Академический Документы
Профессиональный Документы
Культура Документы
approve detail, the customer takes the full responsibility and except the goods than as we deliver them.
Sewing operation standards
The purpose of this part is to mention the standards for quality in the different departments.
Seams
All Seams must be neatly and securely fastened off, with no loose or long ends. The seams must not have any needle damage and
be correctly balanced i.e. no grinning.
The following requirements are general standards in our production.
Stitches per cm.
Standard knitted garments 10-12 stitches per 2.5 cm
Standard woven garments 12-14 stitches per 2.5 cm
Type of stitching.
Standards knitted garments Tops 4 thread overlock or 3 thread with
5 mm bight.
Fleece fabrics Tops and bottoms 4 thread overlock with minimum 7
mm bight.
Standards woven garments Tops and bottoms 5 thread safety stitch with 10 mm
bight or thread overlock with 7
mm bight.
Needles
Broken needles must be reported to the line manager by the broken needle reports. Needles not complete traced during replacement
must be removed from the standard garments and detected to trace the needle and remove this from the garment. Always use
number 7 needles in standard knitted garments and not 9 in order to prevent needle damage .
1. Operator should ever be in possession of any needles other than those which are
used in the machine.
2. By replacement the line manager will hand over the new needle, and reports
reasons and checks if the old needle is complete found. Reports must be hand
over to the QC manager.(quality control manager)
3. Broken needles must be removed from the production floor after replacement.
All we do to not get any broken needles in our production you need to scan them by a metal detection and we do not accept any
responsibility for broken needles in our production others as you request and we charge extra for scanning our garments.
Button and button hole
1. Buttons must be attached using lockstitch button sewing machines. A minimum 14
stitches is required.
2. Button attachment must be checked minimum 2 times a day of after technical service.
3. Button hole size for woven fabrics 2 mm larger than the diameter of the button. button hole's in knitted fabrics same size as button
diameter.
4. The hole's must be checked at clean cut and no loose ends, others knife blades must be sharp or replaced.
5. New type or dyed buttons must be checked at colorfastness during washing.
Zippers
1. All used zippers must be purchased from approved suppliers or require a official
test report.
2. Number, length, brand, type of zipper must be approved during sampling period
and can not be changed without permission from the customer and account
manager.
3. Pin lock zippers are not allowed, untested unknown zippers or suppliers from zippers are not allowed to use.
4. Auto-lock zippers are preferred, Semi-lock can be used with customer approval.
5. Zippers must be checked on sharp edges (not allowed)
6. Pullers of zippers must be approved by customer and in line with the product, pullers must be checked for color fastness and
breaking during use. By doubt needed to be tested extern and reported to account manager and customer.
7. Zips need to lay flat, fabric must not pucker, must be checked by QC
Zip slider must move without obstruction.
8. Zipper may not have loose ends. the slider must not be removed or move easily.
Labels
1. All labels and design must be checked at colors and drawing from the general
approved presentation.
2. Care instruction at loop labels must be checked according project and fabric.
3. Stitched seam space must be enough to view complete logo or slogan after placement in the garment.
4. We do not accept claims on labeling, others as we send a label for approval.
General accessories
1. All other use accessories dyed are checked for colorfastness if mention at
pre-production list.
2. All other accessories need to meet the requirements and checked for this by quality management.
3. Specific points must be mentioned at the quality reports file to follow from account
management and follow up by QC manager to avoid errors, as stoppers, silicone
badges, elastics and other accessories to report this to our buyers before production.
General standard of inspection rules (AQL) Acceptable quality level.
1. AQL major defects= 2.5 per 100
2. AQL minor defects= 4 per 100
Tolerance of measuring inspection.
Type of garment
Measuring (CM)
Measuring length
Tolerance
Knitted
Knitted
Knitted
Knitted
Knitted
Under 6 cm
From 6-15 cm
From 15-65 cm
From 65- 130 cm
Higher
+/- 5 %
+/- 5 %
+/- 5 %
+/- 5 %
+/- 5 %
Woven
Woven
Woven
Woven
Under 6 cm
From 6-14
From 15-65 cm
From 65-130 cm
+/- 3.5 %
+/- 3.5 %
+/- 3.5 %
+/- 3.5 %
Woven
Higher
+/- 3.5 %
Critical defect
It's a defect that judgment and experience indicate is likely to result in hazardous or unsafe conditions for individuals using,
maintaining, or depending upon product.
Major defect
It's a defect other than critical, that is likely to result in failure, or to reduce materially the usability of the unit of products for its
intended purpose.
Minor defect
Is a defect that is not likely to reduce materially the usability of the unit of product for its intended purpose.
Fabric defect
1. Thick, thin or slub yarns not acceptable
2. Dead seed left in yarn-fabric which is evident when dyed is unacceptable
3. Bar lines are unacceptable unless yarn dyed fabric twisted and mentioned before.
4. Dyeing faults are unacceptable, uneven dyeing faults era unacceptable
5. Number of holes during knitting has to be reported before acceptance of order others no hole's are excepted.
FABRIC QUALITY REQUIRMENTS
Quality section : Knitted fabrics Fabric construction: All
A. This sheet contains the minimum performance standards
B. This standard are made for guaranty of our products for price and quality level.
C. All fabrics produced for Identity and mention under above level have to meet the standard performance as below. Identity test all
the fabrics internal for there own use, extern testing by a laboratory will be charged to our customers and can be handed out, internal
testing can not be handed out.
Test description Minimum performance requirements
BS 4768 1072 (1997) Bursting strength (30 mm) 250 kPa (only Polar 550 kPa)
BS 5811 1986 (1997) Resistance to Pilling Tops (3 hrs) 3-4
BS 5690 1991 (1997) Resistance to Abrasion (9kPa) Top 10.000 rubs (face)
Spirality maximum 5%
DIMENSIONALS STABILITY AND APPEARANCE DURABILITY
Machine Wash BS EN 26330:1994 4A 40 flat dry +/- 5% length and width
Appearance following machine wash and tumble dry above (Polar fleece only) 4.
COLOUR FASTNESS
BS EN ISO 105-c06:1997 BS 3-4 Whites only
LIGHT BS - other colors
BS EN ISO 105-C06:1997 Shade change 4
Washing (B21S 50) Staining 3-4
BS EN ISO 105-E01:1996 Shade change 4
Water (except whites) Staining 3-4
BS EN ISO 105-X12:1995 Dry 4 Wet 3
HAZARDOUS CHEMICALS
Azo dye-formaldehyde content-heavy metal content-pcp content-release of nickel