Rapier Looms - Rapier Looms Weaving and Flexible Rapier Looms

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1/22/2015

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RAPIER LOOMS

TEXTILE MACHINERY

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Alidhra Weavetech Pvt. Ltd.

Rapier Looms

Rapier Loom Weaving

Flexible Rapier Loom

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Rapier Looms
A rapier loom is a shuttleless weaving loom in which the filling yarn is carried through the shed of warp yarns to the other side of the loom by finger-like carriers called rapiers.
One type has a single long rapier that reaches across the looms width to carry the filling to the other side. Another type has two small rapiers, one on each side. One rapier
carries the filling yarn halfway through the shed, where it is met by the other rapier, which carries the filling the rest of the way across the loom.
Our company is involved in providing state-of-art machines that are extensively used in textile industries. Our range of Rapier Loom Weaving is acknowledged for its high
precision, efficiency, technical superiority and ease of handling. These Rapier Loom Weaving machines can weave all types of yarns like all Cotton, Polyester, Silk, Span, Nylon
and Jute, they are flexible & produce less noise. They also consume less power and provide extra durability and consistent performance for a long period of time.
Rapier Looms

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Technical Specifications
Fabric Width

60" , 68", 72", 76", 84", 92", 102", 110", 120"

Width Reduction

Min 4" & Max. 20" Standard

Performance

Upto 230 RPM or 380 m/min weft Insertion rate

Yarns

Filament, Spun, Mono, Silk, Flat, Jari, Viscose, Bemberg, Slub, Catonic, Roto, PP, Nylon, Acrylic, Glass Fiber, Industrial Yarns

Weft Selector

upto 8 colours (Electronic or Mechanical)

Weft Yarns

Spun: Ne 8 to Ne80, Filament: 20 dtex to 900 dtex

Weft Density

450

Weft Insertion

Flexible Rapier Tape with Velvet Sliding Rapier Heads

Weft Feeders

Electronically Controlled

Weft Cutter

Mechanical CAM Drive

Weft Stop Mot ion

Piezo-Electric with Instant Stop

Shedding

Electronic Jacquard

Warp Beam

Single Warp Beam with 600mm diameter

Warp Let -Off

Mechanically Synchronised with Takeup with Overtension Switch (Optical)

Cloth Take-Up

7-Wheel & 5-Roll with 3-Emery Rolls Mechanical Takeup with easy doffing arrangement. (400mm diameter)

Main Drive

High-Torque Break Motor, With Single Pick Forward & Reverse

Sley Drive

Positive Crank Drive (Korean Type)

Selvedge Cutt er

Mechanically Driven

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Lubrication

Forced Centralised Lubrication

Control System

Forward, Reverse Pick, Start & Stop Button, LED Lamp Signal, Production Meter, USB Port (optional)

Bearing (all High-load)

More Bearings=Less Power Consumption. Hi-Load Bearings help absorb Heavy Loads at higher speeds, for maintenance free
working.

USB Port for Design Transfer

Error-free loading of Weft design on all looms without possibility of mistake or changes by operator. Ensures correct design on all
looms

Catch Cord System

Enables Weaving of High-Twist Weft Yarns & avoids snapping on selvedges.

Blower Electrical

Highly recommended for Spun Yarn users to avoid accumulation of fluff on Grippers & get higher efficiency in weaving Spun Yarns.

Layout / Dimensions
Rapier Looms

Rapier Looms

Reed Width

Total Length

Fabric

Plain

Jacq.

Dobby

Min.

Max.

60"

120"

120"

130"

36"

56"

64"

124"

124"

134"

40"

60"

68"

128"

128"

138"

44"

64"

76"

136"

136"

146"

52"

72"

84"

144"

144"

154"

60"

80"

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Special Features
Sliding Head Gripper
Special Velvet strip and Flexible Rapier Loom provides smooth but firm movement of Rapier Gripper with continuous support Sliding Head Gripper
throughout the length. This support system allows delicate yarn handling while eliminating wear-n-tear.
Smooth yet firm continuous support for jerk free movement.
Less wear-n-tear of Gripper & tape allowing low maintenance.
Excellent suitability for fine denier delicate mono yarns.

SOLID Crankshaft
Sturdy, stable & balanced beatup system designed to provide enough torque for even high density fabrics with most delicate yarns. SOLID Crankshaft
The solid single-piece crankshaft eliminates any effect of twisting/damage over longer period of time.
No Crankshaft bearing failure due to twisting
No Crankshaft breakages due to weak welded joints
Even & smooth beat-up curve throughout the cycle.

Clutchless Motor with EBS (Electronic Break System)

Avoid power wastage during stoppages of looms with a direct mounted Electronic Break System on the motor. This eliminates the
need of clutch and all related maintenance & saves a lot of power.
Zero Power Wastage during loom stoppages.
Zero Maintenance of clutch & related parts.
Very Low Power consumption during running of the motor.
No Start-Stop marks due to 'Rush-Start' system of the motor.

Weft Cutter CAM Drive

Special CAM drive for cutter allows jerk-free & smooth cutting for perfect borders. Smooth movements prevents damages to settings Weft Cutter CAM Drive
& hence offers longer life along with less maintenance & zero breakages.
Cuts any material with excellent edge life hence low maintenance cost.
Re-grind-able & Re-usable cutter, hence low maintenance cost.
Long-life due to strong wear-free carbide cutting edge.

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7-Wheel Take-up System

Most reliable 7-wheel system with all metal gears offer long life with zero maintenance. No worm-gears which require constant oiling 7-Wheel Take-up System
& are prone to high wear-n-tear, thus eliminating maintenance costs.
Exact picking using simple straight teeth gears.
No 'Aatri-Dhagli' or 'Start-Stop marks' due to worn out Worm gears.
Zero Maintenance, Zero Spares & quick setup.

3-Emery Cloth Roll System

Standard 3-Emery Cloth Roll System provides user with No compromise on quality of fabric. The system offers slippage-free 3-Emery Cloth Roll System
handling of wide variety of fabrics including very light & delicate fabrics like silk & mono filament.
Zero-Slippage on delicate yarn fabrics.
Perfect tension maintained through entire fabric length.
Exact pick-density maintained for consistent quality of fabric.

Individual Leno Bobbin System

Avoid Wastage of yarn during leno breakage. Individual bobbins provide operator freedom to set & pull single thread without Individual Leno Bobbin System
disturbing others. Also this system allows user to save on costly winding process on roll-type leno.
Zero yarn wastage during single-leno break.
Fast & Easy setup of leno tensioning with individual tensioners.
Cost Saving & trouble-free working with low-downtime.

Pre-Assembled Delivery
All Weavetech ACE Rapier Looms and Flexible Rapier Loom are pre-assembled by trained engineers before dispatch. Factory Pre-Assembled Delivery
assembly ensures that the most experienced hands have assembled & tested the machines to WEAVETECH standards so that the
customers get consistent performance & quality.
Ensures Consistent & Reliable accuracy, performance & quality.
Save time & Start production faster.
Factory pre-assembly means QC output & ensure lower maintenance.

Comparative Study
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