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Master Data
Bill of Materials
Version: 1.0
SAP Training
Participants Guide
Overview
Master Data
Bill of Material
Introduction
This document describes for Bway the future standard planning processes and
their related SAP requirements for the manufacturing and assembling entities (=
plants and affiliates with an assembly activity) as well as eventual deviations from
the global template.
The production master data consists of work centers, routings, Bill of Material and
production versions. The Bill of Material data specific to production and planning
will be described in the bills of material process definition document. In this
document the process of creating and changing a manufacturing Bill of Material is
described.
This document serves as the basis for the set up of a pilot in the development
environment.
Bills Of Materials
Bill of materials (BOM) is the term used to describe the "parts list" of components
needed to complete a saleable end-item.
BOMs are hierarchical in nature with the top level representing the sub-assembly
or end-item. For example the end-item BOM for a Personal computer would list
the computer at the top level, its major sub-assemblies (board, chassis, modem,
keyboard, display, etc.) as well as additional materials needed for a complete
saleable product (shipping box, user manual, packaging, packaging labels, etc)
on the level below.
The BOMs that describe the sub-assemblies are referred to as Modular BOMs. A
bill of material can define products as they are designed (Engineering Bill of
Material), as they are ordered (Sales BOM), as they are built (Manufacturing
BOMl), or as they are maintained (Service BOM). The different types of Bills of
Materials are dependent upon the business need and use for which they are
intended.
A Bill of Material can be displayed in following formats:
SAP Training
Participants Guide
Objectives
Introduction - continued
By the end of this chapter, you will be able to understand:
1.
2.
3.
4.
5.
6.
7.
Prerequisites:
The following scenario-specific master data is required for this scenario:
Recommended:
Review pages
List the page numbers here.
Audience:
Beginner users
Project team members
Project leaders
Support personnel
Super users
End users
SAP Training
Participants Guide
Understanding the Master Data/Bills of Material Process continued
The step numbers in the Process Overview Table and the Process Flow Diagram sections refer
to the steps in the Business Process Procedure document for this scenario.
Step
Step Name
External
Process
Reference
Business
Condition
Bill of Material to
be Created or
changed request
Customer
Engineering
request
New product or
change to
existing product
Engineering
n/a
Bill of Material
Created or
changed
n/a
Creating or
changing : New
product or
change to
existing product
Master Data
management
CS01
Bill of material
display
n/a
Creating or
changing : New
product or
change to
existing product
All required
business
areas
CS03
Display bill
of material
Bill of material
display multi
level explosion
n/a
Display multi
level bill of
material
All required
business
areas
CS12
Multi level
bill of
material is
displayed
Bill of material
comparison
n/a
Comparison of
different bills of
materials
All required
business
areas
CS14
Multiple
bills of
materials
are
displayed
Bill of material
where used list
n/a
Display of
where used for
a particular
components of
which bills of
materials
contain the
component
All required
business
areas
CS15
Where
used for a
particular
component
is
displayed
Role
Transaction
Code
CS02
Expected
Results
Bill of
material is
created/
changed in
SAP
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Participants Guide
Understanding the Master Data/Bills of Material Process - continued
Process Overview Table
Step
Step Name
Mass BOM
change
External
Process
Reference
Business
Condition
Changing
BOMS
Role
All required
business
areas
Transaction
Code
Expected
Results
CS20
Mass BOM
Change
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Participants Guide
Understanding the Master Data/Bills of Material Process - continued
Organization Structure
Creating the basic views of the Material Master will be centralized. Plant
specific fields will maintained by individual plants.
Bills of materials will be plant specific. The Bills of Materials will be
created and maintained at the plant levels.
The current organizational roles will fit within the processes described here:
Engineering
Customer Service
Master Data management
SAP Training
Participants Guide
Create BOM by
defining the
components and the
quantity of the
components
CS01
SAP Training
Participants Guide
Description:
A BOM can be defined as a formally structured list of the components that make up a product or
assembly. The list contains the object number of each component, together with the quantity
and unit of measure.
BOMs are used in their different forms in various situations where a finished product is
assembled from several component parts or materials. Depending on the industry sector, they
can also be called recipes or lists of ingredients and so on.
They contain important basic data for numerous areas of a company, for example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites:
Input - Required
Fields
Key Date
Group Counter
Plant
Use
BOM usage specifies the areas in which the BOM can be used (e.g. in
production or plant maintenance)
Output Results
Fields
Internal BOM
created
SAP Training
Participants Guide
Work Step
Via Transaction Code CS01
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated
with the menu paths can be performed using icons, key strokes or using the mouse.
This duplication or redundancy is built into the system to meet the varying needs or
styles of the user. Some individuals enjoy using the mouse and menu paths, some get
used to icons easily, some desire keystrokes while others prefer right click or double
clicks.
SAP Training
Participants Guide
Creating the Bill of Material Process (BOM) - continued
Results: The SAP Easy Access panel displays.
Work Steps
Transaction Code CS01
Step 1 Click SAP menu.
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Material.
Step 6 Click Bill of Material.
Step 7 Click Material BOM.
Step 8 Double Click Create.
10
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Participants Guide
Creating the Bill of Material Process (BOM) - continued
Results: The Create material BOM: Initial Screen panel displays.
Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
Field Name
Material
Plant
BOM usage
Alternative BOM
Valid From:
Description
R/O/C/D
User
Action and
Values
Comments
R
R
O
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Participants Guide
Creating the Bill of Material Process (BOM) - continued
Result: The Create material BOM: General Item Overview panel displays.
Header icon
12
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Participants Guide
Creating the Bill of Material Process (BOM) continued
Step 4 Enter the Base quantity for the BOM. (= 1000 for all metal BOMs)
Step 5 Click the
Item icon.
Results: The Create Material BOM: General item Overview panel displays.
Step 6 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
Field Name
Description
R/O/C/D
Item
Item Category
(ItCa)
Component
Material Number
Enter the component material
13
User Action
and Values
Comments
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Participants Guide
number.
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
14
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Participants Guide
Creating the Bill of Material Process (BOM) - continued
Field Name
Description
R/O/C/D
Component
Description
Quantity
Unit of measure
User Action
and Values
Result: The Create material BOM: General Item Overview panel displays.
Step 6 To review each individual line item, highlight the row from the far left box.
Step 7 Click the
display icon for details.
15
Comments
SAP Training
Participants Guide
Changing the Bill of Material Process (BOM) - continued
Results: The Create material BOM: Item: All data panel displays.
Step 8 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel
using the required (R), optional (O), conditional (C) and default
(D) fields displayed in the table below.
Field Name
Description
Component
Scrap in %
Step 6 Click
R/O/C/D
User Action
and Values
Comments
Results: The BOM for material displays that it has been changed.
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Participants Guide
Description
Whether its a component description, quantity, unit of measure or etc it is important to know
how to make the correct changes needed.
Making the necessary changes will affect important data for various areas of a company, for
example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites
Input - Required
Fields
Key Date
Group Counter
Plant
Use
Output Results
Comments
18
SAP Training
Participants Guide
Work Step
Via Transaction Code CS02
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated
with the menu paths can be performed from icons, key strokes or using the mouse. This
duplication or redundancy is built into the system to meet the varying needs or styles of
users. Some individuals enjoy using the mouse and menu paths, some get use to
icons easily, some desire keystrokes while others prefer right click or double clicks.
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Participants Guide
Changing the Bill of Material Process (BOM) - continued
Results: The SAP Easy Access panel displays.
Work Steps
Transaction Code CS02
Step 1 Click SAP menu.
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Material.
Step 6 Click Bill of Material.
Step 7 Click Material BOM.
Step 8 Double Click Change.
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Participants Guide
Changing the Bill of Material Process (BOM) - continued
Result: The Change material BOM: Initial Screen displays.
Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Create Material BOM: General item Overview panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
Field Name
Material
Plant
BOM usage
Alternative BOM
Valid From:
Description
R/O/C/D
User
Action and
Values
Comments
R
R
O
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Participants Guide
Changing the Bill of Material Process (BOM) - continued
Result: The Change Material BOM: General Item Overview panel displays.
Item icon. This screen only appears if an alternate BOM already exist.
Result: The Change Material BOM: Alternative Overview panel displays. This is a test
example with no real data in it.
Step 4 Highlight each individual line item per row by selecting that row from the far left.
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Participants Guide
Changing the Bill of Material Process (BOM) - continued
Result: The Change material BOM: General Item Overview is displayed with the
line item highlighted.
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Participants Guide
Changing the Bill of Material Process (BOM) - continued
Step 6 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below
Field Name
Description
R/O/C/D
Item Number
Component
Material Number
Enter the component material
number.
Item
Category
(ItCa)
Component
Description
Quantity
Unit of
measure
Component
Scrap in %
Comments
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Participants Guide
Description
Once the correction has been changes, you will then want to display the change.
Making the necessary changes will affect important data for various areas of a company, for
example:
MRP
Material provisions for production
Product costing
Plant maintenance
Prerequisites
Input - Required
Fields
Key Date
Group Counter
Plant
Use
Output - Results
Comments
27
SAP Training
Participants Guide
Work Step
Via Transaction Code CS03
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated
with the menu paths can be performed using icons, key strokes or using the mouse.
This duplication or redundancy is built into the system to meet the varying needs or
styles of the user. Some individuals enjoy using the mouse and menu paths, some get
used to icons easily, some desire keystrokes while others prefer right click or double
clicks.
28
SAP Training
Participants Guide
Displaying the Bill of Material Process (BOM) - continued
Result: The SAP Easy Access panel displays.
Work Steps
Transaction Code CS03
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Participants Guide
Displaying the Bill of Material Process (BOM) - continued
Results: The Display material BOM: Initial Screen panel displays.
Step 1 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
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Field Name
Description
R/O/C/D
Material
Plant
BOM usage
Alternative
BOM
Valid Date:
31
User Action
and Values
Comments
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Participants Guide
Displaying the Bill of Material Process (BOM) - continued
Results: Required fields have been filled.
Return icon.
32
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Participants Guide
Displaying the Bill of Material Process (BOM) continued
Step 3 Enter required BOM materials. Use the information from the table below.
Note: Update the Changing the Bill of Material Process (BOM) panel using the required (R),
optional (O), conditional (C) and default (D) fields displayed in the table below.
Field Name
Description
R/O/C/D
Item
Item
Category
(ItCa)
Component
Material Number
Enter the component material number.
Component
Description
Quantity
Unit of
measure
User
Action
and
Values
Comments
Item icon to display the Display Material BOM: General Item Overview
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Participants Guide
Displaying the Bill of Material Process (BOM) continued
Step 5 Click the
Display icon for details to view for each individual line item.
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Participants Guide
Bill of Material
Explosion
Multilevel
36
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Participants Guide
Description:
The material BOM explosion function determines all components (assemblies and individual
parts) in a product and displays them in their structural context for production.
Prerequisites:
Input - Required
Fields
Material
Plant
Output - Results
BOM Explosion
Comments
A list of component materials that are assigned in the material BOM.
37
SAP Training
Participants Guide
Work Step
Via Transaction Code CS14
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated
with the menu paths can be performed from icons, key strokes or using the mouse. This
duplication or redundancy is built into the system to meet the varying needs or styles of
the users. Some individuals enjoy using the mouse and menu paths, some get used to
icons easily, some desire keystrokes while others prefer right click or double clicks.
38
SAP Training
Participants Guide
BOM Explosion Multilevel - continued
Results: The SAP Easy Access panel displays.
Work Steps
Transaction Code CS14
Step 1 Click SAP menu.
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Material.
Step 6 Click Reporting.
Step 7 Click BOM Explosion.
Step 8 Click Material BOM.
Step 9 Double Click Multilevel BOM.
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Step 1 Update the Explode BOM: Multi-Level BOM: Initial Screen using the information in the
table below.
Note: Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen.
Field Name
Description
R/O/C/D
Material
Plant
Alternative
BOM
BOM
Application
Selection Tab
40
User
Action
and
Values
Comments
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Valid From
41
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Participants Guide
BOM Explosion Multilevel - continued
Field Name
Description
R/O/C/D
User
Action
and
Values
Comments
Change
Number
Cannot Find
This
Revision
Level
Cannot Find
This
Required qty
I CANNOT FIND THE BUTTON ABOVE AND HAVE NOT BEEN ABLE TO
GENERATE THE SCREEN THAT RELATES TO THE DATA BELOW.
42
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BOM Explosion Multilevel - continued
Field Name
Description
R/O/C/D
Alternative
priority
Cannot find
relevant
screen
Scrap
Cannot find
relevant
screen
Limited
explosion
Engineering
Cannot find
relevant
screen
Cannot find
relevant
screen
Production
Cannot find
relevant
screen
Plant
maintenance
Cannot find
relevant
screen
Bulk Material
PM assembly
Item
Category
Costing
Relevancy
Sales
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Spare part ID
Spare part
selection
43
User
Action
and
Values
Comments
Cannot find
relevant
screen
Cannot find
relevant
screen
SAP Training
Participants Guide
BOM Explosion Multilevel - continued
Field Name
Description
R/O/C/D
User
Action
and
Values
Comments
Material
provision
selection
Cannot find
relevant
screen
Assembly
Cannot find
relevant
screen
Cannot find
relevant
screen
Display
Disp. Long
text
Disp.
Subitems
Objects from
classes
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Cannot find
relevant
screen
Explosion
Level
Variable list
44
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BOM Explosion Multilevel - continued
SAP Training
Participants Guide
The BOM
compares the bill of
material explosion.
CS14
Bill of Material
Comparison
46
SAP Training
Participants Guide
Description
The material BOM explosion function determines all components (assemblies and individual
parts) in a product and displays them in their structural context for production.
Prerequisites
Input - Required
Fields
Material
Plant
Output - Results
BOM Explosion
Comments
A list of component materials that are assigned in the material BOM.
47
SAP Training
Participants Guide
Work Step
Via Transaction Code CS14
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated
with the menu paths can be performed from icons, key strokes or using the mouse. This
duplication or redundancy is built into the system to meet the varying needs or styles of
users. For example, some individuals enjoy using the mouse and menu paths, some
get used to icons easily, some desire keystrokes while others prefer right click or
double clicks.
48
SAP Training
Participants Guide
Bill of Material Comparison - continued
Work Step
Via Transaction Code CS012
Step 1 Click SAP menu
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Materials.
Step 6 Click Reporting.
Step 7 Double Click BOM Comparison
49
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Bill of Material Comparison - continued
Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen.
Field
Description
R/O/C/D
User
Comments
Name
Action
and
Values
Material
Code identifying the material being produced
R
with this BOM.
Plant
Alternative
BOM
Application
Selection
Tab
Valid From
Change
Number
Revision
Level
Required
qty
DO NOT
SEE THIS
DO NOT
SEE THIS
50
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Participants Guide
is automatically the required quantity.
Bill of Material Comparison - continued
Field Name
Description
R/O/C/D
Alternative
priority
DO NOT
SEE THIS
Scrap
DO NOT
SEE THIS
Limited
explosion
DO NOT
SEE THIS
Engineering
DO NOT
SEE THIS
Production
DO NOT
SEE THIS
Plant
maintenance
DO NOT
SEE THIS
DO NOT
SEE THIS
PM assembly
Item
Category
DO NOT
SEE THIS
DO NOT
SEE THIS
Variable list
Select if desired
Display
Disp. Long
text
Disp.
Subitems
DO NOT
SEE THIS
Objects from
classes
DO NOT
SEE THIS
Bulk Material
51
User
Action
and
Values
Comments
DO NOT
SEE THIS
DO NOT
SEE THIS
DO NOT
SEE THIS
DO NOT
SEE THIS
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Bill of Material Comparison - continued
Step 2 Click on View (F5) if desired or the
Fields icon.
Step 3 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM : Initial Screen
Step 4 Click on Summarized Comparison: BOM components are displayed with respect to the
other BOM.
Results: The BOM is exploded and compared.
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Participants Guide
Single Level:
Where Used List
54
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Description
A Where-Used list answers the question: Where is an object (for example: a material) used and
in what quantity. You will see a list of all BOMs in which material is used in accordance with the
selection criteria you have entered.
Prerequisites
Input - Required
Fields
Material
Plant
Output - Results
BOM Explosion
Comments
A list of component materials that are assigned in the material BOM.
55
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Participants Guide
Work Step
Via Transaction Code CS15
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated to
the menu paths can be performed from icons, key strokes or using the mouse. This
duplication or redundancy is built into the system to meet the varying needs or styles of
the user. Some individuals enjoy using the mouse and menu paths, some get use to
icons easily, some desire keystrokes while others prefer right click or double click.
56
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Single Level: Where Used List - continued
Work Step
Via Transaction Code CS015
Step 1 Click SAP menu
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Materials.
Step 6 Click Reporting.
Step 7 Click Where-Used List
Step 8 Double Click Material
57
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Single Level: Where Used List continued
Results: The Where-Used List: Material: Initial Screen panel displays.
Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on Single Level: Where Used List - continued
Field
Name
Description
R/O/C/D
User
Action
and
Values
Comments
Material
Section
Heading
Type of
where-used
list
Section
Heading
Used in
Section
Heading
Selection
Section
Heading
Define view
Section
Heading
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Single Level: Where Used List continued
Field
Name
Description
R/O/C/D
User
Action
and
Values
Comments
Restrict
view
Section
Heading
Output
Section
Heading
Disp. Long
text
Section
Heading
Multi
Under the
above
Section
Heading
Step 4 Go to Used in tab and select the type of BOM in which the system will look into.
SAP Training
Participants Guide
Single Level: Where Used List continued
Result: The Where Used List: Material: View panel displays.
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Mass Change
Initial Screen
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Description
This is to change more than one components or item category in a BOM is single step
Prerequisites
Input - Required
Fields
Material
Plant
Output - Results
Change of BOM
Comments
BOM components or item categories will change
64
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Participants Guide
Work Step
Via Transaction Code CS14
Step 1 Enter the Client number given to you by your administrator.
Step 2 Enter User code.
Step 3 Enter Password.
Step 4 Click Enter.
Note: When logging into SAP instead of this simulation, you will need to use your SAP user
name and password supplied by your company SAP Admin. If your company utilizes
Single Sign On then these steps are irrelevant as you are already signed onto SAP and
only need to choose the desired system from the list. Many of the actions associated to
the menu paths can be performed from icons, key strokes or using the mouse. This
duplication or redundancy is built into the system to meet the varying needs or styles of
the user. Some individuals enjoy using the mouse and menu paths, some get use to
icons easily, some desire keystrokes while others prefer right click or double click.
65
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Mass Change Initial Screen - continued
Work Step
Via Transaction Code CS015
Step 1 Click SAP menu
Step 2 Click Logistics.
Step 3 Click Production.
Step 4 Click Master Data.
Step 5 Click Bills of Materials.
Step 6 Click Extras.
Step 7 Click Mass Changes.
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Mass Change Initial Screen continued
Results: The Mass Changes: Material Selection panel displays.
Step 1 Update the following required (R), optional (O), conditional (C) and default (D) fields, as
needed on the Explode BOM : Multi-Level BOM: Initial Screen
Field Name
Description
R/O/C/D
Material
Plant
Plant
BOM
Categories
BOM Categories
Choose Relevant
Category
Item Changes
Change to be
completed
67
Comments
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Participants Guide
Mass Change Initial Screen continued
Step 2 Click the
Note: The Mass Changes : Material Selection shows the level of components for the materials
which will be replaced by components.
The blue rows indicates the new components which will be included in the BOM.
Step 3 Click the Check Box of your choice to select the components
Step 4 Click the Change Item Data icon.
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Mass Change Initial Screen continued
Result: The Mass Changes: Material Selection panel displays the confirmation.
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