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1st Edition
June 2010
MAN B&W 46-26 MC/MC-C Engine Selection Guide
198 80 07-5.1
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way.
Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will
be assessed and determined individually for each project. This will depend on the particular characteristics of
each individual project, especially specific site and operational conditions.
If this document is delivered in another language than English and doubts arise concerning the translation, the
English text shall prevail.
Copyright 2010 MAN Diesel & Turbo, branch of MAN Diesel & Turbo SE, Germany, registered with the Danish
Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as MAN Diesel & Turbo).
This document is the product and property of MAN Diesel & Turbo and is protected by applicable copyright laws.
Subject to modification in the interest of technical progress. Reproduction permitted provided source is given.
7010-0004-00ppr Jun 2010
198 80 07-5.1
MAN B&W
Contents
Engine Design........................................................................
Engine Layout and Load Diagrams, SFOC ..............................
Turbocharger Selection & Exhaust Gas By-pass ....................
Electricity Production ............................................................
Installation Aspects ................................................................
List of Capacities: Pumps, Coolers & Exhaust Gas .................
Fuel ......................................................................................
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
A
MAN Diesel
MAN B&W
Contents
Chapter
Section
Engine Design
Electricity Production
Electricity production
Designation of PTO
PTO/RCF
Space requirement for side mounted PTO/RCF for
S46MC-C8
S42MC7
40-26 MC/MC-C
Engine preparations for PTO BW II
PTO/BW GCR
Waste Heat Recovery Systems (WHR)
L16/24 GenSet data
L21/31 GenSet data
L23/30H GenSet data
MAN Diesel
1.01
1.01
1.02
1.03
1.04
1.05
1.06
1.06
1.07
1987468-2.1
1987871-8.1
1983824-3.6
1987952-2.0
1985556-9.1
1985331-6.2
1987472-8.1
1987657-5.0
1985886-4.0
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.08
2.09
2.10
2.11
2.12
1983833-8.4
1983878-2.5
1986911-0.1
1986994-7.1
1986908-7.1
1985310-1.0
1987011-6.0
1987464-5.0
1987018-9.0
1986981-5.1
1986946-9.0
1986631-7.0
1986636-6.2
3.01
3.02
3.03
1987618-1.1
1985895-9.0
1985894-7.2
4.01
4.01
4.01
1985911-6.1
1986635-4.1
1985195-0.3
4.02
4.02
4.02
4.03
4.04
4.05
4.06
4.07
4.08
1985848-2.1
1985849-4.0
1988003-8.0
1985742-6.1
1984316-8.6
1985912-8.3
1984205-4.5
1984206-6.5
1984207-8.5
MAN B&W
Contents
Chapter
5
Section
Installation Aspects
Fuel
Calculation of capacities
List of capacities and cooling water systems
List of capacities
List of capacities, S46MC-C8
Auxiliary system capacities for derated engines
Pump capacities, pressures and flow velocities
Example 1, Pumps and Cooler Capacity
Freshwater generator
Example 2, Fresh Water Production
Calculation of exhaust gas amount and temperature
Exhaust gas correction formula
Example 3, Expected Exhaust Gas
Fuel oil system
Fuel oils
Fuel oil pipes and drain pipes
Fuel oil pipe insulation
Components for fuel oil system
Components for fuel oil system, venting box
Water in fuel emulsification
MAN Diesel
5.01
1984375-4.7
5.02
5.02
5.02
5.02
5.02
5.02
5.02
5.03
5.04
5.05
5.06
5.07
5.08
5.09
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.18
5.18
1985978-7.0
1985785-7.0
1987746-2.0
1987713-8.0
1985786-9.0
1985787-0.0
1985788-2.0
1987963-0.0
1987965-4.0
1984731-3.3
1984854-7.2
1984832-0.1
1984831-9.1
1984833-2.1
1984834-4.1
1984923-1.2
1987972-5.0
1984672-5.8
1987978-6.0
1987976-2.0
1986030-2.0
1984929-2.4
1984695-3.5
1985320-8.2
1985322-1.3
6.01
6.02
6.03
6.03
6.04
6.04
6.04
6.04
6.04
6.04
6.04
6.04
1986168-1.1
1987463-3.0
1987988-2.0
1987105-2.0
1986171-5.0
1987994-1.0
1987244-1.0
1987142-2.1
1987245-3.0
1986176-4.0
1987140-9.0
1987246-5.0
7.01
7.02
7.03
7.04
7.05
7.05
7.06
1986779-2.2
1983880-4.5
1986753-9.1
1984051-8.3
1983951-2.6
1984735-0.2
1983882-8.4
MAN B&W
Contents
Chapter
8
Lubricating Oil
Cylinder Lubrication
Section
10
11
12
Seawater Cooling
13
MAN Diesel
8.01
8.01
8.02
8.03
8.04
8.05
8.06
8.07
1985636-1.1
1985908-2.1
1985637-3.0
1984232-8.3
1983886-5.6
1983887-7.4
1984855-9.1
1984856-0.1
9.01
9.02
9.02
1987946-3.0
1987949-9.0
1987615-6.1
9.02
9.02
9.02
9.03
9.03
1986423-3.0
1986526-4.0
1986424-5.0
1988000-2.0
1986598-2.0
10.01
1983974-0.5
11.01-02
11.03
1984696-5.4
1983987-2.5
12.01
12.02
12.03
12.04
12.05
12.06
12.07
12.08
1983892-4.4
1983893-6.5
1984930-2.1
1983981-1.3
1983894-8.6
1984931-4.1
1983896-1.4
1983986-0.2
13.01
13.02
13.03
1983898-5.4
1986049-5.1
1985903-3.2
MAN B&W
Contents
Chapter
14
Scavenge Air
15
Exhaust Gas
16
17
Vibration Aspects
Section
Appendix
MAN Diesel
14.01
14.02
14.02
14.03
14.04
14.05
14.06
14.07
1984860-6.3
1986586-2.3
1986587-4.0
1984863-1.1
1984864-3.1
1987689-8.0
1983913-0.5
1984865-5.4
15.01
15.02
15.02
15.03
15.04
15.04
1983904-6.3
1984069-9.4
1987916-4.0
1983905-8.2
1983907-1.2
1984077-1.1
16.01
16.01
16.01
16.01
16.01
16.01
16.01
16.02
16.03
1985634-8.2
1987904-4.0
1987906-8.0
1987908-1.0
1987910-3.0
1987911-5.0
1986639-1.2
1987977-4.0
1986641-3.1
17.01
17.02
1984140-5.3
1988002-6.0
17.03
17.03
17.04
17.05
17.05
17.06
17.06
1984222-1.5
1984222-1.5
1987989-4.0
1984223-3.4
1987985-7.0
1984224-5.4
1984226-9.3
17.07
17.07
17.07
17.07
17.07
17.07
17.07
1987712-6.0
1985956-0.1
1987716-3.0
1985957-2.1
1987717-5.0
1985958-4.1
1985959-6.1
1983866-2.3
MAN B&W
Subject
Index
Section
A
Air cooler cleaning pipes .........................................14.05
Air cooler cleaning unit ............................................14.05
Air spring, exhaust valve .........................................13.03
Alarm system ...........................................................16.01
Alarm system ...........................................................16.03
Alpha ACC, Alpha Adaptive Cylinder Oil Control ......9.02
Alpha ACC, basic and minimum setting with ............9.02
Alpha Adaptive Cylinder Oil Control (Alpha ACC) ....9.02
Alpha Controllable Pitch (CP) propeller,
MAN Diesels.........................................................5.18
Alpha CP propeller, Hydraulic Power Unit for ...........5.18
Alphatronic 2000 Propulsion Control System ..........5.18
Arctic running condition ............................................3.02
Auto Pump Overboard System ...............................14.05
Auxiliary blower .........................................................1.06
Auxiliary blower control ...........................................14.02
Auxiliary blower, electric motor for ..........................14.04
Auxiliary blower, operation panel for .......................14.02
Auxiliary blowers ....................................................14.02
Auxiliary blowers, emergency running.....................14.02
Auxiliary equipment system .........................16.01, 16.03
Auxiliary Propulsion System/Take Home System......4.04
Auxiliary system capacities for derated engines ......6.04
Axial vibration damper...............................................1.06
Axial vibrations .......................................................17.06
B
Balancing 1st order moments .................................17.02
Balancing other forces and moments .....................17.03
Basic and minimum setting with Alpha ACC.............9.02
Bedplate ....................................................................1.06
Bedplate drain pipes .................................................8.07
Boiler, exhaust gas ..................................................15.04
C
Calculation of capacities ..........................................6.01
Calculation of exhaust data for derated engine ........6.04
Calculation of exhaust gas amount and
temperature .........................................................6.04
Cams .........................................................................1.06
Camshaft ...................................................................1.06
Capacities of the engine, calculation of ....................6.04
Capacities, calculation of ..........................................6.01
Central cooler ..........................................................11.03
Central cooling system, advantages of ...................11.01
Subject
Section
C
Central cooling system, disadvantages of ..............11.01
Central cooling water pumps ..................................11.03
Central cooling water system ........................... 11.01-02
Central cooling water thermostatic valve ................11.03
Centre of gravity .......................................................5.07
Centrifuges, fuel oil....................................................7.05
Centrifuges, lubricating oil.........................................8.04
Chain drive ................................................................1.06
Cleaning systems, water and soft blast .................15.02
Compensator solutions, 2nd order moments..........17.02
Compensators (2nd order moments),
preparation for ....................................................17.02
Components for central cooling water system .....11.03
Components for Engine Control System ..................5.16
Components for fuel oil system ...............................7.05
Components for fuel oil system, venting box ...........7.05
Components for jacket cooling water system ........12.07
Components for lube oil system ..............................8.05
Components for seawater cooling system .............12.04
Components for starting air system .......................13.02
Components of the exhaust gas system ................15.04
Connecting rod ..........................................................1.06
Constant ship speed lines .........................................2.01
Consumption, cylinder oil..........................................1.03
Consumption, lubricating oil .....................................1.03
Continuous service rating (S) ....................................2.04
Control system for plants with CPP ........................16.01
Controllable Pitch Propeller ....................................16.02
Cooler heat dissipations ............................................6.04
Cooler, central cooling.............................................11.03
Cooler, jacket water ......................................11.03, 12.04
Cooler, lubricating oil ......................................8.05, 11.03
Cooler, scavenge air .....................................11.03, 12.04
Cooling water systems, list of capacities and ...........6.02
Cooling water temperature, recommended ..............2.08
Counterflanges .........................................................5.10
Crane beam for overhaul of air cooler ......................5.03
Crane beam for overhaul of turbochargers ..............5.03
Crankcase venting and bedplate drain pipes ..........8.07
Crankshaft .................................................................1.06
Critical running .......................................................17.06
Cross section, engine ................................................1.07
Crosshead .................................................................1.06
Cylinder cover ...........................................................1.06
Cylinder frame ...........................................................1.06
Cylinder liner..............................................................1.06
Cylinder lubricating oil pipes .....................................9.02
Cylinder lubricating oil supply system .....................9.03
Cylinder lubricating oil system .................................9.01
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
D
Damper, axial vibration ..............................................1.06
Damper, torsional vibration .......................................1.06
Data sheet for propeller .............................................5.18
Design parameters, fuel oil system ...........................7.01
Designation of PTO ..................................................4.01
Diagram for actual project ........................................2.05
Diagram of manoeuvring system ............................16.01
DMG/CFE Generators ...............................................4.03
Documentation, symbols for piping ...............................A
Drain from water mist catcher .................................14.05
Drain oil system, stuffing box ..................................10.01
Drains, bedplate ........................................................8.07
E
Earthing device, shaftline ..........................................5.17
Electric motor for auxiliary blower ..........................14.04
Electrically driven moment compensator
for S46MC-C8, S42MC7, S35MC7,
L35MC6, S26MC6 ..............................................17.03
for S40MC-C9, S35MC-C9................................17.03
Electricity production ...............................................4.01
Emission control .......................................................2.12
Emission limits, IMO NOx..........................................2.12
Emulsification, Water In Fuel (WIF) ............................7.06
Engine configurations related to SFOC .....................6.01
Engine control room console...................................16.01
Engine Control System interface to surrounding
systems .............................................................16.03
Engine Control System MC/MC-C .........................16.01
Engine Control System, components for ..................5.16
Engine cross section, referral to PG .........................1.07
Engine design and IMO regulation compliance.........1.01
Engine galleries .........................................................5.05
Engine layout (heavy propeller) .................................2.01
Engine layout and load diagrams .............................2.01
Engine layout and load diagrams,
MC/MC-C engines ...............................................2.04
Engine load diagram .................................................2.04
Engine margin............................................................2.01
Engine masses and centre of gravity ........................5.05
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
G
Galleries, engine ........................................................5.05
Gallery arrangement ..................................................1.06
Gallery outline...................................................5.05, 5.06
Generator step-up gear and flexible coupling...........4.04
Governor ...................................................................1.06
Governor and remote control components ............16.01
Governor parts and mode of operation ..................16.01
Graphic calculation of SFOC, examples ...................2.08
Guide force moments .............................................17.05
Guide force moments, data ....................................17.05
Guiding heavy fuel oil specification ...........................7.02
I
IMO NOx emission limits ...........................................2.12
Indicator drive............................................................1.06
Influence on the optimum propeller speed................2.02
Instrument panel, engine side control console .......16.01
Insulation, fuel oil pipe...............................................7.04
J
Jacket cooling water pipes ....................................12.06
Jacket cooling water system ..................................12.05
Jacket cooling water temperature control.................6.04
Jacket water cooler ......................................11.03, 12.04
Jacket water cooling pump ..........................11.03, 12.07
Jacket water preheater............................................12.07
Jacket water system ...............................................11.03
Jacket water thermostatic valve..............................12.07
L
L16/24 GenSet data .................................................4.06
L21/31 GenSet data .................................................4.07
L23/30H GenSet data ...............................................4.08
Layout diagram sizes ...............................................2.03
Limits for continuous operation, operating curves ....2.04
List of capacities ......................................................6.03
List of capacities and cooling water systems ..........6.02
List of capacities, S46MC-C8 ..................................6.03
Load diagram, examples of the use of ......................2.04
Low load operation..................................................16.01
Low load operation, limits .........................................2.04
Lube oil system, flushing of.......................................8.05
Lubricating and cooling oil pipes .............................8.01
Lubricating and cooling oil system ...........................8.01
Lubricating oil centrifuges and list of lubricating oils 8.04
Lubricating oil consumption ......................................1.03
Lubricating oil cooler ......................................8.05, 11.03
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
M
Main bearing..............................................................1.06
MAN B&W Alpha cylinder lubrication system
for S26MC6...........................................................9.02
for S35MC7...........................................................9.02
for S46MC-C8, S42MC7, S40/35MC-C9,
L35MC7 ................................................................9.02
MAN B&W Alpha Cylinder Lubrication,
wiring diagram ......................................................9.02
MAN B&W Alpha Cylinder Lubricators on engine .....9.02
MAN Diesels Alpha Controllable Pitch (CP)
propeller ...............................................................5.18
Manoeuvring consoles ............................................16.01
Manoeuvring system .................................................1.06
Manoeuvring system on engine .............................16.01
Manoeuvring system, diagram of ...........................16.01
Marine diesel oil ........................................................7.01
Mass of water and oil ................................................5.08
MC Engine description for 46-26 MC/MC-C.............1.06
MC Engine description for S40/35MC-C9 ................1.06
Mechanical cylinder lubricators ................................9.03
Mechanical top bracing ............................................5.14
Mode of operation, governor...................................16.01
Moment compensators (2nd order), basic
design regarding .................................................17.02
Moment compensators (2nd order), determine
the need ..............................................................17.02
N
Nodes and Compensators ......................................17.03
NOx reduction ...........................................................2.12
NOx Reduction by SCR ............................................3.03
NOx reduction methods ............................................2.12
O
Oil, masses of ............................................................5.08
Operating curves and limits for continuous
operation ...............................................................2.04
Operation panel for auxiliary blowers .....................14.02
P
Performance curves .................................................1.05
Pipe connections, engine .................................5.05, 5.09
Pipes, air cooler cleaning ........................................14.05
Pipes, bedplate drain ................................................8.07
Pipes, exhaust gas ..................................................15.02
Pipes, exhaust valve air spring ................................13.03
Pipes, fire extinguishing for scavenge air space .....14.07
Pipes, fuel oil high pressure ......................................1.06
Pipes, jacket water cooling .....................................12.06
Pipes, scavenge air .................................................14.03
Pipes, seawater cooling ..........................................12.03
Pipes, starting air.....................................................13.03
Pipes, turbocharger lubricating oil ............................8.03
Piping arrangements .................................................1.06
Piping, symbols for.........................................................A
Piston ........................................................................1.06
Piston rod ..................................................................1.06
Power and speed ......................................................1.03
Power management system .........................16.01, 16.03
Power Related Unbalance (PRU) ...........................17.04
Power Take Off (PTO) ................................................4.01
Power Take Off/Gear Constant Ratio (PTO/GCR) .....4.04
Power, Speed, Dimensions ......................................1.03
Preheater, jacket water ............................................12.07
Preheating of diesel engine .....................................12.08
Propeller clearance....................................................5.18
Propeller curve ..........................................................2.01
Propeller design point ...............................................2.01
Propeller diameter and pitch, influence on
optimum propeller speed .....................................2.02
Propeller, data sheet..................................................5.18
Propulsion and engine running points.......................2.01
Propulsion control station on the main bridge ..........5.18
Propulsion Control System, Alphatronic 2000 ..........5.18
PTO, engine preparations for ....................................4.03
PTO/BW GCR ...........................................................4.04
PTO/RCF ..................................................................4.01
Pump capacities, pressures and flow velocities ......6.04
Pump Station, MAN B&W Alpha Cylinder
Lubricators ............................................................9.02
Pump, jacket water cooling ..........................11.03, 12.04
Pump, seawater cooling ..........................................12.04
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
R
Recommendation for operation ................................2.04
Reduction station, control and safety air ................13.02
Reduction valve, turbocharger cleaning etc ............13.02
Remote control system ................................16.01, 16.03
Renk KAZ clutch for auxilliary propulsion systems ...5.18
Reversing...................................................................1.06
S
Safety system ...............................................16.01, 16.03
Scavenge air box drain system ..............................14.06
Scavenge air cooler .............................1.06, 11.03, 12.04
Scavenge air cooler cleaning system .....................14.05
Scavenge air cooler requirements ...........................14.02
Scavenge air pipes .................................................14.03
Scavenge air system ......................................1.06, 14.01
Sea margin and heavy weather .................................2.01
Seawater cooling pipes ..........................................12.03
Seawater cooling pump ..........................................12.04
Seawater cooling pumps.........................................11.03
Seawater cooling system .......................................12.02
Seawater systems ..................................................12.01
Seawater thermostatic valve ...................................12.04
Selective Catalytic Reduction (SCR) .........................3.03
Sequence diagram .................................................16.01
Sequence diagram for Controllable Pitch Propeller 16.02
Sequence diagram for Fixed Pitch Propeller ..........16.01
Servo oil system for VBS type CP propeller ..............5.18
SFOC calculations ....................................................2.09
SFOC calculations, example ....................................2.10
SFOC for conventional turbochargers ......................2.07
SFOC guarantee ........................................................2.08
SFOC, engine configurations related to ....................6.01
SFOC, reference conditions and guarantee .............2.08
SFOC, with constant speed ......................................2.09
SFOC, with fixed pitch propeller ...............................2.09
Shaftline earthing device ..........................................5.17
Shut down system...................................................16.01
Side mounted PTO/RCF, space requirement ............4.02
Silencer, exhaust gas ..............................................15.04
Slow down system .......................................16.01, 16.03
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
X
X-type guide force moment.....................................17.05
T
Tank, deaerating ......................................................12.07
Tank, lubricating oil....................................................8.06
Telegraph system .........................................16.01, 16.03
Temperature at start of engine ...............................12.08
Temperature control valve, lubricating oil ..................8.05
The MC/MC-C Tier II Engine ....................................1.01
The MC-C9 Engine ...................................................1.01
Thermostatic valve, central cooling.........................11.03
Thermostatic valve, jacket water .............................12.07
Thermostatic valve, seawater..................................12.04
Thrust bearing ...........................................................1.06
Top bracing..............................................................17.05
Top bracing, engine ..................................................5.13
Torsional vibration damper ........................................1.06
Torsional vibrations..................................................17.06
Tuning wheel..............................................................1.06
Tunnel gear with hollow flexible coupling ..................4.04
Turbocharger arrangement and cleaning ................15.01
Turbocharger selection .............................................3.01
Turbocharger, exhaust ...............................................1.06
Turbochargers, lubrication of.....................................8.01
Turning gear....................................................1.06, 13.02
Turning wheel ............................................................1.06
U
Undercritical running ...............................................17.06
V
VBS type CP propeller and range .............................5.18
Venting box, fuel oil ...................................................7.05
Vibration aspects ....................................................17.01
Vibration limits valid for single order harmonics......17.05
MAN Diesel
MAN B&W
Engine Design
1
MAN Diesel
MAN B&W
1.01
Page 1 of 2
Each cylinder is equipped with its own fuel injection pump, which consists of a simple plunger activated by the fuel cam directly. The optimal
combination of NOx and SFOC (Specific Fuel Oil
Consumption) is achieved by means of the Variable Injection Timing (VIT) incorporated in the fuel
pumps (applicable for MC/MC-C engines type 9850 only).
The cam controlled exhaust valve is opened hydraulically and closed by means of an air spring.
Lubrication is either by means of a uni-lube oil
system serving both crankshaft, chain drive, piston cooling and camshaft or a combination of a
main lubricating oil system and a separate camshaft lube oil system.
Cylinder lubrication is accomplished by electronically controlled Alpha lubricators, securing a low
lube oil consumption, or timed mechanical lubricators alternatively.
The starting valves are opened pneumatically by
control air from the starting air distributor(s) and
closed by a spring.
MAN Diesel
198 74 68-2.1
MAN B&W
1.01
Page 2 of 2
MAN Diesel
198 74 68-2.1
MAN B&W
1.01
Page 1 of 1
The MC/MC-C engine features chain driven camshaft, camshaft controlled fuel injection timing
and exhaust valve opening as well as a conventional fuel oil pumps, all well-known and proven
technology familiar to marine engineers all over
the world.
MAN Diesel
198 78 71-8.1
MAN B&W
1.02
Page 1 of 1
Emission regulation
Mark version
B
Compact engine
E
C
Electronically controlled
Camshaft controlled
S
L
Short stroke
Design
Concept
Engine programme
Diameter of piston in cm
Stroke/bore ratio
Number of cylinders
198 38 24!3.6
MAN B&W
1.03
Page 1 of 2
C l
CC
Stroke:
1,932 mm
5
6
7
8
6,900
8,280
9,660
11,040
kW/cyl.
L1
1,380
1,175
1,105
MCR
Minimum at
Part Load
177
175
16.0
173
171
S40
MC-C9
Stroke:
1,770 mm
l
7,874
157
175
197
217
Mark 9
r mass
MC-C9
7,900
MC-C9
C
986
8,175
5,400
6,480
7,560
8,640
9,720
10,800
11,880
12,960
kW/cyl.
L1
1,080
15.6
mm
t
l
5,369
121
l
6,117
141
748
177
MC-C9
173
Stroke:
1,550 mm
L4
l
6,865
158
imensions
mm
Minimum at
Part Load
179
L2
730
2,670
136
l
7,613
175
C
900
194
8,000
136
173
r/min
l
5,700
l
6,400
l
7,100
112
131
148
163
C
mm
700
2,590
950
7,800
7,475
l
l
l
9,857 10,605 11,353
240
7,550
257
7,300
5
6
7
8
4,050
4,860
5,670
6,480
kW/cyl.
L1
810
740
730
H1
178
176
18.9
176
174
155
r/min
L1
740
630
595
505
SFOC
g/kWh
MCR
Minimum at
Part Load
19.1
179
177
15.3
175
173
L3
L2
L4
173
r/min
mm
l
4,378
l
4,990
l
5,602
l
6,214
81
90
99
111
l
mm 4,209
t
67
mm
mm
612
600
l
4,809
l
5,409
l
6,009
l
6,609
l
7,809
l
8,409
l
9,009
77
87
96
106
119
133
144
2,265
2,200
C
830
650
6,875
6,425
6,700
6,275
6,325
6,050
6,075
H2
H3
21.0
L4
kW/cyl.
imensions
MC-C9
MC7
Minimum at
Part Load
MEP
bar
3,700
4,440
5,180
5,920
6,660
7,400
8,140
8,880
min
min
MCR
L2
147
Mark 7
r mass
MC7
SFOC
g/kWh
L3
665
5
6
7
C
8
9
Stroke:
10
1,400 mm
11
12
Mark 9
r mass
MC-C9
7,200
L kW
142
223
175
L4
r/min
l
8,361
19.3
MEP
bar
MCR
175
175
L2
SFOC
g/kWh
L3
915
865
115
min
19.5
Minimum at
Part Load
177
l
5,000
C l
MEP
bar
MCR
21.4
mm
min
L kW
5
6
7
8
C
9
Stroke:
10
1,764 mm 11
12
985
975
imensions
9,000
SFOC
g/kWh
L3
124
l
7,092
2,924
L1
1,080
5,400
6,480
7,560
8,640
r/min
l
6,310
C l
5
6
7
8
885
129
l
5,528
782
kW/cyl.
L4
mm
imensions
mm
MC-C8
MC7
20.0
MEP
bar
L2
940
min
Mark 7
r mass
MC7
SFOC
g/kWh
L3
110
Mark 8
r mass
MC-C8
L kW
C l
MEP
bar
L min
MAN Diesel
198 79 52-2.0
MAN B&W
1.03
Page 2 of 2
C l
L kW
5
6
7
8
C
9
Stroke:
10
1,050 mm 11
12
3,250
3,900
4,550
5,200
5,850
6,500
7,150
7,800
MEP
bar
kW/cyl.
L1
650
550
520
Stroke:
980 mm
440
min
177
14.7
175
173
r/min
210
l
4,174
l
4,774
l
5,374
l
5,974
l
6,574
l
7,774
l
8,374
l
8,974
60
68
77
86
94
111
120
128
mm
600
C l
L kW
5
6
7
8
9
10
11
12
2,000
2,400
2,800
3,200
3,600
4,000
4,400
4,800
C
550
1,980
5,400
l
mm 3,637
t
37
mm
490
5,125
MEP
bar
kW/cyl.
L1
400
340
320
270
5,150
SFOC
g/kWh
MCR
Minimum at
Part Load
18.5
181
179
14.8
177
175
L3
L2
L4
250
r/min
l
4,127
l
4,617
l
5,107
l
5,597
l
6,577
l
7,067
l
7,557
42
48
53
58
68
74
79
imensions
1,880
C
420
4,850
4,750
4,600
4,525
A
L min
H2
H3
H1
MC6
179
L4
212
Mark 6
r mass
MC6
18.4
L2
imensions
Minimum at
Part Load
mm
min
MC6
MCR
L3
178
Mark 6
r mass
MC6
SFOC
g/kWh
MAN Diesel
198 79 52-2.0
MAN B&W
1.04
Page 1 of 1
,
,
,
,
3PEED
178 51 48!9.0
During running!in periods and under special conditions, feed rates of up to 1.5 times the stated
values should be used.
The engine power figures given in the tables remain valid up to tropical conditions at sea level as
stated in IACS M28 (1978), i.e.:
Blower inlet temperature ................................ 45 C
Blower inlet pressure .............................1000 mbar
Seawater temperature .................................... 32 C
Relative humidity ..............................................60%
MAN Diesel
198 55 56-9.1
MAN B&W
1.05
Page 1 of 1
Performance Curves
Updated engine and capacities data is
available from the CEAS program on
www.mandieselturbo.com under Products
Marine Engines & Systems Low Speed
CEAS - Engine Room Dimensioning.
MAN Diesel
198 53 31-6.2
MAN B&W
1.06
Page 1 of 6
MC Engine Description
Please note that engines built by our licensees
are in accordance with MAN Diesel drawings and
standards but, in certain cases, some local standards may be applied; however, all spare parts are
interchangeable with MAN Diesel designed parts.
Some components may differ from MAN Diesels
design because of local production facilities or
the application of local standard components.
In the following, reference is made to the item
numbers specified in the Extent of Delivery (EoD)
forms, both for the Basic delivery extent and for
some Options.
Frame Box
The frame box is of triangular plate welded or rib
design. On the exhaust side, it is provided with
relief valves for each cylinder while, on the manoeuvring side, it is provided with a large hinged
door for each cylinder. The crosshead guides are
welded onto the frame box.
The frame box is bolted to the bedplate. The bedplate, frame box and cylinder frame are tightened
together by stay bolts.
Cylinder Frame and Stuffing Box
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 2 of 6
Cylinder Cover
The cylinder cover is of forged steel, made in one
piece, and has bores for cooling water. It has a
central bore for the exhaust valve, and bores for
the fuel valves, a starting valve and an indicator
valve.
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 3 of 6
Connecting Rod
Crosshead
The crosshead and crankpin bearing caps are secured to the connecting rod with studs and nuts
tightened by means of hydraulic jacks.
The telescopic pipe for oil inlet and the pipe for oil
outlet are mounted on the guide shoes.
Piston
The piston consists of a piston crown and piston
skirt. The piston crown is made of heat!resistant
steel. A piston cleaning ring located in the very
top of the cylinder liner scrapes off excessive ash
and carbon formations on the piston topland.
Auxiliary Blower
Piston Rod
The piston rod is of forged steel and is surfacehardened on the running surface for the stuffing
box. The piston rod is connected to the crosshead with four bolts. The piston rod has a central
bore which, in conjunction with a cooling oil pipe,
forms the inlet and outlet for cooling oil.
Between the air cooler and the scavenge air receiver, non!return valves are fitted which automatically
close when the auxiliary blowers supply the air.
The auxiliary blowers will start operating consecutively before the engine is started in order to
ensure sufficient scavenge air pressure to obtain
a safe start.
Further information is given in Chapter 14.
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 4 of 6
Chain Drive
Indicator Drive
The camshaft bearings consist of one lower halfshell fitted in a bearing support. The camshaft is
lubricated by the main lubricating oil system.
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 5 of 6
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 6 of 6
On engines type 46, 42 and 35, sealing of the exhaust valve spindle guide is provided by means of
Controlled Oil Level (COL), an oil bath in the bottom of the air cylinder, above the sealing ring. This
oil bath lubricates the exhaust valve spindle guide
and sealing ring as well.
The engine is prepared for top bracings on the exhaust side, or on the manoeuvring side.
Manoeuvring System
Piping Arrangements
Fuel oil
Heating of fuel oil pipes
Lubricating oil, piston cooling oil and
camshaft lubrication
Cylinder lubricating oil
Cooling water to scavenge air cooler
Jacket and turbocharger cooling water
Cleaning of scavenge air cooler
Cleaning of turbocharger
Fire extinguishing in scavenge air space
Starting air
Control air
Safety air
Oil mist detector
Exhaust valve sealing air (S26MC6 only)
Various drain pipes.
Reversing
On reversible engines (with Fixed Pitch Propellers mainly), reversing of the engine is performed
MAN Diesel
198 74 72!8.1
MAN B&W
1.06
Page 1 of 7
MC Engine Description
Please note that engines built by our licensees
are in accordance with MAN Diesel drawings and
standards but, in certain cases, some local standards may be applied; however, all spare parts are
interchangeable with MAN Diesel designed parts.
The frame box is of welded design. On the exhaust side, it is provided with relief valves for each
cylinder while, on the manoeuvring side, it is provided with a large hinged door for each cylinder.
The framebox is of the well-proven triangular
guide plane design with twin staybolts giving
excellent support for the guide shoe forces. This
framebox is now standard on all our updated engine types.
The frame box is bolted to the bedplate. The bedplate, frame box and cylinder frame are tightened
together by stay bolts.
Cylinder Frame and Stuffing Box
For the cylinder frame, two possibilities are available.
Nodular cast iron
Welded design with integrated scavenge air receiver.
The cylinder frame is provided with access covers
for cleaning the scavenge air space, if required,
and for inspection of scavenge ports and piston
rings from the manoeuvring side. Together with
the cylinder liner it forms the scavenge air space.
The cylinder frame is fitted with pipes for the piston cooling oil inlet. The scavenge air receiver, turbocharger, air cooler box and gallery brackets are
located on the cylinder frame. At the bottom of the
cylinder frame there is a piston rod stuffing box,
provided with sealing rings for scavenge air, and
with oil scraper rings which prevent crankcase oil
from coming up into the scavenge air space.
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 2 of 7
Thrust Bearing
The propeller thrust is transferred through the
thrust collar, the segments, and the bedplate, to
the end chocks and engine seating, and thus to
the ships hull.
The thrust bearing is located in the aft end of the
engine. The thrust bearing is of the B&W!Michell
type, and consists primarily of a thrust collar on
the crankshaft, a bearing support, and segments
of steel lined with white metal. The thrust shaft is
an integrated part of the crankshaft and it is lubricated by the engines lubricating oil system.
As the propeller thrust is increasing due to the
higher engine power, a flexible thrust cam has
been introduced to obtain a more even force distribution on the pads.
Turning Gear and Turning Wheel
The turning wheel is fitted to the thrust shaft and
driven by a pinion on the terminal shaft of the
turning gear, which is mounted on the bedplate.
The turning gear is driven by an electric motor
with built!in gear with brake.
A blocking device prevents the main engine from
starting when the turning gear is engaged. Engagement and disengagement of the turning gear
is effected manually by an axial movement of the
pinion.
The control device for the turning gear, consisting
of starter and manual control box, can be ordered
as an option.
Axial Vibration Damper
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 3 of 7
Tuning Wheel/
Torsional Vibration Damper
Piston Rod
The piston rod is of forged steel and is surfacehardened on the running surface for the stuffing
box. The piston rod is connected to the crosshead with four bolts. The piston rod has a central
bore which, in conjunction with a cooling oil pipe,
forms the inlet and outlet for cooling oil.
Connecting Rod
The connecting rod is made of forged steel and
provided with bearing caps for the crosshead and
crankpin bearings.
The crosshead and crankpin bearing caps are secured to the connecting rod with studs and nuts
tightened by means of hydraulic jacks.
The crosshead bearing consists of a set of
thin!walled steel shells, lined with bearing metal.
The crosshead bearing cap is in one piece, with
an angular cut!out for the piston rod.
The crankpin bearing is provided with thin!walled
steel shells, lined with bearing metal. Lube oil is
supplied through ducts in the crosshead and connecting rod.
Crosshead
The crosshead is of forged steel and is provided
with cast steel guide shoes of low-friction design
with white metal on the running surface.
The telescopic pipe for oil inlet and the pipe for oil
outlet are mounted on the guide shoes.
Scavenge Air System
The air intake to the turbocharger takes place
directly from the engine room through the turbocharger intake silencer. From the turbocharger,
the air is led via the charging air pipe, air cooler
and scavenge air receiver to the scavenge ports
of the cylinder liners, see Chapter 14.
Piston
Scavenge Air Cooler
The piston consists of a piston crown and piston
skirt. The piston crown is made of heat!resistant
steel. A piston cleaning ring located in the very
top of the cylinder liner scrapes off excessive ash
and carbon formations on the piston topland.
The piston has four ring grooves which are
hard!chrome plated on both the upper and lower
surfaces of the grooves. The uppermost piston
ring is of the Controlled Pressure Relief type (CPR),
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 4 of 7
Auxiliary Blower
Between the air cooler and the scavenge air receiver, non!return valves are fitted which automatically
close when the auxiliary blowers supply the air.
The auxiliary blowers will start operating consecutively before the engine is started in order to
ensure sufficient scavenge air pressure to obtain
a safe start.
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 5 of 7
Governor
The pump is placed on the roller guide housing and activated by the fuel cam. The volume
injected is controlled by turning the plunger by
means of a toothed rack connected to the regulating shaft.
The fuel oil high!pressure pipes are either doublewalled or of the hose type.
Further information is given in Section 7.01.
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 6 of 7
Exhaust Valve
The exhaust valve consists of the valve housing
and the valve spindle. The valve housing is made
of cast iron and is arranged for water cooling. The
housing is provided with a water cooled bottom
piece of steel with a flame-hardened seat of the
W-seat design.
DuraSpindle is the basic execution and a spindle
made of Nimonic an option. The housing is provided with a spindle guide in any case.
The exhaust valve is tightened to the cylinder cover with studs and nuts. It is opened hydraulically
and closed by means of air pressure. The hydraulic system consists of a piston actuator placed
on the roller guide housing, a high!pressure pipe,
and a working cylinder on the exhaust valve. The
piston actuator is activated by a cam on the camshaft.
In operation, the valve spindle slowly rotates, driven by the exhaust gas acting on small vanes fixed
to the spindle.
Sealing of the exhaust valve spindle guide is provided by means of Controlled Oil Level (COL), an
oil bath in the bottom of the air cylinder, above the
sealing ring. This oil bath lubricates the exhaust
valve spindle guide and sealing ring as well.
Cylinder Lubrication
The cylinder lubrication system can be of either
the electronic MAN B&W Alpha cylinder lubrication system or a mechanical type.
The cylinder lubrication systems are described in
detail in Chapter 9.
Manoeuvring System
The engine is provided with a pneumatic/electric
manoeuvring and fuel oil regulating system. The
system transmits orders from the separate manoeuvring consoles to the engine.
MAN Diesel
198 76 57-5.0
MAN B&W
1.06
Page 7 of 7
Piping Arrangements
The engine is delivered with piping arrangements
for:
Fuel oil
Heating of fuel oil pipes
Lubricating oil, piston cooling oil and
camshaft lubrication
Cylinder lubricating oil
Cooling water to scavenge air cooler
Jacket and turbocharger cooling water
Cleaning of scavenge air cooler
Cleaning of turbocharger
Fire extinguishing in scavenge air space
Starting air
Control air
Safety air
Oil mist detector
Various drain pipes.
All piping arrangements are made of steel piping,
except the control air, safety air and steam heating of fuel pipes, which are made of copper.
The pipes are provided with sockets for local
instruments, alarm and safety equipment and,
furthermore, with a number of sockets for supplementary signal equipment. Chapter 18 deals with
the instrumentation.
MAN Diesel
198 76 57-5.0
-!."7
0AGEOF
%NGINE#ROSS3ECTION
0LEASESEETHESPECIlCENGINE0ROJECT'UIDE
-!.$IESEL
MAN B&W
2
MAN Diesel
MAN B&W
2.01
Page 1 of 2
Introduction
P=n xc
i=0
The effective power P of a diesel engine is proportional to the mean effective pressure pe and
engine speed n, i.e. when using c as a constant:
i=1
P = c x pe x n
i=2
i=3
x = log (n)
178 05 40!3.1
Thus, propeller curves will be parallel to lines having the inclination i = 3, and lines with constant
mep will be parallel to lines with the inclination i = 1.
P = c x n3 (propeller law)
Thus, for the above examples, the power P may
be expressed as a power function of the speed n
to the power of i, i.e.:
Therefore, in the Layout Diagrams and Load Diagrams for diesel engines, logarithmic scales are
used, giving simple diagrams with straight lines.
P = c x ni
Fig. 2.01.01 shows the relationship for the linear
functions, y = ax + b, using linear scales.
The power functions P = c x ni will be linear functions when using logarithmic scales:
y
y=ax+b
b
x
0
0
178 05 40!3.0
MAN Diesel
198 38 33!8.4
MAN B&W
2.01
Page 2 of 2
,
,
-0
%NGINEMARGIN
30OF-0
30
0$
,
3EAMARGIN
OF0$
0$
,
(2
,2
%NGINESPEEDOF,
Engine margin
178 05 41!5.3
Fouled hull
When the ship has sailed for some time, the hull
and propeller become fouled and the hulls resistance will increase. Consequently, the ships
speed will be reduced unless the engine delivers
more power to the propeller, i.e. the propeller will
be further loaded and will be heavy running (HR).
As modern vessels with a relatively high service
speed are prepared with very smooth propeller
and hull surfaces, the gradual fouling after sea
trial will increase the hulls resistance and make
the propeller heavier running.
Sea margin and heavy weather
If, at the same time the weather is bad, with head
winds, the ships resistance may increase compared to operating in calm weather conditions.
When determining the necessary engine power, it
is normal practice to add an extra power margin,
Besides the sea margin, a so!called engine margin of some 10% or 15% is frequently added. The
corresponding point is called the specified MCR
for propulsion (MP), and refers to the fact that the
power for point SP is 10% or 15% lower than for
point MP.
Point MP is identical to the engines specified
MCR point (M) unless a main engine driven shaft
generator is installed. In such a case, the extra
power demand of the shaft generator must also
be considered.
Constant ship speed lines
The constant ship speed lines , are shown at
the very top of the figure. They indicate the power
required at various propeller speeds in order to
keep the same ship speed. It is assumed that, for
each ship speed, the optimum propeller diameter
is used, taking into consideration the total propulsion efficiency. See definition of in Section 2.02.
Note:
Light/heavy running, fouling and sea margin are
overlapping terms. Light/heavy running of the
propeller refers to hull and propeller deterioration
and heavy weather, whereas sea margin i.e. extra
power to the propeller, refers to the influence of
the wind and the sea. However, the degree of light
running must be decided upon experience from
the actual trade and hull design of the vessel.
MAN Diesel
198 38 33!8.4
MAN B&W
2.02
Page 1 of 2
The maximum possible propeller diameter depends on the given design draught of the ship,
and the clearance needed between the propeller
and the aft body hull and the keel.
When the optimum propeller diameter D is increased from 6.6 m to 7.2. m, the power demand
is reduced from about 9,290 kW to 8,820 kW, and
the optimum propeller speed is reduced from 120
r/min to 100 r/min, corresponding to the constant
ship speed coefficient = 0.28 (see definition of
in Section 2.02, page 2).
3HAFTPOWER
K7
$/PTIMUMPROPELLERDIAMETERS
0$0ITCHDIAMETERRATIO
0$
M
0$
M
M
M
M
$
0ROPELLER
SPEED
RMIN
178 47 03!2.0
MAN Diesel
198 38 78!2.5
MAN B&W
2.02
Page 2 of 2
P2 = P1 x (n2 /n1)
where:
P = Propulsion power
n = Propeller speed, and
= the constant ship speed coefficient.
= 0.15 !0.25
Power
=0,20
110%
=0,15
=0,25
speed lines
Constant ship
=0,30
100%
90%
MP1
80%
=0,25
MP2
3
me p
%
100
95%
70%
90%
85%
60%
80%
75%
70%
50%
4
40%
75%
80%
85%
90%
95%
100%
105%
Engine speed
178 05 66!7.0
MAN Diesel
198 38 78!2.5
MAN B&W
2.03
Page 1 of 1
0OWER
0OWER
,
,
,
,
3PEED
0OWER
,
,
,
,
,
0OWER
,
3PEED
0OWER
,
,
,
,
,
,
3PEED
0OWER
100 - 80% power and
100 - 85%
speed
range
,
valid for the types:
K90MC-C/6
,
K80MC-C/ME-C6,
L60MC-C/ME-C8, S46MC-C8,
S46ME-B8, S42MC7, S40MEB9, S35MC7, S35ME-B9,
L35MC6,
3PEED S26MC6,
S90MC-C/ME-C8,
S80MC-C8, S80ME-C8/9,
S70MC-C/ME-C8/-GI, S65MEC8/-GI, S60MC-C/ME-C8/-GI,
S60ME-B8, S50MC-C/ME-C8,
0OWER
S50ME-B8/9
,
,
,
,
0OWER
3PEED
3PEED
,
,
0OWER
,
,
,
,
,
,
3PEED
3PEED
,
,
0OWER
,
,
,
,
,
,
3PEED
3PEED
178 60 45-2.0
MAN Diesel
198 69 11-0.1
MAN B&W
2.04
Page 1 of 10
An engines layout diagram is limited by two constant mean effective pressure (mep) lines L1 L3
and L2 L4, and by two constant engine speed
lines L1 L2 and L3 L4. The L1 point refers to the
engines nominal maximum continuous rating, see
Fig. 2.04.01.
,
/-
,
3
,
,
Specified maximum continuous rating (M)
3PEED
178 60 85-8.0
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 2 of 10
Definitions
The engines load diagram, see Fig. 2.04.02, defines the power and speed limits for continuous as
well as overload operation of an installed engine
having an optimising point O and a specified MCR
point M that confirms the specification of the ship.
Point A is a 100% speed and power reference
point of the load diagram, and is defined as the
point on the propeller curve (line 1), through the
optimising point O, having the specified MCR
power. Normally, point M is equal to point A, but
in special cases, for example if a shaft generator
is installed, point M may be placed to the right of
point A on line 7.
The service points of the installed engine incorporate the engine power required for ship propulsion
and shaft generator, if installed.
Operating curves and limits for continuous
operation
The continuous service range is limited by four
lines: 4, 5, 7 and 3 (9), see Fig. 2.04.02. The propeller curves, line 1, 2 and 6 in the load diagram
are also described below.
Line 1:
Propeller curve through specified MCR (M) engine
layout curve.
110
105
100
95
90
O=A=M
7
5
5
4
1 2 6
85
80
75
70
65
60
55
50
3
9
2
45
40
60
65
70
75
80
85
90
95
Engine speed, % of A
178 39 18-4.1
Line 2:
Propeller curve, fouled hull and heavy weather
heavy running.
Line 3 and line 9:
Line 3 represents the maximum acceptable speed
for continuous operation, i.e. 105% of A.
During trial conditions, the maximum speed may
be extended to 107% of A, see line 9.
The above limits may in general be extended to
105%, and during trial conditions to 107% of the
nominal L1 speed of the engine, provided that the
torsional vibration conditions permit.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 3 of 10
Line 4:
Represents the limit at which an ample air supply
is available for combustion and imposes a limitation on the maximum combination of torque and
speed.
Line 5:
Represents the maximum mean effective pressure level (mep), which can be accepted for continuous operation.
Line 6:
Propeller curve, clean hull and calm weather
light running, used for propeller layout/design.
Line 7:
Represents the maximum power for continuous
operation.
Limits for overload operation
The overload service range is limited as follows:
Line 8:
Represents the overload operation limitations.
The area between lines 4, 5, 7 and the heavy
dashed line 8 is available for overload running for
limited periods only (1 hour per 12 hours).
Line 9:
Speed limit at sea trial.
Limits for low load operation
The engine is able to operate down to around
25% of nominal L1 speed.
Recommendation
Continuous operation without limitations is allowed only within the area limited by lines 4, 5, 7
and 3 of the Load diagram, except for CP propeller plants mentioned in the previous section.
The area between lines 4 and 1 is available for
operation in shallow waters, heavy weather and
during acceleration, i.e. for non!steady operation
without any strict time limitation.
After some time in operation, the ships hull and
propeller will be fouled, resulting in heavier running of the propeller, i.e. the propeller curve will
move to the left of line 6 towards line 2, and extra
power is required for propulsion in order to keep
the speed of the ship.
In calm weather conditions, the extent of heavy
running of the propeller will indicate the need for
cleaning the hull and possibly polishing the propeller.
Once the specified MCR (and the optimising point)
have been chosen, the capacities of the auxiliary
equipment will be adapted to the specified MCR,
and the turbocharger specification and the compression ratio will be selected.
If the specified MCR (and the optimising point) is
to be increased later on, this may involve a change
of the pump and cooler capacities, retiming of the
engine, change of the fuel valve nozzles, adjusting
the cylinder liner cooling, as well as rematching of
the turbocharger or even a change to a larger size
of turbocharger. In some cases, it can also require
larger dimensions of the piping systems.
It is therefore of the utmost importance to consider, already at the project stage, if the specification
should be prepared for a later power increase.
This is to be indicated in item 4 02 010 of the Extent of Delivery.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 4 of 10
Extended load diagram for ships operating in extreme heavy running conditions
When a ship with fixed pitch propeller is operating in normal sea service, it will in general be
operating in the hatched area around the design
propeller curve 6, as shown on the standard load
diagram in Fig. 2.04.02.
Sometimes, when operating in heavy weather, the
fixed pitch propeller performance will be more
heavy running, i.e. for equal power absorption of
the propeller, the propeller speed will be lower
and the propeller curve will move to the left.
As the low speed main engines are directly coupled to the propeller, the engine has to follow the
propeller performance, i.e. also in heavy running
propeller situations. For this type of operation,
there is normally enough margin in the load area
between line 6 and the normal torque/speed limitation line 4, see Fig. 2.04.02. To the left of line 4
in torque!rich operation, the engine will lack air
from the turbocharger to the combustion process,
i.e. the heat load limits may be exceeded and
bearing loads might also become too high.
For some special ships and operating conditions,
it would be an advantage ! when occasionally
needed ! to be able to operate the propeller/main
engine as much as possible to the left of line 6,
but inside the torque/speed limit, line 4.
Extended load diagram for speed derated engines with increased light running
The maximum speed limit (line 3) of the engines is
105% of the SMCR (Specified Maximum Continuous Rating) speed, as shown in Fig. 2.04.02.
However, for speed and, thereby, power derated
engines it is possible to extend the maximum
speed limit to 105% of the engines nominal MCR
speed, line 3, but only provided that the torsional
vibration conditions permit this. Thus, the shafting, with regard to torsional vibrations, has to be
approved by the classification society in question,
based on the extended maximum speed limit.
When choosing an increased light running to be
used for the design of the propeller, the load diagram area may be extended from line 3 to line 3,
as shown in Fig. 2.04.03, and the propeller/main
engine operating curve 6 may have a correspondingly increased heavy running margin before exceeding the torque/speed limit, line 4.
A corresponding slight reduction of the propeller efficiency may be the result, due to the higher
propeller design speed used.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 5 of 10
L1
A=O=M
5 7
90
5%
L2
L3
Heavy
running
operation
80
70
Normal
operation
L4
Example 1 shows how to place the load diagram for an engine without a shaft generator
coupled to a fixed pitch propeller.
60
4
6
50
2
40
55
60
65
70
75
80
85
90
Normal load
diagram area
Extended light
running area
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 6 of 10
Load diagram
0OWEROF,
0OWEROF,
0OWEROF,
0OWEROF,
, ,
!!
!
!
, ,
, ,
!/--0
!/--0
, ,
!/!/-
330
330
, ,
,,
, ,
, ,
%NGINESPEEDOF,
%NGINESPEEDOF,
M
S
O
A
MP
SP
, ,
0ROPULSIONANDENGINE
0ROPULSIONANDENGINE
SERVICECURVEFORFOULED
SERVICECURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
0ROPULSIONANDENGINE
0ROPULSIONANDENGINE
SERVICECURVEFORFOULED
SERVICECURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
%NGINESPEEDOF,
%NGINESPEEDOF,
The specified MCR (M) and optimising point O and its propeller curve 1 will normally be selected on the engine service
curve 2 (for fouled hull and heavy weather), as shown in the
layout diagram.
Point A is then found at the intersection between propeller
curve 1 (2) and the constant power curve through M, line 7. In
this case, point A is equal to point M and point O.
Once point A has been found in the layout diagram, the load
diagram can be drawn, as shown in the above figure, and
hence the actual load limitation lines of the diesel engine may
be found by using the inclinations from the construction lines
and the %!figures stated.
178 39 20-6.0
Fig. 2.04.04: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and without a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 7 of 10
Load diagram
,,
0OWEROF,
0OWEROF,
!
!
!
!
,,
,,
!/
!/
--0
--0
,,
!/
!/
-
,
,
33
330
330
,,
,,
,,
%NGINESPEEDOF,
%NGINESPEEDOF,
M
S
O
A
MP
SP
,,
0ROPULSIONANDENGINE
0ROPULSIONANDENGINE
SERVICECURVEFORFOULED
SERVICECURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
%NGINESPEEDOF,
%NGINESPEEDOF,
0ROPULSIONANDENGINE
0ROPULSIONANDENGINE
SERVICECURVEFORFOULED
SERVICECURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
Fig. 2.04.05: Special running conditions. Engine coupled to a fixed pitch propeller (FPP) and without a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 8 of 10
, ,
Load diagram
, ,
, ,
-0-0
, ,
0ROPULSIONCURVEFORFOULED
0ROPULSIONCURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
%NGINESPEEDOF,
%NGINESPEEDOF,
M
S
O
A
MP
SP
SG
, ,
3030
,,
0ROPULSIONCURVEFORFOULED
0ROPULSIONCURVEFORFOULED
HULLANDHEAVYWEATHER
HULLANDHEAVYWEATHER
%NGINESPEEDOF,
%NGINESPEEDOF,
,
,
3 3
30 30
!/!/-
, ,
3' 3'-0 -0
%NGINE
%NGINE
SERVICE
SERVICE
CURVECURVE
3' 3'
!
!
,,
%NGINESERVICECURVEFOR
%NGINESERVICECURVEFOR
FOULEDHULLANDHEAVY
FOULEDHULLANDHEAVY
WEATHERINCLSHAFT
WEATHERINCLSHAFT
GENERATOR
GENERATOR
!/!/
!
!
0OWEROF,
0OWEROF,
178 39 25-5.1
Fig. 2.04.06: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 9 of 10
Load diagram
0OWEROF,
! !
,
/!
3'
,
-0
,
30
%NGINE
SERVICE
CURVE
3
3'
-0
,
30
,
/!
%NGINESERVICECURVEFORFOULED
HULLANDHEAVYWEATHER
INCLSHAFTGENERATOR
3 -
,
0OWEROF,
,
,
%NGINESPEEDOF,
M
S
O
A
MP
SP
SG
,
0ROPULSIONCURVE
FORFOULEDHULL
ANDHEAVYWEATHER
0ROPULSIONCURVE
FORFOULEDHULL
ANDHEAVYWEATHER
%NGINESPEEDOF,
178 39 28-0.0
Fig. 2.04.07: Special running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 10 of 10
Example 5: Engine coupled to a controllable pitch propeller (CPP) with or without a shaft generator
0OWER
!
!
,
,
!/
,
,
,
-INSPEED
#OMBINATORCURVEFOR
LOADEDSHIPANDINCL
SEAMARGIN
-AXSPEED
2ECOMMENDEDRANGEFOR
SHAFTGENERATOROPERATION
WITHCONSTANTSPEED
%NGINESPEED
M
S
O
A
Load diagram
Therefore, when the engines specified MCR point
(M) has been chosen, including engine margin,
sea margin and the power for a shaft generator,
if installed, point M can be used as point A of the
load diagram, which can then be drawn.
The position of the combinator curve ensures the
maximum load range within the permitted speed
range for engine operation, and it still leaves a
reasonable margin to the limit indicated by curves
4 and 5.
MAN Diesel
198 69 94-7.1
MAN B&W
2.05
Page 1 of 1
5%A
3.3%A
A
5
5
4
4
1 2 6
Power, % of L 1
110%
L1
100%
L 3L 3
L3
90%
L3
L4
80%
L4
70%
L4
L2
5%L1
L3
L2
L4
L4
60%
50%
40%
70%
75%
80%
85%
90%
95%
100%
105%
110%
Engine speed, % of L 1
L70MC!C/ME!C8
K90MC!C6, K80MC!C/ME!C6, L60MC!C/ME!C8, S46MC!C8, S46ME!B8, S42MC7, S40ME!B9, S35MC7, S35ME!B9, L35MC6,
S26MC6, S90MC!C/ME!C8, S80MC!C8, S80ME!C8/9, S70MC!C/ME!C8/!GI, S65ME!C8/!GI, S60MC!C/ME!C8/!GI,
S60ME!B8, S50MC!C/ME!C8, S50ME!B8/9
K90ME/ME!C9, K80ME!C9
S40MC!C9, S35MC!C9
K98MC/MC!C7, K98ME/ME!C7
178 60 36-8.1
MAN Diesel
198 69 08-7.1
-!."7
0AGEOF
3PECIlC&UEL/IL#ONSUMPTION-%VERSUS-#ENGINES
4HISSECTIONISNOTAPPLICABLE
-!.$IESEL
MAN B&W
2.07
Page 1 of 1
3&/#
GK7H
#ONVENTIONALTURBOCHARGER
%NGINEPOWEROFOPTIMISINGPOINT/
178 61 00-3.0
Fig. 2.07.01: Example of part load SFOC curves for conventional turbochargers
MAN Diesel
198 70 11-6.0
MAN B&W
2.08
Page 1 of 2
SFOC guarantee
The SFOC guarantee refers to the above ISO reference conditions and lower calorific value and is
valid for one running point only. The guaranteed
running point is equal to the power!speed combination in the optimising point (O) = 100% SMCR
but, if requested, a running point between 85%
and 100% SMCR can be selected.
Condition
change
Parameter
With
pmax
adjusted
SFOC
change
Without
pmax
adjusted
SFOC
change
per 10 C rise
+ 0.60%
+ 0.41%
per 10 C rise
+ 0.20%
+ 0.71%
per 10 mbar
! 0.02%
rise
rise 1%
!1.00%
(42,700 kJ/kg)
! 0.05%
! 1.00%
MAN Diesel
198 74 64-5.0
MAN B&W
2.08
Page 2 of 2
MAN Diesel
198 70 18-9.0
MAN B&W
2.09
Page 1 of 4
Engine
kW
r/min
g/kWh
5-8S46MC-C8
1,380
129
177
5-12S42MC7
1,080
136
179
5-12S35MC7
740
173
179
5-12L35MC6
650
210
179
5-12S26MC6
400
250
181
$IAGRAMA
cyl. No.
3&/#
GK7H
kW
r/min
g/kWh
SFOC found:
0ART,OAD3&/#CURVE
.OMINAL3&/#
OFOPTIMISINGPOINT
178 60 92-9.0
Fig. 2.09.01
MAN Diesel
198 69 81-5.1
MAN B&W
2.09
Page 2 of 4
SFOC for S46MC-C8, S42MC7, S35MC7, L35MC6, S26MC6 with fixed pitch propeller
0OWEROF,
LINES
HIPSPEED
#ONSTANTS
Diagram b
ING
U
2ED
CT
O
ION
OPT
IM
/#
F3&
PO
ISE D
WE R
K7
HR
IV
ELAT
PTIM
O
NO
THE
ETO
POW
ISE D
ALIN
MEP
ER
ER
,
POW
ISE D
PTIM
O
MIN
.OMINALPROPELLERCURVE
3PEEDOF,
178 60 31-9.0
Fig. 2.09.02
SFOC for S46MC-C8, S42MC7, S35MC7, L35MC6, S26MC6 with constant speed
0OWEROF,
LINES
HIPSPEED
#ONSTANTS
Diagram c
ING
U
2ED
CTIO
NO
/#
F3&
P
ISE D
OWE
IM
OPT
K7
HR
ELAT
PTIM
O
TO
IVE
POW
ISE D
ER
NO
THE
ER
,
POW
ISE D
PTIM
O
MIN
ALIN
MEP
.OMINALPROPELLERCURVE
3PEEDOF,
178 60 32-0.0
Fig. 2.09.03
MAN Diesel
198 69 81-5.1
MAN B&W
2.09
Page 3 of 4
Engine
r/min
g/kWh
5 S40MC-C9
5,400
kW
136
178
5 S35MC-C9
4,050
155
179
$IAGRAMA
cyl. No.
3&/#
GK7H
kW
r/min
g/kWh
SFOC found:
0ART,OAD3&/#CURVE
.OMINAL3&/#
OFOPTIMISINGPOINT
178 60 92-9.0
Fig. 2.09.01
MAN Diesel
198 69 81-5.1
MAN B&W
2.09
Page 4 of 4
=0.15
=0.25
Constant
=0.30
ship speed
lines
100%
90%
Diagram b
u
Red
ctio
50%
no
optim
80%
OC
f SF
p
ise d
owe
/ kW
hr
o
80%
ptim
ise d
p ow
er
al in
mep
10 0%
95%
70%
9 0%
!4
!3
!2
er
L1
p ow
ise d
ptim
o
%
!2
10 0
!1
0
min
60%
!1
in g
iv
elat
e to
no
the
50%
Nominal propeller curve
40%
75%
80%
85%
90%
95%
100%
105%
Speed, % of L1
178 61 67-4.0
Fig. 2.09.02
=0.15
=0.25
Constant
=0.30
ship speed
lines
100%
90%
Diagram c
Red
uctio
50%
op
3
80%
FO
of S
ed
timis
C in
p ow
er
g / kW
rela
o
80%
tive
ptim
!2
ise d
!3
e
to t h
po
nom
we r
inal
in L 1
%o
10 0
0
ptim
ise d
!1
p ow
!2
er
mep
10 0%
70%
95%
9 0%
!4
60%
50%
Nominal propeller curve
40%
75%
80%
85%
90%
95%
100%
105%
Speed, % of L1
178 61 68-6.0
Fig. 2.09.03
MAN Diesel
198 69 81-5.1
-!."7
0AGEOF
3&/#CALCULATIONSEXAMPLE
$ATAATNOMINEL-#2, 3-#
#
0OWER
K7
3PEED
RMIN
.OMINAL3&/#
s#ONVENTIONALTURBOCHARGER
GK7H
%XAMPLEOFSPECIlED-#2-
0OWER
K7,
3PEED
RMIN,
4URBOCHARGERTYPE
#ONVENTIONAL
3&/#FOUNDIN/-
GK7H
4HEOPTIMISINGPOINT/USEDINTHEABOVEEXAMPLEFOR
THE3&/#CALCULATIONS
/-,POWERAND,SPEED
-!."73-# # 4))
-!.$IESEL
-!."7
0AGEOF
0OWEROF,
LINES
HIPSPEED
#ONSTANTS
Diagram b
ING
U
2ED
CT
O
O
ION
PTIM
/#
F3&
PO
ISE D
WE R
K7
HR
PTIM
O
ETO
POW
ISE D
ER
ER
,
POW
ISE D
PTIM
O
MIN
ALIN
MEP
IV
ELAT
NO
THE
.OMINALPROPELLERCURVE
3PEEDOF,
0ARTLOADPOINTS
/
/
/
-
$IAGRAMA
3&/#
GK7H
3&/#
GK7H
3&/#
GK7H
3&/#
GK7H
0ART,OAD3&/#CURVE
.OMINAL3&/#
OFSPECIFIED-#2
&IG%XAMPLEOF3&/#FORDERATED3-# #WITHlXEDPITCHPROPELLERANDCONVENTIONALTURBOCHARGER
-!."73-# # 4))
-!.$IESEL
-!."7
0AGEOF
&UEL#ONSUMPTIONATAN!RBITRARY,OAD
/NCETHEOPTIMISINGPOINT/ OFTHEENGINEHAS
BEENCHOSENTHESPECIlCFUELOILCONSUMPTIONAT
ANARBITRARYPOINT33OR3CANBEESTIMATED
BASEDONTHE3&/#ATPOINT@AND@
4HE3&/#CURVETHROUGHPOINTS3ONTHELEFT
OFPOINTISSYMMETRICALABOUTPOINTIEAT
SPEEDSLOWERTHANTHATOFPOINTTHE3&/#WILL
ALSOINCREASE
4HESE3&/#VALUESCANBECALCULATEDBYUSING
THEGRAPHSFORTHERELEVANTENGINETYPEFORTHE
PROPELLERCURVE)ANDFORTHECONSTANTSPEEDCURVE
))GIVINGTHE3&/#ATPOINTSANDRESPECTIVELY
4HEABOVEMENTIONEDMETHODPROVIDESONLYAN
APPROXIMATEVALUE!MOREPRECISEINDICATIONOF
THEEXPECTED3&/#ATANYLOADCANBECALCULATED
BYUSINGOURCOMPUTERPROGRAM4HISISASERVICE
WHICHISAVAILABLETOOURCUSTOMERSONREQUEST
.EXTTHE3&/#FORPOINT3CANBECALCULATEDAS
ANINTERPOLATIONBETWEENTHE3&/#INPOINTS@
AND@ANDFORPOINT3ASANEXTRAPOLATION
0OWER OF ! -
!
3
3
3
)
))
3PEED OF !
&IG3&/#ATANARBITRARYLOAD
-!."7-#-# #ENGINES
-!.$IESEL
MAN B&W
2.12
Page 1 of 1
Emission Control
IMO NOx Emission Limits
All MC and MC-C engines are, as standard, delivered in compliance with the IMO speed dependent NOx limit, measured according to ISO 8178
Test Cycles E2/E3 for Heavy Duty Diesel Engines.
The NOx content in the exhaust gas can be reduced with primary and/or secondary reduction
methods.
The primary methods affect the combustion process directly by reducing the maximum combustion temperature, whereas the secondary methods are means of reducing the emission level
without changing the engine performance, using
external equipment.
0!30% NOx Reduction
The MC and MC-C engines are as standard delivered to comply with IMO NOx emission limitations, EoD: 4 06 060 Economy mode. Engine test
cycles E2 and E3 has to be ordered as an option:
4 06 060a and 060b, and various conditions can
be specified, options: 4 06 060f, 060g and 060h.
Compliance with other emission limits can be
specified as an option: 4 06 065.
Regardless of the emission limit specified, the engines are matched for best economy in service.
For further information on engine operation options, see Extent of Delivery.
MAN Diesel
198 66 36!6.2
MAN B&W
3
MAN Diesel
MAN B&W
3.01
Page 1 of 1
Turbocharger Selection
Updated turbocharger data based on the latest
information from the turbocharger makers are
available from the Turbocharger Selection program on www.mandieselturbo.com under Products Marine Engines & Systems Low
Speed Turbocharger Selection.
The MAN B&W engines are designed for the application of either MAN, ABB or Mitsubishi (MHI)
turbochargers.
The turbocharger choice is made with a view to
obtaining the lowest possible Specific Fuel Oil
Consumption (SFOC) values at the nominal MCR
by applying the best possible turbochargers.
The engines are, as standard, equipped with as
few turbochargers as possible, please refer to the
below mentioned Turbocharger Selection programme.
In most cases one more turbocharger can be applied, than the number stated, if this is desirable
due to space requirements, or for other reasons.
Additional costs are to be expected.
However, we recommend the Turbocharger selection programme on the Internet, which can be
used to identify a list of applicable turbochargers
for a specific engine layout.
For information about turbocharger arrangement
and cleaning systems, see Section 15.01.
Engines
Conventional
turbocharger
Bore 50
Bore 46
High efficiency
turbocharger
Standard design
Standard design
MAN Diesel
198 76 18-1.1
-!."7
0AGEOF
%XHAUST'AS"Y PASS
4HISSECTIONISNOTAPPLICABLE
-!.$IESEL
MAN B&W
3.03
Page 1 of 2
MAN Diesel
198 58 94-7.2
MAN B&W
3.03
Page 2 of 2
Air
Process
computer
Ammonia
tank
Evaporator
SCR reactor
Air intake
Air outlet
Static mixer
Air
Orifice
High efficiency turbocharger
Engine
198 99 27!1.0
MAN Diesel
198 58 94-7.2
MAN B&W
Electricity Production
4
MAN Diesel
MAN B&W
4.01
Page 1 of
Electricity Production
Introduction
Next to power for propulsion, electricity production is the largest fuel consumer on board. The
electricity is produced by using one or more of the
following types of machinery, either running alone
or in parallel:
The DMG/CFE (Direct Mounted Generator/Constant Frequency Electrical) and the SMG/CFE
(Shaft Mounted Generator/Constant Frequency
Electrical) are special designs within the PTO/CFE
group in which the generator is coupled directly to
the main engine crankshaft and the intermediate
shaft, respectively, without a gear. The electrical
output of the generator is controlled by electrical
frequency control.
MAN Diesel
198 59 11-6.1
MAN B&W
4.01
Page 2 of
$ESIGN
3EATING
4OTAL
EFFICIENCY
A
B
"7)2#&
/NENGINE
VERTICALGENERATOR
A
B
"7))2#&
/NTANKTOP
A
B
"7)))2#&
/NENGINE
A
B
"7)62#&
/NTANKTOP
A
B
$-'#&%
/NENGINE
A
B
3-'#&%
/NTANKTOP
"7)'#2
/NENGINE
VERTICALGENERATOR
"7))'#2
/NTANKTOP
"7)))'#2
/NENGINE
"7)6'#2
/NTANKTOP
04/'#2
04/2#&
04/#&%
!LTERNATIVETYPESANDLAYOUTSOFSHAFTGENERATORS
178 19 66!3.1
MAN Diesel
198 59 11-6.1
MAN B&W
4.01
Page 3 of 5
Designation of PTO
For further information, please refer to our publication titled:
Shaft Generators for MC and ME engines
The publications are available at www.mandieselturbo.com under Products Marine Engines &
Systems Low Speed Technical Papers.
MAN Diesel
198 66 35-4.1
MAN B&W
4.01
Page 4 of 5
PTO/RCF
Free standing generator, BW II/RCF
(Fig. 4.01.01, alternative 2)
The PTO/RCF generator systems have been developed in close cooperation with the German
gear manufacturer RENK. A complete package
solution is offered, comprising a flexible coupling,
a step-up gear, an epicyclic, variable-ratio gear
with built-in clutch, hydraulic pump and motor,
and a standard generator.
For marine engines with controllable pitch propellers running at constant engine speed, the hydraulic system can be dispensed with, i.e. a PTO/
GCR design is normally used, see Fig. 4.01.01,
alternative 5 or 6.
4OPANEL
/PERATORCONTROLPANEL
INSWITCHBOARD
(YDROSTATICCONTROL
(YDROSTATICMOTOR
/UTPUTSHAFT
(YDROSTATICPUMP
-ULTIDISCCLUTCH
)NPUTSHAFT
#ONTROLLER
4ERMINAL
178 00 45-5.0
Fig. 4.01.03: PTO with RENK constant frequency gear: BW II/RCF, option: 4 85 203
MAN Diesel
198 51 95-0.3
MAN B&W
4.01
Page 5 of 5
The multi-disc clutch, integrated into the gear input shaft, permits the engaging and disengaging
of the epicyclic gear, and thus the generator, from
the main engine during operation.
An electronic control system with a RENK controller ensures that the control signals to the main
electrical switchboard are identical to those for
the normal auxiliary generator sets. This applies
to ships with automatic synchronising and load
sharing, as well as to ships with manual switchboard operation.
Internal control circuits and interlocking functions
between the epicyclic gear and the electronic
control box provide automatic control of the functions necessary for the satisfactory operation and
protection of the BW II/RCF unit. If any monitored
value exceeds the normal operation limits, a warning or an alarm is given depending upon the origin, severity and the extent of deviation from the
permissible values. The cause of a warning or an
alarm is shown on a digital display.
440 V
1800
kVA
DSG
60 Hz
r/min
kW
380 V
1500
kVA
50 Hz
r/min
kW
62
M2-4
707
566
627
501
62
L1-4
855
684
627
609
62
L2-4
1,056
845
940
752
74
M1-4
1,271
1,017
1,137
909
74
M2-4
1,432
1,146
1,280
1,024
74
L1-4
1,651
1,321
1,468
1,174
MAN Diesel
198 51 95-0.3
MAN B&W
4.02
"
&
!FT
#YL
Page 1 of 1
'
#
178 18 20-1.0
kW generator
700 kW
1200 kW
2,326
2,326
776
776
2,986
2,986
3,386
3,386
1,826
1,946
2,090
2,090
2,368
2,875
380
470
System mass (kg) with generator:
22,750
26,500
System mass (kg) without generator:
20,750
23,850
Space requirements have to be investigated on plants with the turbocharger on the exhaust side,
Space requirements for a larger generator has to be investigated case by case,.
Dimension H: This is only valid for A. van Kaick generator type DSG, enclosure IP23,
frequency = 60 Hz, speed = 1800 r/min
Fig. 4.02.01: Space requirement for side mounted generator PTO/RCF type BWlll S46-C/RCF
MAN Diesel
198 58 48-2.1
-!."7
#YL
0AGEOF
&
"
'
K7GENERATOR
K7
K7
"
&
'
3YSTEMMASSKG WITHGENERATOR
3YSTEMMASSKG WITHOUTGENERATOR
4HESTATEDK7ATTHEGENERATORTERMINALSISAVAILABLEBETWEENANDOFTHEENGINESPEEDATSPECIlED-#2
&IG3PACEREQUIREMENTFORSIDEMOUNTEDGENERATOR04/2#&TYPE"7LLL32#&
-!."73-#
-!.$IESEL
MAN B&W
4.02
Page 1 of 1
MAN Diesel
198 80 03-8.0
MAN B&W
4.03
Page 1 of 1
1.
2.
3.
4.
5.
6.
Flange on crankshaft
Studs and nuts, dowel pipe and screws
Intermediate shaft between the crankshaft and flexible coupling for PTO
Oil sealing for intermediate shaft
End cover in 2/2 with scraper ring housing
Plug box for electronic measuring instrument for check of condition of axial vibration damper
178 43 54-4.0
MAN Diesel
198 57 42-6.1
MAN B&W
4.04
Page 1 of 3
Step-up gear
Generator
Elastic coupling
Support bearing, if required
178 18 22!5.0
MAN Diesel
198 43 16!8.6
MAN B&W
4.04
Page 2 of 3
178 18 25!0.1
MAN Diesel
198 43 16!8.6
MAN B&W
4.04
Page 3 of 3
-AINENGINE
4WOSPEEDTUNNELGEARBOX
'ENERATORMOTOR
2ENK+!:CLUTCH
/ILDISTRIBUTIONRING
(YDRAULICCOUPLING
)NTERMEDIATEBEARING
&LEXIBLECOUPLING
178 57 16-9.0
MAN Diesel
198 43 16!8.6
MAN B&W
4.05
Page 1 of 1
MAN Diesel
198 79 59-5.0
MAN Diesel
4.06
Page 1 of 3
Stroke: 240 mm
Power layout
60 Hz
1,000 r/min
Gen. kW
Eng. kW
1,200 r/min
Eng. kW
5L16/24
500
475
50 Hz
Gen. kW
450
430
6L16/24
660
625
570
542
7L16/24
770
730
665
632
8L16/24
880
835
760
722
9L16/24
990
940
855
812
P
H
830
1000
Q
178 23 03!1.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
5 (1,000 r/min)
2,751
1,400
4,151
2,457
**Dry weight
GenSet (t)
9.5
5 (1,200 r/min)
2,751
1,400
4,151
2,457
9.5
6 (1,000 r/min)
3,026
1,490
4,516
2,457
10.5
6 (1,200 r/min)
3,026
1,490
4,516
2,457
10.5
7 (1,000 r/min)
3,501
1,585
5,086
2,457
11.4
7 (1,200 r/min)
3,501
1,585
5,086
2,457
11.4
8 (1,000 r/min)
3,776
1,680
5,456
2,495
12.4
8 (1,200 r/min)
3,776
1,680
5,456
2,457
12.4
9 (1,000 r/min)
4,151
1,680
5,731
2,495
13.1
9 (1,200 r/min)
4,151
1,680
5,731
2,495
13.1
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 1,800 mm
* Depending on alternator
** Weight incl. standard alternator (based on a Leroy Somer alternator)
All dimensions and masses are approximate and subject to change without prior notice.
178 33 87!4.3
MAN Diesel
198 42 05!4.5
MAN Diesel
4.06
Page 2 of 3
Cyl.
kW
450
540
630
720
810
10.9
15.7
21
12.7
18.9
23
14.5
22.0
24
16.3
25.1
26
18.1
28.3
28
0.31
0.15
0.32
0.38
0.18
0.38
0.44
0.22
0.45
0.50
0.25
0.51
0.57
0.28
0.57
kW
kW
m3/h
kW
kW
79
43
13.1
107
107
95
51
15.7
129
129
110
60
18.4
150
150
126
68
21.0
171
171
142
77
23.6
193
193
kg/h
C
bar
kg/h
3,321
330
0.025
3,231
3,985
330
0.025
3,877
4,649
330
0.025
4,523
5,314
330
0.025
5,170
5,978
330
0.025
5,816
Nm
Nm
0.47
0.80
0.56
0.96
0.65
1.12
0.75
1.28
0.84
1.44
1,000 rpm
Lubricating oil
Charge air L.T.
*Flow L.T. at 36C inlet and 44C outlet
Jacket cooling
Charge air H.T
Gas Data:
Engine
Alternator
kW
kW
11
13
15
17
19
(see separate data from the alternator maker)
The stated heat balances are based on tropical conditions, the flows are based on ISO ambient condition.
* The outlet temperature of the H.T. water is fixed to 80C, and
44C for L.T. water. At different inlet temperatures the flow will
change accordingly.
Example: if the inlet temperature is 25C, then the L.T. flow will
change to (44-36)/(44-25)*100 = 42% of the original flow. If the
temperature rises above 36C, then the L.T. outlet will rise accordingly.
178 56 53-3.0
Fig. 4.06.02a: List of capacities for L16/24 1,000 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 05!4.5
MAN Diesel
4.06
Page 3 of 3
1,200 rpm
Cyl.
kW
500
660
770
880
990
27
27
21
27
27
21
27
27
35
27
27
35
27
27
35
2.5
0.35
0.17
0.35
2.5
0.46
0.22
0.46
2.5
0.54
0.26
0.54
2.5
0.61
0.30
0.62
2.5
0.69
0.34
0.70
kW
kW
kW
m/h
kW
kW
kW
m/h
kW
m/h
C
79
40
119
13
119
123
242
6
361
13
60
103
57
160
17
162
169
331
8
491
17
61
122
70
192
21
191
190
381
9
573
21
60
140
82
222
24
220
211
431
10
653
24
60
159
95
254
27
249
230
479
11
733
27
59
kg/h
C
bar
kg/h
3,400
330
0.025
3,280
4,600
340
0.025
4,500
5,500
340
0.025
5,300
6,200
340
0.025
6,000
7,000
340
0.025
6,800
Nm
Nm
0.47
0.80
0.56
0.96
0.65
1.12
0.75
1.28
0.84
1.44
kW
kW
2 bar m/h
2 bar m/h
8 bar m/h
Separate pumps:
Lubricating oil
Charge air LT
Total LT system
Flow LT at 36C inlet and 44C outlet
Jacket cooling
Charge air HT
Total HT system
Flow HT at 44Cinlet and 80C outlet
Total from engine
LT flow at 36C inlet
LT temp. Outlet engine
(at 36C and 1 string cooling water system)
Gas Data:
Engine
Alternator
13
15
18
21
(see separate data from the alternator maker)
The stated heat balances are based on tropical conditions. The exhaust gas data (exhaust gas flow, exhaust gas temp.
and air consumption). are based on ISO ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and 44C for the LT water
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will change to (44-36)/(44-25)*100 = 42% of the original flow.
If the temperature rises above 36C, then the L.T. outlet will rise acordingly.
Fig. 4.06.02b: List of capacities for L16/24 1,200 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 05!4.5
MAN Diesel
4.07
Page 1 of 3
Stroke: 310 mm
Power layout
900 r/min
60 Hz
1,000 r/min
50 Hz
Eng. kW
Gen. kW
Eng. kW
Gen. kW
5L21/31
1,000
950
1,000
950
6L21/31
1,320
1,254
1,320
1,254
7L21/31
1,540
1,463
1,540
1,463
8L21/31
1,760
1,672
1,760
1,672
9L21/31
1,980
1,881
1,980
1,881
0
(
"
1
178 23 04!3.2
Cyl. no
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
(900 rpm)
3,959
1,820
5,829
3,183
21.5
5 (1000 rpm)
3,959
1,870
5,829
3,183
21.5
(900 rpm)
4,314
2,000
6,314
3,183
23.7
6 (1000 rpm)
4,314
2,000
6,314
3,183
23.7
(900 rpm)
4,669
1,970
6,639
3,183
25.9
7 (1000 rpm)
4,669
1,970
6,639
3,183
25.9
(900 rpm)
5,024
2,250
7,274
3,289
28.5
8 (1000 rpm)
5,024
2,250
7,274
3,289
28.5
(900 rpm)
5,379
2,400
7,779
3,289
30.9
9 (1000 rpm)
5,379
2,400
7,779
3,289
30.9
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 2400 mm (without gallery) and 2600 mm (with galley)
* Depending on alternator
** Weight incl. standard alternator (based on a Uljanik alternator)
All dimensions and masses are approximate, and subject to changes without prior notice.
Fig. 4.07.01: Power and outline of L21/31
MAN Diesel
198 42 06!6.5
MAN Diesel
4.07
Page 2 of 3
900 rpm
Cyl.
kW
950
1,320
1,540
1,760
1,980
55
55
31
55
55
31
55
55
41
55
55
41
55
55
41
2.5
0.65
0.32
0.66
2.5
0.91
0.44
0.92
2.5
1.06
0.52
1.07
2.5
1.21
0.59
1.23
2.5
1.36
0.67
1.38
Engine-driven pumps:
External pumps:
Lubricating oil
LT charge air
Total LT system
LT flow at 36C inlet and 44C outlet*
kW
kW
kW
m/h
195
118
313
27.0
158
313
471
44.0
189
366
555
48.1
218
418
636
51.9
247
468
715
54.0
Jacket cooling
HT charge air
Total HT system
HT flow at 44C inlet and 80C outlet*
kW
kW
kW
m/h
154
201
355
8.5
274
337
611
19.8
326
383
709
22.6
376
429
805
25.3
427
475
902
27.9
kW
m/h
C
668
27.0
55
1082
43.5
58
1264
47.6
59
1441
51.3
61
1617
53.5
63
kg/h
C
bar
kg/h
6,679
335
0.025
6,489
9,600
348
0.025
9,330
11,200
348
0.025
10,900
12,800
348
0.025
12,400
14,400
348
0.025
14,000
Nm
1.0
1.2
1.4
1.6
1.8
Gas data:
Engine
Alternator
kW
kW
49
50
54
58
( See separate data from alternator maker )
The stated heat balances are based on 100% load and tropical
condition.
The mass flows and exhaust gas temperature are based on ISO
ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and
44C for the LT water.
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will
change to (44-36)/(44-25)*100 = 42% of the original flow.
The HT flow will not change.
17856 53-3.0
Fig. 4.07.02a: List of capacities for L21/31, 900 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 06!6.5
MAN Diesel
4.07
Page 3 of 3
1000 rpm kW
1,000
1,320
1,540
1,760
1,980
61
61
34
61
61
34
61
61
46
61
61
46
61
61
46
bar
m/h
m/h
m/h
2.5
0.69
0.34
0.70
2.5
0.92
0.45
0.93
2.5
1.08
0.53
1.09
2.5
1.23
0.60
1.25
2.5
1.38
0.68
1.40
Lubricating oil
LT charge air
Total LT system
LT flow at 36C inlet and 44C outlet*
kW
kW
kW
m/h
206
125
331
35.5
162
333
495
47.8
192
388
580
52.1
222
443
665
56.2
252
499
751
60.5
Jacket cooling
HT charge air
Total HT system
HT flow at 44C inlet and 80C outlet*
kW
kW
kW
m/h
163
212
374
8.9
280
361
641
20.9
332
411
743
23.9
383
460
843
26.7
435
509
944
29.5
kW
m/h
C
705
35.5
53
1136
47.2
57
1323
51.5
59
1508
55.6
60
1695
59.9
61
kg/h
C
bar
kg/h
6,920
335
0.025
6,720
10,200
333
0.025
9,940
11,900
333
0.025
11,600
13,600
333
0.025
13,200
15,300
333
0.025
14,900
Nm
1.0
1.2
1.4
1.6
1.8
kW
kW
21
47
50
54
56
( See separate data from alternator maker )
Gas data:
Engine
Alternator
The stated heat balances are based on 100% load and tropical
condition.
The mass flows and exhaust gas temperature are based on ISO
ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and
44C for the LT water.
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will
change to (44-36)/(44-25)*100 = 42% of the original flow.
The HT flow will not change.
17856 53-3.0
Fig. 4.07.02a: List of capacities for L21/31, 1,000 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 06!6.5
MAN Diesel
4.08
Page 1 of 3
Stroke: 300 mm
Power layout
720 r/min
60 Hz
750 r/min
50 Hz
900 r/min
60 Hz
Eng. kW
Gen. kW
Eng. kW
Gen. kW
Eng. kW
Gen. kW
5L23/30H
650
620
675
640
6L23/30H
780
740
810
770
960
910
7L23/30H
910
865
945
900
1,120
1,065
8L23/30H
1,040
990
1,080
1,025
1,280
1,215
1,270
1,600
Q
178 23 06!7.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
5 (720 r/min)
3,369
2,155
5,524
2,383
18.0
5 (750 r/min)
3,369
2,155
5,524
2,383
18.0
6 (720 r/min)
3,738
2,265
6,004
2,383
19.7
6 (750 r/min)
3,738
2,265
6,004
2,383
19.7
6 (900 r/min)
3,738
2,265
6,004
2,815
21.0
7 (720 r/min)
4,109
2,395
6,504
2,815
21.4
7 (750 r/min)
4,109
2,395
6,504
2,815
21.4
7 (900 r/min)
4,109
2,395
6,504
2,815
22.8
8 (720 r/min)
4,475
2,480
6,959
2,815
23.5
8 (750 r/min)
4,475
2,480
6,959
2,815
23.5
8 (900 r/min)
4,475
2,340
6,815
2,815
24.5
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 2,250 mm
* Depending on alternator
** Weight includes a standard alternator, make A. van Kaick
All dimensions and masses are approximate and subject to change without prior notice.
178 34 53!7.1
MAN Diesel
198 42 07!8.5
MAN Diesel
4.08
Page 2 of 3
Cyl.
720/750 RPM
kW
650/675
780/810
(5.5-7.5 bar)
(1-2.5 bar)
(1-2.5 bar)
(3-5 bar)
m3/h
m3/h
m3/h
m3/h
1.0
55
36
16
1.0
55
36
16
910/945 1,040/1,080
Engine-driven Pumps:
1.0
55
36
20
1.0
55
36
20
Separate Pumps:
0.73/0.76
0.36/0.37
0.74/0.77
55
73
32
17.0
Cooling Capacities:
Lubricating Oil:
Heat dissipation
L.T. cooling water quantity*
L.T. cooling water quantity**
Lub. oil temp. inlet cooler
L.T. cooling water temp. inlet cooler
kW
m3/h
m3/h
C
C
69
5.3
18
67
36
84
6.4
18
67
36
98
7.5
18
67
36
112
8.5
25
67
36
kW
m3/h
C
251
30
36
299
36
36
348
42
36
395
48
36
kW
m3/h
C
182
20
77
219
24
77
257
28
77
294
32
77
kg/h
C
bar
kg/s
5,510
310
0.025
1.49
6,620
310
0.025
1.79
7,720
310
0.025
2.09
8,820
310
0.025
2.39
Nm3
2.0
2.0
2.0
2.0
Charge Air:
Heat dissipation
L.T. cooling water quantity
L.T. cooling water inlet cooler
Jacket Cooling:
Heat dissipation
H.T. cooling water quantity
H.T. cooling water temp. inlet cooler
Gas Data:
Engine
Generator
kW
kW
21
25
29
34
(See separat data from generator maker)
The stated heat dissipation, capacities of gas and engine-driven pumps are given at 720 RPM. Heat dissipation gas and pump capacities at 750 RPM are 4% higher than stated. If L.T. cooling are sea water, the L.T. inlet is 32 C instead of 36C.
Based on tropical conditions, except for exhaust flow and air consumption which are based on ISO conditions.
* Only valid for engines equipped with internal basic cooling water system nos. 1 and 2.
** Only valid for engines equipped with combined coolers, internal basic cooling water system no. 3.
*** To compensate for built on pumps, ambient condition, calorific value and adequate circulations flow. The ISO fuel oil consumption is
multiplied by 1.45.
Fig. 4.08.02a: List of capacities for L23/30H, 720/750 rpm, IMO Tier I.
MAN Diesel
198 42 07!8.5
MAN Diesel
4.08
Page 3 of 3
kW
960
1,120
1,280
(5.5-7.5 bar)
(1-2.5 bar)
(1-2.5 bar)
(3.5-5 bar)
m3/h
m3/h
m3/h
m3/h
1.3
69
45
20
1.3
69
45
20
1.3
69
45
20
m/h
m3/h
m/h
m3/h
m3/h
m3/h
m3/h
0.69
0.34
0.70
52
63
30
17
0.81
0.40
0.82
61
71
35
18
0.92
0.45
0.94
70
85
40
19
kW
m3/h
m3/h
C
C
117
7.5
18
67
36
137
8.8
18
67
36
158
10.1
25
67
36
kW
m3/h
C
369
46
36
428
53
36
487
61
36
kW
m3/h
C
239
30
77
281
35
77
323
40
77
kg/h
C
bar
kg/s
8,370
325
0.025
2.25
9,770
325
0.025
2.62
11,160
325
0.025
3.00
Nm3
2.0
2.0
2.0
kW
kW
32
37
42
(See separat data from generator maker)
900 RPM
Engine-driven Pumps:
Cooling Capacities:
Lubricating Oil:
Heat dissipation
L.T. cooling water quantity*
SW L.T. cooling water quantity**
Lub. oil temp. inlet cooler
L.T. cooling water temp. inlet cooler
Charge Air:
Heat dissipation
L.T. cooling water quantity
L.T. cooling water inlet cooler
Jacket Cooling:
Heat dissipation
H.T. cooling water quantity
H.T. cooling water temp. inlet cooler
Gas Data:
Engine
Generator
Fig. 4.08.02b: List of capacities for L23/30H, 900 rpm, IMO Tier I.
MAN Diesel
198 42 07!8.5
MAN B&W
Installation Aspects
5
MAN Diesel
MAN B&W
5.01
Page 1 of 1
A special crane beam for dismantling the turbocharger must be fitted. The lifting capacity of the
crane beam for dismantling the turbocharger is
stated in Section 5.03.
The overhaul tools for the engine are designed
to be used with a crane hook according to DIN
15400, June 1990, material class M and load capacity 1Am and dimensions of the single hook
type according to DIN 15401, part 1.
The total length of the engine at the crankshaft
level may vary depending on the equipment to
be fitted on the fore end of the engine, such as
adjustable counterweights, tuning wheel, moment
compensators or PTO.
MAN Diesel
198 43 75!4.7
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MAN B&W
5.02
Page 1 of 2
Space Requirement
F
Deck beam
Q
S
H3
H1/H2
Tank top
Cofferdam
N
A
Free space
for maintenance
Minimum access conditions around the engine to be used for an escape route is 600 mm.
The dimensions are given in mm, and are for guidance only. If the dimensions cannot be fulfilled, please contact MAN Diesel or our
local representative.
517 78 19-6.0.0
Fig. 5.02.02a: Space requirement for the engine, turbocharger on aft end (4 59 124)
MAN Diesel
198 77 46-2.0
MAN B&W
5.02
Page 2 of 2
Cyl. No.
A
B
C
D*
E*
F
2,708
2,743
2,783
2,818
3,031
3,000
-
3,111
3,271
-
5,582
3,492
3,546
-
5,582
3,630
3,830
-
2,590
H1 *
H2 *
7,800
7,475
H3 *
7,200
I
J
1,295
575
See text
L*
4,865
M
N
O
P
Q
700
950
5,565
6,265
6,965
800
3,490
See text
1,500 1,705
-
1,705
-
R
S
T
U
See text
Y
Z
3,400
3,300
Cylinder distance
Distance from crankshaft centre line to foundation
The dimension includes a cofferdam of 600 mm and must fulfil minimum
height to tank top according to classification rules
MAN Diesel TCR/TCA
Dimensions according to turbocharger choice at
ABB A100-L
nominal MCR
Mitsubishi MET
MAN Diesel TCA
Dimensions according to turbocharger choice at
ABB A100-L
nominal MCR
Mitsubishi MET
See drawing: Engine Top Bracing, if top bracing fitted on camshaft side
MAN Diesel TCR/TCA
The required space to the engine room casing inABB A100-L
cludes mechanical top bracing
Mitsubishi MET
Minimum overhaul height, normal lifting procedure
Minimum overhaul height, reduced height lifting procedure
The minimum distance from crankshaft centre line to lower edge of deck
beam, when using MAN B&W Double Jib Crane
Length from crankshaft centre line to outer side bedplate
Space for tightening control of holding down bolts
K must be equal to or larger than the propeller shaft, if the propeller shaft is
to be drawn into the engine room
Minimum length of a basic engine, without 2nd order moment
compensators
Free space in front of engine
Distance between outer foundation girders
Minimum crane operation area
See drawing: Crane beam for Turbocharger for overhaul of turbocharger
MAN Diesel TCR/TCA
Dimensions according to turbocharger choice at
ABB A100-L
nominal MCR
Mitsubishi MET
Required crane coverage area and hook travelling width for turbocharger
maintenance and overhaul to be supplied by turbocharger maker
Maximum 30 when engine room has minimum headroom above the turbocharger
Space for water mist catcher overhaul
Space for air cooler element overhaul
* The min. engine room crane height is ie. dependent on the choice of crane, see the actual heights
H1, H2 or H3.
The min. engine room height is dependent on H1, H2, H3 or E+D.
Max. length of engine see the engine outline drawing
Length of engine with PTO see corresponding space requirement
Fig. 5.02.02b: Space requirement for the engine, turbocharger on aft end (4 59 124)
MAN Diesel
518 98 76-1.0.0
198 77 46-2.0
MAN B&W
5.02
Page 1 of 2
Space Requirement
F
Deck beam
Q
S
H3
H1/H2
Tank top
Cofferdam
N
A
Free space
for maintenance
Minimum access conditions around the engine to be used for an escape route is 600 mm.
The dimensions are given in mm, and are for guidance only. If the dimensions cannot be fulfilled, please contact MAN Diesel or our
local representative.
517 78 19-6.0.0
Fig. 5.02.02a: Space requirement for the engine, turbocharger on aft end (4 59 124)
MAN Diesel
198 77 13-8.0
MAN B&W
5.02
Page 2 of 2
Cyl. No.
A
B
612
830
Cylinder distance
Distance from crankshaft centre line to foundation
The dimension includes a cofferdam of 600 mm and must fulfil minimum height to tank top
according to classification rules
2,708
2,743
2,783
2,818
D*
2,756
-
2,934
3,000
-
4,769
2,756 3,031
2,725 3,000
-
2,360
H1*
H2*
6,875
6,700
H3*
6,325
The minimum distance from crankshaft centre line to lower edge of deck beam, when using
MAN B&W Double Jib Crane
I
J
1,150
360
See text
E*
L*
M
N
O
P
4,936
R
S
T
U
V
5,548 6,160
800
3,090
1,925
See text
1,292
-
See text
K must be equal to or larger than the propeller shaft, if the propeller shaft is to be drawn
into the engine room
6,772 Minimum length of a basic engine, without 2nd order moment compensators
Free space in front of engine
Distance between outer foundation girders
Minimum crane operation area
See drawing: Crane beam for Turbocharger for overhaul of turbocharger
MAN Diesel TCA
Dimensions according to turbocharger choice at
ABB A100-L
nominal MCR
Mitsubishi MET
Required crane coverage area and hook travelling width for turbocharger maintenance and
overhaul to be supplied by turbocharger maker
0, 15, 30, 45, 60, 75, 90 Maximum 30 when engine room has minimum headroom above the turbocharger
Y
Z
3,250
3,000
* The min. engine room crane height is ie. dependent on the choice of crane, see the actual heights
H1, H2 or H3.
The min. engine room height is dependent on H1, H2, H3 or E+D.
Max. length of engine see the engine outline drawing
Length of engine with PTO see corresponding space requirement
Fig. 5.02.02b: Space requirement for the engine, turbocharger on aft end (4 59 124)
MAN Diesel
518 96 87-9.0.0
198 77 13-8.0
-!."7
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MAN B&W
5.03
Page 1 of 3
MAN B&W
Units
W
#RANEBEAMFOR
TRANSPORTATIONOF
COMPONENTS
%NGINEROOMSIDE
#RANEHOOK
'ASOUTLETFLANGE
4URBOCHARGER
kg
HB mm
b
TCR22
TCA44
TCA55
1,000
1,000
500
1,000
1,200
500
1,000
1,400
600
A165
A170
A175
ABB
Units
W
kg
HB mm
b
("
-AINENGINEAFTCYLINDER
#RANEBEAMFOR
DISMANTLINGOF
COMPONENTS
Available on request
178 52 34!0.1
MAN Diesel
198 79 63-0.0
MAN B&W
5.03
Page 2 of 3
#RANEBEAMFORTRANSPORTATIONOFCOMPONENTS
#RANEBEAMFORDISMANTLINGOFCOMPONENTS
3PARES
#RANEBEAMFORDISMANTLINGOFCOMPONENTS
#RANEBEAMFORTRANSPORTATIONOFCOMPONENTS
178 52 74!6.0
MAN Diesel
198 79 63-0.0
MAN B&W
5.03
Page 3 of 3
3.
4.
5.
2.
Crane beam
for A/C
5
5
4
1
Fig.: 5.03.04: Crane beam for overhaul of air cooler, turbocharger located on aft end of the engine
MAN Diesel
517 93 99-9.0.0
198 79 63-0.0
MAN B&W
5.04
Page 1 of 3
2)
Spares
Deck
Deck
Deck beam
A
H3
H1/H2
1)
Normal crane
Deck beam
Crankshaft
Crankshaft
Spares
H3
H1/H2
1)
Minimum area
to be covered
by the engine
room crane
519 24 62-8.0.0
MAN Diesel
198 79 65-4.0
Re
by
MAN B&W
5.04
Page 2 of 3
Normal Crane
Height to crane hook in
mm for:
Normal
lifting
procedure
Reduced
height lifting
procedure
involving
tilting of
main components
(option)
H1
H2
H3
Crane capacity in
Crane
tons selected
operating
in accordance with
width
DIN and JIS
in mm
standard capacities
Normal crane
MAN B&W
Double!Jib Crane
Minimum distance
S46MC-C8
1,450
1,575
800
2.0
2x1.0
2,050
9,000
8,175
7,900
325
S42MC7
1,075
1,175
600
1.25
2x1.0
1,850
8,000
7,550
7,300
450
S40MC-C9
975
1,150
500
1.25
2x1.0
2,300
7,800
7,475
7,200
300
S35MC-C9
600
800
400
1.0
2x0.5
1,925
6,875
6,700
6,325
225
S35MC7
650
675
375
0.8
2x0.5
1,400
6,425
6,275
6,050
250
L35MC6
550
450
325
0.63
2x0.5
1,350
5,400
5,125
275
S26MC6
375
475
200
0.5
2x0.5
1,200
4,850
4,750
4,600
250
Engine type
Building-in height
in mm
Cylinder cover
complete with
exhaust valve
Mass in kg including
lifting tools
MAN Diesel
198 79 65-4.0
MAN B&W
5.04
Page 3 of 3
178 24 86!3.0
MAN Diesel
198 79 65-4.0
MAN B&W
5.05
Page 1 of 1
Engine Outline
Please note that the information is to be found in
section 1.03 and in the Project Guide for the relevant engine type.
The latest version of the dimensioned drawing
is available for download at www.mandieselturbo.com under Products Marine Engines &
Systems Low Speed Installation Drawings.
First choose engine series, then engine type and
select Outline drawing for the actual number of
cylinders and type of turbocharger installation in
the list of drawings available for download.
MAN Diesel
198 47 31-3.3
MAN B&W
5.06
Page 1 of 1
Gallery Outline
Please note that the information is to be found in
the Project Guide for the relevant engine type.
The latest version of the dimensioned drawing
is available for download at www.mandieselturbo.com under Products Marine Engines &
Systems Low Speed Installation Drawings.
First choose engine series, then engine type and
select Outline drawing for the actual number of
cylinders and type of turbocharger installation in
the list of drawings available for download.
MAN Diesel
198 48 54-7.2
MAN B&W
5.07
Page 1 of 1
Centre of Gravity
Please note that the information is to be found in
the Project Guide for the relevant engine type.
MAN Diesel
198 48 32-0.1
MAN B&W
5.08
Page 1 of 1
MAN Diesel
198 48 31-9.1
MAN B&W
5.09
Page 1 of 1
MAN Diesel
198 48 33-2.1
MAN B&W
5.10
Page 1 of 1
Counterflanges
Please note that the information is to be found in
the Project Guide for the relevant engine type.
MAN Diesel
198 48 34-4.1
MAN B&W
5.11
Page 1 of 1
MAN Diesel
198 49 23-1.2
MAN B&W
5.12
Page 1 of 1
Continous girder
to extend with
full dimensions
Slots to be
cut in vertical
floor plates to
clear nuts
where necessary.
P Thickness of
floorplates
between main
engine girders.
H
G
F
D
E
B
C
A
A
1,955
1,910
1,835
1,616
1,665
1,505
1,390
B
1,755
1,720
1,635
1,475
1,525
1,350
1,235
C
28
25
28
20
20
20
20
D
1,435
1,330
1,330
1,155
1,205
1,035
-
E
32
30
32
25
25
25
-
178 06 43!4.3
F
1,060
995
940
855
840
720
695
G
28
25
28
20
20
20
20
H
1,045
980
925
840
825
705
680
I
18
18
18
18
18
18
15
J
550
510
470
495
430
465
470
K
986
900
950
650
830
550
420
L
50
45
50
45
45
45
40
M
50
50
50
40
40
40
35
N
380
350
380
350
350
350
-
P
22
19
22
19
19
19
19
MAN Diesel
198 79 72-5.0
MAN B&W
5.13
Page 1 of 2
MAN Diesel
198 46 72!5.8
MAN B&W
5.13
Page 2 of 2
The top bracing unit is designed to allow displacements between the hull and engine caused
by thermal expansion of the engine or different
loading conditions of the vessel.
!!
/IL!CCUMULATOR
(YDRAULIC#ONTROL5NIT
178 23 61-6.1
The top bracing unit consists of a single-acting hydraulic cylinder with a hydraulic control unit and an
accumulator mounted directly on the cylinder unit.
(ULLSIDE
%NGINESIDE
178 57 48-8.0
MAN Diesel
198 46 72!5.8
MAN B&W
5.14
Page 1 of 1
10 11 12
Force per
bracing in
kN
S46MC-C
S42MC
S40MC-C
45
S35MC-C
32
S35MC
L35MC
S26MC
55
6
45
32
Centre line
crankshaft
178 61 93-5.0
MAN Diesel
198 79 78-6.0
MAN B&W
5.15
Page 1 of 1
9 10 11 12 14 Force per
bracing in
Number of top bracings
kN
6
S46MC-C
S40MC-C
S40MC
S35MC-C
Available on request
S35MC
L35MC
S26MC
#ENTRELINE
CRANKSHAFT
#ENTRELINE
178 50 18!4.0
MAN Diesel
198 79 76-2.0
-!."7
0AGEOF
#OMPONENTSFOR%NGINE#ONTROL3YSTEM
4HISSECTIONISNOTAPPLICABLE
-!."7-#-# #ENGINES
-!.$IESEL
MAN B&W
5.17
Page 1 of 3
MAN Diesel
198 49 29!2.4
MAN B&W
5.17
Page 2 of 3
#ABLE
CONNECTED
TOTHEHULL
"RUSHHOLDER
ARRANGEMENT
-ONITORING
EQUIPMENT
WITHM6METER
#ABLE
CONNECTED
TOTHEHULL
#ABLE
TOALARM
SYSTEM
3LIPRING
3LIPRING
FORMONITORING
EQUIPMENT
"RUSHHOLDER
ARRANGEMENT
079 21 82-1.3.1.0
2UDDER
0ROPELLER
6OLTAGEMONITORING
FORSHAFTHULLPOTENTIAL
DIFFERENCE
3HAFTLINE
EARTHINGDEVICE
#URRENT
0ROPELLERSHAFT
)NTERMEDIATESHAFT
-AINBEARINGS
4HRUSTBEARING
)NTERMEDIATESHAFTBEARING
079 21 82-1.3.2.0
Fig. 5.17.02: Installation of shaftline earthing device in an engine plant without shaft-mounted generator
MAN Diesel
198 49 29!2.4
MAN B&W
5.17
Page 3 of 3
2UDDER
6OLTAGEMONITORING
FORSHAFTHULLPOTENTIAL
DIFFERENCE
0ROPELLER
3HAFTLINE
EARTHINGDEVICE
#URRENT
4HRUSTBEARING
0ROPELLERSHAFT
)NTERMEDIATESHAFT
-AINBEARINGS
3HAFTMOUNTEDALTERNATOR
WHERETHEROTORISPARTOF
THEINTERMEDIATESHAFT
)NTERMEDIATESHAFTBEARING
079 21 82-1.3.3.0
Fig. 5.17.03: Installation of shaftline earthing device in an engine plant with shaft-mounted generator
MAN Diesel
198 49 29!2.4
MAN B&W
5.18
Page 1 of 8
MAN Diesels Alpha Controllable Pitch Propeller and Alphatronic Propulsion Control
MAN Diesels Alpha Controllable Pitch propeller
The VBS type CP propellers are designated according to the diameter of their hubs, i.e. VBS2240
indicates a propeller hub diameter of 2,240 mm.
ro eller iameter mm
10,000
S224 0
9,000
S20 80
S19 4 0
8,000
S18 0 0
7,000
S16 8 0
S15 6 0
S14 6 0
S13 8 0
6,000
S128
0
S118
0
S108
0
5,000
4,000
S98
S86
3,000
S74
S64
2,000
1,000
0
10
15
20
25
30
35
Engine ower
40
k
178 22 23!9.1
Fig. 5.18.01: VBS type Controllable Pitch (CP) propeller diameter (mm)
MAN Diesel
198 46 95!3.5
MAN B&W
5.18
Page 2 of 8
178 22 36!0.0
kn
%
%
kW
m
9. Comments:
MAN Diesel
198 46 95!3.5
MAN B&W
5.18
Page 3 of 8
Main Dimensions
Symbol
Unit
LPP
LWL
Breadth
TF
TA
Displacement
Block coefficient (LPP)
Midship coefficient
Waterplane area coefficient
Wetted surface with appendages
Centre of buoyancy forward of LPP/2
Propeller centre height above baseline
Bulb section area at forward perpendicular
m3
CB
CM
CWL
m2
LCB
AB
m2
Ballast
Loaded
178 22 97!0.0
Table 5.18.03: Data sheet for propeller design purposes, in case model test is not available this table should be filled in
Propeller clearance
To reduce pressure impulses and vibrations emitted from the propeller to the hull, MAN Diesel
recommend a minimum tip clearance as shown in
Fig. 5.18.04.
178 22 37!2.0
Hub
Baseline
VBS 1280
VBS 1380
VBS 1460
VBS 1560
VBS 1680
VBS 1800
VBS 1940
VBS 2080
VBS 2240
15!20%
of D
20!25%
of D
Min.
50!100
178 48 58!9.0
MAN Diesel
198 46 95!3.5
MAN B&W
5.18
Page 4 of 8
If deviation occurs, a proportional valve is actuated. Hereby high pressure oil is fed to one or the
other side of the servo piston, via the oil distributor ring, until the desired propeller pitch has been
reached.
The pitch setting is normally remote controlled,
but local emergency control is possible.
(YDRAULIC0OWER5NIT
/ILTANK
FORWARD
SEAL
3TERN
TUBEOIL
TANK
0ITCH
ORDER
0)
0!,
4)
0) 0!(
0!,
4!(
,!,
03,
03,
-
3ERVO
PISTON
0ITCH
FEEDBACK
(YDRAULIC
PIPE
,IPRINGSEALS
0ROPELLERSHAFT
:INC
ANODE
-ONOBLOCK
HUB
3TERN
TUBE
/ILDISTRIBUTION
RING
$RAIN
TANK
178 22 38!4.1
Fig. 5.18.05: Servo oil system for MAN Diesels Alpha VBS type CP propeller
MAN Diesel
198 46 95!3.5
MAN B&W
5.18
Page 5 of 8
The servo oil unit is equipped with alarms according to the Classification Societys requirements
as well as necessary pressure and temperature
indicators.
The return oil is led back to the tank via a thermostatic valve, cooler and paper filter.
If the servo oil unit cannot be located with maximum oil level below the oil distribution ring, the
system must incorporate an extra, small drain
tank complete with pump, located at a suitable
level, below the oil distributor ring drain lines.
178 22 39!6.0
Fig. 5.18.06: Hydraulic Power Unit for MAN Diesels Alpha CP propeller, the servo oil tank unit
MAN Diesel
198 53 20!8.2
MAN B&W
5.18
Page 6 of 8
pitch and shaft speed. Selection of combinator, constant speed or separate thrust mode is
possible. The rates of changes are controlled to
ensure smooth manoeuvres and avoidance of
propeller cavitation.
against overload. The load control function contains a scavenge air smoke limiter, a load programme for avoidance of high thermal stresses
in the engine, an automatic load reduction and
an engineer controlled limitation of maximum
load.
-AIN#ONTROL3TATION
#ENTER
"RIDGE7ING
"RIDGE7ING
20- 0ITCH
20- 0ITCH
/PERATOR
0ANEL
20- 0ITCH
/PERATOR
0ANEL
%3
"5
%3
%3%MERGENCY3TOP
"5"ACK5P#ONTROL
/PERATOR
0ANEL
%3
$UPLICATED.ETWORK
(ANDLES
INTERFACE
"RIDGE
3HIPS
!LARM
3YSTEM
20- 0ITCH
0)
4ERMINALSFOR
ENGINEMONITORING
SENSORS
'OVERNOR
34/0
,OCALENGINE
CONTROL
34/0
)NGOVERNOR
34/0
34!24
%NGINE2OOM
/6%2
,/!$
0)
%NGINE
SAFETY
SYSTEM
%NGINEOVERLOADMAXLOAD
/PERATOR
0ANEL
/00
!HEAD
!STERN
0ROPELLER0ITCH
#LOSED,OOP
#ONTROL"OX
0ITCH
)
0ITCH3ET
2EMOTE,OCAL
"ACKUPSELECTED
/PERATOR
0ANEL
3HAFT'ENERATOR
0-3
0ROPULSION
#ONTROL
3YSTEM
!UXILIARY#ONTROL
%QUIPMENT
#OORDINATED
#ONTROL
3YSTEM
%NGINESPEED
3HUTDOWN3HUTDOWNRESETCANCEL
0)
4ERMINALSFOR
PROPELLER
MONITORING
SENSORS
0ITCH
178 22 40!6.1
MAN Diesel
198 53 22!1.3
MAN B&W
5.18
Page 7 of 8
This control station will incorporate three modules, as shown in Fig. 5.18.08:
and indicators for machinery control and a display with information of condition of operation
and status of system parameters.
02/0%,,%2
0)4#(
02/0%,,%2
20-
"!#+50
#/.42/,
/./&&
).
#/.42/,
4!+%
#/.42/,
178 22 41!8.1
MAN Diesel
198 53 22!1.3
MAN B&W
5.18
Page 8 of 8
MAN Diesel
198 53 22!1.3
MAN B&W
List of Capacities:
Pumps, Coolers &
Exhaust Gas
6
MAN Diesel
MAN B&W
6.01
Page 1 of 1
This chapter describes the necessary auxiliary machinery capacities to be used for a nominally rated
engine. The capacities given are valid for seawater
cooling system and central cooling water system,
respectively. For derated engine, i.e. with a speci-
Nomenclature
In the following description and examples of the auxiliary machinery capacities, freshwater generator production and exhaust gas data, the below nomenclatures are used:
Engine ratings
Point / Index
Power
Speed
L1
PL1
nL1
PM
nM
Optimising point
PO
nO
Service point
PS
nS
Cooler index
Parameters
Flow index
Heat dissipation
air
sw
seawater flow
Volume flow
lub
cw
Mass flow
jw
exh
exhaust gas
Temperature
cent
central cooler
fw
freshwater
MAN Diesel
198 61 68-1.1
MAN B&W
6.02
Page 1 of 1
45 C
Seawater
32 C
38 C
Seawater outlet
Jacket water cooler
80 C
178 11 26!4.1
Seawater outlet
80 C
Jaket
water
cooler
Central
cooler
Scavenge
air
cooler (s)
43 C
45 C
Seawater inlet
32 C
Central coolant
36 C
MAN Diesel
Lubricating
oil
cooler
178 11 27!6.1
198 74 63-3.0
MAN B&W
6.03
Page 1 of 1
List of capacities
Please note that the information is to be found in
the Project Guide for the relevant engine type.
Enclosed is an example of S46MC-C8.
See www.mandieselturbo.com under Products
Marine Engines & Systems Low Speed
CEAS - Engine Room Dimensioning to calculate list of capacities, enter engine specifications.
MAN Diesel
198 79 88-2.0
MAN B&W
6.03
Page 1 of 4
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
4.4
1.8
58.0
225.0
150.0
185
4.4
1.8
58.0
225.0
150.0
185
4.4
1.8
58.0
225.0
150.0
185
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
kW
m/h
m/h
2,840
146
2,840
146
2,840
146
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,830
105
-
2,830
105
-
2,830
105
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
630
150.0
84
620
150.0
84
620
150.0
84
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
630
150.0
80
-
620
150.0
80
-
620
150.0
80
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
1,090
58
84
1,090
58
84
1,090
58
84
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,090
58
80
-
1,090
58
80
-
1,090
58
80
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
4,550
185
225
4,540
185
225
4,540
185
225
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 3.5
210
2 x 3.5
210
2 x 3.5
210
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1 x MET53MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x A170-L34
4.4
1.8
58.0
230.0
150.0
-
1 x TCA55-21
4.4
1.8
58.0
230.0
150.0
-
4.4
1.8
58.0
230.0
150.0
-
1 x MET53MA
m/h
m/h
m/h
m/h
m/h
m/h
1 x A170-L34
Central cooling
Conventional TC
High eff. TC
1 x TCA55-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
2 x 3.5
210
2 x 3.5
210
2 x 3.5
210
N.A.
N.A.
N.A.
N.A.
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
115
265
59,300
16.1
115
265
59,300
16.1
115
265
59,300
16.1
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
115
265
59,300
16.1
115
265
59,300
16.1
115
265
59,300
16.1
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01e: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 71 05-2.0
MAN B&W
6.03
Page 2 of 4
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
5.2
2.1
70.0
270.0
170.0
225
5.2
2.1
70.0
270.0
175.0
225
5.2
2.1
70.0
270.0
175.0
225
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
kW
m/h
m/h
3,410
220
3,410
220
3,410
220
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
3,400
126
-
3,400
126
-
3,400
126
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
740
170.0
100
760
175.0
100
730
175.0
100
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
740
170.0
99
-
760
175.0
99
-
730
175.0
99
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
1,310
70
100
1,310
70
100
1,310
70
100
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,310
70
99
-
1,310
70
99
-
1,310
70
99
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
5,450
225
270
5,470
225
270
5,440
225
270
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 3.5
210
2 x 3.5
210
2 x 3.5
210
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1 x MET53MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x A175-L32
5.2
2.1
70.0
320.0
175.0
-
1 x TCA55-21
5.2
2.1
70.0
320.0
175.0
-
5.2
2.1
70.0
320.0
170.0
-
1 x MET53MA
m/h
m/h
m/h
m/h
m/h
m/h
1 x A175-L32
Central cooling
Conventional TC
High eff. TC
1 x TCA55-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
2 x 3.5
210
2 x 3.5
210
2 x 3.5
210
N.A.
N.A.
N.A.
N.A.
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
135
265
71,100
19.3
135
265
71,100
19.3
135
265
71,100
19.3
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
135
265
71,100
19.3
135
265
71,100
19.3
135
265
71,100
19.3
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01f: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 71 05-2.0
MAN B&W
6.03
Page 3 of 4
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
6.1
2.5
81.0
315.0
195.0
250
6.1
2.5
81.0
315.0
195.0
250
6.1
2.5
81.0
310.0
195.0
250
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
kW
m/h
m/h
3,980
199
3,980
199
3,980
199
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
3,960
136
-
3,960
136
-
3,960
136
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
870
195.0
116
870
195.0
116
850
195.0
116
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
870
195.0
114
-
870
195.0
114
-
850
195.0
114
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
1,520
81
116
1,520
81
116
1,520
81
116
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,520
81
114
-
1,520
81
114
-
1,520
81
114
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
6,350
250
315
6,350
250
315
6,330
250
310
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.0
240
2 x 4.0
240
2 x 4.0
240
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1 x MET60MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x A175-L34
6.1
2.5
81.0
315.0
195.0
-
1 x TCA66-21
6.1
2.5
81.0
315.0
195.0
-
6.1
2.5
81.0
315.0
195.0
-
1 x MET60MA
m/h
m/h
m/h
m/h
m/h
m/h
1 x A175-L34
Central cooling
Conventional TC
High eff. TC
1 x TCA66-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
2 x 4.0
240
2 x 4.0
240
2 x 4.0
240
N.A.
N.A.
N.A.
N.A.
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
160
265
83,000
22.6
160
265
83,000
22.6
160
265
83,000
22.6
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
160
265
83,000
22.6
160
265
83,000
22.6
160
265
83,000
22.6
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01g: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 71 05-2.0
MAN B&W
6.03
Page 4 of 4
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
7.0
2.8
93.0
355.0
215.0
300
7.0
2.8
93.0
355.0
215.0
300
7.0
2.8
93.0
355.0
215.0
295
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
kW
m/h
m/h
4,550
293
4,550
293
4,550
293
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
4,520
168
-
4,520
168
-
4,520
168
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
980
215.0
132
980
215.0
132
960
215.0
132
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
980
215.0
132
-
980
215.0
132
-
960
215.0
127
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
m/h
1,740
93
132
1,740
93
132
1,740
93
132
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,740
93
132
-
1,740
93
132
-
1,740
93
127
-
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
7,240
300
355
7,240
300
355
7,220
295
355
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.0
240
2 x 4.0
240
2 x 4.0
240
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1 x MET60MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x A175-L35
7.0
2.8
93.0
425.0
215.0
-
1 x TCA66-21
7.0
2.8
93.0
425.0
215.0
-
7.0
2.8
93.0
425.0
215.0
-
1 x MET60MA
m/h
m/h
m/h
m/h
m/h
m/h
1 x A175-L35
Central cooling
Conventional TC
High eff. TC
1 x TCA66-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
2 x 4.0
240
2 x 4.0
240
2 x 4.0
240
N.A.
N.A.
N.A.
N.A.
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.0
120
2 x 2.0
120
2 x 2.0
120
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
185
265
94,800
25.8
185
265
94,800
25.8
185
265
94,800
25.8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
185
265
94,800
25.8
185
265
94,800
25.8
185
265
94,800
25.8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01h: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 71 05-2.0
-!."7
0AGEOF
!UXILIARY-ACHINERY#APACITIES
4HEDIMENSIONINGOFHEATEXCHANGERSCOOLERS
ANDPUMPSFORDERATEDENGINESCANBECALCULATED
ONTHEBASISOFTHEHEATDISSIPATIONVALUESFOUND
BYUSINGTHEFOLLOWINGDESCRIPTIONANDDIAGRAMS
4HOSEFORTHENOMINAL-#2, MAYALSOBEUSED
IFWANTED
4HENOMENCLATUREOFTHEBASICENGINERATINGSAND
COOLERSETCUSEDINTHISSECTIONISSHOWNIN&IG
AND
3PECIFIED-#2POWEROF,
0-
,
#OOLERHEATDISSIPATIONS
,
&ORTHESPECIlED-#2- THEFOLLOWINGTHREEDIA
GRAMSIN&IGSANDSHOW
REDUCTIONFACTORSFORTHECORRESPONDINGHEATDIS
SIPATIONSFORTHECOOLERSRELATIVETOTHEVALUES
STATEDINTHE@,ISTOF#APACITIESVALIDFORNOMINAL
-#2,
3PECIFIED-#2POWEROF,
0-
/1JW
,
,
N-
3PECIFIED-#2ENGINESPEEDOF,
,
,
1AIR
&IG*ACKETWATERCOOLERHEATDISSIPATION1JW
INPOINT-INOFTHE,VALUE1JW,
3PECIFIED-#2POWEROF,
0-
,
,
,
N-
,
3PECIFIED-#2ENGINESPEEDOF,
,
1LUB
,
K/Xn0/0-
&IG3CAVENGEAIRCOOLERHEATDISSIPATION1AIRIN
POINT-INOFTHE,VALUE1AIR,ANDVALIDFOR0/0-
!SOPTIMISINGPOINT/-CORRECTIONK/
N-
3PECIFIED-#2ENGINESPEEDOF,
1LUBXLNN- XLN0-
&IG,UBRICATINGOILCOOLERHEATDISSIPATION
1LUBINPOINT-INOFTHE,VALUE1LUB,
-!.$IESEL
MAN B&W
6.04
Page 2 of 12
Pump pressures
Irrespective of the capacities selected as per the
above guidelines, the below!mentioned pump
heads at the mentioned maximum working temperatures for each system shall be kept:
150
4.0
70
3.9
70
Seawater pump
2.5
50
2.5
80
3.0
100
Flow velocities
For external pipe connections, we prescribe the
following maximum velocities:
Marine diesel oil ......................................... 1.0 m/s
Heavy fuel oil .............................................. 0.6 m/s
Lubricating oil ............................................. 1.8 m/s
Cooling water ............................................. 3.0 m/s
MAN Diesel
198 79 94-1.0
MAN B&W
6.04
Page 3 of 12
The method of calculating the reduced capacities for point M (nM% = 90.0% and PM% = 85.0%) is
shown below.
The values valid for the nominal rated engine are
found in the List of Capacities, Figs. 6.03.01 and
6.03.02, and are listed together with the result in
the figure on the next page.
Heat dissipation of scavenge air cooler
Fig. 6.04.01 which approximately indicates a Qair%
= 83.1% heat dissipation, i.e.:
Qair,M =Qair,L1 x Qair% / 100
Qair,M = 3,400 x 0.831 = 2,825 kW
Heat dissipation of jacket water cooler
Fig. 6.04.02 indicates a Qjw% = 88.5% heat dissipation; i.e.:
Qjw,M = Qjw,L1 x Qjw% / 100
Qjw,M = 1,310 x 0.885 = 1,159 kW
MAN Diesel
198 72 44-1.0
MAN B&W
6.04
Page 4 of 12
Nominal rated engine (L1)
Conventionel
turbocharger (TCA)
8,280 kW
at 129.0 r/min
100%
Example 1
Specified MCR (M)
7,038 kW
at 116.1 r/min
90%
m3/h
m3/h
m3/h
m3/h
m3/h
m3/h
5.2
2.1
70
225
270
170
5.2
2.1
70
196
231
170
kW
m3/h
3,400
126
2,825
105
kW
m3/h
m3/h
740
170
99
678
170
91
kW
m3/h
m3/h
1,310
70
99
1,159
70
91
kW
m3/h
m3/h
5,450
225
270
4,662
196
231
kW
135
135
kg/h
C
kg/s
71,100
265
19.3
60,600
257.8
16.5
m3
m3/h
2 x 3.5
210
2 x 3.5
210
m3
m3/h
2 x 2.0
120
2 x 2.0
120
Coolers:
Scavenge air cooler
Heat dissipation
Central water quantity
Lub. oil cooler
Heat dissipation
Lubricating oil quantity
Central water quantity
Jacket water cooler
Heat dissipation
Jacket cooling water quantity
Central water quantity
Central cooler
Heat dissipation
Central water quantity
Seawater quantity
The air consumption and exhaust gas figures are expected and refer to 100% specified MCR,
ISO ambient reference conditions and the exhaust gas back pressure 300 mm WC
The exhaust gas temperatures refer to after turbocharger
* Calculated in example 3, in this chapter
Example 1 Capacities of derated 6S46MC-C8-TII with conventionel MAN Diesel turbocharger type TCA and
central cooling water system.
MAN B&W S46MC-C8-TII
MAN Diesel
198 72 44-1.0
MAN B&W
6.04
Page 5 of 12
Freshwater Generator
If a freshwater generator is installed and is utilising the heat in the jacket water cooling system,
it should be noted that the actual available heat
in the jacket cooling water system is lower than
indicated by the heat dissipation figures valid for
nominal MCR (L1) given in the List of Capacities.
This is because the latter figures are used for
dimensioning the jacket water cooler and hence
incorporate a safety margin which can be needed
when the engine is operating under conditions
such as, e.g. overload. Normally, this margin is
10% at nominal MCR.
Calculation Method
Qjw%
Qjw,O = Qjw,L1 x ___
x 0.9 (0.88)
100
2.
0ARTLOADCORRECTIONFACTORFORJACKET
COOLINGWATERHEATDISSIPATION
KP
&00
#00
[2]
where
Qjw = jacket water heat dissipation
Qjw,L1= jacket water heat dissipation at nominal
MCR (L1)
Qjw% = percentage correction factor from
Fig. 6.04.02
Qjw,O = jacket water heat dissipation at optimising
power (O), found by means of equation [1]
kp = part load correction factor from Fig. 6.04.04
0.9 = factor for safety margin of cooler, tropical
ambient conditions
[1]
%NGINELOADOFOPTIMISINGPOWER/
&00&IXEDPITCHPROPELLER
#00#ONTROLLABLEPITCHPROPELLERCONSTANTSPEED
178 59 45-7.0
FPP : kp = 0.742 x
PS
__
PO
+ 0.258
PS
CPP : kp = 0.822 x __
+ 0.178
P
O
MAN Diesel
198 71 42-2.0
MAN B&W
6.04
Page 6 of 12
Jacket cooling
water circuit
Out
Condensator
min
Tjw
max
Tjw
Produced
freshwater
Evaporator
Brine out
Deaerating tank
Jacket water
cooler
Cooling
water
Main engine
Fig. 6.04.05: Freshwater generators. Jacket cooling water heat recovery flow diagram
[3]
If necessary, all the actually available jacket cooling water heat may be used provided that a special
temperature control system ensures that the jacket
cooling water temperature at the outlet from the
engine does not fall below a certain level. Such a
temperature control system may consist, e.g., of a
special by!pass pipe installed in the jacket cooling
water system, see Fig. 6.04.05, or a special built!in
temperature control in the freshwater generator,
e.g., an automatic start/stop function, or similar.
If such a special temperature control is not applied,
we recommend limiting the heat utilised to maximum 50% of the heat actually available at specified
MCR, and only using the freshwater generator at
engine loads above 50%. Considering the cooler
margin of 10% and the minus tolerance of !15%,
this heat corresponds to 50 x(1.00!0.15)x0.9 = 38%
of the jacket water cooler capacity Qjw,M used for
dimensioning of the jacket water cooler.
MAN Diesel
198 71 42-2.0
MAN B&W
6.04
Page 7 of 12
MAN Diesel
198 72 45-3.0
-!."7
0AGEOF
%XHAUST'AS!MOUNTAND4EMPERATURE
)NmUENCINGFACTORS
4HEEXHAUSTGASDATATOBEEXPECTEDINPRACTICE
DEPENDSPRIMARILYONTHEFOLLOWINGTHREEFACTORS
B 4HEAMBIENTCONDITIONSANDEXHAUSTGAS
BACKPRESSURE
A 4HESPECIlED-#2POINTOFTHEENGINEPOINT-
0- POWERINK7AT3-#2POINT
N- SPEEDINRMINAT3-#2POINT
ANDTOACERTAINDEGREEONTHEOPTIMISINGPOINT
/WITHTHEPERCENTAGEPOWER0/OF3-#2
POWER
0/0/0- X
C 4HECONTINUOUSSERVICERATINGOFTHEENGINE
POINT3 VALIDFORlXEDPITCHPROPELLERORCONTROL
LABLEPITCHPROPELLERCONSTANTENGINESPEED
03
CONTINUOUSSERVICERATINGOFENGINEINK7
#ALCULATION-ETHOD
4OENABLETHEPROJECTENGINEERTOESTIMATETHEAC
TUALEXHAUSTGASDATAATANARBITRARYSERVICERATING
THEFOLLOWINGMETHODOFCALCULATIONMAYBEUSED
4HEPARTIALCALCULATIONSBASEDONTHEABOVEINmU
ENCINGFACTORSHAVEBEENSUMMARISEDINEQUATIONS
;=AND;=
X6 ???????
?????
KGH
;=
:
:X
:X 3
9 5
9 5
9
0, 5
;=
4EXH4,4-4/4AMB43##
4HEPARTIALCALCULATIONSBASEDONTHEINmUENCING
FACTORSAREDESCRIBEDINTHEFOLLOWING
A #ORRECTIONFORCHOICEOFSPECIlED-#2POINT
7HENCHOOSINGASPECIlED-#2POINT@-OTHER
THANTHENOMINAL-#2POINT@,THERESULTING
-!."7-#-# #ENGINES
CHANGESINSPECIlCEXHAUSTGASAMOUNTAND
TEMPERATUREAREFOUNDBYUSINGASINPUTINDIA
GRAMSTHECORRESPONDINGPERCENTAGEVALUESOF
, FORSPECIlED-#2POWER0-ANDSPEEDN-
0-0-0,X
N-N-N,X
-!.$IESEL
MAN B&W
6.04
Page 9 of 12
3PECIFIED-#2POWEROF,
0-
,
,
,
#
,
3PECIFIED-#2POWEROF,
0-
,
M-
,
,
#
# ,
#
4M
#
#
#
3PECIFIED-#2ENGINESPEEDOF,
TM = 15 x ln (PM/PL1) + 45 x ln (nM/nL1)
178 51 13-0.2
178 51 11-7.2
TM
TO
[6]
Parameter
Change
Change of
exhaust gas
temperature
Change of
exhaust gas
amount
+ 10 C
+ 16.0 C
! 4.1 %
+ 10 mbar
! 0.1 C
+ 0.3 %
+ 10 C
+ 1.0 C
+ 1.9 %
+ 100 mm WC
+ 5.0 C
!1.1 %
Fig. 6.04.09: Correction of exhaust gas data for ambient conditions and exhaust gas back pressure
MAN Diesel
198 63 69-4.0
MAN B&W
6.04
Page 10 of 12
Mamb% = ! 0.41 x (Tair ! 25) + 0.03 x (pbar ! 1000) + 0.19 x (TCW ! 25 ) ! 0.011 x (pM ! 300) %
[7]
Tamb
[8]
= 1.6 x (Tair ! 25) ! 0.01 x (pbar ! 1000) +0.1 x (TCW ! 25) + 0.05 x (pM ! 300) C
Fig. 6.04.10: Exhaust gas correction formula for ambient conditions and exhaust gas back pressure
TS C
20
mS%
20
18
15
16
10
14
12
10
-5
8
-10
-15
-20
2
M
-25
0
50
60
70
!2
80
90
100
110
PS%
!4
50
60
70
80
90
100
110 PS%
Engine load, % specified MCR power
178 24 62!3.0
178 24 63!5.0
MAN Diesel
198 71 40-9.0
MAN B&W
6.04
Page 11 of 12
Reference conditions
Air temperature Tair ........................................ 20 C
Scavenge air coolant temperature TCW ......... 18 C
Barometric pressure pbar ....................... 1,013 mbar
Exhaust gas back!pressure
at specified MCR pM ......................... 300 mm WC
a) Correction for choice of specified MCR point M
and optmising point O:
= ____
x 100 = 85.0%
8,280
nM%
116.1
= ____
x 100 = 90.0%
129.0
7,038
PM%
Tamb
Tamb
= ! 8.8 C
mS% = + 7.1%
TS
TO
= ! 18.8 C
MAN Diesel
198 72 46-5.0
MAN B&W
6.04
Page 12 of 12
Final calculation
ML1
= 71,100 kg/h
Mexh
7,038
+0.25
= 71,100 x ____
x (1 + ____
)x
8,280
100
7.1
80
1.11
(1 + ___
) x (1 + ___
) x ___
= 52,486 kg/h
100
100
100
7,038
+0.25
0.0
Mexh,M = 71,100 x ____
x (1 + ____
) x (1 + ___
)
8,280
100
100
Mexh
0.0
100.0
x (1 + ___
) x ____
= 60,586 kg/h
100
100
= 52,500 kg/h 5%
= 265 C
Texh
Texh
= 230.2 C 15 C
MAN Diesel
198 72 46-5.0
MAN B&W
Fuel
7
MAN Diesel
MAN B&W
7.01
Page 1 of 3
Design parameters
To ensure ample filling of the fuel injection pumps,
the capacity of the electrically!driven circulating
pump is higher than the amount of fuel consumed
by the diesel engine. Surplus fuel oil is recirculated from the engine through the venting box.
To ensure a constant fuel pressure to the fuel
injection pumps during all engine loads, a spring
loaded overflow valve is inserted in the fuel oil
system on the engine.
The fuel oil pressure measured on the engine (at
fuel pump level) should be 7!8 bar, equivalent to a
circulating pump pressure of 10 bar.
MAN Diesel
198 67 38-5.1
MAN B&W
7.01
Page 2 of 3
&ROMCENTRIFUGES
!UTDEAERATINGVALVE
$ECK
6ENTINGTANK
!RROFMAINENGINEFUELOILSYSTEM
3EE&IG
4OPOFFUELOILSERVICETANK
(EAVYFUELOIL
SERVICETANK
&
!&
)FTHEFUELOILPIPETOENGINEISMADEASASTRAIGHTLINE
IMMEDIATELYBEFORETHEENGINEITWILLBENECESSARYTO
MOUNTANEXPANSIONUNIT)FTHECONNECTIONISMADE
ASINDICATEDWITHABENDIMMEDIATELYBEFORETHE
ENGINENOEXPANSIONUNITISREQUIRED
8
4ODRAINTANK
4%
MM.OMINALBORE
0)
4OSTORAGESETTLINGTANK
&UELOIL
DRAINTANK
0)
$IESEL
OIL
SERVICE
TANK
04
4)
/VERFLOWVALVE
!DJUSTEDTOBAR
4)
(EATER
#IRCULATINGPUMPS
3UPPLYPUMPS
64
&ULLFLOWFILTER
&ORFILTERTYPESEEENGINESPEC
!PPROXIMATELYTHEFOLLOWINGQUANTITYOFFUELOILSHOULDBETREATEDIN
THECENTRIFUGESLKWHASEXPLAINEDIN3ECTION4HECAPACITYOF
THECENTRIFUGESTOBEACCORDINGTOMANUFACTURERSRECOMMENDATION
$TOHAVEMINLARGERPASSAGEAREATHAND
078 70 06-1.1.0b
Diesel oil
Heavy fuel oil
Heated pipe with insulation
a) Tracing fuel oil lines: Max.150 C
The letters refer to the list of Counterflanges
MAN Diesel
198 67 38-5.1
MAN B&W
7.01
Page 3 of 3
Fuel Considerations
When the engine is stopped, the circulating
pump will continue to circulate heated heavy fuel
through the fuel oil system on the engine, thereby
keeping the fuel pumps heated and the fuel valves
deaerated. This automatic circulation of preheated
fuel during engine standstill is the background
for our recommendation: constant operation on
heavy fuel.
In addition, if this recommendation was not followed, there would be a latent risk of diesel oil and
heavy fuels of marginal quality forming incompatible blends during fuel change over or when operating in areas with restrictions on sulpher content
in fuel oil due to exhaust gas emission control.
docking
stop for more than five days
major repairs of the fuel system, etc.
MAN Diesel
198 67 79-2.2
MAN B&W
7.02
Page 1 of 1
Fuel Oils
Marine diesel oil:
< 1.010*
at 100 C
cSt
< 55
at 50 C
cSt
< 700
Flash point
> 60
Pour point
< 30
Carbon residue
% (m/m)
< 22
Ash
% (m/m)
< 0.15
% (m/m)
< 0.10
Water
% (v/v)
< 0.5
Sulphur
% (m/m)
< 4.5
Vanadium
mg/kg
< 600
Aluminum + Silicon
mg/kg
< 80
Density at 15 C
Kinematic viscosity
v/v = volume
MAN Diesel
198 38 80-4.5
MAN B&W
7.03
Page 1 of 1
Fore
Shipyard
supply
Aft
Fuel valves
Supplied
with engine
LS 8006 AH
Leakage alarm
Fuel oil
outlet (umbrella)
Leakage
H.P. pipes
Orifice
Fuel oil
return pipe
Baseplate
Shock
absorber
Checking of the
shock absorber
condition
F
Counter pressure valve
Clean HFO return
to HFO service tank
or settling tank
To sludge
tank
AF
TI 8005
TE 8005 I
PI 8001
PT 8001 I AL
To sludge tank
AE
AE
Fig. 7.03.01: Fuel oil and drain pipes, standard fuel pump
MAN Diesel
198 67 53-9.1
MAN B&W
7.03
Page 1 of 1
Fore
Shipyard
supply
Aft
Fuel valves
Supplied
with engine
Only for S26MC
LS 8006 AH
Leakage alarm
Leakage
H.P. pipes
Fuel oil
outlet (umbrella)
Orifice
Fuel oil
return pipe
Baseplate
Shock
absorber
F
Counter pressure valve
Clean HFO return
to HFO service tank
or settling tank
To sludge
tank
AF
TI 8005
TE 8005 I
PI 8001
PT 8001 I AL
To sludge tank
AE
AE
MAN Diesel
198 59 06-9.1
-!."7
0AGEOF
&UEL/IL0IPE)NSULATION
&LANGESANDVALVES
)NSULATIONOFFUELOILPIPESANDFUELOILDRAINPIPES
SHOULDNOTBECARRIEDOUTUNTILTHEPIPINGSYSTEMS
HAVEBEENSUBJECTEDTOTHEPRESSURETESTSSPECI
lEDANDAPPROVEDBYTHERESPECTIVECLASSIlCATION
SOCIETYANDORAUTHORITIES&IG
4HEmANGESANDVALVESARETOBEINSULATEDBY
MEANSOFREMOVABLEPADS&LANGEANDVALVEPADS
AREMADEOFGLASSCLOTHMINIMUMGM
CONTAININGMINERALWOOLSTUFFEDTOMINIMUM
KGM
4HEDIRECTIONSMENTIONEDBELOWINCLUDEINSULATION
OFHOTPIPESmANGESANDVALVESWITHASURFACE
TEMPERATUREOFTHECOMPLETEINSULATIONOFMAXI
MUM#ATAROOMTEMPERATUREOFMAXIMUM
#!SFORTHECHOICEOFMATERIALANDIFREQUIRED
APPROVALFORTHESPECIlCPURPOSEREFERENCEIS
MADETOTHERESPECTIVECLASSIlCATIONSOCIETY
4HICKNESSOFTHEPADSTOBE
&UELOILPIPES MM
&UELOILPIPESANDHEATINGPIPESTOGETHER MM
4HEPADSARETOBElTTEDSOTHATTHEYLAPOVERTHE
PIPEINSULATINGMATERIALBYTHEPADTHICKNESS!T
mANGEDJOINTSINSULATINGMATERIALONPIPESSHOULD
NOTBElTTEDCLOSERTHANCORRESPONDINGTOTHE
MINIMUMBOLTLENGTH
&UELOILPIPES
4HEPIPESARETOBEINSULATEDWITHMMMINERAL
WOOLOFMINIMUMKGMANDCOVEREDWITH
GLASSCLOTHOFMINIMUMGM
-OUNTING
&UELOILPIPESANDHEATINGPIPESTOGETHER
-OUNTINGOFTHEINSULATIONISTOBECARRIEDOUTIN
ACCORDANCEWITHTHESUPPLIERSINSTRUCTIONS
4WOORMOREPIPESCANBEINSULATEDWITHMM
WIREDMATSOFMINERALWOOLOFMINIMUMKGM
COVEREDWITHGLASSCLOTHOFMINIMUMGM
!!
""
&ORE
#YL
&UELOILINLET
"
8 &
"&"8
&UNNELAND
PIPEMM
NOTTOBEINSULATED
"
$RAINPIPEFUELOIL
&UELOILDRAIN
UMBRELLA
&UELOILOUTLET
!!
&UELOILINLET
(EATINGPIPE
&UELOILOUTLET
%
3EENFROMCYLSIDE
(EATINGPIPE
#YL
&ORE
!$
!&
"$
-!.$IESEL
-!."7
0AGEOF
(EAT,OSSIN0IPING
4EMPERATUREDIFFERENCEBETWEENPIPEANDROOM
#
LA
TIO
N
TH
IC
KN
ES
SU
)N
(EATLOSSWATTMETERPIPE
0IPEDIAMETERMM
&IG(EATLOSS0IPECOVER
-!.$IESEL
MAN B&W
7.04
Page 3 of 3
#YL
&RESHCOOLING
WATEROUTLET
&UELVALVE
3HOCKABSORBER
$RAINCYLFRAME
3EEDRAWING
&UELOILPIPESINSULATION
&UELPUMP
&
"8
!&
!$
"$
8
"&
178 50 62!5.0
To avoid leaks, the spray shields are to be installed after pressure testing of the pipe system.
!NTISPLASHINGTAPE
#LAMPINGBANDS
/VERLAP
0LATEMMTHICKNESS
4HETAPEISTOBEWRAPPEDINACCORDANCEWITH
THEMAKERSINSTRUCTIONFORCLASSAPPROVAL
4HEWIDTHISTOCOVER
HEADOFBOLTSANDNUTS
178 52 55!5.2
MAN Diesel
198 67 68-4.1
-!."7
0AGEOF
&UEL/IL0IPE(EAT4RACING
4HESTEAMTRACINGOFTHEFUELOILPIPESISINTENDED
TOOPERATEINTWOSITUATIONS
7HENTHECIRCULATIONPUMPISRUNNINGTHERE
WILLBEATEMPERATURELOSSINTHEPIPINGSEE
&IG4HISLOSSISVERYSMALLTHEREFORE
TRACINGINTHISSITUATIONISONLYNECESSARYWITH
VERYLONGFUELSUPPLYLINES
7HENTHECIRCULATIONPUMPISSTOPPEDWITH
HEAVYFUELOILINTHEPIPINGANDTHEPIPESHAVE
COOLEDDOWNTOENGINEROOMTEMPERATUREAS
ITISNOTPOSSIBLETOPUMPTHEHEAVYFUELOIL
)NTHISSITUATIONTHEFUELOILMUSTBEHEATEDTO
PUMPINGTEMPERATUREOFABOUT#
4OHEATTHEPIPETOPUMPINGLEVELWERECOM
MENDTOUSEWATTLEAKINGMETERPIPE
&ORE
!FT
&ROMFRESHCOOLING
WATEROUTLET
!&
"$
"8
8
&
"&
4HELETTERSREFERTOLISTOF@#OUNTERmANGES
A
&IG&UELOILPIPEHEATTRACING
&UEL/ILAND,UBRICATING/IL0IPE3PRAY3HIELDS
)NORDERTOFULlL)-/REGULATIONSFUELOILANDLUBRI
CATINGOILPIPEASSEMBLIESARETOBEENCLOSEDBY
SPRAYSHIELDSASSHOWNIN&IGAANDB
4OAVOIDLEAKSTHESPRAYSHIELDSARETOBEIN
STALLEDAFTERPRESSURETESTINGOFTHEPIPESYSTEM
!NTISPLASHINGTAPE
#LAMPINGBANDS
/VERLAP
0LATEMMTHICKNESS
4HETAPEISTOBEWRAPPEDINACCORDANCEWITH
THEMAKERSINSTRUCTIONFORCLASSAPPROVAL
4HEWIDTHISTOCOVER
HEADOFBOLTSANDNUTS
&IGA3PRAY3HIELDSBYANTI SPLASHINGTAPE
&IGB3PRAY3HIELDSBYCLAMPINGBANDS
-!.$IESEL
MAN B&W
7.04
Page 3 of 3
&ORE
!FT
!&
"8
8
&
"&
183 15 33-1.2.0b
To avoid leaks, the spray shields are to be installed after pressure testing of the pipe system.
!NTISPLASHINGTAPE
#LAMPINGBANDS
/VERLAP
0LATEMMTHICKNESS
4HETAPEISTOBEWRAPPEDINACCORDANCEWITH
THEMAKERSINSTRUCTIONFORCLASSAPPROVAL
4HEWIDTHISTOCOVER
HEADOFBOLTSANDNUTS
178 52 55!5.2
MAN Diesel
198 67 70-6.1
MAN B&W
7.04
Page 3 of 3
&ORE
!FT
"8
!&
8
&
"&
184 20 33-2.0.0b
To avoid leaks, the spray shields are to be installed after pressure testing of the pipe system.
!NTISPLASHINGTAPE
#LAMPINGBANDS
/VERLAP
0LATEMMTHICKNESS
4HETAPEISTOBEWRAPPEDINACCORDANCEWITH
THEMAKERSINSTRUCTIONFORCLASSAPPROVAL
4HEWIDTHISTOCOVER
HEADOFBOLTSANDNUTS
178 52 55!5.2
MAN Diesel
198 67 75-7.1
MAN B&W
7.05
Page 1 of 3
If it is decided after all to install an individual purifier for MDO on board, the capacity should be
based on the above recommendation, or it should
be a centrifuge of the same size as that for HFO.
The Nominal MCR is used to determine the total installed capacity. Any derating can be taken
into consideration in border!line cases where the
centrifuge that is one step smaller is able to cover
Specified MCR.
Fuel oil supply pump
This is to be of the screw or gear wheel type.
Fuel oil viscosity, specified.... up to 700 cSt at 50 C
Fuel oil viscosity maximum .......................1000 cSt
Pump head ......................................................4 bar
Fuel oil flow ........................ see List of Capacities
Delivery pressure ............................................4 bar
Working temperature ................................... 100 C
Minimum temperature .................................... 50 C
The capacity stated in List of Capacities is to be fulfilled with a tolerance of: 0% to +15% and shall also
be able to cover the back!flushing, see Fuel oil filter.
0.23 litres/kWh
This figure includes a margin for:
The size of the centrifuge has to be chosen according to the suppliers table valid for the selected viscosity of the Heavy Fuel Oil. Normally, two
centrifuges are installed for Heavy Fuel Oil (HFO),
each with adequate capacity to comply with the
above recommendation.
A centrifuge for Marine Diesel Oil (MDO) is not a
must. However, MAN Diesel recommends that at
least one of the HFO purifiers can also treat MDO.
MAN Diesel
198 39 51!2.6
MAN B&W
7.05
Page 2 of 3
!PPROXIMATEVISCOSITY
AFTERHEATER
C3T
4EMPERATURE
AFTERHEATER
#
SEC
2W
.ORMALHEATINGLIMIT
!PPROXIMATEPUMPINGLIMIT
C34#
C34#
SEC2W&
178 06 28!0.1
MAN Diesel
198 39 51!2.6
-!."7
0AGEOF
&UELOILlLTER
&UELOILVENTINGBOX
4HElLTERCANBEOFTHEMANUALLYCLEANEDDUPLEX
TYPEORANAUTOMATIClLTERWITHAMANUALLYCLEANED
BYPASSlLTER
4HEDESIGNOFTHE&UELOILVENTINGBOXISSHOWNIN
&IG4HESIZEISCHOSENACCORDINGTOTHE
MAXIMUMmOWOFTHEFUELOILCIRCULATIONPUMP
WHICHISLISTEDINSECTION
#ONE
4OPOFFUELOIL
SERVICETANK
(
)NLETPIPE
NOMINAL$
(
)FAlLTERWITHBACKmUSHINGARRANGEMENTIS
INSTALLEDTHEFOLLOWINGSHOULDBENOTED4HERE
QUIREDOILmOWSPECIlEDINTHE@,ISTOFCAPACITIES
IETHEDELIVERYRATEOFTHEFUELOILSUPPLYPUMPAND
THEFUELOILCIRCULATINGPUMPSHOULDBEINCREASED
BYTHEAMOUNTOFOILUSEDFORTHEBACKmUSHINGSO
THATTHEFUELOILPRESSUREATTHEINLETTOTHEMAINEN
GINECANBEMAINTAINEDDURINGCLEANING
6ENTPIPE
NOMINAL$
(
)NTHOSECASESWHEREANAUTOMATICALLYCLEANED
lLTERISINSTALLEDITSHOULDBENOTEDTHATINORDER
TOACTIVATETHECLEANINGPROCESSCERTAINMAKERSOF
lLTERSREQUIREAGREATEROILPRESSUREATTHEINLETTO
THElLTERTHANTHEPUMPPRESSURESPECIlED4HERE
FORETHEPUMPCAPACITYSHOULDBEADEQUATEFOR
THISPURPOSETOO
(
0IPE
NOMINAL$
4HEFUELOILlLTERSHOULDBEBASEDONHEAVYFUELOIL
OFC3TAT#C3TAT#SEC
2EDWOOD)&
&UELOILmOW SEE@,ISTOFCAPACITIES
7ORKINGPRESSURE BAR
4ESTPRESSURE ACCORDINGTOCLASSRULE
!BSOLUTElNENESS M
7ORKINGTEMPERATURE MAXIMUM#
/ILVISCOSITYATWORKINGTEMPERATUREC3T
0RESSUREDROPATCLEANlLTERMAXIMUMBAR
&ILTERTOBECLEANEDATAPRESSURE
DROPOFMAXIMUMBAR
.OTE
!BSOLUTElNENESSCORRESPONDSTOANOMINALlNE
NESSOFAPPROXIMATELYMATARETAININGRATEOF
4HElLTERHOUSINGSHALLBElTTEDWITHASTEAMJACK
ETFORHEATTRACING
/UTLETPIPE
NOMINAL$
&LOWMH
1MAX
$
$
$IMENSIONSINMM
$
(
(
(
(
(
4HEMAXIMUMmOWOFTHEFUELOILCIRCULATIONPUMP
&IG&UELOILVENTINGBOX
&LUSHINGOFTHEFUELOILSYSTEM
"EFORESTARTINGTHEENGINEFORTHElRSTTIMETHE
SYSTEMONBOARDHASTOBEmUSHEDINACCORDANCE
WITH-!.$IESELSRECOMMENDATIONS@&LUSHINGOF
&UEL/IL3YSTEMWHICHISAVAILABLEONREQUEST
-!.$IESEL
MAN B&W
7.06
Page 1 of 2
Safety system
In case the pressure in the fuel oil line drops, the
water homogenised into the Water In Fuel emulsion will evaporate, damaging the emulsion and
creating supply problems. This situation is avoided by installing a third, air driven supply pump,
which keeps the pressure as long as air is left in
the tank S, see Fig. 7.06.01.
Before the tank S is empty, an alarm is given and
the drain valve is opened, which will drain off the
WIF and replace it with HFO or diesel oil from the
service tank.
The drain system is kept at atmospheric pressure,
so the water will evaporate when the hot emulsion
enters the safety tank. The safety tank shall be
designed accordingly.
Impact on the auxiliary systems
Please note that if the engine operates on Water
In Fuel emulsion (WIF), in order to reduce the NOx
emission, the exhaust gas temperature will decrease due to the reduced air / exhaust gas ratio
and the increased specific heat of the exhaust gas.
Depending on the water content, this will have an
impact on the calculation and design of the following items:
Freshwater generators
Energy for production of freshwater
Jacket water system
Waste heat recovery system
Exhaust gas boiler
Storage tank for freshwater
For further information about emulsification of water into the fuel and use of Water In Fuel emulsion
(WIF), please refer to our publication titled:
Exhaust Gas Emission Control Today and
Tomorrow
The publication is available at
www.mandieselturbo.com under Products
Marine Engines & Systems Low Speed
Technical Papers.
MAN Diesel
198 38 82!8.4
MAN B&W
7.06
Page 2 of 2
&ROM
CENTRIFUGES
$ECK
!UTOMATIC
DEAERATING
VALVE
4OSPECIAL
SAFETYTANK
$EAERATINGTOBE
CONTROLLEDAGAINST
EXPANSIONOFWATER
6ENTINGBOX
$IESEL
OILSERVICE
TANK
"8 &
(EAVYFUELOIL
SERVICETANK
8
&/SPECIAL
SAFETYTANK
4O(&/
SERVICEOR
SETTLINGTANK
"&
!$
!&
"$
MM
.OM
BORE
#OMMONFUELOILSUPPLYUNIT
/VERFLOWVALVE
ADJUSTEDTO
BAR
B
&ULLFLOW
FILTER
(OMOGENISER
3UPPLYPUMPS
7ATERINOIL
MEASURING
&ILTER
&/
DRAIN
TANK
"OOSTER
PUMP
4O(&/SERVICE
ORSETTLINGTANK
@3
3UPPLYAIRTANK
(EATER
#IRCULATING
PUMPS
&RESHWATER
SUPPLY
#OMPRESSED
AIR
3AFETYPUMP
AIROPERATED
!
!
!
!
!
!
!
!
!
'EN3ET
'EN3ET
'EN3ET
4O(&/SERVICE
ORSETTLINGTANK
Diesel oil
&UELOIL
SLUDGETANK
4OFRESHWATERCOOLING
PUMPSUCTION
-AINENGINE
198 99 01!8.3
Fig. 7.06.01: System for emulsification of water into the fuel common to the main engine and MAN Diesel GenSets
MAN Diesel
198 38 82!8.4
MAN B&W
Lubricating Oil
8
MAN Diesel
MAN B&W
8.01
Page 1 of 2
The main lube oil system is common to the camshaft as well. The major part of the oil is divided
between piston cooling and crosshead lubrication.
Lubrication of turbochargers
Deck
Engine
oil
To drain tank
*
Min. 15
Thermostatic valve
TI
TI
TI
PI
PI
RU
AR
Feeler, 45 C
Lube. oil
cooler
Full!flow filter
AB
Deaeration
S
From purifier
To purifier
MAN Diesel
198 56 36-1.1
MAN B&W
8.01
Page 2 of 2
PI 8108
TI 8112
TE 8112 I AH
PT 8108 I AL Y
XS 8150 AH
Fore
PS 8109 Z
Aft
RU
Starting air
distributor
Crosshead bearing,
crankpin bearing
and piston
Lubricating oil
to turbocharger
Governor drive
Thrust bearing
Standard for 5!6S! and
engines with PTO on fore end
TI 8106
S
WT 8812 I AH Y
TE 8106 I AH Y
TS 8107 Z
TI 8113
Fuel pump
Chain drive
AR
Main bearings
TE 8113 I AH
To camshaft
FS 8114 AL Y
317 12 76-5.4.0
MAN Diesel
198 59 08-2.1
-!."7
0AGEOF
(YDRAULICPOWERSUPPLYUNIT
4HISSECTIONISNOTAPPLICABLE
-!."7-#-# #ENGINES
-!.$IESEL
MAN B&W
8.03
Page 1 of 2
PI 8103
MAN Diesel TCA
turbocharger
TI 8117
PT 8103 I AL
TE 8117 I AH
AB
121 14 96-6.1.0
PI 8103
PT 8103 I AL
ABB TPL
turbocharger
TI 8117
TE 8117 I AH
AB
126 40 85-8.3.0
MAN Diesel
198 42 32!8.3
MAN B&W
8.03
Page 2 of 2
PI 8103
MET turbocharger
TI 8117
TE 8117 I AH
AB
126 40 87-1.2.0
MAN Diesel
198 42 32!8.3
MAN B&W
8.04
Page 1 of 1
Company
Circulating oil
SAE 30, BN 5!10
BP
Castrol
Chevron *)
ExxonMobil
Shell
Total
Energol OE!HT 30
CDX 30
Veritas 800 Marine 30
Mobilgard 300
Melina 30 / S 30
Atlanta Marine D 3005
MAN Diesel
198 38 86!5.6
MAN B&W
8.05
Page 1 of 1
Before starting the engine for the first time, the lubricating oil system on board has to be cleaned in
accordance with MAN Diesels recommendations:
Flushing of Main Lubricating Oil System, which is
available on request.
MAN Diesel
198 38 87-7.4
MAN B&W
8.06
Page 1 of 1
MAN Diesel
198 48 55!9.1
MAN B&W
8.07
Page 1 of 1
MAN Diesel
198 48 56!0.1
MAN B&W
Cylinder Lubrication
9
MAN Diesel
MAN B&W
9.01
Page 1 of 1
BP
Cylinder oil
SAE 50, BN 60-80
Energol CLO 50 M
Energol CL 605
Castrol
Cyltech 70 / 80AW
Chevron *) Taro Special HT 70
ExxonMobil Mobilgard 570
Shell
Alexia 50
Total
Talusia Universal
Talusia HR 70
Cylinder oil
SAE 50, BN 40-50
Energol CL 505
Energol CL-DX 405
Cyltech 40 SX / 50 S
Taro Special HT LS 40
Mobilgard L540
Alexia LS
Talusia LS 40
Cylinder oils
Cylinder oils should, preferably, be of the SAE 50
viscosity grade.
MAN Diesel
198 79 46-3.0
MAN B&W
9.02
Page 1 of 5
The MAN B&W Alpha Cylinder Lubricator is preferably to be controlled in accordance with the
Alpha Adaptive Cylinder oil Control (Alpha ACC)
feed rate system. The Alpha ACC is explained in
the following page.
The MCU is equipped with a Backup Control Unit
(BCU) which, if the MCU malfunctions, activates
an alarm and takes control automatically or manually, via a Switch Board Unit (SBU), Fig. 9.02.04.
The MCU, BCU and SBU together comprise the
Alpha Cylinder Lubricator Control Unit (ALCU) in
shape of a single steel cabinet which is, as standard, located in the Engine Control Room. Fig.
9.02.05 shows the wiring diagram for the MAN
B&W Alpha Cylinder Lubrication System.
The yard supply should be according to the items
shown in Fig. 9.02.02 within the broken line.
Prior to start-up, the cylinders can be pre-lubricated and, during the running!in period, the operator
can choose to increase the lubricating oil feed
rate to a max. setting of 200%.
MAN Diesel
198 79 49-9.0
MAN B&W
9.02
Page 2 of 5
1.5
2.5
3.5
4
Sulphur %
178 61 18!4.0
Due to the sulphur dependency, the average cylinder oil dosages rely on the sulphur distribution
in worldwide fuel bunkers. Based on deliveries all
over the world, the resulting yearly specific cylinder oil dosage is close to 0.7 g/kWh.
MAN Diesel
198 76 15-6.1
MAN B&W
9.02
Page 3 of 5
&ILLINGPIPE
&LOWMETER
3ERVICETANK
FORHIGH".
CYLINDEROIL
&ILLINGPIPE
&LOWMETER
)NTERLOCK
,3
,3
&
&
MMNOMINALBORE
3TORAGETANK
FORHIGH".
CYLINDEROIL
$.
$.
!5
!#
)FPUMPSTATIONISPLACEDONENGINE
)FPUMPSTATIONISPLACEDINENGINEROOM
)FREQUIREDBYTHESHIPOWNER
3HIPBUILDER
3HIPBUILDER
-INMM
3TORAGETANK
FORLOW".
CYLINDEROIL
$.
!#
0UMP
STATION
!5
$.
Fig. 9.02.02: Cylinder lubricating oil supply system for two different BN oils
#YLINDER
!CCUMULATOR
:6#
3OLENOIDVALVE
:4#
&EEDBACKSENSOR
,UBRICATOR
!CCU
#IRCULATIONVALVE
!5
!#
Fig. 9.02.03: MAN B&W Alpha cylinder lubricators with piping and instrumentation on engine
MAN Diesel
198 64 23-3.0
-!."7
0AGEOF
0UMP3TATIONAND-!."7!LPHA#YLINDER,UBRICATORSON%NGINE
$ECK
3ERVICETANK
FORLOW".
CYLINDEROIL
&ILLINGPIPE
&LOWMETER
3ERVICETANK
FORHIGH".
CYLINDEROIL
&ILLINGPIPE
&LOWMETER
)NTERLOCK
,3
,3
&
&
MMNOMINALBORE
3TORAGETANK
FORHIGH".
CYLINDEROIL
$.
3HIPBUILDER
3HIPBUILDER
-INMM
3TORAGETANK
FORLOW".
CYLINDEROIL
$.
$.
!#
0UMPSTATION
PLACEDIN
ENGINEROOM
)FREQUIREDBYTHESHIPOWNER
!5
$.
4HELETTERSREFERTOLISTOF@#OUNTERmANGES
4HEITEM.OREFERTO@'UIDANCEVALUES!UTOMATION
D
&IG#YLINDERLUBRICATINGOILSUPPLYSYSTEMFORTWODIFFERENT".OILS
#YLINDER
!CCUMULATOR
:6#
3OLENOIDVALVE
:4#
&EEDBACKSENSOR
,UBRICATOR
!CCU
#IRCULATIONVALVE
!5
!#
4HELETTERSREFERTOLISTOF@#OUNTERmANGES
4HEITEM.OREFERTO@'UIDANCEVALUES!UTOMATION
)NCASEOF#/,$ENGINEROOMCONDITIONSOPENTHEVALVE
TOCIRCULATEANDHEATUPTHECYLINDEROIL4HEVALVEISTHEN
TOBECLOSEDBEFORESTARTING
D
&IG-!."7!LPHACYLINDERLUBRICATORSWITHPIPINGANDINSTRUMENTATIONONENGINE
-!."73-#
-!.$IESEL
-!."7
0AGEOF
0UMP3TATIONAND-!."7!LPHA#YLINDER,UBRICATORSON%NGINE
$ECK
3ERVICETANK
FORLOW".
CYLINDEROIL
&ILLINGPIPE
&LOWMETER
3ERVICETANK
FORHIGH".
CYLINDEROIL
&ILLINGPIPE
)NTERLOCK
&LOWMETER
,3
,3
&
&
MMNOMINALBORE
3TORAGETANK
FORHIGH".
CYLINDEROIL
$.
$.
!5
!#
)FPUMPSTATIONISPLACEDONENGINE
)FPUMPSTATIONISPLACEDINENGINEROOM
)FREQUIREDBYTHESHIPOWNER
3HIPBUILDER
-INMM
3HIPBUILDER
3TORAGETANK
FORLOW".
CYLINDEROIL
$.
!#
0UMP
STATION
!5
$.
4HELETTERSREFERTOLISTOF@#OUNTERmANGES
4HEITEM.OREFERTO@'UIDANCEVALUES!UTOMATION
C
&IG#YLINDERLUBRICATINGOILSUPPLYSYSTEMFORTWODIFFERENT".OILS
4HEILLUSTRATIONANDDATAAREAVAILABLEONREQUEST
&IG-!."7!LPHACYLINDERLUBRICATORSWITHPIPINGANDINSTRUMENTATIONONENGINE
-!."73-#
-!.$IESEL
MAN B&W
9.02
Page 4 of 5
MCU fail
MCU power fail
MCU common alarm
BCU in control
BCU fail
BCU power fail
#YLINDER
3OLENOIDVALVE
!CCU
MULATOR
,UBRICATOR
3ENSOR
!5
!#
0UMPSTATION
WITH
STANDBYPUMP
4OOTHERCYLINDERS
0UMPCONTROL
UNIT
4OOTHER
CYLINDERS
4ACHOSIGNAL
)NDEXSIGNAL
3WITCH
"OARD
5NIT
"ACKUP
#ONTROL
5NIT
-ASTER
#ONTROL
5NIT
!LARM
SYSTEM
3AFETY
SYSTEM
!LPHA#YLINDER,UBRICATOR#ONTROL5NIT
(-)PANEL
For the actual number of cylinder lubrication points on the specific engine see Fig. 9.02.03
178 47 13-9.3
Fig. 9.02.04: Control of the MAN B&W Alpha Cylinder Lubrication System, one lubricator per cylinder
MAN Diesel
198 65 27-6.0
MAN B&W
9.02
Page 5 of 5
Wiring Diagram
/NENGINE
0UMPSTATION
%NGINE#ONTROL2OOM
4%
0RELUBRICATION
0%
!LARM
SYSTEM
!LPHA,UBRICATOR
#ONTROL5NIT
!,#5
0UMP
CONTROLUNIT
3LOWDOWN
SYSTEM
5NINTERRUPTIBLE
POWERSUPPLY
)NTERMEDIATE
BOX
,UBRI
CATOR
)NTERMEDIATE
BOX
:%
:%
0ICKUPS
$ISPLAYUNIT
(-)PANEL
)NTERMEDIATE
BOX
:%
:%
4ACHO
SIGNAL
)NDEX
SIGNAL
0ERCYLINDER
178 47 16-4.2
Fig. 9.02.05: Wiring diagram for MAN B&W Alpha Cylinder Lubrication System, one lubricator per cylinder
MAN Diesel
198 65 27-6.0
MAN B&W
9.03
Page 1 of 2
In that case, the signal for the Load Change Dependent system comes from the electronic governor.
In the Engine Speed Dependent design, the lubricator pumps a fixed amount of oil to the cylinders for each engine revolution.
#ONTROLAIRFROM
MANOEUVRINGSYSTEM
BAR
%LECTRONICGOVERNOR
DIGITALTYPE
,3!,
&3!,
3OLENOIDVALVE
!#
,UBRICATOR
CYLINDERENGINES,UBRICATORS
CYLINDERENGINES,UBRICATORS
178 59 50!4.0
178 57 71!8.0
MAN Diesel
198 80 00-2.0
MAN B&W
9.03
Page 2 of 2
L35MC6
&ORE
!FT
,3!,
&3!,
!#
S26MC6
&ORE
!FT
,3!,
&3!,
!#
CYLINDERENGINES,UBRICATOR
CYLINDERENGINES,UBRICATORS
CYLINDERENGINES,UBRICATORS
178 57 75!5.0
MAN Diesel
198 80 00-2.0
-!."7
0AGEOF
#YLINDER,UBRICATING/IL3UPPLY3YSTEM
$ECK
3ERVICETANK
FORLOW".
CYLINDEROIL
3ERVICETANK
FORHIGH".
CYLINDEROIL
&ILLINGPIPE
&ILLINGPIPE
&LOWMETER
&LOWMETER
&
-INMM
&
3TORAGETANK
FORLOW".
CYLINDEROIL
3TORAGETANK
FORHIGH".
CYLINDEROIL
!#
MMNOMINALBORE
)FREQUIREDBYTHESHIPOWNER
4HELETTERSREFERTOLISTOF@#OUNTERmANGES
&IG#YLINDERLUBRICATINGOILSUPPLYSYSTEMFORTWODIFFERENT".CYLINDEROILSFORMECHANICALLUBRICATORS
-!."7-#-# #ENGINES
-!.$IESEL
MAN B&W
10
MAN Diesel
MAN B&W
10.01
Page 1 of 1
9ARDSSUPPLY
!'
MM
NOMBORE
,3 !(
/ILYWASTEDRAINTANK
$RAIN
TANK
198 97 44!8.1
MAN Diesel
198 39 74!0.5
MAN B&W
Central Cooling
Water System
11
MAN Diesel
MAN B&W
11.01
Page 1 of 1
For information on the alternative Seawater Cooling System, see Chapter 12.
MAN Diesel
198 46 96!5.4
MAN B&W
11.02
Page 1 of 2
Expansion tank
for fresh water
Open at sea
Closed in port
Closed at sea
Open in port
Deaerating tank
alarm device
Thermostatic
valve
Sea water
outlet
Lub. oil
cooler
Central
cooler
N
P
Central cooling
water pumps
Deaerating
tank
Jacket
water cool.
Main engine
B
Central cooling
water pump aux.
eng. (port service)
Thermostatic
valve
B
A
Scavenge
air cooler(s)
Jacket water
pumps
Fresh water
generator
Sea water
pumps
Sea water
pump aux.
eng. (port
service)
F3
F3
F3
Sea water
inlet
G2
G1
G2
G1
G2
G1
Sea water
inlet
178 50 21!8.1
MAN Diesel
198 38 99-7.3
MAN B&W
11.02
Page 2 of 2
Central Cooling System, common for Main Engine and MAN Diesel GenSets
Design features and working principle
The camshaft lubricating oil cooler, is omitted in
plants using the uni!lubricating oil system for the
main engine.
The low and high temperature systems are directly connected to gain the advantage of preheating
the main engine and GenSets during standstill.
As all fresh cooling water is inhibited and common
for the central cooling system, only one common
expansion tank, is necessary for deaeration of
both the low and high temperature cooling systems. This tank accommodates the difference in
water volume caused by changes in the temperature.
To prevent the accumulation of air in the cooling
water system, a deaerating tank, is located below
the expansion tank.
An alarm device is inserted between the deaerating tank and the expansion tank so that the operating crew can be warned if excess air or gas is
released, as this signals a malfunction of engine
components.
The main engine jacket system has an independent pump circuit with a jacket water pump, circulating the cooling water through the main engine
to the fresh water generator, and the jacket water
cooler.
A thermostatically controlled 3!way valve, at the
jacket cooler outlet mixes cooled and uncooled
water to maintain an outlet water temperature of
80!85 C from the main engine.
Operation in port
During operation in port, when the main engine
is stopped but one or more GenSets are running,
valves A are closed and valves B are opened.
A small central water pump, will circulate the
necessary flow of water for the air cooler, the lubricating oil cooler, and the jacket cooler of the
GenSets. The auxiliary engines!driven pumps and
the previously mentioned integrated loop ensure
a satisfactory jacket cooling water temperature at
the GenSets outlet.
The main engine and the stopped GenSets are
preheated as described for the jacket water system.
Operation at sea
The seawater cooling pump, supplies seawater
from the sea chests through the central cooler,
and overboard. Alternatively, some shipyards use
a pumpless scoop system.
On the freshwater side, the central cooling water
pump, circulates the low!temperature fresh water,
in a cooling circuit, directly through the lubricating
oil cooler of the main engine, the GenSets and the
scavenge air cooler(s).
The jacket water cooling system for the GenSets
is equipped with engine!driven pumps and a by!
pass system integrated in the low!temperature
system.
MAN Diesel
198 38 99-7.3
MAN B&W
11.03
Page 1 of 2
MAN Diesel
198 39 87!2.5
MAN B&W
11.03
Page 2 of 2
MAN Diesel
198 39 87!2.5
MAN B&W
Seawater
Cooling System
12
MAN Diesel
MAN B&W
12.01
Page 1 of 1
Seawater Systems
The water cooling can be arranged in several configurations, the most simple system choices being
seawater and central cooling water system:
MAN Diesel
198 38 92!4.4
MAN B&W
12.02
Page 1 of 1
,UBRICATING
OILCOOLER
3EAWATER
PUMPS
.
4HERMOSTATIC
VALVE
3EAWATER
OUTLET
0
3CAVENGE
AIRCOOLER
*ACKETWATER
COOLER
3EAWATER
INLET
3EAWATER
INLET
198 98 13!2.5
MAN Diesel
198 38 93!6.5
-!."7
0AGEOF
3EAWATER#OOLING0IPES
0LEASENOTETHATTHEINFORMATIONISTOBEFOUNDIN
THE0ROJECT'UIDEFORTHERELEVANTENGINETYPE
-!.$IESEL
MAN B&W
12.04
Page 1 of 1
MAN Diesel
198 39 81!1.3
MAN B&W
12.05
Page 1 of 1
The freshwater generator, if installed, may be connected to the seawater system if the generator
does not have a separate cooling water pump.
The generator must be coupled in and out slowly
over a period of at least 3 minutes.
Expansion tank
AF
*) BD
Preheater pump
PI
K
AE
TI
AE
PI
Jacket water pumps,
3 bar head
Main
engine
Regulating valve
TI
AH
Deaerating tank,
see Fig. 12.07.01
TI
Jacket water
cooler
Freshwater
generator
*) Flange BD and the tracing line are not applicable on MC/MC!C engines type 42 and smaller
MAN Diesel
198 38 94!8.6
MAN B&W
12.06
Page 1 of 1
MAN Diesel
198 49 31-4.1
MAN B&W
12.07
Page 1 of 1
MAN Diesel
198 38 96-1.4
MAN B&W
12.08
Page 1 of 1
Normally, a minimum engine jacket water temperature of 50 C is recommended before the engine
is started and run up gradually to 90% of specified MCR speed.
For running between 90% and 100% of specified
MCR speed, it is recommended that the load be
increased slowly i.e. over a period of 30 minutes.
Start of cold engine
4EMPERATURE
INCREASEOF
JACKETWATER
0REHEATER
CAPACITYIN
OFNOMINAL
-#2POWER
In exceptional circumstances where it is not possible to comply with the above-mentioned recommendation, a minimum of 20 C can be accepted
before the engine is started and run up slowly to
90% of specified MCR speed.
However, before exceeding 90% specified MCR
speed, a minimum engine temperature of 50 C
should be obtained and, increased slowly i.e.
over a period of at least 30 minutes.
The time period required for increasing the jacket
water temperature from 20 C to 50 C will depend on the amount of water in the jacket cooling
water system, and the engine load.
Note:
The above considerations are based on the assumption that the engine has already been well
run!in.
HOURS
0REHEATINGTIME
178 16 63!1.0
MAN Diesel
198 39 86!0.2
MAN B&W
13
MAN Diesel
MAN B&W
13.01
Page 1 of 1
Reduction station
To fuel valve
testing unit
Pipe, DN25 mm
Starting air
receiver 30 bar
Filter,
40 m
Pipe, DN25 mm
B C 1)
AP
Main
engine
PI
To
bilge
A
Pipe a, DN *)
Starting air
receiver 30 bar
PI
To bilge
Air compressors
MAN Diesel
198 38 98!5.4
MAN B&W
13.02
Page 1 of 1
MAN Diesel
198 60 49!5.1
-!."7
0AGEOF
#OMPONENTSFOR3TARTING!IR3YSTEM
3TARTINGAIRCOMPRESSORS
2EDUCTIONVALVEFORTURBOCHARGERCLEANINGETC
4HESTARTINGAIRCOMPRESSORSARETOBEOFTHE
WATERCOOLEDTWOSTAGETYPEWITHINTERCOOLING
2EDUCTIONFROMBARTOBAR
4OLERANCE
-ORETHANTWOCOMPRESSORSMAYBEINSTALLEDTO
SUPPLYTHETOTALCAPACITYSTATED
!IRINTAKEQUANTITY
2EVERSIBLEENGINE
FORSTARTS SEE@,ISTOFCAPACITIES
.ONREVERSIBLEENGINE
FORSTARTS SEE@,ISTOFCAPACITIES
$ELIVERYPRESSUREBAR
4HECONSUMPTIONOFCOMPRESSEDAIRFORCONTROLAIR
EXHAUSTVALVEAIRSPRINGSANDSAFETYAIRASWELLAS
AIRFORTURBOCHARGERCLEANINGANDFUELVALVETESTING
ISCOVEREDBYTHECAPACITIESSTATEDFORAIRRECEIV
ERSANDCOMPRESSORSINTHELISTOFCAPACITIES
3TARTINGANDCONTROLAIRPIPES
3TARTINGAIRRECEIVERS
4HESTARTINGAIRRECEIVERSSHALLBEPROVIDEDWITH
MANHOLESANDmANGESFORPIPECONNECTIONS
4HEVOLUMEOFTHETWORECEIVERSIS
2EVERSIBLEENGINE
FORSTARTSSEE@,ISTOFCAPACITIES
.ONREVERSIBLEENGINE
FORSTARTSSEE@,ISTOFCAPACITIES
7ORKINGPRESSUREBAR
4ESTPRESSURE ACCORDINGTOCLASSRULE
4HEVOLUMESTATEDISAT#ANDMBAR
2EDUCTIONSTATIONFORCONTROLANDSAFETYAIR
)NNORMALOPERATINGEACHOFTHETWOLINESSUPPLIES
ONEENGINEINLET$URINGMAINTENANCETHREEISOLAT
INGVALVESINTHEREDUCTIONSTATIONALLOWONEOFTHE
TWOLINESTOBESHUTDOWNWHILETHEOTHERLINESUP
PLIESBOTHENGINEINLETSSEE&IG
2EDUCTIONFROMBARTOBAR
4OLERANCE
4HEPIPINGDELIVEREDWITHANDlTTEDONTOTHEMAIN
ENGINEISSHOWNINTHEFOLLOWINGlGURESIN3ECTION
&IG3TARTINGAIRPIPES
&IG!IRSPRINGPIPESEXHAUSTVALVES
4URNINGGEAR
4HETURNINGWHEELHASCYLINDRICALTEETHANDISlT
TEDTOTHETHRUSTSHAFT4HETURNINGWHEELISDRIVEN
BYAPINIONONTHETERMINALSHAFTOFTHETURNING
GEARWHICHISMOUNTEDONTHEBEDPLATE
%NGAGEMENTANDDISENGAGEMENTOFTHETURNING
GEARISEFFECTEDBYDISPLACINGTHEPINIONANDTER
MINALSHAFTAXIALLY4OPREVENTTHEMAINENGINE
FROMSTARTINGWHENTHETURNINGGEARISENGAGED
THETURNINGGEARISEQUIPPEDWITHASAFETYARRANGE
MENTWHICHINTERLOCKSWITHTHESTARTINGAIRSYSTEM
4HETURNINGGEARISDRIVENBYANELECTRICMOTOR
WITHABUILTINGEARANDBRAKE+EYSPECIlCATIONS
OFTHEELECTRICMOTORANDBRAKEARESTATEDIN3EC
TION
&LOWRATEFREEAIR.ORMALLITERSMIN
EQUALTOMS
&ILTERlNENESS xM
-!."73-#
-!.$IESEL
MAN B&W
13.03
Page 1 of 1
MAN Diesel
198 59 03-3.2
MAN B&W
Scavenge Air
14
MAN Diesel
MAN B&W
14.01
Page 1 of 1
%XHAUSTGAS
RECEIVER
%XHAUSTVALVE
4URBOCHARGER
#YLINDERLINER
3CAVENGE
GASRECEIVER
3CAVENGE
AIRCOOLER
7ATERMIST
CATCHER
178 07 27!4.2
MAN Diesel
198 48 60-6.3
MAN B&W
14.02
Page 1 of 3
Auxiliary Blowers
The engine is provided with a minimum of two
electrically driven auxiliary blowers, the actual
number depending on the number of cylinders as
well as the turbocharger make and amount. Between the scavenge air cooler and the scavenge
air receiver, non!return valves are fitted which
close automatically when the auxiliary blowers
start supplying the scavenge air.
Emergency running
If one of the auxiliary blowers is out of function,
the other auxiliary blower will function in the system, without any manual adjustment of the valves
being necessary.
Scavenge air cooler requirements
The auxiliary blowers start operating consecutively before the engine is started and will ensure
complete scavenging of the cylinders in the starting phase, thus providing the best conditions for a
safe start.
During operation of the engine, the auxiliary blowers will start automatically whenever the blower
inlet pressure drops below a preset pressure,
corresponding to an engine load of approximately
25-35%. The blowers will continue to operate until
the blower inlet pressure again exceeds the preset
pressure plus an appropriate hysteresis (i.e. taking
recent pressure history into account), corresponding to an engine load of approximately 30-40%.
2UNNINGWITHAUXILIARYBLOWER
2UNNINGWITHTURBOCHARGER
178 44 70-5.1
MAN Diesel
198 65 86-2.3
MAN B&W
14.02
Page 2 of 3
Control Panel
Starter Panel per Auxiliary Blower
Pressure Switches
/NENGINE
#ONTROLPANEL
!LARMSYSTEM
4ELEGRAPHSYSTEM
03
0RESSURESWITCH0
03
0RESSURESWITCH"
3AFETYSYSTEM
6$#0OWERSUPPLY
FROMSHIP
%NGINE#ONTROL2OOMn%#2
%NGINEROOM
!UXBLOWER
STARTERPANEL
!UXILIARY
BLOWER
!UXBLOWER
STARTERPANEL
-OTOR
HEATER
!UXILIARY
BLOWER
0OWER
CABLE
!UXBLOWER
STARTERPANEL
-OTOR
HEATER
!UXILIARY
BLOWER
0OWER
CABLE
!UXBLOWER
STARTERPANEL
-OTOR
HEATER
!UXILIARY
BLOWER
0OWER
CABLE
!UXBLOWER
STARTERPANEL
-OTOR
HEATER
!UXILIARY
BLOWER
0OWER
CABLE
-OTOR
HEATER
0OWER
CABLE
513 53 30!1.0.0
MAN Diesel
198 65 86-2.3
MAN B&W
14.02
Page 3 of 3
-!).%.').%
!58),)!29",/7%2#/.42/,
MMWIREHARNESS
SHIELDEDBYMMJACKET
AUXILIARY
BLOWER 1
RUNNING
AUXILIARY
BLOWER 2
RUNNING
AUXILIARY
BLOWER 3
RUNNING
AUXILIARY
BLOWER 4
RUNNING
AUXILIARY
BLOWER 5
RUNNING
AUXILIARY
BLOWER 6
RUNNING
(ARNESSTOBEFIXEDTOSTRUCTURE
OFF
AUTO
IN SERVICE
MANUAL
LAMP TEST
+
+
+
4ERMINALROWTOBEMOUNTEDIN
THE-ANOEUVRING#ONSOLE
512 36 60!4.0.0
Fig. 14.02.03: Control panel including operation panel, wiring harness and terminal row, option: 4 55 650
MAN Diesel
198 65 87!4.0
MAN B&W
14.03
Page 1 of 1
MAN Diesel
198 48 63-1.1
MAN B&W
14.04
Page 1 of 1
MAN Diesel
198 48 64-3.1
MAN B&W
14.05
Page 1 of 2
It is common practice on board to lead drain water directly overboard via a collecting tank. Before
pumping the drain water overboard, it is recommended to measure the oil content. If above
15ppm, the drain water should be lead to the
clean bilge tank / bilge holding tank.
If required by the owner, a system for automatic
disposal of drain water with oil content monitoring
could be built as outlined in Fig. 14.05.02.
AK
AK
LS 8611 AH
AL
AM
Fig. 14.05.01: Air cooler cleaning pipes, shown on engine with turbocharger located on exhaust side
MAN Diesel
198 76 89-8.0
MAN B&W
14.05
Page 1 of 2
It is common practice on board to lead drain water directly overboard via a collecting tank. Before
pumping the drain water overboard, it is recommended to measure the oil content. If above
15ppm, the drain water should be lead to the
clean bilge tank / bilge holding tank.
AK
AK
AM
AM
AL
AL
Fig. 14.05.01: Air cooler cleaning pipes, shown on engine with turbocharger located on aft end
MAN Diesel
198 76 90-8.1
MAN B&W
14.05
Page 1 of 2
It is common practice on board to lead drain water directly overboard via a collecting tank. Before
pumping the drain water overboard, it is recommended to measure the oil content. If above
15ppm, the drain water should be lead to the
clean bilge tank / bilge holding tank.
If required by the owner, a system for automatic
disposal of drain water with oil content monitoring
could be built as outlined in Fig. 14.05.02.
AK
AK
LS 8611 AH
DX
AL
DX
AM
Fig. 14.05.01: Air cooler cleaning pipes, shown on engine with turbocharger located on exhaust side
MAN Diesel
198 77 25-8.0
MAN B&W
14.05
Page 2 of 2
Oil in water
monitor
(15ppm oil)
Drain water
collecting tank
Start pump
Hull
DX
Stop pump
Low level alarm
Overboard
To oily water
separator
079 21 94-1.0.0c
Fig. 14.05.02: Suggested automatic disposal of drain water, if required by owner (not a demand from MAN Diesel)
AK
PI
DN=25 mm
Air cooler
Air cooler
Freshwater
(from hydrophor)
AL
DX
Recirculation
DN=50 mm
AM
DN=50 mm
Circulation pump
TI
Chemical
cleaning tank
Filter
1 mm mesh size
Heating coil
To fit the chemical
makers requirement
Fig. 14.05.03: Air cooler cleaning system with Air Cooler Cleaning Unit, option: 4 55 665
MAN Diesel
198 39 02-2.5
MAN B&W
14.06
Page 1 of 1
$ECK2OOF
$.MM
-IN
$.MM
"6
.ORMALLYOPEN
4OBECLOSEDINCASEOFFIRE
INTHESCAVENGEAIRBOX
!6
/RIFICEMM
-INDISTANCE
MM
3TEAMINLETPRESSUREBAR
)FSTEAMISNOTAVAILABLEBAR
COMPRESSEDAIRCANBEUSED
$.MM
$.MM
$RAIN
TANK
.ORMALLYCLOSED
4ANKTOBEEMPTIED
DURINGSERVICEWITH
VALVEOPEN
3LUDGETANK
FORFUELOIL
CENTRIFUGES
MAN Diesel
198 39 13-0.5
MAN B&W
14.07
Page 1 of 2
Option: CO 2 extinguishing
CO 2 test pressure: 150 bar
AT
AT
DN 40mm
(20mm for 35MC/MC!C/ME!B, 26MC)
DN 20mm
Normal position
open to bilge
CO 2 bottles
Option: Water mist extinguishing
(Basic for 26MC)
Fresh water presssure: min. 3.5 bar
AT
DN 40mm
(20mm for 35MC/MC!C/ME!B, 26MC)
Normal position
open to bilge
CO 2
At least two bottles ought to be installed.
In most cases, one bottle should be sufficient
to extinguish fire in three cylilnders, while two
or more bottles would be required to extinguish
fire in all cylinders.
To prevent the fire from spreading to the next
cylinder(s), the ball!valve of the neighbouring
cylinder(s) should be opened in the event of
fire in one cylinder.
079 61 02-9.0.1d
MAN Diesel
198 48 65-5.4
MAN B&W
14.07
Page 2 of 2
-ANOEUVERINGSIDE
4%)!(9
%XTINGUISHINGAGENT
#/3TEAMOR&RESHWATER
!4
$RAINPIPEBEDPLATE
/NLYFORSTEAMORFRESHWATER
126 40 81-0.6.0a
-ANOEUVERINGSIDE
%XTINGUISHINGAGENT
#/3TEAMOR&RESHWATER
!4
$RAINPIPEBEDPLATE
/NLYFORSTEAMORFRESHWATER
126 40 81-0.6.0b
MAN Diesel
198 48 65-5.4
MAN B&W
Exhaust Gas
15
MAN Diesel
MAN B&W
15.01
Page 1 of 1
All makes of turbochargers are fitted with an arrangement for soft blast cleaning of the turbine
side. Water washing of the compressor side is either fitted or available as an option for some turbochargers as indicated in Figs. 15.02.02 - 15.02.04.
Further information is found in the Project Guide
for the relevant engine.
%XHAUSTGAS
RECEIVER
%XHAUSTVALVE
4URBOCHARGER
#YLINDERLINER
3CAVENGEAIR
RECEIVER
3CAVENGE
AIRCOOLER
7ATERMIST
CATCHER
178 07 27!4.1
MAN Diesel
198 39 04!6.3
MAN B&W
15.02
Page 1 of 2
!FT
&ORE
4)
4)
4#)!(!,9(9,
&LANGECONNECTION$
%XHAUSTGASRECEIVER
4URBOCHARGER
0)
4)
0)
4#)!(9(
!,$EVIATIONALARM#YLINDER#
9,$EVIATIONALARM#YLINDER#
4OSCAVENGEAIRRECEIVER
178 38 69!2.2
Fig.15.02.01a: Exhaust gas pipes, with turbocharger located on aft end of engine, option 4 59 121
4#)!(!,9(9,
#YL
4OSCAVENGEAIRRECEIVER
4)
0)
0)
%XHAUSTGASRECEIVER
4URBOCHARGER
4)
34)
4#)!(9(
&LANGECONNECTION$
!,$EVIATIONALARM#YLINDER#
9,$EVIATIONALARM#YLINDER#
4)
121 15 27-9.2.0
Fig. 15.02.01b: Exhaust gas pipes, with turbocharger located on exhaust side of engine, option 4 59 123
MAN Diesel
198 40 69!9.4
MAN B&W
15.02
Page 2 of 2
Cleaning Systems
Compressor cleaning
To bedplate drain, AE
178 61 90-0.0
Fig. 15.02.02: MAN Diesel TCA turbocharger, water washing of compressor side, option: 4 59 145
PI
8803
AP
ABB Turbocharger
Compressor cleaning
To bedplate drain, AE
178 61 87-7.0.0
Fig. 15.02.03: Soft blast cleaning of turbine side and water washing of compressor side for ABB turbochargers
MAN Diesel
198 79 16!4.0
MAN B&W
15.03
Page 1 of 1
MAN Diesel
198 39 05!8.2
MAN B&W
15.04
Page 1 of 2
It should be noted that the exhaust gas temperature and flow rate are influenced by the ambient
conditions, for which reason this should be considered when the exhaust gas boiler is planned.
At specified MCR, the maximum recommended
pressure loss across the exhaust gas boiler is normally 150 mm WC.
This pressure loss depends on the pressure losses in the rest of the system as mentioned above.
Therefore, if an exhaust gas silencer/spark arrester is not installed, the acceptable pressure loss
across the boiler may be somewhat higher than
the max. of 150 mm WC, whereas, if an exhaust
gas silencer/spark arrester is installed, it may be
necessary to reduce the maximum pressure loss.
The above mentioned pressure loss across the
exhaust gas boiler must include the pressure losses from the inlet and outlet transition pieces.
$
%XHAUSTGASOUTLET
TOTHEATMOSPHERE
$
%XHAUSTGASOUTLET
TOTHEATMOSPHERE
%XHAUSTGAS
SILENCER
%XHAUSTGAS
SILENCER
$
$
3LIDESUPPORT
%XHAUSTGAS
BOILER
3LIDESUPPORT
%XHAUSTGAS
BOILER
&IXEDSUPPORT
$
&IXEDSUPPORT
%XHAUSTGASCOMPENSATOR
$
$
%XHAUSTGASCOMPENSATOR
4RANSITIONPIECE
4URBOCHARGERGAS
OUTLETFLANGE
-AINENGINEWITH
TURBOCHARGERONAFTEND
-AINENGINEWITHTURBOCHARGERS
ONEXHAUSTSIDE
178 42 78!3.2
$
178 33 46!7.4
MAN Diesel
198 39 07!1.2
MAN B&W
15.04
Page 2 of 2
Spark arrester
The need for an exhaust gas silencer can be decided based on the requirement of a maximum
permissible noise level at a specific position.
It should be noted that a spark arrester contributes with a considerable pressure drop, which is
often a disadvantage.
MAN Diesel
198 40 77-1.1
MAN B&W
16
MAN Diesel
MAN B&W
16.01
Page 1 of 11
Manoeuvring Consoles
The Engine Control System for the MC / MC-C
engine is prepared for conventional remote control, having an interface to the Bridge Control (BC)
system and the Engine Side Console (ESC).
The main Engine Control Room (ECR) manoeuvring console is to be located in the engine control room. The console with buttons, lamps, etc.
recommended by MAN Diesel is shown in Fig.
16.01.07. Components for remote control for a
typical installation with bridge control is shown in
Fig. 16.01.05.
The layout of the Engine Side Console and instrument panel is shown in Fig. 16.01.06a, b and c.
The console and an electronic speed setting
device, the governor, are located on the manoeuvring side of the engine.
In the event of breakdown of the normal pneumatic/electric manoeuvring system, the engine can be
operated from the Engine Side Console.
/N"RIDGE
"RIDGE#ONTROL
)N%NGINE#ONTROL2OOM
%#2PANEL
)N%NGINE2OOM/N%NGINE
%3#
'OVERNOR
0RESSURETRANSMITTERFORSCAVENGEAIR
!CTUATORFORFUELPUMP
20-PICKUPS
&IG%NGINE#ONTROL3YSTEM,AYOUT
MAN Diesel
198 56 34-8.2
MAN B&W
16.01
Page 2 of 11
317 72 03-2.2.0
Fig. 16.01.02b: Diagram of manoeuvring system for reversible engine with FPP and slow turning, no VIT
MAN Diesel
198 79 04-4.0
MAN B&W
16.01
Page 3 of 11
Slow turning
The standard manoeuvring system does not
feature slow turning before starting, but for Unattended Machinery Spaces (UMS) we strongly recommend the addition of the slow turning device
shown in Fig. 16.01.02 as well as Fig. 16.01.03,
option: 4 50 140.
MAN Diesel
198 79 06-8.0
MAN B&W
16.01
Page 4 of 11
Sequence Diagram
MAN Diesels requirements for the control system are indicated graphically in Fig. 16.01.08a,
Sequence diagram.
The diagram shows the functions as well as the
delays which must be considered in respect to
starting Ahead and starting Astern, as well as
for the activation of the slow down and shut down
functions.
On the right of the diagram, a situation is shown
where the order Astern is over-ridden by an
Ahead order the engine immediately starts
Ahead if the engine speed is above the specified
starting level.
MAN Diesel
198 79 08-1.0
MAN B&W
16.01
Page 5 of 11
#
3ERVICE"LOCKED
:3
:3
#
-AINSTARTINGVALVE
8
3LOWTURNING
VALVE
8
:3
:6
3LOWTURNING
3TARTINGAIR
DISTRIBUTOR
3TARTINGVALVE
%NGINECONTROL
ROOMCONSOLE
Pos.
Qty.
Description
28
78
Additional components for slow turning are the slow turning valve in bypass and position nos. 28 and 78
The item No. refers to Guidance values automation
The letter refers to list of Counterflanges
The piping is delivered with and fitted onto the engine
178 58 11.5-0
Fig. 16.01.03: Starting air system, with slow turning, option: 4 50 140
MAN Diesel
198 79 08-1.0
MAN B&W
16.01
Page 6 of 11
Actuator
4 65 175 Nabtesco
4 65 177 Siemens.
4 65 171 Woodward.
Geared installations
Plants with shaft generator with great requirement for frequency accuracy.
MAN Diesel
198 79 10-3.0
MAN B&W
16.01
Page 7 of 11
R
ERNO
' OV O L
R
T
N
CO
R
&UEL
ACK
:3
!CTUATORFORFUELRACK
%
%NGINESIDEHANDWHEEL
178 58 12-7.0
2EMOTE
#ONTROLROOM
!STERN
:3#
3TART
:3#
:3#
:3#
03#
:3
:3
:3#
:3#
:3#
!STERN
"RIDGECONTROL
3TOP
!HEAD
4ELEGRAPH
!HEAD
-!8
-).
34!24
34/0
-ANUAL
178 58 13-9.0
Fig. 16.01.05: Components for remote control of reversible engine with FPP with bridge control
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 8 of 11
2%-/4%
-!.5!,
-!8
!34%2.
34!24
!(%!$
-).
34!24
34/0
34/0
34/0
178 58 15-2.0
2%-/4%
!(%!$
-!.5!,
34!24
!34%2.
34/0
03
6)4
03
!HEAD
!STERN
3UPPLY
3TOP
03
3TART
2EMOTE
4ERMINALONLYCONNECTEDONENGINESWITH6)4TYPEFUELPUMPS
178 58 16-4.0
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 9 of 11
!($
34/0
-).
34/0
!34%2.
34/0
%-%2'%.#9
34!24
2%-%
34!24
-!8
Start button
Stop button
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 10 of 11
178 58 17-6.0
1
2
3
4
5
6
7
Fig. 16.01.07: Instruments and pneumatic components for Engine Control Room console, yards supply
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 11 of 11
178 58 18-8.0
Fig. 16.01.08a: Sequence diagram for fixed pitch propeller, MC/MC-C types 50-26
MAN Diesel
198 66 39-1.2
MAN B&W
16.02
Page 1 of 1
MAN Diesel
198 79 77-4.0
MAN B&W
16.03
Page 1 of 2
Alarm system
4 75 610c Nabtesco
The alarm system has no direct effect on the Engine Control System (ECS). The alarm alerts the
operator of an abnormal condition.
4 75 610d Siemens
The engine safety system is an independent system with its respective sensors on the main engine, fulfilling the requirements of the respective
classification society and MAN Diesel.
Safety system
The engine safety system is an independent system with its respective sensors on the main engine, fulfilling the requirements of the respective
classification society and MAN Diesel.
The remote control system normally has two alternative control stations:
If a critical value is reached for one of the measuring points, the input signal from the safety
system must cause either a cancellable or a
non!cancellable shut down signal to the ECS.
MAN Diesel
198 66 41-3.1
MAN B&W
16.03
Page 2 of 2
cylinder pressure
fuel oil injection pressure
scavenge air pressure
engine speed.
This and other engine monitoring systems are further explained in Chapter 18 in this Project Guide.
Instrumentation
Chapter 18 includes lists of instrumentation for:
The CoCos-EDS on-line system
The class requirements and MAN Diesels requirements for alarms, slow down and shut down
for Unattended Machinery Spaces.
MAN Diesel
198 66 41-3.1
MAN B&W
Vibration Aspects
17
MAN Diesel
MAN B&W
17.01
Page 1 of 1
C
Vibration Aspects
!n#OMBUSTIONPRESSURE
"n'UIDEFORCE
#n3TAYBOLTFORCE
$n-AINBEARINGFORCE
Of these moments, the 1st order (one cycle per revolution) and the 2nd order (two cycles per revolution)
need to be considered for engines with a low number of cylinders. On 7!cylinder engines, also the 4th
order external moment may have to be examined.
The inertia forces on engines with more than 6 cylinders tend, more or less, to neutralise themselves.
'UIDEFORCEMOMENT
H transverse Z cycles/rev.
Z is 1 or 2 times number of cylinder
'UIDEFORCEMOMENT
X transverse Z cycles/rev.
Z = 1, 2, 3 ... 11, 12, 14
178 06 82!8.2
MAN Diesel
198 41 40!5.3
MAN B&W
17.02
Page 1 of 2
Compensator solutions
Several solutions are available to cope with the
2nd order moment, as shown in Fig. 17.03.02, out
of which the most cost efficient one can be chosen in the individual case.
The information about compensator solutions is
to be found in the Project Guide for the relevant
engine type.
Determine the need
.ATURALFREQUENCY
CYCLESMIN
#YCLESMIN
If the compensator is initially omitted, measurements taken during the sea trial, or later in service
and with fully loaded ship, will be able to show if a
compensator has to be fitted at all.
3-%#
N
3-%#
3-%#
3-%#
3-%#
OD
N O
N O D
N O D
DE
E
DWT
The information about preparation for compensators is to be found in the Project Guide for the relevant engine type.
178 60 91!7.0
&REQUENCYOFENGINEMOMENT
-6XENGINESPEED
Fig. 17.02.01: Statistics of vertical hull vibrations in tankers and bulk carriers, example from S90-50ME-C
MAN Diesel
198 80 02-6.0
MAN B&W
17.02
Page 2 of 2
Adjustable
counterweights
Aft
Fore
Fixed
counterweights
Adjustable
counterweights
Fixed
counterweights
178 16 78!7.0
MAN Diesel
198 80 02-6.0
MAN B&W
17.03
Page 1 of 2
The decision whether or not to install compensators can be taken at a much later stage of a
project, since no special version of the engine
structure has to be ordered for the installation.
No preparation for a later installation nor an extra chain drive for the compensator on the fore
end of the engine is required. This saves the
cost of such preparation, often left unused.
Compensators could be retrofit, even on ships
in service, and also be applied to engines with a
higher number of cylinders than is normally considered relevant, if found necessary.
The compensator only needs to be active at
speeds critical for the hull girder vibration. Thus,
it may be activated or deactivated at specified
speeds automatically or manually.
Combinations with and without moment compensators are not required in torsional and axial
vibration calculations, since the electrically
driven moment compensator is not part of the
mass-elastic system of the crankshaft.
Furthermore, by using the compensator as a vibration exciter a ships vibration pattern can easily
be identified without having the engine running,
e.g. on newbuildings at an advanced stage of
construction. If it is verified that a ship does not
need the compensator, it can be removed and reused on another ship.
It is a condition for the application of the rotating
force moment compensator that no annoying longitudinal hull girder vibration modes are excited.
Based on our present knowledge, and confirmed
by actual vibration measurements onboard a ship,
we do not expect such problems.
178 57 45-6.0
Fig. 17.03.01: MAN Diesel 2nd order electrically driven moment compensator, separately mounted,
option: 4 31 255
MAN Diesel
198 42 22!1.5
MAN B&W
17.03
Page 2 of 2
Moment compensator
Aft end, option: 4 31 203
Compensating moment
F2C x Lnode
outbalances M2V
M2V
Node AFT
F2C
Lnode
Moment compensator
Fore end, option: 4 31 213
M2V
M2C
Centre line
crankshaft
M2V
FD
Node Aft
L n
D od
3 Node
178 27 10!4.1
MAN Diesel
198 42 22!1.5
MAN B&W
17.03
Page 1 of 2
The decision whether or not to install compensators can be taken at a much later stage of a
project, since no special version of the engine
structure has to be ordered for the installation.
Compensators could be retrofit, even on ships
in service, and also be applied to engines with a
higher number of cylinders than is normally considered relevant, if found necessary.
The compensator only needs to be active at
speeds critical for the hull girder vibration. Thus,
it may be activated or deactivated at specified
speeds automatically or manually.
Combinations with and without moment compensators are not required in torsional and axial
vibration calculations, since the electrically
driven moment compensator is not part of the
mass-elastic system of the crankshaft.
Furthermore, by using the compensator as a vibration exciter a ships vibration pattern can easily
be identified without having the engine running,
e.g. on newbuildings at an advanced stage of
construction. If it is verified that a ship does not
need the compensator, it can be removed and reused on another ship.
It is a condition for the application of the rotating
force moment compensator that no annoying longitudinal hull girder vibration modes are excited.
Based on our present knowledge, and confirmed
by actual vibration measurements onboard a ship,
we do not expect such problems.
Balancing other forces and moments
Further to compensating 2nd order moments,
electrically driven moment compensators are also
available for balancing other forces and moments.
The available options are listed in the Extent of
Delivery.
178 57 45-6.0
MAN Diesel
198 69 78!1.1
MAN B&W
17.03
Page 2 of 2
FD
M2V
Node Aft
L n
D od
e
178 61 15-9.0
MAN Diesel
198 69 78!1.1
MAN B&W
17.04
Page 1 of 2
moment
___________
PRU = External
Nm/kW
Engine power
6 cyl.
7 cyl.
8 cyl.
9 cyl.
10 cyl.
11 cyl.
12 cyl.
14 cyl.
0.0
73.4
4.7
18.3
13.7
0.0
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
0.0
52.5
3.8
13.1
11.1
0.0
10.2
11.4
9.1
3.6
5.1
7.0
0.0
0.0
N.a.
N.a.
0.0
55.0
3.4
13.6
10.0
0.0
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
0.0
44.5
3.2
11.1
9.3
0.0
8.6
9.6
7.7
3.1
4.4
5.9
0.0
0.0
N.a.
N.a.
0.0
45.0
2.9
11.3
8.2
0.0
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
0.0
50.9
3.8
12.7
10.8
0.0
8.9
3.6
5.0
6.8
0.0
0.0
N.a.
N.a.
9.9
11.2
Table 17.04.01a: Power Related Unbalance (PRU) values in Nm/kW for S-MC/MC-C engines
MAN Diesel
198 79 89!4.0
MAN B&W
17.04
Page 2 of 2
5 cyl.
6 cyl.
7 cyl.
8 cyl.
9 cyl.
10 cyl.
11 cyl.
12 cyl.
14 cyl.
9.1
0.0
3.9
5.7
10.3
2.3
1.4
0.6
N.a.
88.0
51.0
12.6
0.0
11.2
0.5
1.8
0.3
N.a.
Table 17.04.01b: Power Related Unbalence (PRU) values in Nm/kW for L-MC/MC-C engines
{ }
nA 2
MA = M1 x __
kNm
n
1
MAN Diesel
198 79 89!4.0
MAN B&W
17.05
Page 1 of 3
Over the years it has been discussed how to define the guide force moments. Especially now that
complete FEM!models are made to predict hull/
engine interaction, the propeller definition of these
moments has become increasingly important.
H!type
X!type
MH
Lz
DistX
Cyl.X M x
Lx
Lx
178 06 81!6.4
MAN Diesel
198 42 23!3.4
MAN B&W
17.05
Page 2 of 3
10
5x10 2 mm/s
10
/s 2
10
!1
10 2 mm/s
is
/s
pl
ac
0m
1
em
en
50mm/s
1
m
25mm/s
10
Velocity
/s 2
10
!2
10 mm/s
Ac
10
ce
le
ra
tio
/s 2
10
!3
1 mm/s
5x10 !1 mm/s
60
100
1 Hz
Zone :
Zone :
Zone :
10
1.000
m
10
/s 2
10 Hz
Frequency
6.000 c/min
2
/s 2
100 Hz
Acceptable
Vibration will not damage the main engine, however,
under adverse conditions, annoying/harmful vibration
responses may appear in the connected structures
Not acceptable
078 81 27-6.1
MAN Diesel
198 42 23!3.4
MAN B&W
17.05
Page 3 of 3
N x MH(one cylinder)
For modelling purpose the size of the four (4) forces can be calculated:
MX = Bi!Moment/L [kNm]
Force = MX /L X [kN]
where:
x
ForceZ, one point = _____
[kN]
LxL
Engine Type
L in mm
S46MC-C7/8
1,980
S42MC7
2,025
S40MC!C9
1,770
S35MC!C9
1,550
S35MC7
1,600
L35MC6
1,260
S26MC6
1,125
MAN Diesel
198 79 85!7.0
MAN B&W
17.06
Page 1 of 2
Axial Vibrations
When the crank throw is loaded by the gas pressure
through the connecting rod mechanism, the arms of
the crank throw deflect in the axial direction of the
crankshaft, exciting axial vibrations. Through the thrust
bearing, the system is connected to the ships hull.
Generally, only zero!node axial vibrations are of
interest. Thus the effect of the additional bending
stresses in the crankshaft and possible vibrations of
the ship`s structure due to the reaction force in the
thrust bearing are to be consideraed.
An axial damper is fitted as standard on all engines, minimising the effects of the axial vibrations, EoD: 4 31 111.
Torsional Vibrations
The reciprocating and rotating masses of the engine
including the crankshaft, the thrust shaft, the intermediate shaft(s), the propeller shaft and the propeller
are for calculation purposes considered a system of
rotating masses (inertias) interconnected by torsional
springs. The gas pressure of the engine acts through
the connecting rod mechanism with a varying torque
on each crank throw, exciting torsional vibration in
the system with different frequencies.
In general, only torsional vibrations with one and
two nodes need to be considered. The main critical
order, causing the largest extra stresses in the shaft
line, is normally the vibration with order equal to the
number of cylinders, i.e., six cycles per revolution on
a six cylinder engine. This resonance is positioned at
the engine speed corresponding to the natural torsional frequency divided by the number of cylinders.
The torsional vibration conditions may, for certain
installations require a torsional vibration damper, option: 4 31 105.
Plants with 11 or 12-cylinder engines type 98-80 require a torsional vibration damper.
Based on our statistics, this need may arise for the
following types of installation:
Plants with controllable pitch propeller
Plants with unusual shafting layout and for special
owner/yard requirements
Plants with 8!cylinder engines.
MAN B&W MC/MC-C, ME/ME-C/!GI, ME-B engines
MAN Diesel
198 42 24!5.4
MAN B&W
17.06
Page 2 of 2
Critical Running
When running undercritical, significant varying
torque at MCR conditions of about 100!150% of
the mean torque is to be expected.
Please note:
We do not include any tuning wheel or torsional
vibration damper in the standard scope of supply,
as the proper countermeasure has to be found after torsional vibration calculations for the specific
plant, and after the decision has been taken if and
where a barred speed range might be acceptable.
For further information about vibration aspects,
please refer to our publications:
Overcritical running
An Introduction to Vibration Aspects
The natural frequency of the one!node vibration
is so adjusted that resonance with the main critical order occurs about 30!70% below the engine
speed at specified MCR. Such overcritical conditions can be realised by choosing an elastic
shaft system, leading to a relatively low natural
frequency.
MAN Diesel
198 42 26!9.3
MAN B&W
17.07
Page 1 of 1
1-4-3-2-5
1-5-3-4-2-6
1-7-2-5-4-3-6
1-8-3-4-7-2-5-6
1. Order : Horizontal
1. Order : Vertical
2. Order : Vertical
4. Order : Vertical
6. Order : Vertical
0
0
0
0
0
0
0
0
0
7
0
0
0
0
0
0
0
0
0
0
76
76
874 c)
5
0
0
0
608 c)
41
0
45
45
177
117
0
151
151
0
47
0
626
54
19
473
22
-
358
28
-
256
28
-
61
157
127
25
0
14
101
63
3
0
1
7
7
1
0
1
0
109
230
191
0
0
0
44
63
15
0
0
0
5
14
5
36
32
251
543
50
8
0
3
7
42
24
1
0
0
0
1
121
0
322
221
624
0
18
0
6
0
31
6
17
0
1
0
1. Order : Horizontal a)
1. Order : Vertical a)
2. Order : Vertical
4. Order : Vertical
6. Order : Vertical
Guide force H-moments in [kNm] :
1 x No. of cyl.
2 x No. of cyl.
3 x No. of cyl.
Guide force X-moments in [kNm] :
1. Order :
2. Order :
3. Order :
4. Order :
5. Order :
6. Order :
7. Order :
8. Order :
9. Order :
10. Order :
11. Order :
12. Order :
13. Order :
14. Order :
15. Order :
16. Order :
a) 1st order moments are, as standard, balanced so as to obtain equal values for horizontal and vertical moments for
all cylinder numbers.
c) 5 and 6-cylinder engines can be fitted with 2nd order moment compensators on the aft and fore end, reducing the
2nd order external moment.
Table 17.07.01
MAN Diesel
198 77 12-6.0
-!."7
0AGEOF
&IRINGTYPE
%XTERNALFORCES;K.=
/RDER(ORIZONTAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
%XTERNALMOMENTS;K.M=
/RDER(ORIZONTALA
/RDER6ERTICALA
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
'UIDEFORCE( MOMENTSIN;K.M=
X.OOFCYL
X.OOFCYL
X.OOFCYL
'UIDEFORCE8 MOMENTSIN;K.M=
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
-!."73-#
-!.$IESEL
MAN B&W
17.07
Page 1 of 1
1-4-3-2-5
1-5-3-4-2-6
1-7-2-5-4-3-6
1-8-3-4-7-2-5-6
0
0
0
0
0
0
0
0
0
5
0
0
0
0
0
0
0
0
0
0
44
44
517
3
0
0
0
360
26
0
26
26
104
73
0
87
87
0
30
0
499
20
376
24
!
284
29
!
204
29
!
47
220
160
21
0
11
80
50
2
0
1
8
8
1
0
1
0
153
289
160
0
0
0
35
49
11
0
0
0
6
14
5
28
44
316
455
40
7
0
3
5
32
21
2
0
0
0
1
93
0
405
185
498
0
14
0
5
0
26
6
19
0
1
0
a) 1st order moments are, as standard, balanced so as to obtain equal values for horizontal and vertical moments for all
cylinder numbers.
Table 17.07.01
MAN Diesel
198 77 16-3.0
-!."7
0AGEOF
&IRINGTYPE
%XTERNALFORCES;K.=
/RDER(ORIZONTAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER(ORIZONTALA
/RDER6ERTICALA
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
%XTERNALMOMENTS;K.M=
'UIDEFORCE( MOMENTSIN;K.M=
X.OOFCYL
X.OOFCYL
X.OOFCYL
'UIDEFORCE8 MOMENTSIN;K.M=
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
-!."73-#
-!.$IESEL
MAN B&W
17.07
Page 1 of 1
1-4-3-2-5
1-5-3-4-2-6
1-7-2-5-4-3-6
1-8-3-4-7-2-5-6
0
0
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
0
0
24
24
291
2
0
0
0
202
14
0
15
15
59
41
0
49
49
0
17
0
326
28
12
247
15
!
187
17
!
137
!
30
167
122
14
0
7
53
34
2
0
1
5
4
0
0
0
0
116
221
107
0
0
0
23
34
8
0
0
0
3
8
3
18
34
242
303
26
4
0
2
4
22
14
1
0
0
0
1
60
0
310
123
325
0
9
0
3
0
18
4
11
0
1
0
a) 1st order moments are, as standard, balanced so as to obtain equal values for horizontal and vertical moments for all
cylinder numbers.
Table 17.07.01
MAN Diesel
198 77 17-5.0
-!."7
0AGEOF
&IRINGTYPE
%XTERNALFORCES;K.=
/RDER(ORIZONTAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
%XTERNALMOMENTS;K.M=
/RDER(ORIZONTALA
/RDER6ERTICALA
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
'UIDEFORCE( MOMENTSIN;K.M=
X.OOFCYL
X.OOFCYL
X.OOFCYL
'UIDEFORCE8 MOMENTSIN;K.M=
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
-!."7,-#
-!.$IESEL
-!."7
0AGEOF
&IRINGTYPE
%XTERNALFORCES;K.=
/RDER(ORIZONTAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
%XTERNALMOMENTS;K.M=
/RDER(ORIZONTALA
/RDER6ERTICALA
/RDER6ERTICAL
/RDER6ERTICAL
/RDER6ERTICAL
'UIDEFORCE( MOMENTSIN;K.M=
X.OOFCYL
X.OOFCYL
X.OOFCYL
'UIDEFORCE8 MOMENTSIN;K.M=
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
/RDER
-!."73-#
-!.$IESEL
MAN B&W
Appendix
A
MAN Diesel
MAN B&W
Appendix A
Page 1 of 3
Symbol
Symbol designation
No.
Symbol
Symbol designation
2.14
Spectacle flange
1.1
Pipe
2.15
1.2
2.16
1.3
2.17
1.4
Appliances
2.18
1.5
2.19
Orifice
2.1
3.1
2.2
3.2
Valves, angle
2.3
Tee pipe
3.3
2.4
Flexible pipe
3.4
2.5
3.5
2.6
Joint, screwed
3.6
2.7
Joint, flanged
3.7
2.8
Joint, sleeve
3.8
2.9
Joint, quick!releasing
3.9
Flap, angle
2.10
3.10
Reduction valve
2.11
Expansion pipe
3.11
Safety valve
2.12
Cap nut
3.12
2.13
Blank flange
3.13
Self!closing valve
MAN Diesel
198 38 66!2.3
MAN B&W
Appendix A
Page 2 of 3
No.
Symbol
Symbol designation
No.
Symbol
3.14
Quick!opening valve
3.15
Quick!closing valve
4.1
Hand!operated
3.16
Regulating valve
4.2
Remote control
3.17
Kingston valve
4.3
Spring
3.18
Ballvalve (cock)
4.4
Mass
3.19
Butterfly valve
4.5
Float
3.20
Gate valve
4.6
Piston
3.21
4.7
Membrane
3.22
4.8
Electric motor
3.23
4.9
Electro!magnetic
3.24
3.25
5.1
Mudbox
3.26
5.2
Filter or strainer
3.27
Cock, angle
5.3
Magnetic filter
3.28
5.4
Separator
3.29
5.5
Steam trap
3.30
5.6
Centrifugal pump
3.31
5.7
3.32
5.8
3.33
5.9
Ejector
3.34
5.10
Symbol designation
Appliances
MAN Diesel
198 38 66!2.3
MAN B&W
Appendix A
Page 3 of 3
No.
Symbol
5.11
6
Symbol designation
No.
Symbol
Piston pump
Fittings
Symbol designation
7.1
6.1
Funnel
7.2
Observation glass
6.2
7.3
Level indicator
6.3
Air pipe
7.4
6.4
7.5
6.5
7.6
Recorder
6.6
6.7
6.8
6.9
6.10
6.11
The symbols used are in accordance with ISO/R 538!1967, except symbol No. 2.19
178 30 61!4.1
MAN Diesel
198 38 66!2.3