3
100
100
100
100
HTS 55 M243
HTS 55 M273
HTS 55 M303,5
HTS 55 M333,5
M24
M27
M30
M33
3
3
3,5
3,5
100
100
100
100
HTS 83 M333,5
HTS 83 M364
HTS 83 M394
HTS 83 M424,5
HTS 83 M454,5
M33
M36
M39
M42
M45
3,5
4
4
4,5
4,5
100
100
100
100
100
M45
M48
M52
M56
4,5
5
5
5,5
100
100
100
100
5,5
5,5
6
6
6
6
6
100
100
100
100
100
100
100
6
6
6
6
6
120
120
120
120
120
40 max
Bolt dimension
M80
M85
M90
M95
M100
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
5
5
5
50
50
50
5
5
5
51
51
51
58
58
58
14,5
14,5
14,5
40
40
40
28,5
28,5
28,5
14,5
14,5
14,5
16
20
23
74
78
81
33
33
33
23,5
23,5
23,5
0,5
0,5
0,5
9
9
9
9
90
90
90
90
6
6
6
6
60
60
60
60
68
68
68
68
17,5
17,5
17,5
17,5
48
48
48
48
35
35
35
35
17
17
17
17
20
23
27
31
88
91
95
99
39,5
39,5
39,5
39,5
28,5
28,5
28,5
28,5
1
1
1
1
17
17
17
17
170
170
170
170
6
6
6
6
65
65
65
65
85
85
85
85
16
16
16
16
60
60
60
60
42
42
42
42
16
16
16
16
27
31
35
38
112
116
120
123
46,5
48
49,5
51,5
34
34
34
34
1,7
1,7
1,7
1,7
24
24
24
24
240
240
240
240
6
6
6
6
80
80
80
80
95
95
95
95
20
20
20
20
64
64
64
64
52
52
52
52
14
14
14
14
35
38
42
46
130
133
137
141
56,5
58,5
59,5
62
41
41
41
41
2,4
2,4
2,4
2,4
37
37
37
37
370
370
370
370
6
6
6
6
97
97
97
97
95
95
95
95
20
20
20
20
84
84
84
84
60
60
60
60
18
18
18
18
38
42
46
52
133
137
141
149
67,5
68,5
71
73,5
50
50
50
50
3,7
3,7
3,7
3,7
55
55
55
55
550
550
550
550
7
7
7
7
114
114
114
114
111
111
111
111
26
26
26
26
98
98
98
98
72
72
72
72
24
24
24
24
46
52
57
63
157
163
168
174
79
81,5
84,5
87
58
58
58
58
5,3
5,3
5,3
5,3
83
83
83
83
83
830
830
830
830
830
8
8
8
8
8
145
145
145
145
145
142
142
142
142
142
46
46
46
46
46
122
122
122
122
122
92
92
92
92
92
35
35
35
35
35
63
69
74
80
86
205
211
216
222
228
91,5
94,5
97
100
103
74
74
74
74
74
10,4
10,4
10,4
10,4
10,4
135
135
135
135
1350
1350
1350
1350
8
8
8
8
180
180
180
180
200
200
200
200
75
75
75
75
155
155
155
155
117
117
117
117
40
40
40
40
86
92
99
107
286
292
299
307
119,5
122,5
125
128
92
92
92
92
27
27
27
27
180
180
180
180
180
180
180
1800
1800
1800
1800
1800
1800
1800
15
15
15
15
15
15
15
250
250
250
250
250
250
250
265
265
265
265
265
265
265
95
95
95
95
95
95
95
220
220
220
220
220
220
220
156
156
156
156
156
156
156
55
55
55
55
55
55
55
107
114
122
130
137
145
152
372
379
387
395
402
410
417
160,5
163,5
166,5
169
172
175
178
127
127
127
127
127
127
127
62
62
62
62
62
62
62
250
250
250
250
250
3000
3000
3000
3000
3000
15
15
15
15
15
285
285
285
285
285
310
310
310
310
310
140
140
140
140
140
250
250
250
250
250
194
194
194
194
194
47
47
47
47
47
152
162
171
181
190
462
472
481
491
500
193
196
201,5
204,5
210
144
144
144
144
144
91
91
91
91
91
H1
D1
D2
Total
tensioner
weight
kg
45
Type
H
U
A H1
D1
D2
Z
HTS .. T ..
HTS .. C
Small
The HTS tensioner is specially designed
to tighten small bolts (starting with M8).
However, it can also tighten large bolts.
Itsdesign also tolerates possible geometric
faults in the assembly parts.
Reference examples:
Reference example for a complete
tensioner for 7/16-14in. bolts:
HTS 9 7/16@-14
Reference example of hydraulic body for
the HTS 9 tensioner: HTS 9 C
46
HTS.. J
optional
Max.
pressure
Pitch
in.
Threads/in. psi.
HTS 5 5/16@18
HTS 5 3/8@16
HTS 5 7/16@14
5/16
18
16
14
14504
14504
14504
HTS 9 3/8@16
HTS 9 7/16@14
HTS 9 1/2@13
HTS 9 9/16@12
HTS 9 5/8@11
3/8
16
14
13
12
11
14504
14504
14504
14504
14504
HTS 17 9/16@12
HTS 17 5/8@11
HTS 17 3/4@10
9/16
12
11
10
14504
14504
14504
HTS 24 3/4@10
HTS 24 7/8@9
HTS 24 1@8
3/4
10
9
8
14504
14504
14504
HTS 37 7/8@9
HTS 37 1@8
HTS 37 11/8@7
7/8
1
11/8
9
8
7
14504
14504
14504
HTS 55 1@8
HTS 55 11/8@7
HTS 55 11/4@7
1
11/8
11/4
8
7
7
14504
14504
14504
HTS 83 11/4@7
HTS 83 13/8@6
HTS 83 11/2@6
HTS 83 13/4@5
11/4
13/8
11/2
13/4
7
6
6
5
14504
14504
14504
14504
13/4
HTS 135 13/4@5
HTS 135 2@41/2
2
HTS 135 21/4@41/2 21/4
5
41/2
41/2
14504
14504
14504
41/2
4
4
4
14504
14504
14504
14504
4
4
4
4
17405
17405
17405
17405
40 max
Bolt dimension
3/8
7/16
7/16
1/2
9/16
5/8
5/8
3/4
7/8
3
31/4
31/2
33/4
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
0,78
0,78
0,78
11240
11240
11240
5
5
5
51
51
51
58
58
58
14,5
14,5
14,5
40
40
40
28,5
28,5
28,5
14,5
14,5
14,5
16
20
23
74
78
81
33
33
33
23,5
23,5
23,5
0,5
0,5
0,5
1,40
1,40
1,40
1,40
1,40
20233
20233
20233
20233
20233
6
6
6
6
6
60
60
60
60
60
68
68
68
68
68
17,5
17,5
17,5
17,5
17,5
48
48
48
48
48
35
35
35
35
35
17
17
17
17
17
20
23
27
31
31
88
91
95
99
99
39,5
39,5
39,5
39,5
39,5
28,5
28,5
28,5
28,5
28,5
1
1
1
1
1
2,64
2,64
2,64
38217
38217
38217
6
6
6
65
65
65
85
85
85
16
16
16
60
60
60
42
42
42
16
16
16
27
31
35
112
116
120
46,5
48
49,5
34
34
34
1,7
1,7
1,7
3,72
3,72
3,72
53954
53954
53954
6
6
6
80
80
80
95
95
95
20
20
20
64
64
64
52
52
52
14
14
14
35
38
42
130
133
137
56,5
58,5
59,5
41
41
41
2,4
2,4
2,4
5,74
5,74
5,74
83179
83179
83179
6
6
6
97
97
97
95
95
95
20
20
20
84
84
84
60
60
60
18
18
18
38
42
46
133
137
141
67,5
68,5
71
50
50
50
3,7
3,7
3,7
8,53
8,53
8,53
123645
123645
123645
7
7
7
114
114
114
111
111
111
26
26
26
98
98
98
72
72
72
24
24
24
46
52
57
157
163
168
79
81,5
84,5
58
58
58
5,3
5,3
5,3
12,87
12,87
12,87
12,87
186591
186591
186591
186591
8
8
8
8
145
145
145
145
142
142
142
142
46
46
46
46
122
122
122
122
92
92
92
92
35
35
35
35
63
69
74
80
205
211
216
222
91,5
94,5
97
100
74
74
74
74
10,4
10,4
10,4
10,4
20,93
20,93
20,93
303492
303492
303492
8
8
8
180
180
180
200
200
200
75
75
75
155
155
155
117
117
117
40
40
40
86
92
99
286
292
299
119,5
122,5
125
92
92
92
27
27
27
27,90
27,90
27,90
27,90
404655
404655
404655
404655
15
15
15
15
250
250
250
250
265
265
265
265
95
95
95
95
220
220
220
220
156
156
156
156
55
55
55
55
107
114
122
130
372
379
387
395
160,5
163,5
166,5
169
127
127
127
127
62
62
62
62
38,75
38,75
38,75
38,75
674426
674426
674426
674426
15
15
15
15
285
285
285
285
310
310
310
310
140
140
140
140
250
250
250
250
194
194
194
194
47
47
47
47
152
162
171
181
462
472
481
491
193
196
201,5
204,5
144
144
144
144
91
91
91
91
H1
D1
D2
Total
tensioner
weight
kg
47
40 max
H1
U
A
D1
D2
Z
HTS 2 .. ES
HTS .. C
HTS N .. T
Thin
This tensioner is designed to fit into narrow
spaces. It is also used when bolts are
spaced close together. It particularly suits
tightening big bolts with low traction load.
Reference examples:
Reference example for a complete
tensioner for M30 bolts:
HTS N 24 M303,5
Reference example for the M303,5
brace of the HTS N 24 tensioner:
HTS N 24 T M303,5
48
HTS 2 .. J
optional
Type
Bolt dimension
Max.
pressure
Diameter
Pitch
mm
mm
MPa
HTS N 17 M202,5
HTS N 17 M222,5
HTS N 17 M243
HTS N 17 M273
M20
M22
M24
M27
2,5
2,5
3
3
80
80
80
80
HTS N 24 M243
HTS N 24 M273
HTS N 24 M303,5
HTS N 24 M333,5
M24
M27
M30
M33
3
3
3,5
3,5
80
80
80
80
HTS N 37 M273
HTS N 37 M303,5
HTS N 37 M333,5
HTS N 37 M364
HTS N 37 M394
M27
M30
M33
M36
M39
3
3,5
3,5
4
4
80
80
80
80
80
HTS N 55 M364
HTS N 55 M394
HTS N 55 M424,5
HTS N 55 M454,5
HTS N 55 M485
M36
M39
M42
M45
M48
4
4
4,5
4,5
5
100
100
100
100
100
HTS N 83 M454,5
HTS N 83 M485
HTS N 83 M525
HTS N 83 M565,5
HTS N 83 M605,5
M45
M48
M52
M56
M60
4,5
5
5
5,5
5,5
100
100
100
100
100
M60
M64
M68
M72
M76
M80
5,5
6
6
6
6
6
100
100
100
100
100
100
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
17
17
17
17
136
136
136
136
6
6
6
6
65
65
65
65
161
161
161
161
75
75
75
75
65
65
65
65
53
53
53
53
20
20
20
20
38
42
46
52
199
203
207
213
51,5
52
55
57,5
34
34
34
34
3
3
3
3
24
24
24
24
192
192
192
192
6
6
6
6
80
80
80
80
177
177
177
177
78
78
78
78
80
80
80
80
66
66
66
66
20
20
20
20
46
52
57
63
223
229
234
240
62
65
68
70,5
41
41
41
41
4,6
4,6
4,6
4,6
37
37
37
37
37
296
296
296
296
296
6
6
6
6
6
97
97
97
97
97
206
206
206
206
206
95
95
95
95
95
97
97
97
97
97
76
76
76
76
76
25
25
25
25
25
52
57
63
69
74
258
263
269
275
280
73,5
76,5
79
81,5
84,5
50
50
50
50
50
7,6
7,6
7,6
7,6
7,6
55
55
55
55
55
550
550
550
550
550
7
7
7
7
7
114
114
114
114
114
233
233
233
233
233
115
115
115
115
115
114
114
114
114
114
95
95
95
95
95
25
25
25
25
25
69
74
78
86
92
302
307
311
319
325
90
93
96
99
102
58
58
58
58
58
11,6
11,6
11,6
11,6
11,6
83
83
83
83
83
830
830
830
830
830
8
8
8
8
8
145
145
145
145
145
286
286
286
286
286
145
145
145
145
145
145
145
145
145
145
120
120
120
120
120
30
30
30
30
30
86
92
99
107
114
372
378
385
393
400
114,5
117,5
120
123
126
74
74
74
74
74
20
20
20
20
20
135
135
135
135
135
135
1350
1350
1350
1350
1350
1350
8
8
8
8
8
8
180
180
180
180
180
180
390
390
390
390
390
390
200
200
200
200
200
200
180
180
180
180
180
180
152
152
152
152
152
152
50
50
50
50
50
50
114
122
133
137
145
152
504
512
520
527
535
542
143,5
146,5
149
152
155
158
92
92
92
92
92
92
50
50
50
50
50
50
H1
D1
D2
Total
tensioner
weight
kg
49
40 max
Type
Bolt dimension
U
A
D1
D2
Z
HTS 2 .. ES
HTS .. C
HTS N .. T
Thin
This tensioner is designed to fit into narrow
spaces. It is also used when bolts are
spaced close together. It particularly suits
tightening big bolts with low traction load.
Reference examples:
Reference example for a complete
tensioner for 11/8-7in. bolts:
HTS N 24 11/8@-7
Reference example for the 11/8-7in.
brace of the HTS N 24 tensioner:
HTS N 24 T 11/8@-7
50
HTS 2 .. J
optional
Pitch
in
Threads/in psi.
3/4
80
80
80
HTS N 17 3/4@10
HTS N 17 7/8@9
HTS N 17 1@8
10
9
8
HTS N 24
HTS N 24 1@8
HTS N 24 11/8@7
HTS N 24 11/4@7
7/8
1
11/8
11/4
9
8
7
7
80
80
80
80
HTS N 37 11/8@7
HTS N 37 11/4@7
HTS N 37 13/8@6
HTS N 37 11/2@6
11/8
11/4
13/8
11/2
7
7
6
6
80
80
80
80
HTS N 55 13/8@6
HTS N 55 11/2@6
HTS N 55 13/4@5
13/8
11/2
13/4
6
6
5
100
100
100
HTS N 83 13/4@5
HTS N 83 2@41/2
HTS N 83 21/4@41/2
13/4
2
21/4
5
41/2
41/2
100
100
100
21/4
21/2
23/4
3
41/2
4
4
4
100
100
100
100
7/8@9
H1
Max.
pressure
7/8
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
17
17
17
136
136
136
6
6
6
65
65
65
161
161
161
75
75
75
65
65
65
53
53
53
20
20
20
38
42
46
199
203
207
51,5
52
55
34
34
34
3
3
3
24
24
24
24
192
192
192
192
6
6
6
6
80
80
80
80
177
177
177
177
78
78
78
78
80
80
80
80
66
66
66
66
20
20
20
20
46
52
57
63
223
229
234
240
62
65
68
70,5
41
41
41
41
4,6
4,6
4,6
4,6
37
37
37
37
296
296
296
296
6
6
6
6
97
97
97
97
206
206
206
206
95
95
95
95
97
97
97
97
76
76
76
76
25
25
25
25
52
57
63
69
258
263
269
275
73,5
76,5
79
81,5
50
50
50
50
7,6
7,6
7,6
7,6
55
55
55
550
550
550
7
7
7
114
114
114
233
233
233
115
115
115
114
114
114
95
95
95
25
25
25
69
74
78
302
307
311
90
93
96
58
58
58
11,6
11,6
11,6
83
83
83
830
830
830
8
8
8
145
145
145
286
286
286
145
145
145
145
145
145
120
120
120
30
30
30
86
92
99
372
378
385
114,5
117,5
120
74
74
74
20
20
20
135
135
135
135
1350
1350
1350
1350
8
8
8
8
180
180
180
180
390
390
390
390
200
200
200
200
180
180
180
180
152
152
152
152
50
50
50
50
114
122
133
137
504
512
520
527
143,5
146,5
149
152
92
92
92
92
50
50
50
50
H1
D1
D2
Total
tensioner
weight
kg
51
60 max
H1
U
A
D1
D2
Z
HTS 2 .. ES
HTS 2 .. C
HTS 2 .. T
HTS 2 .. J
optional
Type
Bolt dimension
Max.
pressure
Diameter
Pitch
mm
mm
MPa
HTS 2 17 M202,5
HTS 2 17 M222,5
HTS 2 17 M243
HTS 2 17 M273
M20
M22
M24
M27
2,5
2,5
3
3
80
80
80
80
HTS 2 24 M243
HTS 2 24 M273
HTS 2 24 M303,5
HTS 2 24 M333,5
M24
M27
M30
M33
3
3
3,5
3,5
80
80
80
80
HTS 2 37 M273
HTS 2 37 M303,5
HTS 2 37 M333,5
HTS 2 37 M364
HTS 2 37 M394
M27
M30
M33
M36
M39
3
3,5
3,5
4
4
80
80
80
80
80
HTS 2 55 M364
HTS 2 55 M394
HTS 2 55 M424,5
HTS 2 55 M454,5
HTS 2 55 M485
M36
M39
M42
M45
M48
4
4
4,5
4,5
5
80
80
80
80
80
HTS 2 83 M454,5
HTS 2 83 M485
HTS 2 83 M525
HTS 2 83 M565,5
HTS 2 83 M605,5
M45
M48
M52
M56
M60
4,5
5
5
5,5
5,5
80
80
80
80
80
M60
M64
M68
M72
M76
M80
5,5
6
6
6
6
6
80
80
80
80
80
80
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
34
34
34
34
272
272
272
272
6
6
6
6
65
65
65
65
228
228
228
228
75
75
75
75
65
65
65
65
53
53
53
53
20
20
20
20
38
42
46
52
266
270
274
280
51,5
52,5
55
57,5
34
34
34
34
4,8
4,8
4,8
4,8
48
48
48
48
384
384
384
384
6
6
6
6
80
80
80
80
245
245
245
245
78
78
78
78
80
80
80
80
66
66
66
66
20
20
20
20
46
52
57
63
291
297
302
308
62
65
68
70,5
41
41
41
41
7,6
7,6
7,6
7,6
74
74
74
74
74
592
592
592
592
592
6
6
6
6
6
97
97
97
97
97
277
277
277
277
277
95
95
95
95
95
97
97
97
97
97
76
76
76
76
76
25
25
25
25
25
52
57
63
69
74
329
334
340
346
351
73,5
76,5
79
81,5
84,5
50
50
50
50
50
11,4
11,4
11,4
11,4
11,4
110
110
110
110
110
880
880
880
880
880
7
7
7
7
7
114
114
114
114
114
312
312
312
312
312
115
115
115
115
115
114
114
114
114
114
95
95
95
95
95
25
25
25
25
25
69
74
80
86
92
381
386
392
398
404
90
93
96
99
102
58
58
58
58
58
16,9
16,9
16,9
16,9
16,9
166
166
166
166
166
1328
1328
1328
1328
1328
8
8
8
8
8
145
145
145
145
145
363
363
363
363
363
145
145
145
145
145
145
145
145
145
145
120
120
120
120
120
30
30
30
30
30
86
92
99
107
114
449
455
442
470
477
114,5
117,5
120
123
126
74
74
74
74
74
30
30
30
30
30
270
270
270
270
270
270
2160
2160
2160
2160
2160
2160
8
8
8
8
8
8
180
180
180
180
180
180
500
500
500
500
500
500
200
200
200
200
200
200
180
180
180
180
180
180
152
152
152
152
152
152
50
50
50
50
50
50
114
122
130
137
145
152
614
622
630
637
645
652
143,5
146,5
149
152
155
158
92
92
92
92
92
92
66
66
66
66
66
66
H1
D1
D2
Total
tensioner
weight
kg
53
60 max
H1
U
A
D1
D2
Y
HTS 2 .. ES
HTS 2 .. C
HTS 2 .. T
Bolt dimension
HTS 2 .. J
optional
Max.
pressure
Pitch
in.
Threads/in. psi.
3/4
11603
11603
11603
HTS 2 17 3/4@10
HTS 2 17 7/8@9
HTS 2 17 1@8
10
9
8
HTS 2 24
HTS 2 24 1@8
HTS 2 24 11/8@7
HTS 2 24 11/4@7
7/8
1
11/8
11/4
9
8
7
7
11603
11603
11603
11603
HTS 2 37 11/8@7
HTS 2 37 11/4@7
HTS 2 37 13/8@6
HTS 2 37 11/2@6
11/8
11/4
13/8
11/2
7
7
6
6
11603
11603
11603
11603
HTS 2 55 13/8@6
HTS 2 55 11/2@6
HTS 2 55 13/4@5
13/8
11/2
13/4
6
6
5
11603
11603
11603
HTS 2 83 13/4@5
HTS 2 83 2@41/2
HTS 2 83 21/4@41/2
13/4
2
21/4
5
41/2
41/2
11603
11603
11603
21/4
21/4
23/4
3
41/2
4
4
4
11603
11603
11603
11603
7/8@9
Type
7/8
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
2,64
2,64
2,64
30574
30574
30574
6
6
6
65
65
65
228
228
228
75
75
75
65
65
65
53
53
53
20
20
20
38
42
46
266
270
274
51,5
52,5
55
34
34
34
4,8
4,8
4,8
3,72
3,72
3,72
3,72
43163
43163
43163
43163
6
6
6
6
80
80
80
80
245
245
245
245
78
78
78
78
80
80
80
80
66
66
66
66
20
20
20
20
46
52
57
63
291
297
302
308
62
65
68
70,5
41
41
41
41
7,6
7,6
7,6
7,6
5,74
5,74
5,74
5,74
66543
66543
66543
66543
6
6
6
6
97
97
97
97
277
277
277
277
95
95
95
95
97
97
97
97
76
76
76
76
25
25
25
25
52
57
63
69
329
334
340
346
73,5
76,5
79
81,5
50
50
50
50
11,4
11,4
11,4
11,4
8,53
8,53
8,53
98916
98916
98916
7
7
7
114
114
114
312
312
312
115
115
115
114
114
114
95
95
95
25
25
25
69
74
80
381
386
392
90
93
96
58
58
58
16,9
16,9
16,9
12,87
12,87
12,87
149273
149273
149273
8
8
8
145
145
145
363
363
363
145
145
145
145
145
145
120
120
120
30
30
30
86
92
99
449
455
442
114,5
117,5
120
74
74
74
30
30
30
20,93
20,93
20,93
20,93
242793
242793
242793
242793
8
8
8
8
180
180
180
180
500
500
500
500
200
200
200
200
180
180
180
180
152
152
152
152
50
50
50
50
114
122
130
137
614
622
630
637
143,5
146,5
149
152
92
92
92
92
66
66
66
66
H1
D1
D2
Total
tensioner
weight
kg
55
Type
D
Pitch
mm
mm
MPa
HTC R 17 M202,5
HTC R 17 M222,5
M20
M22
2,5
2,5
150
150
HTC R 26 M243
HTC R 26 M273
M24
M27
3
3
150
150
HTC R 40 M303,5
HTC R 40 M333,5
M30
M33
3,5
3,5
150
150
HTC R 54 M364
HTC R 54 M394
M36
M39
4
4
150
150
HTC R 73 M424,5
HTC R 73 M454,5
M42
M45
4,5
4,5
150
150
HTC R 98 M485
HTC R 98 M525
M48
M52
5
5
150
150
M56
M60
5,5
5,5
150
150
M64
M68
6
6
150
150
M72
M76
6
6
150
150
M80
M85
6
6
150
150
M90
M95
6
6
150
150
M100
M110
6
6
150
150
67
H
U
A
D1
D2
Y
HTC R .. C ..
56
HTC R .. J
optional
Max.
pressure
Diameter
40
max
Bolt dimension
40
max
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
17
17
255
255
8
8
71
71
93
93
41
41
60,5
60,5
45,5
45,5
14
14
38
42
111,5
111,5
50
50
37
37
2
2
26
26
390
390
8
8
83
83
103
103
47
47
73
73
54
54
17
17
46
52
126
126
61,5
61,5
43
43
3
3
40
40
600
600
8
8
103
103
116,5
116,5
52,5
52,5
90
90
67
67
20
20
57
63
145
145
75,5
75,5
53
53
4,5
4,5
54
54
810
810
8
8
117
117
130
130
60,5
60,5
103
103
76,5
76,5
23
23
69
74
163,5
163,5
87,6
87,6
60
60
6,2
6,2
73
73
1095
1095
8
8
134
134
144
144
68,5
68,5
120
120
89,5
89,5
26
26
80
86
183
183
102
102
68,5
68,5
9,5
9,5
98
98
1470
1470
8
8
154
154
159,5
159,5
72,5
72,5
138
138
102
102
29
29
92
99
204
204
116,5
116,5
78,5
78,5
15
15
137
137
2055
2055
8
8
183
183
195
195
90
90
160
160
116
116
32
32
107
114
247
247
133,5
133,5
93
93
24,2
24,2
174
174
2610
2610
10
10
204
204
225
225
108
108
178
178
127
127
37
37
122
130
285
285
148
148
103,5
103,5
34
34
220
220
3300
3300
10
10
227
227
241
241
114
114
194
194
136
136
42
42
137
145
308
308
162
162
115
115
45,5
45,5
284
284
4260
4260
10
10
255
255
225
225
87
87
217
217
151
151
47
47
152
162
300
300
179,5
179,5
129
129
49
49
362
362
5430
5430
10
10
287
287
240
240
98
98
244
244
168
168
51
51
171
181
323
323
202
202
145,5
145,5
65
65
500
500
7500
7500
10
10
335
335
260
260
113
113
283
283
192
192
56
56
190
209
356
356
233
233
169,5
169,5
99
99
H1
D1
D2
Total
tensioner
weight
kg
57
Type
D
Pitch
in.
Threads/in.psi.
HTC R 17 3/4@10
HTC R 17 7/8@9
3/4
7/8
10
9
21756
21756
HTC R 26 1@8
HTC R 26 11/8@7
1
11/8
8
7
21756
21756
HTC R 40 11/8@7
HTC R 40 11/4@7
11/8
11/4
7
7
21756
21756
HTC R 54 13/8@6
HTC R 54 11/2@6
13/8
11/2
6
6
21756
21756
HTC R 73 13/8@6
HTC R 73 11/2@6
13/8
11/2
6
6
21756
21756
HTC R 98 13/4@5
HTC R 98 2@41/2
13/4
2
5
41/2
21756
21756
41/2
4
21756
21756
21/2
23/4
4
4
21756
21756
23/4
3
4
4
21756
21756
31/4
31/2
4
4
21756
21756
31/2
33/4
4
4
21756
21756
4
41/4
4
4
21756
21756
67
H
U
A
D1
D2
Y
HTC R .. C ..
58
HTC R .. J
optional
Max.
pressure
40
max
Bolt dimension
40
max
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
2,64
2,64
57326
57326
8
8
71
71
93
93
41
41
60,5
60,5
45,5
45,5
14
14
38
42
111,5
111,5
50
50
37
37
2
2
4,03
4,03
87675
87675
8
8
83
83
103
103
47
47
73
73
54
54
17
17
46
52
126
126
61,5
61,5
43
43
3
3
6,20
6,20
134885
134885
8
8
103
103
116,5
116,5
52,5
52,5
90
90
67
67
20
20
57
63
145
145
75,5
75,5
53
53
4,5
4,5
8,37
8,37
182095
182095
8
8
117
117
130
130
60,5
60,5
103
103
76,5
76,5
23
23
69
74
163,5
163,5
87,6
87,6
60
60
6,2
6,2
11,32
11,32
246165
246165
8
8
134
134
144
144
68,5
68,5
120
120
89,5
89,5
26
26
80
86
183
183
102
102
68,5
68,5
9,5
9,5
15,19
15,19
330469
330469
8
8
154
154
159,5
159,5
72,5
72,5
138
138
102
102
29
29
92
99
204
204
116,5
116,5
78,5
78,5
15
15
21,24
21,24
461982
461982
8
8
183
183
195
195
90
90
160
160
116
116
32
32
107
114
247
247
133,5
133,5
93
93
24,2
24,2
26,97
26,97
586750
586750
10
10
204
204
225
225
108
108
178
178
127
127
37
37
122
130
285
285
148
148
103,5
103,5
34
34
34,10
34,10
741868
741868
10
10
227
227
241
241
114
114
194
194
136
136
42
42
137
145
308
308
162
162
115
115
45,5
45,5
44,02
44,02
957685
957685
10
10
255
255
225
225
87
87
217
217
151
151
47
47
152
162
300
300
179,5
179,5
129
129
49
49
56,11
56,11
1220711
1220711
10
10
287
287
240
240
98
98
244
244
168
168
51
51
171
181
323
323
202
202
145,5
145,5
65
65
77,50
77,50
1686064
1686064
10
10
335
335
260
260
113
113
283
283
192
192
56
56
190
209
356
356
233
233
169,5
169,5
99
99
H1
D1
D2
Total
tensioner
weight
kg
59
38
max
Type
Pitch
mm
mm
MPa
HTH R 17 M202,5
HTH R 17 M222,5
HTH R 17 M243
HTH R 17 M273
HTH R 17 M303,5
M20
M22
M24
M27
M30
2,5
2,5
3
3
3,5
150
150
150
150
150
HTH R 34 M303,5
HTH R 34 M333,5
HTH R 34 M364
HTH R 34 M394
HTH R 34 M424,5
M30
M33
M36
M39
M42
3,5
3,5
4
4
4,5
150
150
150
150
150
HTH R 45 M424,5
HTH R 45 M454,5
HTH R 45 M485
M42
M45
M48
4,5
4,5
5
150
150
150
HTH R 62 M485
HTH R 62 M525
HTH R 62 M565,5
M48
M52
M56
5
5
5,5
150
150
150
HTH R 82 M565,5
HTH R 82 M605,5
HTH R 82 M646
M56
M60
M64
5,5
5,5
6
150
150
150
M64
M68
M72
6
6
6
150
150
150
M72
M76
M80
6
6
6
150
150
150
M80
M85
M90
6
6
6
150
150
150
M90
M95
M100
6
6
6
150
150
150
M100
M110
6
6
150
150
M110
M120
M125
6
6
6
150
150
150
HTH R .. J
M125
M130
M140
6
6
6
150
150
150
ACC ..
M140
M150
M160
6
6
6
150
150
150
U
H1
D1
D2
Y
HTH R .. ES
HTH R .. C
60
Max.
pressure
Diameter
Bolt dimension
HTH R .. T ..
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
cm2
kN
mm
mm
17
17
17
17
17
255
255
255
255
255
8
8
8
8
8
63
63
63
63
63
180
180
180
180
180
60
60
60
60
60
62
62
62
62
62
45
45
45
45
45
50
55
60
68
73
230
235
240
248
253
55
55
55
55
55
33
33
33
33
33
3,5
3,5
3,5
3,5
3,5
34
34
34
34
34
510
510
510
510
510
10
10
10
10
10
73
73
73
73
73
270
270
270
270
270
41
41
41
41
41
70
70
70
70
70
61
61
61
61
61
73
77
84
91
98
343
347
354
361
368
68
68
68
68
68
38
38
38
38
38
7
7
7
7
7
45
45
45
675
675
675
10
10
10
84
84
84
290
290
290
45
45
45
81
81
81
68
68
68
98
101
107
388
391
397
77
77
77
43,5
43,5
43,5
10
10
10
62
62
62
930
930
930
10
10
10
100
100
100
315
315
315
50
50
50
96
96
96
81
81
81
107
109
117
422
424
432
91
91
91
51,5
51,5
51,5
14
14
14
82
82
82
1230
1230
1230
10
10
10
110
110
110
334
334
334
61
61
61
108
108
108
90
90
90
117
122
132
451
456
466
101
101
101
56,5
56,5
56,5
16
16
16
108
108
108
1620
1620
1620
10
10
10
122
122
122
420
420
420
144
144
144
118
118
118
101
101
101
132
137
145
552
557
565
112
112
112
62,5
62,5
62,5
25
25
25
135
135
135
2025
2025
2025
10
10
10
136
136
136
460
460
460
155
155
155
134
134
134
112
112
112
144
152
160
604
612
620
125
125
125
68,5
68,5
68,5
36
36
36
180
180
180
2700
2700
2700
10
10
10
147
147
147
510
510
510
171
171
171
144
144
144
124
124
124
160
166
176
670
676
686
137
137
137
75
75
75
47
47
47
223
223
223
3345
3345
3345
10
10
10
160
160
160
560
560
560
185
185
185
157
157
157
138
138
138
176
181
190
736
741
750
151
151
151
82
82
82
59
59
59
270
270
4050
4050
10
10
180
180
585
585
175
175
152
152
190
208
775
793
168
168
92
92
79
79
335
335
335
5025
5025
5025
10
10
10
200
200
200
635
635
635
200
200
200
171
171
171
208
236
245
843
871
880
187,5
187,5
187,5
102
102
102
90
90
90
427
427
427
6405
6405
6405
10
10
10
223
223
223
695
695
695
223
223
223
190
190
190
245
251
270
940
946
965
208,5
208,5
208,5
113,5
113,5
113,5
150
150
150
567
567
567
8505
8505
8505
10
10
10
255
255
255
770
770
770
255
255
255
217
217
217
270
290
310
1040
1060
1080
238
238
238
129,5
129,5
129,5
220
220
220
H1
D1
D2
Total
tensioner
weight
kg
61
38
max
Type
X
H
U
H1
D1
D2
Z
HTH R .. ES
HTH R .. C
62
HTH R .. T ..
HTH R .. J
ACC ..
Bolt dimension
Max.
pressure
Pitch
in.
Threads/in. psi.
3/4
21756
21756
21756
21756
HTH R 17 3/4@10
HTH R 17 7/8@9
HTH R 17 1@8
HTH R 17 11/8@7
1
11/8
10
9
8
7
HTH R 34 11/8@7
HTH R 34 11/4@7
HTH R 34 13/8@6
HTH R 34 11/2@6
11/8
11/4
13/8
11/2
7
7
6
6
21756
21756
21756
21756
HTH R 45 11/2@6
HTH R 45 13/4@5
11/2
13/4
6
5
21756
21756
2
HTH R 62 2@41/2
HTH R 62 21/4@41/2 21/4
41/2
41/2
21756
21756
41/2
4
21756
21756
21/2
23/4
4
4
21756
21756
23/4
3
4
4
21756
21756
31/4
31/2
4
4
21756
21756
31/2
33/4
4
4
21756
21756
4
41/4
4
4
21756
21756
41/2
43/4
4
4
21756
21756
5
51/4
51/2
4
4
4
21756
21756
21756
51/2
53/4
6
4
4
4
21756
21756
21756
7/8
Hydraulic
area
Max.
hydraulic
load
Piston
stroke
Dimensions
in.2
lbf.
mm
mm
2,64
2,64
2,64
2,64
57326
57326
57326
57326
8
8
8
8
63
63
63
63
180
180
180
180
60
60
60
60
62
62
62
62
45
45
45
45
50
55
60
68
230
235
240
248
55
55
55
55
33
33
33
33
3,5
3,5
3,5
3,5
5,27
5,27
5,27
5,27
114652
114652
114652
114652
10
10
10
10
73
73
73
73
270
270
270
270
41
41
41
41
70
70
70
70
61
61
61
61
73
77
84
91
343
347
354
361
68
68
68
68
38
38
38
38
7
7
7
7
6,98
6,98
151746
151746
10
10
84
84
290
290
45
45
81
81
68
68
98
101
388
391
77
77
43,5
43,5
10
10
9,61
9,61
209072
209072
10
10
100
100
315
315
50
50
96
96
81
81
107
109
422
424
91
91
51,5
51,5
14
14
12,71
12,71
276515
276515
10
10
110
110
334
334
61
61
108
108
90
90
117
122
451
456
101
101
56,5
56,5
16
16
16,74
16,74
364190
364190
10
10
122
122
420
420
144
144
118
118
101
101
132
137
552
557
112
112
62,5
62,5
25
25
20,93
20,93
455237
455237
10
10
136
136
460
460
155
155
134
134
112
112
144
152
604
612
125
125
68,5
68,5
36
36
27,90
27,90
606983
606983
10
10
147
147
510
510
171
171
144
144
124
124
160
166
670
676
137
137
75
75
47
47
34,57
34,57
751985
751985
10
10
160
160
560
560
185
185
157
157
138
138
176
181
736
741
151
151
82
82
59
59
41,85
41,85
910475
910475
10
10
180
180
585
585
175
175
152
152
190
208
775
793
168
168
92
92
79
79
51,93
51,93
1129663
1129663
10
10
200
200
635
635
200
200
171
171
208
236
843
871
187,5
187,5
102
102
90
90
66,19
66,19
66,19
1439899
1439899
1439899
10
10
10
223
223
223
695
695
695
223
223
223
190
190
190
245
251
270
940
946
965
208,5
208,5
208,5
113,5
113,5
113,5
150
150
150
87,89
87,89
87,89
1911997
1911997
1911997
10
10
10
255
255
255
770
770
770
255
255
255
217
217
217
270
290
310
1040
1060
1080
238
238
238
129,5
129,5
129,5
220
220
220
H1
D1
D2
Total
tensioner
weight
kg
63
Notes
64
Special products
Customized standard
tensioners
Do you have a specific assembly? SKF
adapts the tensioner to your application.
A Hydrocam standard tensioner has
been selected for your application but
there may be one feature of your bolted
assembly which prevents the tensioner from
being used.
brace
skirt
socket
reaction nut.
Customized braces
Standard body
Customized skirts
Customized sockets
65
Special products
Special tensioners
You have a specific application which
requires a design study. SKF designs,
computes, optimizes and manufactures
the hydraulic tensioner tomeet your
needs.
SKF offers tailor-made design of
the various tensioner components,
in compliance with your application
requirements. The operating principle
remains the same, however new functions
can be added.
A brief overview of SKF expertise follows:
The general shape, size and number of
components can vary as needed, to fit the
accessibility, size restrictions and handling
constraints.
The choice of the materials and heat
treatments is adapted to meet the
mechanical and weight specifications of
an application. SKF tensioners can also be
manufactured in lighter materials such as
titanium.
The tensioner environment can require
the use of specific hydraulic fluids.
Hydrocam tensioners can be designed
to work with all types of hydraulic
connectors.
Turning down operations can be
motorized and fully automated.
In cases requiring high accuracy, SKF
can supply sensor washers or devices
tomeasure bolt elongation.
For improved tightening uniformity over
several bolts, we recommend either
total (preferably) or partial simultaneous
tightening.
66
Titanium tensioner
Works with water
Ultra-light
Easy handling
Designed to be handled by a diver in an
underwater environment
Compact tensioner
Tightens hard-to-reach bolts
Controls turning-down operations
Micro tensioner
Compact
Tightens very small bolts (M5)
Highly accurate (a few microns of screw
elongation)
67
Special products
Special machines
andcontrolsystems
Your application requires remote control
tightening which is simultaneous,
controlled, accurate and totally safe.
SKFresearches your application and adds
hydraulic tensioners to instrumentation
and control systems.
In adding Hydrocam hydraulic
tensioners to an instrument, regulation
and control system, you automate and
protect your tightening. You can also
ensure homogenous tightening by using
a simultaneous tightening procedure, and
68
Machine to tighten
simultaneously the
fastening bolts of
the blade slewing
bearings on wind
turbine
69
Tensioner accessories
High pressure hoses
High pressure hoses are supplied with
high pressure self-sealing quick-coupling
connectors, in unit lengths up to 300m.
Two types of hose depending on the
pressure used:
HFC: operating pressure: 150MPa;
bursting pressure: 450MPa
TFC: operating pressure: 300 MPa;
bursting pressure: 550 MPa
Designation example:
HFC1: 1m long hose, operating pressure
150MPa
MFC2: 2m long hose, operating pressure
80MPa
Designation example:
HBC 15 N/M: quick-coupling male connector,
operating pressure: 150MPa
HBC 30 N/F: quick-coupling female
connector, operating pressure:
300MPa
Distribution blocks
The distribution blocks can simultaneously
connect several hydraulic tensioners. They
are equipped with high pressure self-sealing
quick-coupling connectors. You select the
number of outlets.
Designation example:
HDB 1-2: distribution block one inlet two
outlets
HDB 1-3: distribution block one inlet
three outlets
Ref: HDB1-..
(specify number of outlets)
Oil can
Hydraulic oil is supplied in 5l cans.
AllHydrocam tools are delivered fully oiled
and ready to use.
Ref: HCO 5L
70
Ref: GHP20300
Tensioner accessories
Tommy bar
Tommy bars are used to screw the braces
and turn down the nut by rotating the
hydraulic tensioner socket. Tommy bar
diameters depend on the tensioner model
they are used with.
Designation examples:
HAK 20: sealing kit for HTA 20 C standard
hydraulic body
HSK 50: sealing kit for HTS 50 C standard
hydraulic body.
Designation examples:
BR 6-8: pin with 6 mm diameter at one
end and 8mm at the other end.
BR 10-12: pin with 10 mm diameter at
one end and 12 mm at the other end.
Ref: BR..-..
(specify dimensions, seetable page 73)
Ref: PH 1500
Ref: PH 1000 S
Ref: PH 1001
72
Sockets
Designation example:
ACCM39: socket for M39 bolt diameter
ACC11/4@: socket for 11/4 in. bolt
Stud
Outside diameter
Height
Tommy bar
M8
M10
M12
M14
M16
M18
27
27
27
34
34
41
13
17
19
22
24
27
15,0
19,6
21,9
25,4
27,7
31,2
8
10
10
12
12
12
4
6
6
6
6
6
M20
M22
M24
M27
M30
M33
M36
41
44
48
52
60
65
68
30
32
36
41
46
50
55
34,6
36,9
41,6
47,3
53,1
57,7
63,5
12
12
12
16
16
16
16
6
6
6
8
8
8
8
M39
M42
M45
M48
M52
M56
M60
75
82
88
94
100
105
111
60
65
70
75
80
85
90
69,3
75,1
80,8
86,6
92,4
98,2
103,9
20
20
20
20
20
20
20
10
10
10
10
10
10
10
M64
M68
M72
M76
M80
M85
M90
117
123
129
134
142
148
159
95
100
105
110
115
120
130
109,7
115,5
121,3
127,1
132,8
138,6
150,1
24
24
24
24
28
28
28
12
12
12
12
14
14
14
M95
M100
M110
M120
M125
M130
M140
M150
165
177
189
208
220
226
243
254
135
145
155
170
180
185
200
210
155,9
167,5
179,0
196,3
207,9
213,6
231,0
242,5
28
28
28
28
28
28
28
28
14
14
14
14
14
14
14
14
73
Applications
The Hydrocam range provides you with
the tensioner which meets your technical
and economic criteria.
Civil Engineering
Safety Performance
The tightening operations for the clamp
bolts on the primary load-bearing cables
of suspended bridges are performed with
Hydrocam HTA tensioners, known for their
flexibility and ease-of-use.
For these and other crucial tasks, where
access is difficult and conditions are severe,
the tightening tool must guarantee good
performance, resistance, efficiency and easy
handling.
Wind turbines
Rapid service
The use of double-acting HTC R Hydrocam
tensions with automatic piston return
means fast performance of all the
tightening operations on wind turbines,
without interrupting production.
This guarantees the performance and
reliability of these heavy-wear machines,
ensuring ongoing electricity production.
74
Nuclear industry
Safety Lower dosimetry
Bolted assemblies in the nuclear industry
are subject to extremely strict quality rules
to ensure safety.
Hydrodcam HTA and HTS standard
tensioners, operating with oil or water,
alone or simultaneously, meet the
demanding nuclear industry requirements
for tightening operations.
In addition to standard tensioners,
specialized Hydrocam tensioners using
automatic feed and control equipment,
can be used for remote, rapid tightening
of specific assemblies. This reduces
contamination and dosimetry risks for
theoperators.
Aeronautics
Precision Weight reduction
In the aeronautics industry, customized
HTSHydrocam tensioners, used alone
or simultaneously, tighten very small
bolts with high accuracy, reducing the
time required for assembly operations.
Hydrocam tensioners take full advantage
of the mechanical properties of the main
assembly materials used in aeronautics,
reducing weight. If necessary, water-based
tensioners can be supplied.
Diesel Engines
Reduced flywheel mass
Bolted assemblies in engines have to
withstand heavy mechanical stresses,
particularly dynamic.
With the use of customized HTA or HTCR
Hydrocam tensioners, you can take full
advantage of the mechanical characteristics
of the materials in the primary assemblies,
leading to reduced volumes and masses, in
particular flywheel masses.
Engine performance and operating costs
are clearly improved.
75
76
and in addition
SKFs quality organization has been
acknowledged by ISO9001/2000
certification
a powerful network of partners,
subcontractors and suppliers, carefully
selected and regularly audited
and the entire SKF network, capable
ofmeeting customer demand anywhere
in the world.
77
78
Training
Although the field of bolted assemblies
is highly complex and vast, it is relatively
rarely included in the curricula followed by
engineers and technicians.
Based on its long-standing experience,
SKF has developed training programs which
can be very useful for your teams dealing
with bolted assemblies.
SKF can also offer tailor-made programs
to meet the specific requirements you have
identified.
Technical support/onsite assistance
There is no lack of jobs to be done in your
workshops and on your sites. However, you
may not always have skilled employees on
hand to do the job where and when it needs
to be done.
SKF can send skilled technicians to your
workshops and site, to provide you with the
help you need.
On-site, in addition to working with the
tightening tools, SKF can perform many
other tasks, such as:
repairing and reconditioning the parts
to be tightened (cleaning, grinding,
adjustment, control)
repair and preparation of sealing surfaces
replacement of assembly parts
cutting bolts to be replaced
checking the tightening loads using the
most appropriate means, and others.
SKF also provides rental equipment for
temporary, short-term use.
Industrial partnerships
You are looking for an industrial partner
capable of supplying you with regular or
periodic service in one or several of the
previously described areas.
SKF offers you a partnership
arrangement in which SKF commits to
supplying the required services in a time
frame and way which are to be defined.
SKFoffers total flexibility to come up with
the formula which best meets the clients
needs.
79
80
81
Monitoring
The tightening level of your application
can be monitored in several different ways
depending on the number of BoltSafe
washers and on the security and monitoring
program in place for your application.
Equipment description
Reference
SM-200
CM-1000
BS-2000
82
Power
and signal
interface unit
PDA
Up to 8 washers
Lap Top
PC
Internet
telephone
Industrial PC
View program
SMS
BS-2000
GSM
H
Protocol
converters
BoltSafe
Driver
RS-232
Power supply
TCP/IP
www.
RS-232
Control and
surveillance system
BoltSafe network
Lap Top
CM-1000
Network
CM-1000
83
Standard range
Metric system
Bolt description
Bolt diameter
Inside diameter
Outside diameter
Thickness
mm
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
Weight
Maximum
tightening load
Class 10.9
kN
20
22
24
27
30
33
36
39
42
45
48
52
56
60
64
20,4
22,4
24,4
27,4
30,6
33,6
36,6
39,6
42,6
45,6
48,6
52,6
56,6
60,8
64,8
37
40
44
50
56
58
66
68
75
80
86
92
100
108
114
14
14
14
14
17
17
17
17
20
20
20
20
20
23
23
73
85
104
137
214
218
295
300
445
506
591
669
798
1083
1196
166
208
239
315
385
480
560
670
772
905
1018
1221
1408
1647
1794
Bolt diameter
Inside diameter
Outside diameter
Thickness
Weight
Maximum
tightening load
Class 10.9
kN
133
160
191
286
343
391
543
608
698
816
1156
1289
214
280
354
437
529
629
739
857
983
1119
1416
1748
Imperial system
Bolt description
mm
7/8@
1@
11/8@
11/4@
1 3/8@
11/2@
1 5/8@
1 3/4@
1 7/8@
2@
21/4@
21/2@
84
22,2
25,4
28,6
31,8
34,9
38,1
41,3
44,5
47,6
50,8
57,2
63,5
22,6
25,8
29
32,3
35,5
38,7
41,9
45,1
48,2
51,4
57,8
64,3
47
52
57,1
63
69
74
80
85
91
98
108,8
116,6
14
14
14
17
17
17
20
20
20
20
23
23
Standard range
Metric system
Bolt description
Bolt diameter
Inside diameter
Outside diameter
Thickness
mm
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
30
33
36
39
42
45
48
52
56
60
64
30,6
33,6
36,6
39,6
42,6
45,6
48,6
52,6
56,6
60,8
64,8
64,3
68,4
72,8
78
83
87,6
92
97,2
102
108
114
20
20
20
20
20
20
20
20
20
23
23
Weight
Maximum
tightening load*
Class 10.9
kN
372
413
462
528
593
655
716
784
845
1083
1196
385
480
560
670
772
905
1018
1221
1408
1647
1794
Imperial system
Bolt description
Bolt diameter
Inside diameter
Outside diameter
Thickness
mm
11/4@
13/8@
11/2@
15/8@
13/4@
17/8@
2@
21/4@
21/2@
31,8
34,9
38,1
41,3
44,5
47,6
50,8
57,2
63,5
32,3
35,5
38,7
41,9
45,1
48,2
51,4
57,8
64,3
67
73
78
84
86
91
98
108,8
116,6
20
20
20
20
20
20
20
23
23
Weight
Maximum
tightening load*
Class 10.9
kN
401
474
535
619
628
698
816
1156
1289
437
529
629
739
857
983
1119
1416
1748
85
Notes
86
Glossary of terms
Automatic return
A mechanical device on certain tensioners
which returns the piston to its original
position when tensioner pressure stops.
Bolt class
Category of bolts defined by the mechanical
characteristics of failure limit and yield point.
Example: Class 12-9 bolt
The first figure indicates one hundredth
of the failure limit in MPa.
The second figure indicates the coefficient
in 10ths that would have to be applied to
this failure limit in order to find the yield
point.
Failure limit:
1200MPa (12 = 12001/100)
Yield point:
1080MPa (1080 = 9/101200).
Bolt stiffness
The theoretically constant ratio between the
tensile strength applied on a bolt and the
elongation due to this strength. Bolt
stiffness depends on the area, the modulus
of elasticity and the tightened length.
Elongation
The stretching of the bolt by tensile stress.
Equivalent bar area
Cylinder section modeling the threaded part
of a bolt, subjected to uniform tension.
The calculation of cylinder diameter is
based on thread diameter and pitch.
External load
Force applied on the bolted assembly from
operation of the application.
Tensile stress
The relation between the tensile strength
exerted on the bolt and its unit area.
Failure limit
Maximum possible stress causing the failure
of the bolt.
Tightened length
Distance between the bearing face under
the nut and the bearing face under the bolt
head or under the other nut head if it is a
stud.
Hydraulic area
Piston area subjected to hydraulic pressure.
Hydraulic load
Force transmitted during tightening
operation, by the hydraulic tensioner to the
bolt, produced by the hydraulic pressure
from the hydraulic area of the tensioner.
Yield point
The maximum stress point possible in a bolt
in order to undergo no elongation when the
tensile stress stops. Beyond this stress limit,
the bolt sustains permanent strain.
Prestressing
Stress applied to the bolt when it is
tightened, and the result of the relation
between the residual load and the
equivalent bolt area. Prestress does not take
into account the stress from the external
load.
Residual load
Force or pre-tension applied on the bolt
when the nut has been turned down and
the hydraulic pressure has been released.
Stud
A bolt which is threaded on both ends over
a certain length. Most often, the central
part remains smooth and is generally
smaller than the threaded sections.
87
Conclusion
This catalogue illustrates SKF expertise in
the industrial tightening field. This catalogue
is aimed at helping bolted assembly
designers from the very start of the design
stage for bolt-tightening applications.
The information, the recommendations
and the description of the total product
range, with its diverse and varied product
characteristics, provide the reader
with everything he needs to define the
equipment which best meets the needs
ofhis application.
The crucial message is that tightening
is one of the most critical steps in a bolted
assembly, and must be thoroughly studied.
Every bolted assembly must be tightened
just right. There is no such thing as too
little or too much tightening.
And ITE department of SKF in France can
help you define and implement what is just
right foryou.
Bolt-tightening
handbook
88
SKF
HYDROCAM Bolt Tensioners
Bolt tensioning department ofSKF, located
in France, develops and manufactures the
entire range of hydraulic bolt tensioners.
The quality system has been ISO9001/2000
certified.
Accessories
Manual pumps delivering various
pressure ranges: 700, 1000 or 1500 bar
air-driven hydraulic power units
delivering various pressure ranges: 700,
1000, 1500, 2000 or 3000 bar
electrically driven hydraulic power units
delivering various pressure ranges: 700,
1000, 1500 or 2000 bar
high-pressure hoses of all lengths;
distribution blocks
pressure intensifiers.
Simultaneous tightening machines and
systems (with optional automation)
Standard and customised automatic
remote-control systems
Services
Assistance in design of bolted joints
assistance in selecting most appropriate
tightening method
expertise and experimentation
industrial partnerships
checks and tests
training
technical assistance/on-site intervention
installation and commissioning
maintenance and repairs in our workshop
or on site,
distance monitoring.
89
Fax
/ / (date; yyyy,mm,dd)
Send to
From:
SKFFrance
Company
Address
Name
Tel. N
Fax N
Fax: 33 1 30 12 69 79
Tel.: 33 1 30 12 69 76
Price request
Note: for descriptions and references, see the following sections:
standard tensioners pages 40 to 63
accessories pages 70 to 73
Equipment description
Reference
Quantity
Unit price
Delivery*
Comments:
Fax
/ / (date; yyyy,mm,dd)
Send to
From:
SKFFrance
Company
Address
Name
Tel. N
Fax N
Fax: 33 1 30 12 69 79
Tel.: 33 1 30 12 69 76
Bolt characteristics
Bolt distribution
(specify numbers)
A
f
d
Distribution diameter:
Number of screws:
Distance between 2 bolts:
u
h
e
Nyes Nno
External load:
Nstatic Ndynamic
Application point:
(diagram if possible)
N Heating rod
temperature:
screwing angle:
N Other methods
Height (X):
Diameter (Y):
Simultaneous tension:
How much:
Nyes Nno
Existing:
max== Y
maxi
Z1
Z2
x
Z3
91
SKF is also a leader in automotive by-wire technology, and has partnered with automotive engineers to
develop two concept cars, which employ SKF mechatronics for steering and braking. Further by-wire
development has led SKF to produce an all-electric
forklift truck, which uses mechatronics rather than
hydraulics for all controls.
Seals
Seals
Bearings
Bearings
and
units
and units
Mechatronics
Mechatronics
92
Lubrication
Lubrication
systems
systems
Services
Services
93
Notes
94
Bearings
and units
Mechatronics
Lubrication
systems
Services
Drawing on five areas of competence and application-specific expertise amassed over more than 100
years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics
(combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D
computer modelling to advanced condition monitoring and reliability and asset management systems.
A global presence provides SKF customers uniform quality standards and worldwide product availability.
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