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Presentation

BLASAU is a company that specialises in manufacturing products for slaughterhouses, cutting plants and the
food industry in general.
The company is a family-run business that was founded in 1977, beginning by manufacturing different products made
of steel. We have a strong capacity to adapt to the needs of different clients, and we are always looking for new markets. Since 1995, BLASAU has specialised in products for the food industry.
Currently the company designs, manufactures and installs:
- Aerial rails for small and medium-sized slaughterhouses, cutting plants and cured meat factories.
- Slaughtering equipment for slaughterhouses.
- All kinds of stainless steel equipment to meet the needs of the food industry.

At present, the company has:


- a sales and marketing department that makes visits to customers, proposes solutions for different problems and
acts as an intermediary between the customer and the business.
- a technical department that carries out studies and adapts projects to the needs of each individual customer and
facility.
- a workshop where different equipment and machinery is manufactured.
- a quality control department that reviews all the products before they are sent to or installed in the clients facilities.
- a team expert fitters who install our equipment in locations throughout Spain and abroad.

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V.2

Index
Conveyer belt to bleeding rail ........................... 67
Elevator to bleeding rail .................................... 68
Pneumatic skinner nozzle ................................ 69
Sheep skinning rotating arm ............................. 70
Work platforms .................................................. 71
Sheep slaughter equipment .............................. 72

PENS ................................................................ 5
Inspection box for live animals ........................... 6
Pen fences .......................................................... 7
Pen doors ........................................................... 8
Entrance hallway for cattle ................................. 9
Individual cattle stall .......................................... 10
Walkway above the pens .................................. 11
Pushing panel for sheep pens .......................... 12

AERIAL RAIL .............................................. 75


Aerial rail support structure .............................. 76
Dual rail systems .............................................. 77
Rolling material for the dual rail track ............... 80
Tubular rail systems ......................................... 82
Rolling material for the tubular track ................. 85
Accessories for the rail ..................................... 86
Pneumatic inserter ........................................... 88
One direction aerial chain ................................ 89
Multi-direction aerial chain ................................ 90
Empty hook chain ............................................. 91
Height change mechanism ............................... 92
Hoist lowering device ........................................ 93
Chain lowering device ....................................... 94
Pneumatic lowering device ............................... 95
Hydraulic mobile rail ......................................... 96
Pneumatic mobile rail ....................................... 97
Scales ............................................................... 98

CATTLE SLAUGHTER LINE .................. 13


Cattle knocking box .......................................... 14
Ritual killing box for cattle ................................. 15
Protective pole .................................................. 16
Cattle bleed rail ................................................. 17
Rail for unfit animals ......................................... 18
Elevator to bleeding rail .................................... 19
Cattle transfer rail ............................................. 20
Fixed platforms for cattle slaughter .................. 21
Pneumatic elevated platforms .......................... 22
Pneumatic multi-purpose platform .................... 24
Cattle skinning .................................................. 25
Mechanical cattle skinning machine ................. 26
Hide-puller load relief ........................................ 27
Electrical stimulation for hide removal .............. 28
Leg separator ................................................... 29
Cattle slaughter equipment .............................. 30

DOCKS .......................................................... 99
Telescopic section ........................................... 100
Height change mechanism ............................. 101
Hoist - rail lowering device .............................. 102
Hoist with hook ................................................ 103
Loading arm .................................................... 104
Loading arm for the lorry ................................. 105

PIG SLAUGHTER LINE ........................... 33

Directing tunnel ................................................. 34


Pig restrainer .................................................... 35
Pig knocking box ............................................... 36
Stunning table ................................................... 38
Bleeding belt .................................................... 39
Elevator to pig bleeding rail .............................. 40
Device to lower the animal into the scalding
barrel ................................................................ 41
Device to lower the animal into the scalding
barrel from a hoist ............................................. 42
Scalding barrel .................................................. 43
Vertical scalding barrel ..................................... 44
Scalding barrel drive system ............................ 45
Automatic unhooking ........................................ 46
Receiving hopper before scalding .................... 47
Pig peeler ......................................................... 48
Mixed peeler ..................................................... 49
Pig checking table ............................................ 50
Slaughter hoist ................................................. 51
Pig singeing oven ............................................. 52
Fixed working platforms ................................... 53
Pneumatic cutting platform .............................. 54
Whip type machine for pigs .............................. 55
Leg separator ................................................... 56
Pig slaughter equipment ................................... 57

BLOOD TREATMENT MACHINE ....... 107


Bleeding trocar ................................................ 108
Blood collection channel ................................. 109
Blood blender .................................................. 110
Blood transfer pump ........................................ 111
Auxiliary equipment ......................................... 112
BY-PRODUCT TREATMENT ................ 113
Pneumatic pump ............................................. 114
Waste silo ........................................................ 115
Viscera entry channel ...................................... 116
Viscera collection belt ..................................... 117
Viscera entry table .......................................... 118
Auxiliary equipment ......................................... 119
CONSERVING SKIN ............................... 121
Introduction ..................................................... 122
Skin hoist ........................................................ 123
Weighing chain and skin classification ............ 124
Aerial rail for the skin room ............................. 125
Automatic skin unhooking device .................... 126
Hook lowering device ...................................... 127
Hook collecting rails ........................................ 128
Skin hooks ...................................................... 129
Skin salter ....................................................... 130

SHEEP SLAUGHTER LINE .................... 59

Entry passage ................................................... 60


Rotating pen ..................................................... 61
Restrainer ......................................................... 62
Halal type restrainer .......................................... 63
Halal slaughter head restraint for sheep .......... 64
Stun box ............................................................ 65
Waiting table ..................................................... 66

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PREVIOUS WORK ................................. 131


3

V.2

PENS

V.2

PENS
Inspection box for live animals
This should be set up before the animals enter the pens, to inspect them before they are slaughtered.
Made up of:
- 2 kick boards.
- 1 double one-way door.
- 1 door with 2 swinging doors that block any possible exit.
- system to hold the head in place to carry out the inspection.
- lateral walkway to allow the operator to carry out the inspection easily from above.
Walkway made of galvanised steel.
REF.

LM122

V.2

PENS
Pen fences
Used to close the animal pens in the slaughterhouse.
Made of:
Structural columns that are bolted to the floor, spaced 2000 mm apart from each other.
Space between the fences to screw or bolt between the columns. Can be made of either metal sheets or bars. Made up
of different units, allowing a unit to be easily replaced if necessary. The pens are very versatile, as spaces can be made
larger or smaller by adding or removing different units.
The exact measurements and shape of the pen will depend on the type of animal being held.
- For pigs, fences are made of metal sheets.
- For sheep, metal sheets are used for smaller animals, while vertical bars are used for larger animals.
- For calves, horizontal bars are used.
- For fences used to create pens for several different animals (pigs, sheep and cows), vertical bars or metal sheets are used
up to a certain height, then horizontal bars are used up to 1500 mm high.
The bars are made of galvanised steel or AISI-304 stainless steel.
REF.
LM001
LM002
LM003
LM108
LM109
LM110
LM111
LM112

TYPE OF PEN

HEIGHT

MATERIAL

Pig
Cow
Mixed
Sheep
Pig
Cow
Mixed
Sheep

1200 mm
1500 mm
1500 mm
1200 mm
1200 mm
1500 mm
1500 mm
1200 mm

Galvanised
Galvanised
Galvanised
Galvanised
Stainless
Stainless
Stainless
Stainless

V.2

PENS
Pen doors
Used for the animal pens in the slaughterhouse.
They are supported by the columns that make up the pen, with a swinging door that is attached to the column with hinges
and a latch that closes on the opposite pillar.
The exact measurements and shape of the pen will depend on the type of animal being held.
- For pigs, fences are made of metal sheets.
- For sheep, metal sheets are used for smaller animals, while vertical bars are used for larger animals.
- For calves, horizontal bars are used.
- For fences used to create pens for several different animals (pigs, sheep and cows), vertical bars or metal sheets are used
up to a certain height, then horizontal bars are used up to 1500 mm high.
The bars are made of galvanised steel or AISI-304 stainless steel.
REF.
LM004
LM005
LM006
LM113
LM114
LM115
LM116
LM117

TYPE OF PEN

HEIGHT

MATERIAL

Pig
Cow
Mixed
Sheep
Pig
Cow
Mixed
Sheep

1200 mm
1500 mm
1500 mm
1200 mm
1200 mm
1500 mm
1500 mm
1200 mm

Galvanised
Galvanised
Galvanised
Galvanised
Stainless
Stainless
Stainless
Stainless

V.2

PENS
Entrance hallway for cattle
Door situated in the entrance hall that leads cattle to their individual stalls. Used to close off the hallway and ensure the
animals go into the right box.
Made of a sliding door suspended from two upper sections. With nylon wheels that move the sliding door along a rail for
the stalls.
Made of hot-dip galvanised steel.
REF.

LM118

V.2

PENS
Individual cattle stall
Used to shut cattle into individual stalls in the slaughterhouse.
Made up of:
- Parallel fences, with columns and plates that can be bolted onto the floor, and with horizontal metal bars.
- 2 entrance doors for the animals, which fold on either side creating a one-way door that does not allow the animals to go
back.
- 1 door on the opposite side that allows the animals to pass through into the stunning area, which works by pushing the
animal forward when the door is opened.
- The doors open with hinges, and are closed with a latch.
Made of hot-dip galvanised steel.
Measurements:
Width: 800 mm
Height: 1500 mm
REF.

LM119

OPTIONAL: There is the option of


including a drinking area between the
fences.

V.2

10

PENS
Walkway above the pens
Walkway situated above the pens, normally used for cattle, in order to have access to the animals and move them through
different passageways and pens until they reach the stunning area.
These passageways allow the operator to move the animals as safely as possible.
When working with an upper walkway, all the doors will have an opening/closing system that can be controlled from the
walkway.
Made of a UPN profile chassis, with a metal grating floor, a guard rail with a baseboard and an access staircase.
Made of hot-dip galvanised steel.
Measurements:
Walkway width: 800 mm
Length and shape: according to the
facilities available.
REF.

LM120

V.2

11

PENS
Pushing panel for sheep pens
This machine is used to push sheep along the corral from the feeding area to the restrainer.
GENERAL CHARACTERISTICS:
1400mm high panel with supporting frame, which moves horizontally and vertically.
Passageway with two side latches 1500 mm high, sheet metal panel.
Sheet metal entry doors, which open on either side, so that the animals to fill the passageway where pushing panel is
(number of doors depends on the facility).
Doors for staff to enter the restrainer area (number of doors depends on the facility).
Two IPN rails in the passageway, placed at 2100 mm from the floor, with a toothed rack for the panel to move along.
Carts that drag the panel and run along the rack, driven by a gear motor (power depending on the facility).
Pneumatic system to raise up the panel as it moves back.
Upper rail for electrical and pneumatic cables.
Control panel that controls any variations in speed.
2 panels of buttons with manual switches to raise, lower and stop the barrier, as well as to move it forwards and backwards.
2 limit switches to stop the panel along its horizontal axis.
2 limit switches to stop the panel along its vertical axis.
2 limit switches to balance the panel along its vertical axis.
Total measurements and length: depends on the facilities.

REF.

LM121

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12

CATTLE SLAUGHTER LINE

V.2

13

CATTLE SLAUGHTER LINE


Cattle knocking box
Used on the cattle slaughter lines to keep the animal in place while it is stunned.
Made up of:
2720 x 950 x 1725 mm box, with legs and plates to anchor it to the floor.
Guillotine door.
Side door to remove the animal.
Made of hot-dip galvanised steel.
Measurements: 2865 mm long x 1200 mm wide.

Entry door
mechanism
Exit door
mechanism
Floor

MIXED
LM007
Counterweight

MECHANICAL
LM008
Counterweight

AUTOMATIC
LM009
Pneumatic piston

Rotating

Manual tilting

Manual tilting
through a pneumatic
piston

Retractable,
Fixed
Retractable, works
manual, with
(built through
using the same
civil engineering, simultaneous
piston as the side
like the side and tilting to help the
exit door, with
carcass fall.
rear parts)
simultaneous tilting
to help the carcass
fall.

OPTIONAL: Head restraint.


System to restrain the head of the cattle inside the knocking box, while it is stunned. Made up of:
Hinged upper gate that opens downwards to push the animal forward,
which works with a hydraulic cylinder.
Hinged front gate in a V-shape, adapted to the neck of the carcass,
which moves upwards to keep the animals neck in place, and works
with a hydraulic cylinder.
Hydraulic power and electrical panel used to control the hydraulic
mechanisms.

V.2

14

CATTLE SLAUGHTER LINE


Ritual killing box for cattle
Used to keep cattle still while they are slaughtered in accordance with halal ritual practices. Can also be used for the traditional sticking method of slaughter.
TECHNICAL DETAILS:
The animal arrives through a guillotine door at the back, which works using a pneumatic piston.
The inner pusher works using a hydraulic piston, and has 2 movements: it moves down onto the back of the animal and
pushes it forwards, adapting to the length of the animal and ensuring the head is inserted through the bleed hole.
There is an opening in the ceiling to stick the animal, if using the traditional sticking slaughter method.
The box can rotate by 180 degrees, powered by a hydraulic motor, which turns the animal face up.
Restraining brace for the animals head, powered by a hydraulic piston, which locks the head in place and keeps it away
from the neck, allowing the throat to be easily slit.
Hinged side door, powered by a hydraulic piston, which expels the animal.
The floor can be tilted, powered by a hydraulic piston, at the same time the expulsion door opens, which helps the carcass
fall.
Control panel with manual switches that can operate all the machine movements.
Made of hot-dip galvanised steel. Protective equipment, other small elements and screws made of stainless steel.
Production:
Ritual slaughter mode: 60 cows/hour.
Traditional slaughter mode: 70 cows/hour.
REF.

LM123

OPTIONAL: adjustable machine


The machine can be mounted on a rotating plate, in order to better position the
animal for slaughter.
The rotating plate works with hydraulic pistons.

V.2

15

CATTLE SLAUGHTER LINE


Protective pole
Positioned in front of the knocking box to slow down the carcass as it falls.
Height: 2 metres.
Diameter: 3.
With an anchoring plate that can be bolted to the floor with anchor bolts.
Made of hot-dip galvanised steel.
REF.

LM010

V.2

16

CATTLE SLAUGHTER LINE


Cattle bleed rail
Used to hoist up the animal from the box and onto the bleed rail.
Made up of:
Wire rope hoist:
- Capacity: 1600 kilos.
- Speed: 9 metres/minute.
- Power: 2.9 KW.
Mounting bracket on the beam.
Special stainless steel hook for hanging the animal.
REF.

LM011

V.2

17

CATTLE SLAUGHTER LINE


Rail for unfit animals
Used to remove animals that are not fit for slaughter.
Made up of:
Manual chain:
- Capacity: 1500 kilos.
Manual cart to move the animal on IPN rails.
Special stainless steel hook for hanging the animal.
REF.

LM081

V.2

18

CATTLE SLAUGHTER LINE


Elevator to bleeding rail
Used to raise stunned animals onto the bleed rail.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-80 profile guides.
2 tubular rail.
Pushers for the passageway, with 4 nylon wheels.
Powered by a 3 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of galvanised steel.
REF.

LM012

V.2

19

CATTLE SLAUGHTER LINE


Cattle transfer rail
Used to transfer the animal from the bleed rail to the slaughter rail. Made up of:
Electrical chain:
- Capacity: 1500 kilos.
- Speed: 6 metres/minute.
- Power: 1.5 KW.
Mounting bracket on the beam.
Special stainless steel hook for hanging the animal.

REF.

LM015

V.2

20

CATTLE SLAUGHTER LINE


Fixed platforms for cattle slaughter
The platforms allow the operator to have easy access to the animal carcass.
The structure has legs (adjustable or with plates that can
be bolted to the floor).
Aluminium anti-slip floor.
Access steps.
Handrails on the steps and around the structure (except
where space is needed to work).
Baseboard around the bottom.
Made entirely from AISI-304 stainless steel.

REF.
LM016

TYPE
One height only

BASE MEASUREMENTS
1500 x 1000 mm

USE
Transfer

LM018

Two heights

1500 x 1000 mm

Skinning, checking and


marking

LM020

Three heights

1500 x 1000 mm

Skinning, checking and


marking

LM023

Evisceration

1500 x 800 mm

Evisceration and collection


of internal organs
*The structure includes
a channel to collect the
internal organs

LM028

Inspection

800 x 800 mm

Veterinary inspection

V.2

21

CATTLE SLAUGHTER LINE


Pneumatic elevated platforms
Located along the cattle slaughter line, to raise up the operator so that he or she has easy access to any part of the carcass.
Chassis with legs that can be anchored to the floor.
Metal sheet base with anti-slip aluminium grooves.
Back part made of a smooth metal sheet.
Protective rail on 2 sides.
Baseboard around the bottom.
2 cylindrical columns with nylon bushings as guides.
Powered by a pneumatic piston.
Operated using a pedal integrated into the floor.
Made entirely from AISI-304 stainless steel.

PLATFORMS FOR PRE-SKINNING, DEHIDING,


EVISCERATION, ETC.
Base measurements: 1500 x 700 mm.
Plunger stroke: 1500 mm (minimum height: 150 mm (maximum
height: 1650 mm).
REF.

LM026

CUTTING PLATFORM
Base measurements: 1500 x 1000 mm.
Plunger stroke: 1500 mm (minimum height: 150 mm (maximum height: 1650 mm).
REF.

LM124

V.2

22

CATTLE SLAUGHTER LINE


Pneumatic elevated platforms
SKINNING PLATFORM
Base measurements: 700 x 700 mm.
Plunger stroke: 1500 mm (minimum height: 150 mm (maximum height: 1650 mm).
REF.

LM125

EVISCERATING PLATFORM
Base measurements: 1500 x 700 mm.
Plunger stroke: 800 mm (minimum height: 850 mm (maximum height: 1650 mm).
Access steps attached to the platform.
Retractable lower channel to inspect and collect viscera, powered by a pneumatic piston and operated using a manual
valve.
REF.
RE

LM126

V.2

23

CATTLE SLAUGHTER LINE


Pneumatic multi-purpose platform
Ideal for small slaughterhouses with only a few operators, because one person alone can skin, eviscerate and cut a carcass.
CHARACTERISTICS:
Central hole measuring 1000x1000 mm where the animal will be placed.
Passageways around the sides so the operator can carry out the processes for evisceration, skinning and cutting.
Powered by 4 pneumatic pistons, which are operated using 2 pedals.
Retractable lower chute that removes the viscera to a tub.
Conveyor belt that transports the skin into the by-products area.
Made of AISI-304 stainless steel.
Measurements: 2500 mm long x 2000 mm wide.

REF.
RE

LM029

V.2

24

CATTLE SLAUGHTER LINE


Cattle skinning
To remove the skin from the animal.
Chassis made of:
1 vertical column made of two U-shaped rails, screwed to the floor with anchors and attached to the track with 2 straps.
1 central roller with chains, mounted on a moving cart.
1 reinforcing bar to attach to the aerial track, so that it can handle the weight.
Support placed in front of the skinner, screwed and anchored to the floor, to attach the dragging chains.
Chains made of stainless steel.
1900 mm piston to raise/lower the moving cart.
Motor to roll/unroll the roller chains.
Cabinet containing the electrical circuits, placed behind the machine.
Control buttons located on the work platforms.
Made of stainless steel or galvanised steel.

REF.
Wheel
operation
Moving cart
operation
Power

LM022
Galvanised

LM127
Stainless

LM128
Galvanised

LM129
Stainless

Mechanical gear
motor
Pneumatic
piston

Hydraulic
motor
Hydraulic
piston

2,2 KW

5,5 KW

OPERATION:
- Tie the hind legs to the support chain.
- Put the chain behind the post and attach it to one
of the notches.
- Attach the chains to the skin that has already been
removed from the legs (either the front legs if the
skin will be removed from top to bottom, or the back
legs if the skin will be removed the other way round).
- Roll up the chains and move the cart (downwards if
the skin will be removed from top to bottom, or upwards
legs if the skin will be removed the other way round).
- When the skin has been removed from the animal,
unroll the chains to release it.
V.2

25

CATTLE SLAUGHTER LINE


Mechanical cattle skinning machine
Used to skin carcasses in small-scale slaughterhouses.
Made up of:
1 bench fixed to the floor.
roller 300 mm and 900 mm long.
Support bar for front legs.
Operated using a pedal.
Powered by a 3 KW gear motor.
Made of AISI-304 stainless steel.
Measurements: 1300 mm long
700 mm wide
800 mm high
Output: 12 carcasses/hour (with 2 operators).
REF.
RE

LM130

OPERATION:
- Attach the chains to the front legs and support them on the bar.
- Attach the skin that has already been removed from the bag legs to the rolling chain.
- Roll the chain round the roller, using the pedal.
- When the skin has been removed from the animal, unroll the chains to release it using the other pedal.

V.2

26

CATTLE SLAUGHTER LINE


Hide-puller load relief
Used to hold up the animal and relieve the aerial structure of some of the weight during the hide-pulling process.
Made up of:
Support structure.
1 hooks to grip between the legs of the animal, powered by pneumatic pistons and a pneumatic solenoid valve.
Head tha moves between the nylon guiding rails, which works with a pneumatic piston and a pneumatic solenoid valve.
Electrical control panel.
Made of stainless steel with a galvanised steel supporting structure.
REF.
RE

LM131

OPERATION:
When the button on the control panel is pressed, the hooks move and attach themselves to the animals legs. At the same
time, the head moves forwards and backwards.
Once the hide has been pulled the button should be pressed again, which will move the head back and release the animals
legs.

V.2

27

CATTLE SLAUGHTER LINE


Electrical stimulation for hide removal
Installed within the hide-puller and used to keep the carcass tense during the hide-pulling process, to prevent any of the
vertebrae being fractured.
Made up of:
- An electrical stimulator that applies a controlled electrical current (low voltage).
- Swinging arm, powered by a pneumatic piston, that moves the electrodes closer to the animal.
- Limit switch to automatically activate the swinging arm.
- Control panel.
Made of stainless steel.
REF.
RE

LM132

OPERATION:
- When the hide-pulling roller lowers, it
pulls and rolls the animal skin, and once it
reaches the limit switch the swinging arm
is automatically activated.
- The arm places itself on the lower back
of the animal, which means the electrodes
are automatically electrified, and this is
transferred to the carcass.
- The animal is electrified, which means
that the vertebrae do not break when the
skin is pulled.
- When the hide-puller roller reaches the end,
the electrodes automatically stop receiving
electricity and return to their initial position.

V.2

28

CATTLE SLAUGHTER LINE


Leg separator
Used on the cattle slaughter line. It works with 2 hooks that support the bag legs of the animal, so that operators can work
on it (for evisceration, cutting, etc.).
Made up of:
UPN rail support structure, with L-shaped supports to screw the structure onto the rail.
Tubular or dual rail rack, either 1 or 2.
Pneumatic piston to start the separator.
Pushing cart to separate the hooks, attached to the piston via a fork.
Pneumatic operating valve.
Made of hot-dip galvanised steel.
REF.
RE

LM025

V.2

29

CATTLE SLAUGHTER LINE


Cattle slaughter equipment
BOLT PISTOL
With automatic bolt.
Includes bullets for sticking. Cash Special Model
REF.
RE

LM078

PNEUMATIC KNOCKOUT
For animals that weight up to 600 kilos.
Plunger diameter: 12,5-14,5 mm.
Double button.
Consumption: 12-15 bar.
Weight: 14 kilos. Model STUN-BP1
REF.
RE

LM019

BLEEDING ELECTRIC SIMULATION


This applies a controlled electric current (low voltage) to the carcasses,
with the following effects:
- The blood flows more easily.
- It accelerates the decrease in pH levels - which reduces the ageing
time and any subsequent loss of meat.
- It improves the tenderness of the meat.
- It makes de-boning easier.
Stainless steel tongs. Model STUN-E512
REF.
RE

LM021

HORN AND HOOF SHEARS


With a double safety button.
Powered by electricity and hydraulics.
Cut length: 120 mm.
Cutting time: 1.5 seconds.
Consumption: 180-200 bar.
Hydraulic power: 4 KW.
Weight: 27 kilos. Model HLS12
REF.
RE

LM024

HOOF SHEARS
With a double safety button.
Powered by electricity and hydraulics.
Cut length: 150 mm.
Cutting time: 0.7 seconds.
Consumption: 180 200 bar.
Hydraulic power: 3 KW.
Weight: 25 kilos. Model LS15
REF.
RE

LM168

HORN SHEARS
With a double safety button.
Powered by electricity and hydraulics.
Control: pneumatic.
Cut length: 120 mm. Cutting time: 3.5 seconds.
Consumption: 180 200 bar.
Hydraulic power: 4 KW.
Weight: 33 kilos. Model HG12
REF.
RE

LM169
V.2

30

CATTLE SLAUGHTER LINE


Cattle Slaughter Equipment
HEAD SHEARS
With a double safety button.
Powered by electricity and hydraulics.
Cut length: 300 mm.
Cutting time: 1.5 seconds.
Consumption: 180 200 bar.
Hydraulic power: 4 KW.
Weight: 26 kilos. Model AS 130
REF.
RE

LM170

CUCHILLO DESOLLADOR NEUMTICO


Circular.
Diameter: 110 mm.
Pressure: 3.5 bar.
Power 400 W. Model SD11
REF.
RE

LM171

VACUUM SUCTION SYSTEM


To suck out marrow, brains and fat, etc.
Consists of a vacuum suction system with the capacity for 110, 220 or
330 litres, with an automatic conical opening, handles for different uses,
suction pump, and a separate tank to protect the pump against any
material sucked up.
Made of stainless steel. Model VSS
REF.
RE

LM172

BREASTBONE SAW
Jigsaw.
For large and small-scale slaughterhouses.
Cutting length: 330 mm.
Power: 1.3 KW.
Weight: 18.5 kilos. Model BBH 30-03
REF.
RE

LM173

For small slaughterhouses


Cutting length: 300 mm.
Power: 0.95 KW.
Weight: 11 kilos. Model BBST30-13
REF.
RE

LM174

CUTTING SAWS
Bandsaw, for large and medium-sized slaughterhouses.
Cutting length: 500 mm.
Power: 2.3 KW.
Weight: 65 kilos. Model SB 50-08
REF.
RE

LM175

Jigsaw, for small-scale slaughterhouses.


Cutting length: 600 mm.
Power: 1.3 KW.
Weight: 20 kilos. Model SH60-03
REF.
RE

LM017

V.2

31

V.2

32

PIG SLAUGHTER LINE

V.2

33

PIG SLAUGHTER LINE


Directing tunnel
Entry passage leading to the stunning area. Can be opened at the sides to remove any of the animals if there is are any
problems.
Made of hot-dip galvanised steel.
*Length according to the facility.
REF.
RE

LM032

V.2

34

PIG SLAUGHTER LINE


Pig restrainer
In order to transport and restrain the animal as it moves from the entrance to the stunning area.
Made up of:
Chassis made of hot-dip galvanised steel.
2 belts with plastic slats carried on chains to support the animals, placed vertically and operated using 2 1.5 KW gear
motors.
The width of the bands can be adjusted to fit the size of the animal.
Lower passageway.
Control panel for the gears that controls any variations in speed.
Automatic operation with stop and start buttons on the control panel, or manual operation using the pedal to make it move.

STEP
ADJUSTMENT

MANUAL
LM031
Manual operation for the
fixed parts such as:
- Width adjustment
- Belt angle adjustment

ADJUSTING
Fixed
THE HEIGHT
OF THE LOWER
PASSAGE
CONTROL
PANEL

- Start and stop buttons


- Pedal

HYDRAULIC
LM133
Operated with 6 hydraulic
pistons that:
- Open/close the left
passageway
- Open/close the right
passageway
- Adjust the belt angle
Operated with 1 hydraulic
piston, that:
- Raises/lowers the ramp
- Start and stop buttons
- Individual buttons for each
one of the movements that
adjusts the position of the
belts and lower passageway.
- Pedal

V.2

35

PIG SLAUGHTER LINE


Pig knocking box
Used on the pig slaughter lines to keep the animal in place while it is anaesthetised.
Made up of:
A box with legs with plates that can be bolted to the floor.
Automatic guillotine door at the entrance, which works via a pneumatic piston and is operated with a manual valve.
Hole in the front to access the pigs head and carry out the electrical stunning procedure.
Doors at the side, which work using a pneumatic piston and are operated with a manual valve.
Sloping floor plate to easily eject the animal.
Interior plastic covers to prevent the current from the electrical charge reaching the metal parts, guaranteeing the animal
is properly stunned.
Made of AISI-304 stainless steel.

OPTION 1. Expulsion at ground level.


The side gate can unload the pig carcass at 250 mm above the ground.
OPTION: the legs can be used to raise up the box and unload the carcass on the bleeding table.

REF.
RE

LM134

V.2

36

PIG SLAUGHTER LINE


Pig knocking box
OPTION 2. Expulsion higher up.
The box includes a pneumatic piston to raise up the box (after stunning the animal), which allows the carcass to be unloaded onto the bleeding table.
Operated via a manual valve.
REF.
RE

LM135

V.2

37

PIG SLAUGHTER LINE


Stunning table
Used as the pig comes from the stun box or restrainer, moving the carcass onto the bleed rail via the hoist.
Measurements: 1300x1800 mm.
Adjustable legs to support the table on the floor.
Tilted so that the pig slides from the edge, with a handrail on the side that keeps the pig in place so it can be collected.
Made of stainless steel.

REF.
RE

LM033

V.2

38

PIG SLAUGHTER LINE


Bleeding belt
This machine is placed at the exit to the stunning area, which allows the animal to be bled horizontally and also for the
animals to be transferred onto the bleeding rail.
GENERAL CHARACTERISTICS:
Tubular chassis, legs adjustable with a tuning wrench.
2 parallel chains joined together with red polyethylene sheets, which act as a conveyor belt.
Useful width of the sheets: 1500 mm. Total width of the belt: 1800 mm.
Spray nozzles for cleaning the band.
Lower hopper shaped like an inverted V with a side gutter on one side to collect the blood, and a gutter on the other side
to collect urine and excrement.
Powered by a 1.1 KW gear motor.
Electrical control panel with stop and start buttons.
Electrical speed controller.
Made of AISI-304 stainless steel.
Measurements: according to the facility.
REF.
RE

LM035

V.2

39

PIG SLAUGHTER LINE


Elevator to pig bleeding rail
Used to raise anaesthetised animals onto the bleed rail.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
2 tubular rail.
Pushers for the passageway, with 4 nylon wheels.
Powered by a 1.5 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of hot-dip galvanised steel.
REF.
RE

LM034

V.2

40

PIG SLAUGHTER LINE


Device to lower the animal into the scalding barrel
Used to lower bled animals from the bleeding rail to the scalding barrel.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
2 tubular rail.
Pushers for the passageway, with 4 nylon wheels.
Powered by a 1.5 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of hot-dip galvanised steel.
REF.
RE

LM037

V.2

41

PIG SLAUGHTER LINE


Device to lower the animal into the scalding barrel from a hoist
Used to lower bled animals from the bleeding rail to the scalding barrel, in small scale slaughterhouses.
Made up of:
- A stretch of tilted tubular rail.
- A series of hinges to attach the mobile rail to the fixed rail.
- A series of stops on the ends, to stop the hooks from falling.
- An electrical chain hoist that can lift up to 250 kilos, to raise and lower the rail section.
- A galvanised steel clamp to attach the hoist to the support beam.
REF.
RE

LM137

V.2

42

PIG SLAUGHTER LINE


Scalding barrel
Installed on pig slaughter lines to scald the animal to remove the hair before placing it into the peeling machine, so that the
pig is skinned more easily.
Made up of:
Barrell with interior measurements of 2000 mm wide x 696-746 mm high, insulated with woollen panels 40 mm thick.
Digital thermostat to adjust the water temperature.
Probe to calibrate the water temperature.
Manual valve for the steam inlet.
Pneumatic vale to allow steam to enter or not depending on the water temperature.
Water drain valve, 3.
Made of AISI-304 stainless steel.
Work temperature between 60 and 64C.
Water heating: using steam.
Scalding temperature between 5-6 minutes.
Production rate: up to 50 animals/hour.
Length: varies according to the facility.
LM039
LM040

Barrel lined with stainless steel


Barrel lined in accordance with civil engineering

V.2

43

PIG SLAUGHTER LINE


Vertical scalding barrel
Installed on pig slaughter lines to scald the animal to remove the hair before placing it into the peeling machine, so that the
pig is skinned more easily.
For large-scale slaughterhouses. The animal is moved while hanging from a chain within the barrel, while the hot water is
added from the showers.
Made up of:
Tub with inner measurements of 2000 mm wide x 1000 mm high, to be filled with scalding water.
Swinging doors for entry and exit.
Vertical panels on top of the tub, with a system of tubes to collect the water from the tub and showers to spray the animals.
Showering system with hot water, heated with steam.
3 KW pumps to pump the water from the showers from the tub to the showers. After scalding the animal, the water returns
to the tub, circulating throughout the working day.
Water level control.
Digital thermostat to adjust the water temperature.
Probe to calibrate the water temperature.
Manual valve for the steam inlet.
Pneumatic vale to allow steam to enter or not depending on the water temperature.
Water drain valve, 3.
Made of AISI-304 stainless steel.

Temperature: 60- 64 C.
Production: at least 80 pigs/hour.
The length and height vary depending on the facilty.
REF.
RE

LM041

V.2

44

PIG SLAUGHTER LINE


Scalding barrel drive system
Used to move the pig continuously through the scalding barrel, keeping it submerged.
Made of two drive chains attached to the scalding barrel.
The drive chain moves the pig into the barrel through the lowering device, dragging it through the barrel and unloading it
in the peeler.
It includes an electrical control panel with inching mode, which is completely synchronised with the peeler.
Made of AISI-304 stainless steel.
REF.
RE

LM138

V.2

45

PIG SLAUGHTER LINE


Automatic unhooking
Used to automatically unhook bled animals from the bleeding rail and move them into the hopper before they reach the
scalding barrel.
Powered by pneumatic pistons.
Made of hot-dip galvanised steel.
REF.
RE

LM043

V.2

46

PIG SLAUGHTER LINE


Receiving hopper before scalding
From the automatic unhooking device.
To receive the pig after it has been unhooked, and place it in the scalding barrel.
Made of a semicircular channel placed high up, which is tilted so that the pig slides down it before entering the peeler.
Made of AISI-304 stainless steel.
REF.
RE

LM044

From the vertical scalding barrel.


To receive the pig after it has been unhooked, and place it in the peeler.
Made of a tilted channel that directs the pig into the peeler.
Made of AISI-304 stainless steel.

REF.
RE

LM045

V.2

47

PIG SLAUGHTER LINE


Pig peeler
Used to peel pigs after they arrive from the bleeding process. The pig comes in sliding down the chute at the entrance of
the machine. It is directed inside the peeler, where it is peeled for a specific amount of time. After this time, the exit chute
opens and the pig falls onto the table, due to the centrifugal force of the roller.
GENERAL CHARACTERISTICS:
Chassis with 1 entry chute, 1 exit chute and 1 central roller with scraping blades.
1 shower columns for cleaning.
PVC splash curtains at the entrance and exit.
Operated using a gear motor.
2.2 KW hydraulic power.
Electrical circuit board.
Control panel with manual or automatic options.
Adjustment system for the peeling time on the control panel.
Made of hot-dip galvanised steel. Side cabinets to protect the motors and the electrical circuit, made of AISI-304 stainless steel.
REF.
Useful length
Measurements
Output
Number of
scraping blades
Power

LM047

LM048

2000 mm

2440 mm

2900 x 1500 x 2300 mm

3500 x 1500 x 2300 mm

60-80 pigs / hour

120 pigs / hour


60-80 pigs / hour

91

112

5,5 KW

7,4 KW

V.2

48

PIG SLAUGHTER LINE


Mixed peeler
To be used in small scale slaughterhouses, putting the scalding barrel and the peeler together in one machine.
The water is heated electrically or with steam.
With 2 rollers with rubber scraping blades, powered by a 2.2 KW motor.
Head scraper.
Double upper cover: one cover for the entrance and exit area for the pig, and another for cleaning.
Ejector lever for the animal, which can be operated manually or through pneumatics.
Control panel to start or stop the machine, and control the temperature (located on the right or left hand side, depending
on the facility).
Water entry point on the opposite side to the control panel.
Wheels to move the machine, and possible height adjustments.
Time taken for scalding and peeling: 3 minutes approx.
Output: 15-20 pigs/hour.
Made of galvanised steel with stainless steel doors.
Option to have the machine entirely made of stainless steel.

LM046

REF.
Useful length
Measurements
Power

1800 mm

1900 mm

2200 mm

2150 x 1000 x 1500 mm

2350 x 1000 x 1500 mm

2500 x 1000 x 1500 mm

12 KW

16 KW

17,5 KW

Up to 200 kilos

Up to 300 kilos

Up to 350 kilos

Water capacity

130 litres

180 litres

180 litres

Weight

380 kilos

600 kilos

600 kilos

Productivity

V.2

49

PIG SLAUGHTER LINE


Pig checking table
Located at the exit to the peeler, this table allows workers to check the peeled animal.
- Sheet metal on 3 sides to keep the animal in place.
- Possible to adjust the height.
Made of stainless steel.
Measurements: 1900 mm long x 1700 mm wide x 800 mm high.
REF.
RE

LM049

V.2

50

PIG SLAUGHTER LINE


Slaughter hoist
Used to raise peeled animals from the exit to the peeler onto the slaughter rail.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
Double rail.
Pushers for the double rail, with 4 nylon wheels.
Powered by a 1.1 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of hot-dip galvanised steel.
REF.
RE

LM050

V.2

51

PIG SLAUGHTER LINE


Pig singeing oven
Oven to singe the animals hair for better peeling results.
CHARACTERISTICS:
56 flames.
Stainless steel flame nozzles.
Maximum heat output: 1,500,000 kcal/h.
Operates automatically, using an electrical control panel and other control equipment.
Diameter of the smoke exit: 600 mm.
Cover to collect any combustible products.
Maximum output: 1000 pigs/hour.
Consumption: 100 propane gas/pig or 0.12 m3 natural gas/hour.
Power: 3.6 KW 400 V 50 Hz.
Chassis made of galvanised steel.
REF.
RE

LM076

V.2

52

PIG SLAUGHTER LINE


Fixed working platforms
They allow the operator to access easily to the working part of the animal. The measures vary depending on the installation.
Structure with feet (adjustable by tuners or with plates for anchoring to the ground).
Floor with aluminum skid plate.
Access ladder.
Railing on the stairs and around the structure (except where the work difficult).
With plinth around.
Made of AISI-304 stainless steel.
REF.
RE

LM051

V.2

53

PIG SLAUGHTER LINE


Pneumatic cutting platform
This allows the operator easy access to the part of the animal to be cut.
Chassis with legs that can be anchored to the floor.
Metal sheet base with anti-slip aluminium grooves.
Back part made of a smooth metal sheet.
Protective rail on 2 sides.
Baseboard around the bottom.
2 cylindrical columns with nylon bushings as guides.
Powered by a pneumatic piston.
Operated using a pedal integrated into the floor.
Base measurements: 1000 x 1000 mm.
Plunger stroke: 1000 mm.
Made of AISI-304 stainless steel.
REF.
RE

LM139

V.2

54

PIG SLAUGHTER LINE


Whip type machine for pigs
This machine can be used before or after singeing:
During the pre-scalding process, it can be used to wash the pigs and remove any excess blood and organic residue.
After the singeing process, it can be used to remove any burnt hairs and make the carcass look nicer.
Made up of:
Double chassis with rollers inside.
Thrust bearings for the rollers.
Rectangular rubber hoses, incorporated with the rollers (168 units for each roller).
Powered by a 3 KW gear motor.
Upper showers.
PVC curtains.
Electrical control panel.
Made of AISI-304 stainless steel.
Depending on the output in the slaughterhouse, different combinations for different types of whips can be used.
REF.
LM140
LM054
LM055
LM141

ROLLERS
2 vertical
3 vertical
4 vertical
4 horizontal

V.2

55

PIG SLAUGHTER LINE


Leg separator
Used on the pig slaughter line. It works with 2 hooks that support the bag legs of the animal, so that operators can work
on it (for evisceration, cutting, etc.).
Made up of:
UPN rail support structure, with L-shaped supports to screw the structure onto the rail.
Tubular or dual rail rack, either 1 or 2.
Pneumatic piston to start the separator.
Pushing cart to separate the hooks, attached to the piston via a fork.
Pneumatic operating valve.
Made of galvanised steel.
REF.
RE

LM142

V.2

56

PIG SLAUGHTER LINE


Pig slaughter equipment
PIG ANAESTHETISING TONGS
Pursuant to isolating and security guidelines CEI 14-6.
REF.
RE

LM074

CONTROL PANEL FOR THE TONGS


DC electrical panel with adjustable programs.
Individual programming to improve quality.
5 pre-installed programs that can be adjusted depending on the quantity
and size of the animals.
Choose between stunning the head or the head/heart.
Better performance with less breaks and petechiae.
Pursuant to current EU/CE legislation.
Connected for data collection.
Audio alert to signal the minimum stunning time (adjustable).
LED screen showing amps, volts and the chosen program. Model STUN-E512
REF.
RE

LM052

PIG CUTTING SAWS


For small and medium-sized slaughterhouses (100 pigs or 20 sheep per week).
Weight: 20 kilos.
Length of the saw: 600 mm.
Cutting depth: 600 mm.
Cutting height: 600 mm.
Power: 1.3 KW.
Voltage: 42 V.
Water supply at 20C: 3/8.
Includes equaliser and transformer. Model SH60-03
REF.
RE

LM017

For industrial slaughterhouses.


Weight: 58 kilos.
Cutting depth: 490 mm.
Power: 2.3 KW.
Voltage: 42 V.
Includes equaliser and transformer. Model SB49-08
REF.
RE

LM177

HANDHELD HEAD SHEARS


Hydraulic shears that can be used with one hand.
Weight: 3.9 kilos.
Sheet opening: 90 mm.
Pressure: 150 bar. Model FNS9
REF.
RE

LM178

RECTUM CUTTER
To hygienically remove the rectum from pigs.
Clean and precise cutting.
Weight: 4.7 kilos.
Power: 0.75 KW.
Pressure: 6 bar. Model EDF64
REF.
RE

LM179

V.2

57

V.2

58

SHEEP SLAUGHTER LINE

V.2

59

SHEEP SLAUGHTER LINE


Entry passage
Entry passage leading to the stunning area. Made of two 1000 mm high fences, which are parallel to each other, leaving
space for the animals to pass through. Each fence has columns with plaques that can be screwed into the floor, with a
sheet metal platform.
Made of galvanised steel.
*Length according to the facility.
REF.
RE

LM143

V.2

60

SHEEP SLAUGHTER LINE


Rotating pen
System of rotating doors where the sheep enter, which leads to the restrainer or similar.
Made up of:
Central column that the rotating doors are attached to.
Fences that form a circular pen.
Entrance for the animals.
Direct exist to the stunning area.
The rotating system can be operated manually or using a 0.55 KW motor (which works using a pedal). The movement of
the circular fence forces the sheep to move into the stunning area.
Made of galvanised steel.

REF.

OPERATION

LM144

Manual

LM145

Mechanised

V.2

61

SHEEP SLAUGHTER LINE


Restrainer
In order to transport and restrain the animal as it moves from the entrance to the stunning area.
Made up of:
2 PVC bands to support the animals, placed vertically and operated using 2 1.5 KW gear motors.
The width of the bands can be adjusted to fit the size of the animal.
Lower passageway.
Control panel for the gears that controls any variations in speed.
Made of galvanised steel.
MANUAL
LM146
Manual
operation

PNEUMATIC
LM147
Operated with a
pneumatic piston

DIRECTION V

Manual
operation

Manual
operation

Operated with a
hydraulic piston

ADJUST THE
HEIGHT OF
THE LOWER
PASSAGEWAY

Fixed

Fixed

Operated with 1 hydraulic


piston:

WIDTH
ADJUSTMENT

CONTROL
PANEL

CONSTRUCTION

Pneumatic

HYDRAULIC
LM148
Operated with 5 hydraulic pistons:
- open the passageway on the left
- open the passageway on the right
- close the passageway on the left
- close the passageway on the right
- adjust the direction of the band

- raise or lower the ramp


Start and stop
buttons

Start and stop


buttons
Valve operated by a
pneumatic piston.

Stop and start button,


and individual buttons
for each one of the
movements that adjust
the belts and lower
passageway

Stainless
steel

Stainless
steel

Stainless
steel.
Chassis made of
galvanised steel

Hydraulic
V.2

62

SHEEP SLAUGHTER LINE


Halal type restrainer
In order to transport and restrain the animal as it moves from the entrance to the stunning area, for Halal slaughter.
Made up of:
2 metal strips to support the animals, placed vertically and operated using 2 1.1 KW gear motors.
Fixed position width regulator for the passageway, adjusted with pins.
Lower gutter to collect the blood.
There is no gutter for the final 500mm, with a system to wash the metal strips.
Control panel for the gears that controls any variations in speed.
Made of stainless steel.
REF.
RE

LM167

TO WORK USING THE HALAL METHOD:


The animals enter the restrainer, their
throats are cut, the blood is collected in
the lower gutter as they move forward,
and the carcasses are hung up once they
are released from the restrainer.
TO WORK USING THE NON-HALAL
METHOD:
The animals enter the restrainer, they are
stunned using electricity, and then their
throats are cut (on the bleeding rail).

V.2

63

SHEEP SLAUGHTER LINE


Halal slaughter head restraint for sheep
Head restraint used as animals leave the restrainer so they can be bled in accordance with Halal rituals.
Made up of:
The structure is attached to hinges at the exit of the restrainer, with an opening operated using a pneumatic piston.
The system to hold the animals head in place is operated using two pneumatic pistons (one on top and one on the
bottom).
A grill holds the animals head up as it is bled.
Gutter to collect the blood, underneath the animals head.
Made of stainless steel.
REF.
RE

LM107

Can also be used for non-Halal slaughter.


When used in conjunction with electrical anaesthesia,
the head restraint system is covered in nylon, to prevent
electrical conduction and ensure the animal is stunned.

V.2

64

SHEEP SLAUGHTER LINE


Stun box
Used to restrain the animal while it is stunned via electrical anaesthesia.
Made up of:
Box measuring 800 mm long x 500 mm wide x 700 mm high.
Guillotine doors at the entrance, which work using a pneumatic piston and are operated with a manual valve.
There is a hole in the lid to restrain the animals head and go ahead with the stunning.
Doors at the side, which work using a pneumatic piston and are operated with a manual valve.
Constructed on 300 mm legs with plaques on the bottom to anchor them to the floor. This allows the animal to fall and for
it to be bled.
Protective inner plastic that prevents electrical conduction and ensures the animal is properly stunned.
Made of stainless steel.
Measurements: 2100 mm long x 500 mm wide x 2150 mm high.
REF.
RE

LM106

V.2

65

SHEEP SLAUGHTER LINE


Waiting table
Located at the end of the restraining and stunning system (whether a restrainer or a restraining box is used).
This consists of a table with rollers and wings at the sides for the sheep carcass to fall on while it waits to be hung on the
bleeding rail.
Made of stainless steel.

REF.
RE

LM149

V.2

66

SHEEP SLAUGHTER LINE


Conveyer belt to bleeding rail
This machine is placed at the exit to the stunning area, which allows the animal to be bled horizontally and also for the
animals to be transferred onto the bleeding rail.
GENERAL CHARACTERISTICS:
Tubular chassis, legs adjustable with a tuning wrench.
2 parallel chains joined together with red polyethylene sheets, which act as a conveyor belt.
Useful width of the sheets: 1000 mm. Total width of the belt: 1300 mm.
Spray nozzles for cleaning the band.
Lower hopper shaped like an inverted V with a side gutter on one side to collect the blood, and a gutter on the other side
to collect urine and excrement.
Powered by a 1.1 KW gear motor.
Electrical control panel with stop and start buttons.
Electrical speed controller.
Made of AISI-304 stainless steel.
Length: according to the facility.
REF.
RE

LM104

V.2

67

SHEEP SLAUGHTER LINE


Elevator to bleeding rail
Used to raise stunned animals from the hopper or conveyor belt onto the bleeding rail.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
1 1/2 tubular rail.
Pushers for the passageway, with 4 nylon wheels.
Powered by a 1.5 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of galvanised steel with stainless steel protective covers.
REF.
RE

LM058

V.2

68

SHEEP SLAUGHTER LINE


Pneumatic skinner nozzle
Located in the skinning area and used to prepare skin before it enters the skinner.
Consists of a nozzle that pulls the animals skin, operated by a pneumatic piston. Operated using a pedal.
Includes a strengthened sterilizer for the nozzle.
Made of stainless steel.

REF.
RE

LM150

V.2

69

SHEEP SLAUGHTER LINE


Sheep skinning rotating arm
Machine designed to skin sheep easily.
Made up of:
A vertical rail with a cart that is powered by a hydraulic piston, 1350 mm long.
A fixed clip attached to the cart, which opens and closes automatically to grab and roll the animal skin.
Rotating hydraulic motor to turn the clip.
Powered by a hydraulic unit with a supporting frame, solenoid valves and connecting hoses between the hydraulic unit
and the hydraulic pistons.
Electrical control panel.
Made of AISI-304 stainless steel.
Production: between 180 and 240 sheep/hour (depending on the facility).
REF.
RE

LM105

The arm movements are adjustable, and the following


can be modified:
- Raising speed
- Lowering speed
- Rolling speed
- Unrolling speed
OPERATION:
To start with, the arm is on the upper part of the machine.
The animal arrives with the skin slightly removed. The
operator places the skin in the open clip.
When the start button is pressed the clip closes,
turns and moves down, rolling up the skin around
the arm. When the arm reaches the bottom, the skin
is completely removed and rolled around the arm.
Next, the arm raises up and unrolls the skin until it
reaches the upper position.

V.2

70

SHEEP SLAUGHTER LINE


Work platforms
Work platforms can be placed at the different work positions, which allows the operator to reach the different parts of the
animal easily.
Chassis with legs and adjustable pegs, non-slip floor, rails and protective baseboards, access steps.
Made of stainless steel.

REF.

LM151

V.2

71

SHEEP SLAUGHTER LINE


Sheep slaughter equipment
ANAESTHETISING CLIPS
Pursuant to isolating and security guidelines CEI 14-6.
REF.

LM075

CONTROL PANEL FOR THE CLIPS


DC electrical panel with adjustable programs.
Individual programming to improve quality.
5 pre-installed programs that can be adjusted depending on the quantity
and size of the animals.
Choose between stunning the head or the head/heart.
Better performance with less breaks and petechiae.
Pursuant to current EU/CE legislation.
Connected for data collection.
Audio alert to signal the minimum stunning time (adjustable).
LED screen showing amps, volts and the chosen program. Model STUN-E512
REF.

LM052

BLEEDING ELECTRIC STIMULATION


This applies a controlled electric current (low voltage) to the carcasses,
with the following effects:
- The blood flows more easily.
- It accelerates the decrease in pH levels - which reduces the ageing
time and any subsequent loss of meat.
- It improves the tenderness of the meat.
- It makes de-boning easier.
Stainless steel tongs. Model STIM-E512
REF.

LM021

HANDHELD SHEARS
Hydraulic shears that can be used with one hand.
Powered by electricity and hydraulics.
Weight: 3.9 kilos.
Sheet opening: 90 mm.
Pressure: 150 BAR. Model FNS9
REF.

LM178

SHEARS FOR SHEEP AND GOAT HORNS


Powered by electricity and hydraulics.
Weight: 15 kilos.
Sheet opening: 100 mm.
Pressure: 3 bar pneumatic. Model HZ10
REF.

LM181

V.2

72

SHEEP SLAUGHTER LINE


Sheep slaughter equipment
HEAD SHEARS
Powered by electricity and hydraulics.
Weight: 3.8 kilos.
Sheet opening: 150 mm. Model HDS15
REF.

LM182

VACUUM SUCTION SYSTEM


To suck out marrow, brains and fat, etc.
Consists of a vacuum suction system with the capacity for 110, 220 or
330 litres, with an automatic conical opening, handles for different uses,
suction pump, and a separate tank to protect the pump against any material
sucked up. Made of stainless steel. Model VSS
REF.

LM172

BREASTBONE SAW
Jigsaw.
Cutting length: 300 mm.
Power: 0.95 KW.
Weight: 11 kilos. Model BBST30-13
REF.

LM173

V.2

73

V.2

74

AERIAL RAIL

V.2

75

AERIAL RAIL
Aerial rail support structure
All of the aerial rails (bleeding, slaughtering, chambers, passageways, etc.) are supported by a framework, hung between
spacers.
Depending on the quantity and type of animal to be hung on the rails, the number of kilos/metre can be calculated to work
out the correct framework for the structure, then the type of rails can be decided.
Made up of:
Tubular columns with plates to anchor them to the floor.
IPN profile rails, joined to the columns with grippers and joined to each other with connecting plates.
Supports for curved pieces.
Screws to attach the different parts together. This type of construction aboids the need for welding, which can often cause
problems with rust between the joined parts.
Made of back steel with a hot-dip galvanised finish.
REF.

CR089

V.2

76

AERIAL RAIL
Dual rail systems
This type of track can be set up for pig, sheep or cattle slaughter lines, in chambers, cutting plants, loading docks, walkways
and refrigerated trucks.

RUNNING RAIL
Running rail consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface
for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
CR001

REF.

DETOURS
Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts
and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
Radius 350 mm.
Placed when it is necessary to move from one rail to another.
There are 3 types: 45 detours with 2 tracks, 90 detours with
2 tracks and 90 detours with 3 tracks.
CR010

45 detours with 2 tracks

CR011
CR012

90 detours with 2 tracks


90 detours with 3 tracks

CURVES
Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts
and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
Radius 350 mm.
Placed underneath the sections where the rail needs to change directions.
There are two types: 45 curves and 90 curves.
CR013
CR014

45 curve
90 curve

V.2

77

AERIAL RAIL
Dual rail systems
HOLES
Places in the detours and used to choose the track the hook should move on to.
They are made of a pallet, screwed onto the detour, with a nylon cord that is pulled to move the pallet and close one of the
detour routes. In this way, when the hook reaches this point, it will only find one rail to move onto.
CR021

Hole on the right

CR022
CR023

Hole on the left


Central hole

OPTIONAL: pneumatic power.


A small pneumatic piston is included with the hole and,
using a manual valve, the hole can be moved to open or
close the track.

BRACE PLATES
Used to attach the rail to the secondary structure, and to keep them parallel with a gap of 18 mm between the two rails that
make up the track.
U-shaped, with a groove in the upper part for the support screws for the brace plate, with win screws on the lower part for
the support bolts on the rail brace plate.
Made of L-2640 aluminium.
The distance between the brace plates for the track determines the load the track can support:
Gap between brace plates (mm)

1100

900

750

650

550

Max. load (Kg. /metre)

400

500

600

700

800

REF.

TYPE

TOTAL
HEIGHT

TOTAL GAP BETWEEN THE


STRUCTURE AND RAIL

CR002

Single

150 mm

110 mm

CR003

Single

240 mm

200 mm

CR004

Double

150 mm

110 mm

CR005

Double

240 mm

200 mm

240 mm

200 mm

Double rail (to assemble on

CR019 chains with an open square tube


rail, handrails made of stainless
steel)

V.2

78

AERIAL RAIL
Dual rail systems
SCREWS
All the elements that make up the dual rail systems are joined together with screws.
There are two types:
- Screws to support the brace plates and attach them to the supporting beams, made up of bolts that can be attached to the
brace place and support beam. Aluminium nails and stainless steel screws.
- Screws to support the rail and the brace plates, made of special screws that can be inserted into the rail groove and are
tightened using a wrench. These screws are made of stainless steel.
CR008
Join between the brace plate and the rail
CR009 Join between the brace plate and the structure

BRACE PLATES FOR TRUCKS


Used to attach the rail to the truck, and to keep them parallel with a gap of 18 mm between the two rails that make up the
track.
U-shaped, with a groove in the upper part for the support screws for the brace plate, with wing screws on the lower part for
the support bolts on the rail brace plate.
Made of AISI-304 stainless steel.
REF.

TYPE

TOTAL
HEIGHT

TOTAL GAP BETWEEN THE


STRUCTURE AND RAIL

CR006

Single

130 mm

90 mm

CR007

Double

130 mm

90 mm

TRUCK ENTRANCE
Consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a guiding surface for the carts
and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
Places at the truck entrance, to be able to place the hooks on different levels within the truck.
REF.
NO. OF TRUCK ENTRANCES
CR090
3
CR091
4
CR092
5

V.2

79

AERIAL RAIL
Rolling material for the dual rail track
Made of a cart to be used on a dual rail, attached with a hook, pole or king post, depending on use.

TRANSPORT CARTS
Body made of A-S7G06 aluminium, cast from moulds, hardened and tempered.
With two 60 mm reinforced nylon wheels, with ball bearings that guarantee the carts move smoothly and silently along
the rail.
There is a guide rail for the cart between the cart tracks, made of vertical rollers/guide rails, made of reinforced nylon.
The lower part of the cart can have a fork attached, which can then be attached to different clasps.
Maximum load: 500 kilos.
REF.
CR046

TYPE

CART
LENGTH

HEIGHT OF THE LOWER PART OF


THE WHEEL - LOWER FORK

Cut 2 wheels

160 mm

130 mm

CR047 Length 2 wheels

200 mm

165 mm

CR092 Length 4 wheels

200 mm

165 mm

CR048

Nylon wheel 60 mm cart spare part

CLASP PIECES
HOOKS
Made of stainless steel.
REF.

RESISTANCE

USE

CR057

12

200 Kg.

Pig/sheep slaughter

CR058

14

300 Kg.

Transport channel for cows

CR100

16

CR059

18

350 Kg.
400 Kg.

Pig transport / channel for cows


Cow slaughter

V.2

80

AERIAL RAIL
Rolling material for the dual rail track
POLES
Made of aluminium.
REF.

WIDTH

RESISTANCE

USE

CR061

200

200 Kg.

Sheep slaughter

CR062

400

200 Kg.

Sheep slaughter

CR063

450

400 Kg.

Pig slaughter/transport

CR064

500

400 Kg.

Pig slaughter/transport

CR064

550

400 Kg.

Pig slaughter/transport

TYPE

HOOKS

USE

Collapsible

Sheep stock

KING POSTS
Made of stainless steel.
REF.
CR074
CR075

Circular

Viscera stock

CR076

Rectangular

16

Loin stock

V.2

81

AERIAL RAIL
Tubular rail systems
This type of rail can be set up in slaughter lines for pigs, sheep and cattle. It can also be set up in slaughter lines, chambers,
cutting plants, loading docks and passageways.

RUNNING RAIL
Made of a double tube the carts can run along.
The rail is supported by the brace plates on the structure. Depending on the facility, they can be soldered to the tube or
attached with screws.
There are 3 types:
- 1 rail: normally set up in sheep bleeding lines.
- Rail 2: normally set up in pig can cow bleeding and slaughter lines.
- Rail 2 with plastic: normally set up in slaughter lines, chambers and cutting plants.
Made of galvanised steel.
CR024

1 tubular rail

CR025
CR094

2 tubular rail
2 tubular rail with plastic

BRACE PLATES
To hang the rail from on the secondary structure.
Made of a 50x15 mm plate doubled in an L shape. With 2 grooves along the upper part to screw in the support with nails
and screws.
The lower part has a groove to fit the tube in. If the tube does not soldered on to the brace plate, a hole is made to screw
the tube on.
Made of galvanised steel.
The distance between the brace plates for the track determines the load the track can support.
RE
REF.

CR095

V.2

82

AERIAL RAIL
Tubular rail systems
DETOURS
Placed when it is necessary to move from one rail to another.
Made of galvanised steel.
There are 3 types:

TURNING DETOUR
Made of 2 stretches of rail in a T-shape. With a lever and cord included that, when pulled, move the stretches of track parallel to the track the hook should travel down, while the other stretch moves 90.
CR027
CR028

2 track detour with 1 rail


2 track detour with 2 rail

COUNTERWEIGHT DETOUR
Made of a stretch of rail joined to the track with a hinge, with a horizontal movement. With the weight on one wide, which
means that when it is pulled manually by the cord, the mobile part moves towards one of the possible tracks the hook
should attach to.
CR029
CR030

2 track detour with 1 rail


2 track detour with 2 rail

PNEUMATIC DETOUR
Made of a stretch of rail joined with a hinge, with a horizontal movement. The mobile stretch moves towards one of the
2 possible tracks, where the hook should go, powered by a pneumatic piston that is operated by a manual control panel.
CR031
CR032
CR033
CR034

2 track detour with 1 rail


3 track detour with 1 rail
2 track detour with 2 rail
3 track detour with 2 rail

V.2

83

AERIAL RAIL
Tubular rail systems
CURVES
Placed underneath the sections where the rail needs to change directions. Made of a curved tube of either 45 or 90. The
are supported by the brace plates on the structure.
Made of galvanised steel.
CR037
CR038
CR039
CR040

Curve 45 with a tube 1


Curve 90 with a tube 1
Curve 45 with a tube 2
Curve 90 with a tube 2

SCREWS
To support the brace plates and attach them to the supporting beams, made up of bolts that can be attached to the brace
place and support beam.
Zinc-plated material.
REF.

CR026

V.2

84

AERIAL RAIL
Rolling material for the tubular track
CARTS WITH CHAINS
CART
CHARACTERISTICS
- Stainless steel
- Roller for 1 track
- Length: 220 mm

Sheep bleeding

Pig bleeding

Pig bleeding
automatic unhooking)

Cow bleeding

CHAIN
CHARACTERISTICS
- Stainless steel
- Length: 400 mm
- With a hook on the end

REF. CR051

REF. CR068

- Stainless steel
- Roller for 2 track
- Length: 300 mm

- Stainless steel
- Length: 450 mm
- With a ring on the end

REF. CR055

REF. CR071

- Stainless steel
- Roller for 2 track
- Length: 340 mm

- Stainless steel
- Length: 500 mm
- With a tube on the end

REF. CR055

REF. CR073

- Galvanised steel
- Roller for 2 track
- Length: 380 mm

- Galvanised steel
- Length: 1000 mm
- With a ring on the end

REF. CR056

REF. CR072

CARTS WITH HOOKS

Pig slaughter
(European hook)

REF. CR095

Cow slaughter
REF. CR096

SPECIFICATIONS
SPECIFICATIONS
CART
HOOK
- Galvanised steel
- Stainless steel
- 35x12 mm curved plate - Hook diameter: 16 mm
- Length: 147 mm
- No roller
- Max. weight: 250 kilos
- Length: 160 mm
- Aluminium
- Stainless steel
- Roller for 2 track
- Hook diameter: 22 mm
- Length: 175 or 200 mm
- Length: 200 mm
- Max. weight: 1250 kilos

V.2

85

AERIAL RAIL
Accessories for the rail
HINGE
Allows the rail to tilt downwards.
Made of zinc-plated steel (dual rail) or galvanised steel (tubular).
REF.
CR078
CR081
CR082

RAIL TYPE
Dual rail
Tubular 1
Tubular 2

MANUAL STOP
This element can be added to manual lines, where necessary, to stop the cart. Powered manually with a rope.
Made of stainless steel.
REF.
CR018
CR045

RAIL TYPE
Dual rail
Tubular 1

STOPS AT THE END OF THE RAIL


Accessory to screw on to the end of the dual rail to stop the cart from falling off the end.
Made of stainless steel.
REF.

CR020

V.2

86

AERIAL RAIL
Accessories for the rail
BRAKE FOR THE BEARING PLATE
Made of a chain with a pin and screw, to attach to the dual rail bearing plate. Attached to the cart rails, to stop the channels
while the cart is moving.
Made of stainless steel.
REF.

CR035

SUPPORTS FOR CURVED PIECES


To screw into the secondary structure with screws and nails. To be attached to the corners where it might be necessary to
support a curved piece.
Made of galvanised steel.
REF.

CR036

V.2

87

AERIAL RAIL
Pneumatic inserter
Attached to the aerial lines, used to add hooks one by one to the aerial chain.
Made up of:
1 stretch of mobile rail with a pneumatic piston.
1 pneumatic valve to operate it.
2 track ends.
Guide rail with a nylon bushings.
Made of galvanised steel.
2 types of aerial rail can be installed: dual rails, tubular 1 rails and tubular 2 rails.
REF.

LM072

OPERATION:
When the area chain starts, the pusher gives a signal to
one of the two track ends.
The track end, in turn, starts up the pneumatic cylinder,
which raises the mobile rail up to the inserter. This way the
hook attaches to the chain and the pusher starts to push it.
After finishing one run of the chain, the pusher gives a
signal to the other track end.
The track end starts up the pneumatic cylinder, which
moves the rail back to its original position.
This cycle repeats itself indefinitely until the aerial chain
stops.

V.2

88

AERIAL RAIL
One direction aerial chain
This is a stretch of aerial chain that can be mechanised to create an automatic line.
This type of chain only allows the rail to be raised and lowered, and does not allow for horizontal movements.
Made up of:
Dual aerial rail, tubular 1 1/2 or tubular 2 (normal or plastic), with the corresponding curves, brace plates and screws.
Closed circuit system 1 .
Pushers mounted on carts with nylon wheels.
UPN-60 profile rails.
2 1 sprocket rotors.
Powered by a gear motor (power according to lengh and use).
Electrical control panel.
Made of back steel with a hot-dip galvanised finish.
Ideal to automate the following:
- Straight slaughter lines.
- Straight cutting lines.
- Storage chambers and airing chambers where each track is separately mechanised, allowing the tracks to be classified.
LM068 Mechanised tubular track 1
LM069 Mechanised tubular track 2
LM070
Mechanised dual rail

V.2

89

AERIAL RAIL
Multi-direction aerial chain
This is a stretch of aerial chain that can be mechanised to create an automatic line.
This type of chain allows the rail to be raised and lowered, as well as horizontal movements.
Made up of:
Dual aerial rail, tubular 1 1/2 or tubular 2 (normal or plastic), with the corresponding curves, brace plates and screws
It is also possible to mechanise it without the rail.
Closed 200 mm double hinge chain system.
Pushers, either with hooks or poles attached.
Guide rail with open square tube 65x65x4 mm.
1 sprocket motor powered by a gear motor (power depends on the facility).
Tensioner powered by pneumatics.
Curves with accompanying wheel.
Electrical control panel.
Made of galvanised steel.
Ideal to automate closed loop lines:
- Closed slaughter lines.
- Heated airing rooms.
- Chains for viscera.

LM062

Mechanised tubular track 1

LM063
LM064
LM153

Mechanised tubular track 2


Mechanised dual rail
Mechanised without a rail

V.2

90

AERIAL RAIL
Empty hook chain
CHAIN WITH RUBBER BLADES
Used to transport empty hooks along a dual rail, which is either 1 or 2.
Made up of:
Closed chain circuit 10 mm.
Polyethylene rails PE-1000.
Reinforced rubber blades.
Powered by a 0.37 KW gear motor.
Electrical control panel, with stop and start buttons.
Made of AISI-304 stainless steel.
Only allows the hooks to be lowered.
Placed above the rail, tilted towards where the hooks are lowered.
The hooks are then attached between the rubber blades, which
push them forward and, in turn, stop the hooks from moving.

REF.

LM077

RETURN CHAIN FOR EMPTY TUBULAR HOOKS


Used to transport empty hooks along the tubular rail, which is either 1 or 2.
Made up of:
Closed chain circuit 6 mm.
Polyethylene rails PE-1000.
Rods at the rear to prevent the tubular hooks from becoming unbalanced and falling.
Powered by a 0.18 KW gear motor.
Electrical control panel, with stop and start buttons.
Made of AISI-304 stainless steel.
Allows the hooks to be raised, lowered and moved horizontally.
Placed below the tubular rail, in the area with the empty hooks. The hooks are supported above the chain at 6 mm and
attached between the rods. The chain pulls them to the empty hook area.
REF.

LM153

V.2

91

AERIAL RAIL
Height change mechanism
System to change the height of the running rail, with the following options:
- Bringing the rail down from an upper to a lower level: in this case it is necessary to place a pneumatic inserter to allow the
hooks to enter one by one.
- Bringing the rail up from a lower to an upper level: in this case it is necessary to place a pneumatic inserter to allow the
hooks to enter one by one.
- Lowering the rail from an upper level to a lower level, and also raising the rail from a lower level to an upper level.
REF.

LM071

CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
Tubular dual rail, either 1 or 2.
Pushers with 4 nylon wheels.
Powered by a 1.1 KW gear motor.
Electrical control panel.
Buttons to control the different
mechanisms, with stop and start
switches.
Made of back steel with a hot-dip
galvanised finish.

V.2

92

AERIAL RAIL
Hoist lowering device
Used to lower channels from the loading dock, in the cutting room, etc.
Made of a stretch of rail, attached to the track with a series of hinges, with a clasp to hoist or lower the rail on a chain hoist with
up to 250 kilo resistance and two buttons to lower and raise the rail.
CR077

With a dual rail

CR079
CR080

With a tubular track 1


With a tubular track 2

V.2

93

AERIAL RAIL
Chain lowering device
Sistema automtico para descender las canales en el muelle de carga, en la sala de despiece, etc.
RE
REF.

LM154

CHARACTERISTICS:
Closed circuit system 1 .
UPN-60 profile guides.
Tubular dual rail, either 1 or 2.
Pushers with 4 nylon wheels.
Powered by a 1.1 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with
stop and start switches.
Made of galvanised steel.

V.2

94

AERIAL RAIL
Pneumatic lowering device
Used to lower channels from the loading dock, in the cutting room, etc.
Made of a stretch of rail supported on an aerial track via a series of hinges, with a pneumatic piston, a valve and a cable
and pulley system to lower and raise the rail.
RE
REF.

CR088

V.2

95

AERIAL RAIL
Hydraulic mobile rail
Made of a stretch of rail that moves vertically via hydraulic power.
Can be set up in cutting rooms. After several pieces have been put on it, it moves allow cutting to continue.
CHARACTERISTICS:
Support structure made of IPN-200 and UPN-200 profile rails.
2 tube rails 84x2 with nylon bushings.
2 hydraulic cylinders.
2.2 KW hydraulic power.
1 electrical control panel.
Dual rail or tubular rail track.
Made of galvanised steel.
*Length: according to the facility.
RE
REF.

CR085

V.2

96

AERIAL RAIL
Pneumatic mobile rail
Placed on aerial lines and used to move a 100 mm section of rail down where there is only enough room for one hook, in
order to access it easily.
Made up of:
Tubular support structure 100x100 mm.
2 tube rails 84x2 with nylon bushings.
Powered by a pneumatic cylinder.
Valve lever to start the mechanism.
Dual rail or tubular mobile rail.
Security stops on the mobile rail.
Made of galvanised steel.
REF.

CR087

V.2

97

AERIAL RAIL
Scales
AERIAL SCALES
Designed to be fitted into a line that transports the cart along the slaughterhouse and through the cutting room.
The chassis of the scale is located on top of the rail support beam. The track should be set cut in the shape of an arrow in
the weighing area. This should be attached to the scale with some strips, which means the scale can weigh the load on the
hooks that are running on the track.
Made of stainless steel.
REF.

CAPACITY

MEASUREMENTS

FRACTION

CR084

300 kilos

450x210x105 mm

100 g.

CR086

600 kilos

450x210x115 mm

200 g.

FLOOR SCALE
Made of tubular UPN profile rails with 4 cells joined together on 4 adjustable legs.
Measurements: 1500 x 1000 mm.
Capacity: 1000 kilos.
Made of galvanised steel.
REF.
CR097
CR098

TYPE
Overlaid
Inset

SCALE DISPLAY
With one outlet that can be connected to printers, labelling machines and computers. Function options: counts pieces, adds
up weights, shows the weights on the screen, categorises weights, automatically adds up pieces, programming (via PC),
codes, total weight, printing lables, reprinting last labels, showing 1/10 division, multiple fields.
Made of stainless steel.

V.2

98

DOCKS

V.2

99

DOCKS
Telescopic section
Used to splice the cart rail with the unloading dock rail. The telescopes are manufactured differently depending on the type
of rail.

DUAL RAIL TELESCOPIC SECTION


Made of 2 tube guide rails with two handrails that can be folded or unfolded. At each there are several mushroom-shaped
stops to support it on the track.
Made of AISI-304 stainless steel.
Horizontal movement: 20.
OPERATION:
- Hang the telescopic section from the handrails on the dock rail.
- Extend the telescopic section until it reaches the cart rail.
- Hang it from the handrails on the cart rail.
- Start unloading.

TUBULAR TELESCOPIC SECTION


Made of a tubular guide rail attached to the dock rail with a hinge. There is a 1 or 2 tube inside which can be folded
or unfolded. At the free end there is a hook that can be attached to the cart rail.
Vertical movement: 90.
Horizontal movement: 20.
OPERATION:
- Guide the telescopic section towards the cart rail.
- Extend it until it reaches the cart rail, then attach it.
- Start unloading.

REF.

RAIL TYPE

CR016
Dual rail telescopic section
CR043 Tubular telescopic section 1
CR044 Tubular telescopic section 2

V.2

100

DOCKS
Height change mechanism
System used to raise the hooks from the level of the cart to the level of the dock rails.
Made up of:
- A telescopic section to join the cart rail with the height change rail.
- An inserter at the entrance to the height change mechanism, powered pneumatically, which allows hooks to enter one by
one on the chain.
- Closed 1 chain circuit.
- UPN-60 profile guides.
- Tubular dual rail, either 1 or 2.
- Pushers with 4 nylon wheels.
- Powered by a 1.1 KW gear motor.
- Electrical control panel.
- Buttons to control the different mechanisms, with stop and start switches.
Made of hot-dip galvanised steel.
Speed: 720 hooks/hour.
REF.

LM071

OPERATION:
- It joins the telescopic section to the cart rail, so that the
hooks slide on up to the pneumatic inserter.
- The hooks automatically enter the inserter in between the
pushers that are part of the height change mechanism.
- The pushers on the height change mechanism drag the
hooks to the height of the dock rail.

V.2

101

DOCKS
Hoist - rail lowering device
Used to raise up the channels from the cart rail to the dock rail.
Made up of:
- A mobile stretch of rail.
- A series of hinges to attach the mobile rail to the fixed rail.
- A series of stops on the ends, to stop the hooks from falling.
- An electrical chain hoist that can lift up to 250 kilos, to raise and lower the rail section.
- A clamp to attach the hoist to the support beam.
The mobile rail can be one of the following types:
- An aluminium dual rail: with 3 supports made of stainless steel sheets with a ring to support the hoist hook.
- Galvanised steel tube ( 1 or 2): with a support on each end, both with a ring to support the hoist hook.
Speed: 210 hooks/hour.

REF.

RAIL TYPE

CR077
With a dual rail
CR079 With a tubular track 1
CR080 With a tubular track 2

V.2

102

DOCKS
Hoist with hook
This system is placed on the outside of the dock and is embedded within the loading device.
It includes:
- Support structure, made of 2 columns with plates that can be screwed into the floor and an upper beam between the
columns. Made of hot-dip galvanised steel.
- Electric chain hoist that can hold up to 250 kilos, with a special stainless steel hook to hang the animal from.
- Manually controlled cart, to allow the hoist to slide along the support beam.
REF.

CR083

OPERATION:
- The hoist chain can be moved manually until it hangs inside the cart using the hook.
- The channel can be raised using the control panel for the hoist.
- When the channel is at the same height as the dock rails, hang the channel in the empty hook.
*NOTE: This system can only be set up if the dock door is at least 500 mm higher that the tread level.

V.2

103

DOCKS
Loading arm
Used to load/unload the meat, up to 300 kilos maximum.
CHARACTERISTICS:
- Maximum length: 2980 mm.
- Useful length: 1860 mm.
- Minimum height: 820 mm.
- Maximum height: 2680 mm.
- Powered by hydraulics.
- Power: 2.5 KW.
- Voltage: 3 phase 380 V.
- Electrical circuit: 24 V.
- Moving angle of the turning column: 320.
- Moving angle of the central arm: 260.
- Combined vertical movement for tilting and height.
- Raising and lowering speed for the hook: 0.3 m/s.
- Attached to the floor on a 400x400 mm base.
Made of AISI-304 stainless steel.
REF.

LM079

V.2

104

DOCKS
Loading arm for the lorry
Machine to load and unload meat onto a refrigerated lorry, using a rotating column.
CHARACTERISTICS:
- Load capacity: 180 kilos.
- Maximum length: 2260 mm.
- Useful length: 2000 mm.
- Minimum height: 400 mm.
- Maximum height: 2400 mm.
- Powered by hydraulics.
- Power: 800 W.
- Voltage: 12 or 24 V.
- Combined vertical movement for tilting and height.
- Moving angle of the turning column: 270.
- Moving angle of the central arm: 270.
- Hook rotating angle: 130.
- Total useful rotation angle: 360.
- Raising and lowering speed for the hook: 0.16 m/s.
- Fixed: attached to the isothermal body structure.
- Machine weight: 60 kilos.
Structure made of aluminium alloy. Hook and control knob made of stainless steel.

REF.

LM155

V.2

105

V.2

106

BLOOD TREATMENT
MACHINE

V.2

107

BLOOD TREATMENT MACHINE


Bleeding trocar
Used to hygienically bleed the animal and remove the blood via a pneumatic pump.
Made up of:
- 1 stainless steel bleeding trocar device, to bleed the animal.
- 1 sanitary hose that connects the trocar device and the pump.
- 1 pneumatic membrane vacuum pump that sucks up the blood. The valves and body are made of stainless steel, while
the membrane is made of teflon.
- 1 sanitary hose, to move the blood from the pump to wherever it needs to go (blender, storage, etc.).
- 1 pump support, made of AISI-304 stainless steel.
REF.

LM156

OPERATION:
- Attach the hose to the the recipient where the blood will be collected.
- Bleed the animal using the trocar device.
- Press the valve lever to activate the pneumatic pump.
- When the animal has been bled, close the valve lever to stop the pneumatic pump.

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BLOOD TREATMENT MACHINE


Blood collection channel
To collect the blood during the slaughter process
REF.

TYPE OF ANIMAL

WIDTH OF CHANNEL

Cow
Pig
Sheep

1500 mm
1200 mm
1000 mm

LM013
LM036
LM059

Made up of:
V-shaped channel, with a variable length depending on the facility.
Legs with pegs to adjust the height.
3 way ball valve: to empty, clean and fill with the pump.
Made of AISI-304 stainless steel.

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BLOOD TREATMENT MACHINE


Blood blender
This machine is used to blend together the blood collected during slaughter, in order to stop it from congealing.
CHARACTERISTICS:
Wedge-shaped lower part, to fit the stirrer.
Lower exit with a 1 1/2 ball valve.
Upper grill with a hinge opening.
Secure seal on the grill: if it is opened while the machine is on, it will stop in order to prevent anything getting trapped in
the stirrer.
4 nylon wheels 100 mm, with a brake.
Powered by a 0.37 KW gear motor.
Electrical control panel with stop and start buttons.
Made of AISI-304 stainless steel.
Measurements: 800 mm long x 800 mm wide x 500 mm high, with legs up to 800 mm long.
Capacity: 100 litres.
REF.

LM157

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BLOOD TREATMENT MACHINE


Blood transfer pump
Used to pump the blood from the blood collection channel to the storage tank, through a pipe.
Made up of:
A peristaltic pump, 0.55 KW.
A stainless steel supporting cabinet.
An electrical control panel.
If there are more than one slaughter lines, a collector can be added that decides which line the blood should be collected
from.

REF.

LM158

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BLOOD TREATMENT MACHINE


Auxiliary equipment
COAGULATOR
Machine designed to coagulate the blood collected from the slaughter and separate the solid from the liquid.
The percentage of residual moisture that is retained in the solid part is approximately 25-30%, which removes any smells
and allows it to be transported more easily.
The product obtained is not suitable for human consumption, and is mainly used for fertiliser.
It is cooked using steam which comes from an internal coil.
Made of stainless steel.
REF.

LM183

STORAGE AND REFRIGERATION


Machine to store and refrigerate blood. It consists of an tank that is insulated with polyurethane foam, with adjustable feet,
entry and exit points, and a vertical stirrer.
It includes a direct expansion evaporator with R-404A gas, a conventional refrigeration unit, an airtight compressor and an
air condenser, and washes itself automatically. The storage tank can be controlled electronically, both in terms of cooling
and cleaning.
Made of stainless steel.
REF.

LM184

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BY-PRODUCT
TREATMENT

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BY-PRODUCT TREATMENT
Pneumatic pump
The pneumatic pump transports semi-solid material, solving the problem of internally moving small quantities around the
slaughterhouse. The pump is made of stainless steel, which allows it to be set up in any area within the slaughterhouse
without any risk of contamination, as it can be washed like the other equipment.
Can be used to transfer waste outside the slaughterhouse: manure, digestive juices, hair, etc.
Pneumatic pumps can only be installed in slaughterhouses with compressed air, as they need compressed air in order to
function properly.
The pneumatic pump should be placed in an appropriate area so that it can be loaded with minimal effort by operators.
It is easy to use and does not require any specific training. Simply place the material to be transported in the pump and fire
it once it is full; this can be controlled manually or automatically.
A tube should be set up next to the pump, normally made of stainless steel, although it can be made of other materials if
they are able to resist certain levels of pressure and do not pose a contamination risk. The tube should lead to the place
where the waste will be removed.
Each pneumatic pump works by transferring the semi-solid material through a closed conduit using the difference in pressure
at either end. Once the semi-solid material is in the pump: On one side is the closed board that covers the pump, and on the
other side is the end of the tube, which leads to a chosen end point, and which is open. When the compressed air is entered
between the semi-solid material and the pump lid, this causes a difference in air pressure between the aforementioned
chambers and, due to the difference in pressure, the semi-solid material moves to the end of the tube, as this is where it is
forced by the air pressure.
Cleaning this machine is very easy, as you just need to fire hot water through the pump at the end of the day, which should
leave the inside completely clean.

REF.

LM159

TECHNICAL SPECIFICATIONS
Pump volume
150 litres
Material
stainless steel
Lid diameter
250 mm.
Tube diameter
6 (154 mm.)
Security valve
8 bar
Pressure
6 bar
Air consumption 6 bar
150 litres/use
Electrical control panel
24 V
Electrical control panel with PLC
Manual or automatic

500 litres
stainless steel
300 mm.
6 (154 mm.)
8 bar
6 bar
500 litres/use
24 V

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BY-PRODUCT TREATMENT
Waste silo
Mounted on the outside of the slaughterhouse, the waste silo is used to store any waste products from the slaughter. Normally waste travels along a pipe powered by a pneumatic barrel.
Made up of:
2000 to 2800 Silo (depending on the waste that needs to be stored) x 3000 mm high:
- Cone shaped exit, with a 2000 mm opening.
- Opening with 2 guillotine doors powered by hydraulic cylinders.
- 2.2 KW hydraulic power.
- Electrical control panel.
Made of stainless steel.
Support structure measuring 3000 x 3000 x 5000 mm, to load lorries, with legs to support the structure that can be fixed
to the floor and support the silo on pads.
Made of hot-dip galvanised steel.
REF.

LM160

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BY-PRODUCT TREATMENT
Viscera entry channel
Located in the evisceration area, this channel is used to collect animal viscera so it can be moved manually.
Made of a 2 mm thick sheet of metal. Can be supported on a platform or on the floor, with adjustable legs.
Includes a board for manual viscera inspection.
Made of stainless steel.
*The shape and measurements will vary depending on the facility.

REF.

LM161

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BY-PRODUCT TREATMENT
Viscera collection belt
Conveyor belt with separating sections to place underneath the work area and collect viscera. It moves in parallel to the
slaughter line, in order for proper veterinary inspections to be carried out.
- Chassis with adjustable legs using a tuning wrench
- Operated using a drum motor.
- Modular band.
Made of stainless steel.
REF.

LM152

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BY-PRODUCT TREATMENT
Viscera entry table
Places under the tripe area to collect the abdominal viscera, through a channel with a gate.
The upper part has a 2 mm thick sheet, reinforced with an omega-profile steel sheet on the lower part.
Rear wing 300 mm high.
Front and side rims 100 mm high, to avoid any water escaping.
Legs with pegs to adjust the height.
Includes an area to get rid of gastric contents, removing them into the pneumatic barrel. There is a hole in the table with
an exit point into the barrel, which can be closed with the grill covering the table.
Made of stainless steel.
*The shape and measurements will vary depending on the facility.
REF.

LM162

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BY-PRODUCT TREATMENT
Auxiliary equipment
STOMACH WASHER
For cows, pigs and sheep.
Centrifugal machine made entirely made of stainless steel.
Reinforced base.
Manual unloading door (option to make it automatic).
REF.

LM053

HOOF REMOVER
For cows and pigs.
Machine made entirely made of stainless steel.
Started up using a pedal.
Equipped with a rotation inverter and emergency stop button.
REF.

LM180

LEG SKINNING MACHINE


For cows, pigs and sheep.
Centrifugal machine made entirely made of stainless steel.
Double side wall with soundproofing.
Reinforced base.
Manual unloading door (option to make it pneumatic).
REF.

LM185

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CONSERVING SKIN

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CONSERVING SKIN
Introduction
Systems used to receive, classify, conserve and ship fresh skin.
The system of raised rails means only a minimal space is needed to conserve fresh skins.
The process is as follows:

Receiving the skins (in boxes)

Raising the skins onto the rail with a hook using the hoist

Manual
Weighing on a scale and classifying by weight
Automatic classification

Storage on the rails in the chamber

Taking down the skins using the automatic lowering machine

Shipping the skins in pallets or boxes

Hook lowering device


(the hooks are collected at the boxes and pallets
and they are taken back to the hoist area)
Collecting empty hooks
Rails with empty hooks
(the hooks come down from the hoist)

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CONSERVING SKIN
Skin hoist
Used to lift up the hooks and skin from the floor.
Closed 1 chain circuit.
UPN-60 profile guides.
Double rail.
Pushers for the double rail, with 4 nylon wheels.
Powered by a 1.1 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Made of galvanised steel.
Production: 500 skins/hour.
REF.

LM163

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CONSERVING SKIN
Weighing chain and skin classification
System to weigh skins, classify them according to their weight and, depending on the weight, place them on the corresponding rail (the number of rails will vary according to the facility).
Closed 200 mm hinge chain circuit.
Square tube open rails 65x65x4 mm.
Double rail.
1 sprocket motor powered by a 1.5 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches and an emergency stop button.
Pneumatic inserter at the beginning to automatically enter the hooks one by one onto the lowering machine.
150 kilo weighing area to weigh the skins.
It has a number of different exit points which vary depending on the facility, in order to classify the skins by weight.
With stopper pins at the exit routes, powered by pneumatic pistons.
At the end of each exit route there are limit switches to detect when the skin has joined the corresponding path.
Touch screen on the control panel.
It is possible to vary the range of classification weights for the different skins.
Made of galvanised steel.
Production: 450 skins/hour.

REF.

LM164

The process is completely automatic.


The hooks go in the chain one by one via the
pneumatic inserter.
When the skins go on the scale, the chain
stops to measure the weight.
Depending on the weight of each skin, the
different exit routes will open to allow the
hook to go down the route that matches the
skins classification. The details of the classification route/weight should be entered previously in the machine.
Information obtained by the end of the day:
- Total number of skins in each category.
- Total weight of skins in each category.
- Average weight of skins in each category.
- Weight of each skin.
- Total weight for all the categories.
- It is possible to manually enter the supplier
before weighing the skins, to obtain all the
details for that supplier.
The machine can connect to a computer in
your office to list all the information at the
end of the day, or it can be connected to a
printer in the weighing area to print out the
data in situ.

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CONSERVING SKIN
Aerial rail for the skin room
In order to store the skins in the skin room, an aerial rail with hanging hooks is used.
Made up of:
Columns to support the structure, made of galvanised steel tubes, with plates that can be bolted to the floor.
Rail supporting structure, built with IPN rails, finger clamps, attachment plates and screws to attach all the elements together,
avoiding the need for welding, which can ultimately cause problems with rust. Made of galvanised steel.
Running rail consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a rolling side,
a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
Rail support brackets made of L-2640 aluminium to keep the rails parallel. The rails are spaced 18 mm apart to suspend
the rail from the secondary structure using flanges and screws.
90 curves and angles with the same characteristics as the running rail.
Finger clamps.
Stainless steel screws between the rail and the support brackets, and also between the support brackets and the secondary
structure.

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CONSERVING SKIN
Automatic skin unhooking device
This machine automatically unhooks skin from the aerial hooks, allowing the hook to continue along the rail and the skin to
be collected in a container or pallet on the floor.
CHARACTERISTICS:
Closed 1 chain circuit.
UPN-60 profile guides.
Double rail.
Pushers for the double rail, with 4 nylon wheels.
Powered by a 1.1 KW gear motor.
Electrical control panel.
Buttons to control the different mechanisms, with stop and start switches.
Pneumatic inserter at the beginning to automatically enter the hooks one by one onto the lowering machine.
Made of galvanised steel.
Production: 700 skins/hour.

REF.

LM165

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CONSERVING SKIN
Hook lowering device
This machine is used to lower empty hooks that come from the automatic unhooking machine, as they pass along the aerial
rail towards the hook container.
CHARACTERISTICS:
Closed chain circuit 10 mm.
Polyethylene rails.
Double rail.
Reinforced rubber pushers.
Powered by a 0.37 KW gear motor.
Electrical control panel, with stop and start buttons.
Made of stainless steel.
REF.

LM077

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CONSERVING SKIN
Hook collecting rails
Used to store empty hooks from the automatic unhooking machine. These rails are tilted slightly towards the hoist, where
the skins are loaded.
With this option the rail circuit is closed, which means the hooks never leave the circuit and they are not lost or damaged.

Made up of:
Columns to support the structure, made of galvanised steel tubes, with plates that can be bolted to the floor.
Rail supporting structure, built with IPN rails, finger clamps, attachment plates and screws to attach all the elements
together, avoiding the need for welding, which can ultimately cause problems with rust. Made of back steel with a hot-dip
galvanised finish.
Running rail consisting of two U-shaped 50x29 mm rails, which are made of AGST5 aluminium alloy, with a rolling side,
a guiding surface for the carts and T-slot to allow the support brackets to be attached with bolts without welding or drilling.
Rail support brackets made of L-2640 aluminium to keep the rails parallel. The rails are spaced 18 mm apart to suspend
the rail from the secondary structure using flanges and screws.
90 curves and angles with the same characteristics as the running rail.
Finger clamps.
Stainless steel screws between the rail and the support brackets, and also between the support brackets and the secondary structure.

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CONSERVING SKIN
Skin hooks
Used to hang skins and move them along the aerial rail.
CHARACTERISTICS:
Aluminium body.
2 plastic wheels (POM), with ball bearings inside, joined together by a shaft, so that it can slide along the double rail.
Two side rollers made of plastic (POM), to allow the hooks to slide along the rail.
Lower fork made of stainless steel to hold the hook in place.
Special hook to hang the skin from, made of stainless steel.

REF.

CR099

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CONSERVING SKIN
Skin salter
This machine can be used to automatically salt skin.
Made up of:
Support structure.
Chassis with 4 wheels to move the structure.
A hopper fixed to the chassis, supported with buffers.
Ejector placed underneath the conical part of the hopper, with an adjustable lid for the salt to come out of.
Two vibrators to shake the salt, each one powered by 0.24 KW.
The hopper is moved using a 1.1 KW gear motor.
The salt is released using a 0.37 KW gear motor.
Control panel with stop and start switches.
Options:
- Switch to control one or two of the vibrators depending on whether the salt is stuck together in the hopper.
- Program to add up the skins that are being salted, with a digital screen to see the numbers.
Limit switches to detect whether or not the hopper has finished, to make it stop.
Structure made of hot-dip galvanised steel. The rest is made of AISI-304 stainless steel, while the hopper is made of AISI316 stainless steel.
REF.

LM166

The hopper is controlled manually, using


a button. Once it is activated, it moves to
the edge. At the same time the ejector
also starts, allowing a stream of salt to fall
onto the skin placed underneath.

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PREVIOUS WORK

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PREVIOUS WORK
BLAUSAU S.L. was founded in 1977, beginning by manufacturing different products made of steel.
From 1995 the company began to specialise in manufacturing, modifying and setting up slaughter lines and slaughter equipment for slaughterhouses and cutting plants for cows, sheep and pigs. Our company manufactures machinery and aerial
lines, including all the necessary components.
1997: modifying the pig slaughter line in the Viuela slaughterhouse (Atarfe - Granada).
1998-1999: installing cow, pig and sheep slaughter lines in the Tineo slaughterhouse (Asturias).

1999: assembling the cutting plant for Carnes del Guadalhorce (Coin Mlaga).

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PREVIOUS WORK
1999-2000: installing cow, pig and sheep slaughter lines in an Andorra slaughterhouse.

2000: modifying the cow slaughter line in the Balaguer slaughterhouse (Lerida).
2000: modifying the aerial line in the cutting plant at Crnicas Ejea (Ejea de los Caballeros Zaragoza).

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PREVIOUS WORK
2001: mechanising the sheep slaughter line at Hermanos Salvatierra
(Santa Fe Granada).

2002: setting up the sheep slaughter line in Icarben (Benaojan Mlaga).


2003: installing the rail in the cutting plant and other rooms at SYP Consum (Palma de Mallorca).

2005: installing the aerial line in the cutting room at Camarguesa de Despiece (Camargo-Cantabria).
2005: modifying the cow slaughter line at the Torrelavega slaughterhouse (Cantabria).

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PREVIOUS WORK
2007-2011: modifying the cow and pig slaughter line and cutting plant in Friusa (Riudellots de la Selva Girona).
2008: assembling the pig cutting plant in Copemo (Cervera Lerida).

2009: setting up the sheep slaughter line in Murgaca (Cartagena Murcia).

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PREVIOUS WORK
2008-2009: installing cow, pig and sheep slaughter lines in the Potes slaughterhouse (Cantabria).

2009-2010: installing cow, pig and sheep slaughter lines in the Reinosa slaughterhouse (Asturias).
2010-2011: modifying cow, pig and sheep slaughter lines in the Narbonne slaughterhouse (France).

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PREVIOUS WORK
2012: constructing a small pig/sheep/cow slaughterhouse in Mana (French Guiana).
2012: modifying the sheep slaughter line in several slaughterhouses Friusa (Girona), Gremial de Catalunya (Barcelona),
Matadero de Huesca (Huesca), Giresa Palencia (Palencia), Hermanos Muoz Muoz (Toledo).

Building aerial rails and machinery for a pig slaughterhouse in Venezuela (2013).

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