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SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
A2
SERVICE SPECIFICATIONS
CLUTCH
Specifications
Pedal height (from asphalt sheet)
Release point (from pedal stroke end position)
Minimum
Limit
Disc runout
Limit
Limit
Depth
Limit
Width
Limit
Flywheel runout
Limit
Limit
Torque Specifications
Part tightened
Clutch cover x Flywheel
Release cylinder x Body
Clutch line union
Bleeder plug
Master cylinder x Body
Release fork support
C52 Transaxle
S53 Transaxle
E150F Transaxle
Clutch
A3
SERVICE SPECIFICATIONS
Limit
Limit
Limit
Limit
Runout
Limit
Output shaft
Roller bearing journal diameter
Limit
Limit
Limit
Runout
Limit
STD
Limit
2nd
STD
Limit
3rd
STD
Limit
4th
STD
Limit
5th
STD
Limit
STD
Limit
Limit
Limit
A4
SERVICE SPECIFICATIONS
Specifications (Contd)
Output shaft snap ring thickness
No1 clutch hub
New bearing
Reused bearing
A5
SERVICE SPECIFICATIONS
Specifications (Contd)
Shift lever adjusting shim thickness
Torque Specifications
Part tightened
Transaxle x Engine
Transaxle x Rear end plate
Transaxle x Starter
Transaxle x Front engine mounting
Transaxle x Rear engine mounting
Centermember x Engine mounting
LH engine mounting x Transaxle
Mounting insulator x Bracket
LH engine mounting x Bracket
LH engine mounting stay x Transaxle
LH engine mounting stay x LH engine mounting
Output shaft front bearing lock plate bolt
Reverse restrict pin holder
Transaxle case x Transmission case
Reverse shift arm bracket x Transaxle case
Straight screw plug
Lock ball assembly
Reverse idler gear shaft lock bolt
A6
SERVICE SPECIFICATIONS
A7
SERVICE SPECIFICATIONS
Limit
Limit
Limit
Limit
Runout
Limit
Output shaft
Roller bearing journal diameter
Limit
Limit
Limit
Runout
Limit
STD
Limit
2nd
STD
Limit
3rd
STD
Limit
4th
STD
Limit
5th
STD
Limit
STD
Limit
5th
STD
Limit
Limit
Limit
A8
SERVICE SPECIFICATIONS
Specifications (Contd)
Input shaft snap ring thickness (contd)
No3 clutch hub (contd)
Rear bearing
A9
SERVICE SPECIFICATIONS
Specifications (Contd)
DIFFERENTIAL ASSEMBLY
Side bearing preload (at starting)
Side gear backlash
Side gear thrust washer thickness
Torque Specifications
Part tightened
Transmission case x Transaxle case
Transmission case x Case cover
Transmission case protector
Rear bearing retainer
Output shaft front bearing lock plate
Input shaft oil receiver
5th driven gear lock nut
Reverse idler shaft lock bolt
Control shaft cover
Reverse shift arm bracket
No.3 shift fork x Shift fork shaft
A10
SERVICE SPECIFICATIONS
(10 mm bolt)
(12 mm bolt)
A11
SERVICE SPECIFICATIONS
Limit
Limit
Limit
Runout
Limit
Output shaft
1st gear journal diameter
Limit
Limit
Runout
Limit
1st
STD
Limit
2nd
STD
Limit
3rd
STD
Limit
4th
STD
Limit
5th
STD
Limit
STD
Limit
STD
Limit
5th gear
STD
Limit
Limit
1st, 4th Limit
2nd, 3rd Limit
STD
Limit
STD
Limit
Side clearance
Oil seal drive in depth
Control shaft cover
Input shaft snap ring thickness
No.2 clutch hub
STD
Limit
A12
SERVICE SPECIFICATIONS
Specifications (Contd)
Input shaft snap ring thickness (contd)
4th gear and rear bearing
DIFFERENTIAL ASSEMBLY
Output shaft preload (at starting)
New bearing
Reused bearing
New bearing
Reused bearing
STD
Limit
Left side
STD
Limit
STD
Limit
A13
SERVICE SPECIFICATIONS
Specifications (Contd)
Conical spring washer height
Left conical spring washer
STD
Limit
STD
Limit
Mark
B
C
D
E
F
G
Mark
A
B
C
D
E
A14
SERVICE SPECIFICATIONS
Specifications (Contd)
Thrust washer thickness (contd)
For left case side gear (contd)
A15
SERVICE SPECIFICATIONS
Specifications (Contd)
Adjusting shim thickness (contd)
For output shaft preload (contd)
TRANSFER ASSEMBLY
Ring gear backlash
Limit
New bearing
Reused bearing
STD
Limit
STD
Limit
STD
Limit
A16
SERVICE SPECIFICATIONS
Specifications (Contd)
Adjusting shim thickness (contd)
For tooth contact
Torque Specifications
Part tightened
Oil pump x Cover
Oil cooler pipe x Union
Ring gear x Differential case
Union x Transaxle
Rear bearing retainer x Transmission case
Straight screw plug
Transmission case x Transaxle case
Reverse restrict pin holder plug
Oil pump assembly x Transaxle case
Control shaft lock bolt
Shift fork x Fork shaft
Reverse idler gear shaft lock bolt
Oil pipe x Housing
Rear bearing retainer x Transmission case
Transmission case x Transmission case cover
5th driven gear lock nut
Shift and select lever assembly x Transmission case
A17
SERVICE SPECIFICATIONS
M12 bolt
M10 bolt
Bolt
Nut
A18
SERVICE SPECIFICATIONS
Automatic Transaxle
AUTOMATIC TRANSAXLE
Specifications
Line pressure
Engine idling
A241 E
At stall
Engine idling
A243 L
At stall
Governor
pressure
(A243L)
A241 E
A243 L
Time lag
Engine idle speed (A/C OFF, N range)
5SFE
A/C OFF
A/C O N
Shift schedule
(A241E)
D range
NORM
PW R
2 range
L range
NORM
PWR
NORM
PWR
km/h (mph)
A19
SERVICE SPECIFICATIONS
Automatic Transaxle
Specifications (Contd)
Throttle valve opening 5%
Lockup
point
(A241E)
km/h (mph)
Lockup oN
Lockup OFF
O/D
O/D
NORM
D range
Pw R
Shift schedule
(A243L)
Torque Specifications
Part tightened
Neutral start switch x Transaxle case
Torque converter x Drive plate
Drive plate x Crank shaft
Valve body x Transaxle case
Manual detent spring x Transaxle case
Oil pan
Neutral start switch x Manual valve shaft
Transaxle housing x Engine
km/h (mph)
L range
A20
SERVICE SPECIFICATIONS
PROPELLER SHAFT
Specifications
Bearing axial play
Front propeller shaft runout
Limit
Limit
Limit
Limit
None
Brown
Blue
Torque Specifications
Part tightened
Propeller shaft x Differential
Intermediate shaft x Propeller shaft
Center support bearing x Body
Intermediate shaft x Center support bearing x Joint flange
1st
2nd
3rd
Cross groove joint set bolt
Propeller Shaft
A21
SERVICE SPECIFICATIONS
Tire size
pressure
2WD
Front
185/65R14 85S
205/60R14 87H
205/55R15 87V
215/5015 88V
215/50R15 88V
4WD
Chassis ground
2WD
clearance mm (in.)
4WD
Front wheel
Toein
alignment
Leftright error
Camber
Leftright error
2WD
Caster
4WD
Leftright error
Steering axis inclination
Leftright error
Outside wheel
Wheel angle
Inside wheel
(Maximum)
Toein
alignment
Leftright error
Camber
suspension
Limit
Ball joint rotation condition
Ball joint vertical play
Drive shaft standard length
4AFE engine A/T
LH
RH
M/T
LH
RH
5SFE engine
LH
RH
3SGTE engine
Drive shaft grease capacity 4WD
Outboard joint
Inboard joint
Side gear shaft
Rear
A22
SERVICE SPECIFICATIONS
Specifications (Contd)
Rear axle and
Limit
suspension
Limit
4WD
Inboard joint
Outboard joint
Drive shaft standard length
Differential
4WD
Total preload
(at Starting)
Limit
Limit
Radial runout
Limit
A23
SERVICE SPECIFICATIONS
Specifications (Contd)
Differential
(contd)
(contd)
A24
SERVICE SPECIFICATIONS
Specifications (Contd)
Differential
(contd)
(contd)
Torque Specifications
Part tightened
[Front Axle and Suspension]
Tie rod end lock nut
Ball joint x Steering knuckle
Tie rod end x Steering knuckle
Ball joint x Lower arm
Shock absorber x Steering knuckle
Disc brake caliper x Steering knuckle
ABS speed sensor x Steering knuckle (w/ ABS)
Hub bearing lock nut
Center bearing case x Center bearing bracket
Piston rod x Suspension support
Suspension support x Body
Front disc brake hose union bolt
Suspension arm shaft x Body
Suspension crossmember x Body
Lower arm rear bracket x Body
Lower arm damper plate bolt
Stabilizer bar x Lower arm
Lower arm front setting nut
Lower arm rear nut
Stabilizer bracket x Body
Front exhaust pipe support x Body
Front exhaust pipe x Rear exhaust pipe
Hub nut
Transmission case protector bolt (4WD)
Drive shaft x Side gear shaft (4WD)
[Rear Axle and Suspension]
Axle shaft x Axle hub
Rear shock absorber x Rear axle carrier
Axle hub x Axle carrier
Rear disc brake caliper x Axle carrier
Strut rod x Axle carrier
A25
SERVICE SPECIFICATIONS
Upper side
Rear side
Drain plug
Filler plug
A26
SERVICE SPECIFICATIONS
Brake System
BRAKE SYSTEM
Specifications
Brake pedal
Brake booster
Front brake
STD
Disc thickness
Limit
Disc runout
Limit
Pad thickness
STD
Limit
Rear brake
STD
Limit
(Drum)
Lining thickness
STD
Limit
Rear brake
STD
Disc thickness
Limit
(Disc)
Disc runout
Limit
Pad thickness
STD
Limit
Parking brake
Level travel
(Drum)
Parking brake
(Disc)
Limit
Lining thickness STD
Limit
Lever travel
A27
SERVICE SPECIFICATIONS
Torque Specifications
Part tightened
Master cylinder x Piston stopper bolt
Master cylinder x Reservoir
Master cylinder x Brake booster
Brake tube union nut
Suspension upper brace
(Bolt)
(Nut)
(Nut)
(Bolt)
(4WD)
Brake System
A28
SERVICE SPECIFICATIONS
STEERING
Specifications
Steering
Steering column
Pawl stopper
(Tilt steering column)
Power steering
New belt
(Onvehicle
inspection)
Used belt
Maximum rise of oil level
Oil pressure
at Idle speed
(4AFE engine)
(5SFE engine)
(3SGTE engine)
Steering effort
USA
CANADA
Steering
A29
SERVICE SPECIFICATIONS
Steering
Specifications (Contd)
(Power steering
STD
Maximum
pump)
Vane plate to rotor groove clearance
Vane plate
Minimum height
Minimum thickness
Minimum length
STD
Minimum
Maximum
Torque Specifications
Part tightened
Steering column
(Nontilt
steering column)
(Tilt steering
column)
(Removal and
installation)
A30
SERVICE SPECIFICATIONS
Steering
Power steering
(Power steering
pump)
12 mm
14 mm
Upper
Lower
RH and LH sides
Center
A31
SERVICE SPECIFICATIONS
SRS
Body
AIRBAG
Specifications
Terminal
Torque Specifications
Part tightened
kgfcm
ftlbf
kgfcm
ftlbf
Steering wheel
Steering wheel pad
Front airbag sensor
Center airbag sensor assembly
BODY
Torque Specifications
Part tightened
SEAT
Front Seat
Seat back x Seat adjuster
Seat cushion x Seat adjuster
Seat adjuster x Body
Rear Seat ( Fixed type)
Seat back x Body
Rear Seat (Separate type)
Seat back lock x Seat back
Seat back lock striker x Body
Seat center hinge x Seat back
Seat center hinge x Body
Seat back hinge x Seat back
Seat back hinge x Body
SEAT BELT
Front Seat Belt
ELR x Body
Outer belt shoulder anchor x Body
Outer belt lower anchor x Body
Inner belt x Body
Rear Seat Belt (ELR type)
ELR x Body
Outer belt shoulder anchor x Body
Outer belt lower anchor x Body
Inner belt x Body
CRS, Tether Anchor