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T h e D r i v i n g F o r c e i n t h e Wa t e r & Wa s t e w a t e r I n d u s t r y
R . N i l s Yo u n g , P E
Projecting Lifespans
September 99
Inside
DBS EQ-2000
Sales Reps
Rheology of Sludges
and the Positively
Torque Limiting
DBS Thickener Drive
The study of
the viscous properties of liquids
(including slurries, sludges and
pastes) is called
rheology. The
relationship
between
the
shear stress and
shear rate for a
particular liquid
is examined for
a range of shear
stress
conditions. The shear
stress is an indiDavid Smith
cation of the
force being applied to a liquid to get it to flow and the
shear rate is a measure of how much the liquid actually flows. The ratio of the shear stress to shear rate is
known as the liquid viscosity. Some definitions associated with the subject are listed below.
Definitions
Newtonian Fluid : With Newtonian fluids, shear rate is
proportional to shear stress. Since viscosity is defined as shear
stress/shear rate a Newtonian fluid is said to exhibit constant viscosity.
Pseudoplastic Fluid : As soon as shear force is applied to a
pseudoplastic fluid, there is an apparent thinning of the liquid
and a reduction in viscosity. In other words there is an increase in
shear rate under steady shear flow.
Thix otropic Fluid : With thixotropic liquids, shear rate will
increase with time for a fixed shear stress. The more the material is
worked the lower its viscosity becomes. Slurries exhibiting this
property are common, for example titanium dioxide, red mud and
several other slurries containing inorganic solids. Thixotropic slurries recover viscosity once the shear stress is removed unless they
suffer from shear breakdown or rheodustruction. Substances can
also exhibit negative thixotropy.
Dilatant Fluid : A dilatant liquid thickens up or becomes more
viscous as it flows. There is a decrease in shear rate under steady
shear flow.
Bingham Plastic : A Bingham plastic exhibits near zero shear
rate until a yield shear stress is reached, at which point shear rate
starts to increase proportionally with shear stress. For example,
tomato ketchup and mayonnaise.
Rate of Shear
Masonite Corporation
Again Selects DBS
Aerator Drives
In 1995, Masonite Corporation, a paper mill located in Laurel,
Mississippi, approached DBS about replacing some of their old
100-horsepower and 75-horsepower Western Gear Corp. low
speed, mechanical, surface aerator drive units. At the time,
Masonite purchased six DBS model MC200 aerator drive units.
They liked the units so much that they came back to DBS in 1998
to purchase four more.
In particular, the features on DBS drive units that most
impressed Masonite included the dry well design, which prevents
gearbox oil from escaping from the gearbox housing, and the
pressure lubrication system that provides oil to all gears and bearings. Other features that distinguish DBS units from competitors
models include a low flow/no flow switch, a spin on type oil
filter, and reversibility. Unlike other manufacturers of other aerator drive units on the market, DBS locates the lubrication pump,
oil lines, and oil filter on the top plate of the drive unit for easy
access and maintenance.
DBS aerator units directly bolt in to the existing structure.
The contractor who replaced the old Western Gear units at
Masonite said, I have replaced many units before, but I have
never had one that installed as easily as these DBS units.
For more information about DBS drive units, aerators and
other environmental equipment, contact Jorge Iduate at DBS by
phone at 800-327-7010 or by e-mail at jiduate@dbsmfg.com.
ROTARY DISTRIBUTOR
MECHANISMS
E/F Type Drives, as well as
for smaller SE-X and SF-X
FOAMERSASME PRESSURE
Drives (complete with
VESSELS
lubricant recommendaCOMPOSTER EQ-2000
tions); and
DBS
Drive
Unit
GENERAL ENGINEERING
SPECIFICATIONS
Troubleshooting Guides
for
each
major
component of E-Type Drive Units and F-Type Drive Units,
with details on symptoms, causes, and corrective actions.
To tap into this informative and helpful guide for maintaining
DBS products, please visit our Web site at www.dbsmfg.com.
Youll find the maintenance guide within the Customer Service
section.
When should you replace the filter on a SF-X drive unit? What
type of lubricant should you use in the main gear/bearing housing
on drive model D-42-7? What could cause the drive train of an
H-type drive unit to give off excessive heat?
Youll now find the answers to these and other questions in
the product maintenance guide on the World Wide Web at
www.dbsmfg.com.
DBS created this on-line product maintenance guide to make
it easier for customers to get fast, accurate information on maintaining DBS products.
The guide includes:
Clarifier Drive Installation Instructions for DH- and SH-type
drive units, and DE, DF, SE, and SF type drive units;
Lubrication Guidelines and Maintenance Schedules for
If you ever need to return a part or component to DBS for repair or replacement,
obtaining and utilizing a returned goods authorization number (RGA) will make the
process go faster and easier.
Just as a purchase order number acts as a tracking number when you purchase parts
or components, the RGA serves as a tracking number for returning parts.
So whenever you need to return a part or component to DBS, simply:
Contact your DBS engineer or customer service
representative and request an RGA number;
Include your RGA number on all shipping papers
packaged with the item youre returning; and
Write the RGA number in a prominent location on
the package as well.
Imagine the confusion that can occur if your item
shows up on our receiving docks without anyone knowing what to do with it. By the time we figure out what
needs to be done with the item, you will have lost valuable time.
So rather than risk inconvenience and possible delays
in getting your repairs or replacements completed, please
reference your RGA number so we can attend to your
needs quickly and accurately.
Lanny B r anu m
Drive Sprocket
Composter Drum
Hydraulic Ram
Ratchet Stop
Fair Canada Engineering Ltd. (Alberta & Saskatchewan except P & P in Alberta)
#200, 6225 - 10th Street, S.E.
Calgary, Alberta, Canada T2H 2Z9
Toll Free: 800-338-3235
Phone: (403) 269-5311
Fax: (403) 265-5559
John E. Fair, B.A. Sc., P. Eng.
e-mail: faircana@cadvision.com
Servingsa (Peru)
Rodolfo Beltran No. 150-2o Piso
Urb. Santa Catalina
Lima, 13 PERU
Phone: 011-51-1-225-0684
Fax: 011-51-1-476-3594
Cesar Elias
e-mail: servingsa@mail.cosapidata.com.pe
CD ROM for
DBS Multimedia
Presentation
DBS to Exhibit
at WEFTEC 99
Clarifier & Thickener Drives, Aerators, Rotary Distributors, Composters and Foamers
DBS Manufacturing
45 SouthWoods Parkway
Atlanta, GA 30354
Web address: www.dbsmfg.com
(404) 768-2131
(800) DBS-7010