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I.1.A. PREPARATION
The following requirements should be fulfilled prior to the installation of the exchange:
1- The wall on which the DS200 exchange will be mounted should be firm enough to carry
the weight and it should have a smooth surface.
2- The exchange should be installed in places that are not exposed to direct sunlight, that
are not humid, but that are ventilated, well lit, with an environmental temperature of 045oC. It should not be exposed to effects of dust, vibration, oil and water.
3- Devices that generate high frequency waves (such as welding machines, office equipment
such as computers and telex machines, air conditioners, TV sets) should not be in the
same room if possible, and they should be at least 3 meters away from the exchange,
otherwise.
4- The mains supply should be reserved for the exchange only. The power supply of the
system should be uninterrupted and, if possible, the system should be powered from an
independent and well-grounded source from which no other device is powered.
5- The spot where the exchange is to be mounted should be at a distance to the main
distribution frame (MDF), so that the MDF can be reached through three-meter line
connection cables. While the distance is being determined, the flexibility of the cables
and the way they will be fixed to the wall should also be considered.
6- A location that can be reached easily should be chosen, considering the installation work
and later maintenance work.
7- Place requirement for the batteries should be considered, as well.
THE AIR VENTS AT THE TOP AND BOTTOM OF THE EXCHANGE MUST
NOT BE BLOCKED BY ANY MEANS. PREVENTING VENTILATION MAY DAMAGE
THE EXCHANGE!
I.1.B. APPLICATION
1- Plot a location that complies with the requirements indicated in the Preparation step
above.
2- By making use of the installation template that comes with the racks, mark the locations
for the wall mount bars carefully that are to be used for hanging the racks on the wall.
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B-1
Figure 1
5- Drive the anchor plugs into the holes, whose locations have already been checked, and
then screw the wall mount bars. Note that the right and the left side of the wall mount
bars differ. The screws must be fixed enough to burry their heads completely into the
wall.
6- After removing the front cover of the exchange by unscrewing the Allen screws, remove
the bottom cover by sliding it to the front.
7- While removing the bottom cover, watch out for the grounding cables that are between
the cover and the main frame, so that they will not break off. Remove the cables from the
covers together with their tags and keep them safe from any damage during the
installation.
8- Slide the SPS200 to the front and remove it, after loosening its screws. (This is just for
facilitating the installation and not obligatory.)
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B-2
11- If the second rack will be installed, then remove the top cover of the lower rack and the
bottom cover of the upper rack, in order to attach the cables that will connect the racks
to each other (Caution is needed for the grounding cables, as explained in the seventh
step.) The BPL200 main boards are connected to each other by the BPL200-FC and
BPLSPS-FC connection cables that come with the shipped hardware of the auxiliary rack.
There are three such cables. Two BPL200-FC's (34-pin flat cable) are used for connecting
the BPL200 backplanes and the single BPLSPS-FC (5-wire cable) is used for combining
BPL200-SPS backplanes.
1. BPL200-FC connections
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2. BPLSPS-FC connection
B-3
d) BPL200-SPS
b) BPL200-FC
e) BPLSPS-FC
c) BPL200-MAIN
f) BPL200-SPS
Figure 2
12- Replace the covers by coinciding the cables with the corresponding cable slots that are at
the back of the covers.
13- If SPS200 has been removed in order to facilitate the installation, then replace it as will
be explained in detail later.
14- Connect the 230 VAC cable to the corresponding input on SPS200. Before plugging the
other end of the cable in, check the position of the on/off switches and whether the fuses
are defective. The mains on/off switch must be off. Keep in mind that the battery on/off
switch must be set to on after the mains supply is on and it must be set to off before
the power is shut off. (Putting the System on Line is described in Section II.)
Two 2A T-type fuses that are necessary for 230 VAC are in the drawer-type compartment
next to the 230 VAC input.
I.1.C. GROUNDING
Grounding is required for protecting the DS200 exchange from lightning and other sources of
high voltage that may affect through lines or peripheral devices. The 230 VAC power cable of
the exchange has grounding feature, so there is no need for an extra grounding if the
electrical installation of the building has sound grounding.
Although special tools are required for measuring the sufficiency of grounding of the electric
installation of the building precisely, voltages between Neuter-Phase and Neuter-Ground
can be measured for getting a rough idea. The Neuter-Phase voltage should be 180-260 VAC
and the Neuter-Ground voltage should be 1-2 VAC. Those values must be consistent.
Possible voltage leakage in grounding installation may damage your exchange, just like all
other devices that require grounding.
Water installation of the building can be used for grounding, provided that the pipes are of
metal and no insulation material has been used at junctions.
Indeed, the most secure grounding method is inserting a copper rod that is 1.5 cm in
diameter with 1.5 m of length, or inserting a copper plate with 1 m2 of area to the ground and
connecting it to the exchange through a copper grounding cable. The cable should be
fastened tightly to the rod or to the plate and precautions should be taken against corrosion.
The cable coming from the grounding plate or grounding installation must be connected to
the ground connection point of the exchange.
If the second rack is to be installed as well, then the ground connection points of the two
racks must be connected to each other tightly with the ground connection cable that comes
with the auxiliary rack.
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5- The spot where the exchange is to be mounted should be chosen considering its position
relative to the main distribution frame (MDF) and length of the cables. The installation
work and later maintenance work should also be considered, so that the covers can be
removed and replaced easily.
6- Since the installation connections will be made at the back of the cabinet, the position of
the cabinet should be arranged accordingly. The lighting at the back has been placed for
facilitating the work.
I.2.B. APPLICATION
1- Take the cabinet to a location as defined in the preparation step.
2- Lock the wheels by pressing the latches so that the exchange will not move.
3- Remove the front cover and the rack stopper screws that prevent the racks to slide.
Figure 4
4- Remove the back and side covers, after unlocking them, by lifting them for approximately
10 cm in a manner so that their paint is not scratched.
5- While removing the covers, watch out for the grounding cables that are between the main
frame and the covers so that they do not break off. Detach the cables, together with their
tags, from the covers and keep them so as to make sure they would not get damaged
during the placement of the exchange into the cabinet.
6- Push the main rack and auxiliary racks one by one until the holes of the removed
stopping screws appear. Then replace the stopping screws so that the racks would not
slide along the slots.
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Figure 5
7- Open the cable panels from rear in order to facilitate the access.
8- In order to connect the main rack and the auxiliary racks, as well as to make inter-rack
ground connection: First, use the BPL200-FC and BPLSPS-FC connection cables that
come with the auxiliary rack. There are three such cables. Two BPL200-FC's (34-pin flat
cable) are used for connecting the BPL200 backplanes and BPLSPS-FC (5-wire cable) is
used for connecting BPL200-SPS backplanes. In order to connect the backplanes:
a) Primarily, attach one end of each BPL200-FC to the BPL200-MAIN backplane of the
main rack that has been placed to the bottom.
b) Extend the free ends of the BPL200-FC cables to the second rack through the cable
holes corresponding to the upper panel at the back of the first rack and the lower
panel at the back of the second rack. Attach the ends of those two cables to the
BPL200-AUX backplane connector. The cables should be parallel to each other.
Repeat the same procedure to connect the second rack to the third, later. See Figure
2.
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CAUTION!
The rules that must be obeyed strictly while powering the system on and off are stated as a
special chapter at the end of this guide.
When the system consists of three or more racks, if it is powered on and off by the battery
switches, then those switches are damaged in time, due to the electric arcs. In order to
prevent this situation, a delayed main battery breaker (10 Ampere 250 V Main breaker) is
included in the system. Control of the electricity provided to the racks from the battery is
maintained by this breaker. Detailed information about this is in Chapter II of this guide.
I.2.C. INSTALLATION
MORE RACKS
OF
SYSTEMS
WITH
FOUR
OR
Installation of the DS200 system in configurations with four, five or six racks is indeed a step
that follows the cabinet-type installation of the system.
Except the case of the four-rack cabinet that has been designed for the four-rack systems,
since installation cannot be realized with one cabinet for the systems with more than three
racks, first installation of two cabinets are realized so as to distribute the necessary quantity
of racks to those two cabinets.
The crucial point while installing the two cabinets is that they should be located side by side
and they should not be displaced during and after the installation.
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Figure 6
If there will be a redundant CPU200 card in the system, then you should attach another CC
Extra card onto that redundant CPU200 card, too.
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1- BPL200-FC
4- C Master card
5- BPL200-Main
Figure 7
After making the entire cable connections, push the card into the slot completely and make
sure the fixing latches that are on the plastic front cover have been fully fixed on the metal
casing.
If there will be redundant CPU200 card in the system, then you may install the C Master card
in the second general-purpose slot that is on the main rack. (Keep in mind that there must
be an extension card in the first general-purpose slot.) The cable connections are the same
as above.
Then, attach the DS200 CPUKON, UTIL200, CPU200 and redundant CPU200 (if there is any) of
the main rack to their corresponding slots, as will be described in later sections.
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After making the entire cable connections, push the card into the slot completely and make
sure the fixing latches that are on the plastic front cover have been fully fixed on the metal
casing.
I.2.D. GROUNDING
Grounding is essential for protecting the DS200 Exchange from the effects of lightning or
other sources of high voltage that might affect over lines or peripheral devices.
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For providing the internal inter-rack grounding, first connect the grounding cable and the
grounding screw of the first rack, which is under the rack. Then, connect the grounding
screw that is under the first rack and the grounding screw of the second rack. Repeat the
same operation for the third rack. Afterwards, connect the cabinet grounding screw and the
external grounding system that has been installed for the cabinet, in order to provide
grounding for the entire cabinet.
For the two-cabinet structure, the grounding points of both cabinets must be the same.
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The system uses dry batteries. The batteries are placed at the bottom of the DS200 cabinet.
The compartment has been designed as large enough to include 38 Ah, dry-type batteries.
The dimensions of the cabinet bottom are about 60x78 cm. The capacity of that space is at
most12 batteries of 24 Ah (width: 17.5 cm, length: 16.6 cm, height: 12.5 cm) or of 38 Ah
(width: 16.5 cm, length: 19.7 cm, height: 17.0 cm). A three-rack system requires at least 4
batteries and there is room in the cabinet for 8 or 12 batteries, as needed.
Placing the batteries close to the back cover facilitates connecting them, as well as their
maintenance.
In order to connect the batteries:
First, connect the batteries that are in the compartment under the exchange serially to each
other. Then, connect the battery output through main breaker to the battery input of the main
rack, which is the lowermost rack. Attach the battery output to the connection clips on the
SPS200 (See the Technical Reference GuideFigure 13), in the manner as the red end being
the + pole, and the black end being the - pole. No battery connection is required for the
other SPSs.
In order to complete the connection, press the spring latch of the clips and insert the
corresponding end of the battery cable into the hole in front, deep enough so that no naked
portion of the cable is left outside and then release the latch.
Since the batteries are connected to the 48 VDC-output of the SPS200 in parallel, completely
exhausted batteries may affect normal operation of the system. In that case, you should
charge them from an external source and then re-connect them to the system.
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4. BPL200-FC
2. BPLSPS-FC
5. Grounding screw
3. Grounding wire
Figure 9
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I.3.
INST
I.4.
INTEG
In this section, integration of the CPU200, DS200 CPUKON, UTIL200 UTILITY and Expansion
Modules to the system, together with CON2/CON3 Line Connection Cards, have been
explained.
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Figure 10
4- In order to install the CPU200 module, place the back corners of the module into the
channel of the plastic card slot and push it towards the rack. Before you set the module
completely, connect the DS200 CPU-FC cable to CPU200. Then, push the CPU200 module
inside, so as it tightly fits on its corresponding connector on the BPL200-Backplane.
When the module has been completely set, fix it by using fixing latches on the front cover
of the card. (See The Technical Reference GuideFigure 24). See Figure 10 for the
correct usage of the plastic fixing latches.
In case it is necessary to take CPU200 out of the rack, press the card fixing latches on the
front cover of CPU200 toward the tag on the holder and then pull the module cautiously until
DS200 CPU-FC appears. As for the final step, detach DS200 CPU-FC from CPU200 and then
take it out of the rack.
In case it is necessary to take DS200 CPUKON out of the rack, press the card fixing latches
on the front cover of the card toward the tag on the holder and then pull the module
cautiously until DS200 CPU-FC appears. Afterwards, detach DS200 CPU-FC from DS200
CPUKON and take it out of the rack.
If a redundant CPU200 is needed in the system, then install that card in the special slot at the
right-hand side of CPU200, which is reserved for it by following the same installation steps
as for CPU200. Its connection to DS200 CPUKON card is provided by DS200 CPU-FC.
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Figure 11
After you have attached the LAN Adaptor card onto the DS200 CPUKON card, adjust the
jumpers on the CPUKON card according to the proper configuration. The table below shows
states of the jumpers:
Jumper
State
1, 2
ON
3, 4
OFF
1, 2
OFF
3, 4
ON
Selected output
RS232
LAN Adaptor
After the installation of the card is over, make the network connection through a one-to-one
cable with RJ45 connectors on both sides.
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6. Cable tie
Figure 12
While attaching the line connection card to the expansion card, be careful about fully
inserting the connection connectors and fully fitting the line connection card into the clicks
on sides of the plastic cover. Cards that are not completely fitted cause friction with the
cards nearby, as well as they cause the LEDs on the front face not to be seen from outside,
for they would not fit.
The connectors on the line connection cards have been included only to provide for easy
replacement of the card without detaching the cabling, in case protection circuitry on the
card is damaged. While replacing the card, do not detach the cables from that connector. In
order to achieve this, during the first connection, insert the expansion module to its
corresponding place by sliding it in the slot while the cable is still loosely hanging, however,
leave it 6-7 cm before the point it is completely fixed. Then, fix the line connection cable to
the back surface of the exchange while the expansion module is in this position.
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4. Card slot
Figure 13
After considering criteria such as the system configuration, traffic rate (distribution of
extension and line connections to the racks), begin with installing the modules in their
corresponding slots.
Hold the module upright and make sure the corners in the rear fit lower and upper
plastic slot, then push it forward in the slot slowly and cautiously.
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After more than half of the module has been inserted into the slot, arrange any
cable that is connected to the module.
You need to push a little bit harder so that the connector for backplane connection
fits, which is at the back of the expansion card.
Finally, push the module by gently pressing the latches upward / downward, which
are at the top and bottom of the card cover to fit it to its place.
Check if the card fixing clicks that are over the card cover latches have fit to the
holes on the chassis. Card latches that have not fit appear as in Figure 10.
Before the expansion module contacts with the backplane while it is being pushed into its
slot, the pins that are on and under the connection card provides grounding for the cards by
applying pressure on the ground contact spring. (See Figure 13).
In case it would be necessary to remove the modules following the first installation:
Pull the module by pressing the latches at the top and bottom of the card cover to
disconnect it from the backplane.
Pull the module until the line connection card gets out of the exchange. Be careful
about the cable that has been fixed under the exchange, so that it would not forced
too much by being pulled.
At this point, remove the line connection card from the expansion card and set it
free as connected to the line connection cable. Then do whatever would be
necessary by pulling the module out.
Repeat the steps above in reverse order in order to replace the card. While removing and
replacing the module, pay attention to the facts that line connection cable has been tightly
attached to the chassis, the expansion card and the connection cards are completely in
contact, and the card cover moves in a straight line parallel to slot.
See Figure 10 for the appearance of a card latch that has not fit.
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Pair No
Extension No
1st Extension
2nd Extension
3rd Extension
4th Extension
5th Extension
B-22
6th Extension
7th Extension
8th Extension
9th Extension
10
10th Extension
11
11th Extension
12
12th Extension
13
13th Extension
14
14th Extension
15
15th Extension
16
16th Extension
The order of A and B wires are not important for the connection of the cable mentioned
above to the extension phone.
Pair No
Line No
1st Line
2nd Line
3rd Line
4th Line
5th Line
6th Line
7th Line
8th Line
The order of A and B wires are not important for the connection of the cable mentioned
above to the lines. The line circuitry automatically detects polarity and takes action
accordingly.
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Pair No
Extension No
1st ISDN Extension
2nd ISDN
Extension
3rd ISDN Extension
4th ISDN Extension
B-23
10
11
12
13
14
15
16
For the cable above, order of the four wires that are to be used for connection to ISDN
devices is important.
The signals represented as R are the receiving signals of DS200; on the other hand, the
signals represented as T are the transmitting signals. Pay attention to this order for
cabling.
Pin-signal assignments of cabling for the connection between DS200 and Iris ISDN
telephones are given in the table below:
Signal with
respect to Iris
CBL-16 wires of
the DS200 side
T1
R1
R1
T1
R2
T2
T2
R2
Signal
RJ45 Pin No
R1
R2
T1
T2
For the cable above, order of the four wires that are to be used for the ISDN connection is
important.
Pin assignments of the cable that comes with the EX200 (1S2/0) module are given with
respect to the RJ45 connectors at both ends, in the table below:
RJ45
Signal
RJ45
R1
R2
T1
T2
B-24
Signal
RJ45 Pin No
R1
R2
T1
T2
For the cable above, order of the four wires that are to be used for the R2 connection is
important.
Pin assignments of the cable that comes with the EX200 (1R2/0) module are given with
respect to the RJ45 connectors at both ends, in the table below:
RJ45
Signal
RJ45
R1
R2
T1
T2
Pair No
Extension No
1st Extension
2nd Extension
3rd Extension
4th Extension
5th Extension
6th Extension
7th Extension
8th Extension
The order of A and B wires are not important for the connection of the cable mentioned
above to the extension phone.
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Pair No
Extension No
1st Extension
2nd Extension
3rd Extension
4th Extension
5th Extension
6th Extension
7th Extension
B-25
8th Extension
9th Extension
10
10th Extension
11
11th Extension
12
12th Extension
13
13th Extension
14
14th Extension
15
15th Extension
16
16th Extension
The order of A and B wires are not important for the connection of the cable mentioned
above to the extension phone.
Pair No
10
11
12
13
14
15
16
Line No
1st ISDN line
2nd ISDN line
3rd ISDN line
4th ISDN line
5th ISDN line
6th ISDN line
7th ISDN line
8th ISDN line
For the cable above, order of the four wires that are to be used for connection to ISDN
devices is important.
The signals represented as R are the receiving signals of DS200; on the other hand, the
signals represented as T are the transmitting signals. Pay attention to this order for
cabling.
Pin-signal assignments of cabling for the connection between DS200 and lines extending out
of NT1 (network terminating device) are given in the table below:
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CBL-16 wires of
the DS200 side
T1
R1
R1
T1
R2
T2
T2
R2
Pair No
Line No
1st LB Line
2nd LB Line
3rd LB Line
4th LB Line
5th LB Line
6th LB Line
7th LB Line
8th LB Line
The order of A and B wires are not important for the connection of the cable mentioned
above to the extension phone.
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Pair No
10
11
12
13
14
15
16
Line No
B-27
opposite side
SG
SB
SB
SG
R1 (R, if it is 2-wire)
T1 (T, if it is 2-wire)
T1
R1
Line Number
1st ISDN BRI line
2nd ISDN BRI line
3rd ISDN BRI line
4th ISDN BRI line
5th ISDN BRI line
6th ISDN BRI line
7th ISDN BRI line
8th ISDN BRI line
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Figure 14
The EVM-FL or EVM-DL cards can be installed in the slots reserved for them without respect
to any order.
After the installation of EVM-FL or EVM-DL is over, hold the module upright and make sure
the corners in the rear fit lower and upper plastic slot, then push it forward in the slot slowly
and cautiously. You need to push a little bit harder so that the connector for backplane
connection fits, which is at the back of the EVM200L card. In this final step, push the module
by gently pressing the latches upward / downward, which are at the top and bottom of the
card cover and make sure the module fits completely.
Check if the card fixing clicks that are over the card cover latches have fit to the holes on the
chassis. Card latch that has not fit appears as in Figure 10.
In case it would be necessary to remove the module following the first installation, pull the
module by pressing the latches at the top and bottom of the card cover to disconnect it from
the backplane. Then, pull it until it gets out of the exchange.
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WARNING
putting
the
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Module
LED
CPU200
It blinks.
Redundant CPU200
It blinks fast.
CC Enable
It blinks.
UTIL200
It blinks.
Module
Upper LED
LED
Lower LED
It is on
It is on.
EVM200L
It is on.
It blinks.
Module
- 48 VDC LED
+ 5 VDC LED
- 5 VDC LED
SPS248
It is on.
It is on.
It is on.
Module
VOUT
FAULT
MAINS POWER
SPS200 (2)
It is on.
It is off.
It is on.
EX200
(1)
(1) Since EX200 (1S2/0) and EX200 (1R2/0) modules have no CON line connection card, they
do not have LEDs on their front sides, either. LEDs of those modules are on the cards
themselves.
(2) In case there are more than one SPS200 in the system, while the LEDs of one or more
SPS200s are on, the others may be off. This signifies that only the SPS200s with the
LEDs on carry the system load at that moment. The ones with the LEDs off will
automatically come on line in case the load increases.
If anything except the facts indicated in the table and the notes above is observed, it is
probable that there is a problem in the system. If the upper LED of one of the EX200 modules
are not on, then this may indicate that there is a short-circuit in the line cables that are
connected to that module. In such a case, you should check for any short circuit in the cable.
If the FAULT LED on SPS200 is on, then there is an element in the system, which consumes
excessive power. In such a case, turn the system off and check for any mistakes that may
have been made during installation.
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B-36
Sixth rack
94
80
81
82
83
84
85
86
87
88
89
90
91
92
93
Fifth rack
78
64
65
66
67
68
69
70
71
72
73
74
75
76
77
Fourth rack
SECOND CABINET
The table below illustrates card locations and slot numbers for a 6-rack system:
48
49
50
51
52
53
54
55
56
57
58
59
60
61
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62
B-37
Third rack
46
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Second rack
30
16
17
18
19
20
21
22
23
24
25
26
27
28
29
First rack
FIRST CABINET
14
00
01
02
03
04
05
06
07
08
09
10
11
12
13
UTIL200 cards
EX200 or EVM200 cards
CPU200 card (no slot number)
CC Enable card (no slot number)
After the visual test and the necessary arrangements are completed, it would be useful to
check the system in general simply.
Choosing extensions from various racks randomly and then arranging phone calls among
them by establishing connections would be sufficient to test the fundamental structure of the
system. At this point, it becomes a necessity to have a good command of the numbering plan
of the system. Therefore, it would be wise to run the ADMIN200 program and review the
numbering plan through the Configuration window.
Once the ADMIN200 program runs and the Configuration window opens, numbers of the
lines on a card can be viewed as long as the mouse cursor is placed onto the related card
and the left mouse button is kept pressed.
When the system test is over, shut down the system, make the line connections over the
main distribution pane, complete the entire accessory connections and then put the system
on line again for use.
Afterwards, the related programming must be done preferably through the ADMIN200
program.
!" WARNING
All the programmed parameters must be saved in the nonvolatile memory of the system and then they should be backedup to a PC through ADMIN200.
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