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doi:10.1088/0960-1317/17/3/014
1. Introduction
In recent years, interest in surface acoustic wave (SAW)based microsensors has greatly increased for application to tire
pressure monitoring systems (TPMSs), temperature sensors,
biosensors and environmental gas sensors [14]. SAWbased microsensors present many advantages over existing
semiconductor-based sensors: (1) they do not require a battery
or any power supply to operate, (2) they can be applied even
under extremely harsh environment conditions, (3) they can be
accessed wirelessly at particularly inaccessible locations such
as hazardous and high voltage areas. Several groups have
reported SAW-based RFID tags and pressuretemperature
sensors with different designs and operating principles [58].
For TPMS application, Schimetta et al reported a wirelessly
requestable passive pressuretemperature sensor based on
the combination of SAW transponder technology with a
0960-1317/07/030515+09$30.00
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K Lee et al
Reflectors for pressure
sensor
IDT
Antenna
Metal pole
Reflectors for
temperature sensor
(a)
Reflectors for
temperature sensor
(b)
2. Design consideration
The primary goals of the SAW-integrated sensors are high S/N
ratio, sharp reflection peaks, small spurious peaks, long range
wireless reading distance and high sensitivity to temperature
and pressure changes. The materials, structure parameters,
processing and testing methods were varied to find the optimal
device performance.
Reflectors for
IDT
pressure sensor
(c)
Intensity
ID tag
Temperature
Time
Pressure
(d)
the leaky SAW penetrates deeper into the substrate than the
Rayleigh wave. Quartz has almost zero temperature sensitivity
at room temperature, so it can offer good stability in a harsh
environment. However, 41 LiNbO3 provides larger K2 to
decrease the insertion loss. So in this proto-type device, we
chose the 41 YX LiNbO3 as the piezoelectric substrate for the
pressure sensor. A clean surface without any damage was used
to lower resistive and scattering losses and thus to minimize
insertion loss during SAW propagation.
2.3. IDT
2.4. Reflectors
thick aluminum was used as the reflector. The
1500 A
main insertion loss mechanisms of the propagation SAW are
considered as the distribution of the energy to the individual
reflectors and the resistive and scattering losses of the SAW
on its propagation path. Among several different types
of SAW reflectors (e.g., open-circuited metal stripes, shortcircuited metal stripes, a IDT-type reflector and a single-bartype reflector), short-circuited metal stripes (figure 2(a)) were
used for the reflectors in order to obtain higher reflectivity
from reflectors and lower insertion loss due to almost zero selfreflection and strong reflectivity [11]. On the bottom substrate
for the ID tag and temperature sensor, two acoustic tracks
were used to prevent undesirable spurious peaks which come
from multiple reflections between closely spaced reflectors.
The multi reflections induce a spurious reflection peak where
an off peak is intended. The distance between the IDT
and the first reflector of the ID tag was set to 2.19 mm to
separate environmental echoes from the response signal. Exact
positioning of reflectors (n : where n is an integer) along
SAW propagation paths was designed for precise impedance
matching.
2.5. Long range reading distance
Several parameters affect the maximum reading distance r.
Using the radar equation, we can infer r [12] as
1 4 P0 G2i G2e 4
.
(1)
r=
4
kT0 B F S/N D
(a)
0
-20
S11(dB)
Two IDTs were placed on the top and bottom substrates and
were connected to each other by two metal poles. An IDT
with uniform finger spacing was designed. To obtain high
S/N ratio and sharp reflection peaks from the reflectors, the
number of finger pairs was set to 10. According to the
IDT design rule (saw = v saw/f), the width was 2.4 m.
The metallization layer (aluminum) should be kept thin to
minimize self-reflection from the IDT itself. However, the
bonding pads require a thicker metallization layer to ensure
faultless bonding. To prevent any damages (e.g., large holes,
scratch, contamination and peeling) of small IDT patterns
during UV lithography and lift-off processes, we chose a one
step metallization process for the IDT and bonding pads. The
The SAW experiences
thickness was targeted at 1500 A.
some angular spreading due to the finite width of the IDT
aperture. This results in increased insertion loss. The angular
spreading can be decreased by employing a wider acoustic
aperture. A large aperture of 796 m (80 ) was used.
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(2)
K Lee et al
(3)
(4)
(5)
where 32t and 21t are the phase shifts due to the
temperature effect, L2 is the distance between the 1st and
2nd reflectors, and L3 is the distance between the 2nd and 3rd
reflectors. The total combined phase shifts (s) of the bent
diaphragm are obtained by
s = (21p + 21t ) w (32p + 32t ),
(6)
3. Device simulation
The SAW reflective delay line with various configurations
can be effectively simulated using the COM modeling
[18, 19]. To obtain the reflection coefficient S11 using the
COM theory, we divided the integrated microsensor into two
SAW devices as shown in figure 2(a). One device has an IDT
and three shorted-grating reflectors for the pressure sensor and
the other has two acoustic tracks, eight reflectors for the ID
tag and three reflectors for the temperature sensor. Two SAW
devices were electrically connected through conductive metal
poles, which can be considered to be additional resistances
(figure 2). Using the admittance matrix solution, S11 for each
device can be described as
(YG y11top )(YG +y22top )+y12top y21top
S11top = (Y +y
,
G
11top )(YG +y22top )y12top y21top
(7)
(Y +Y y
)(Y +Y +y
)+y
y
S11bott = (YG +YM +y 11bott)(Y G+Y M+y 22bott)y12bott y21bott .
G
M
11bott
G
M
22bott
12bott
21bott
Here, S11top is S11 for the top substrate device, S11bott is S11 for
the bottom substrate device, ytop is the calculated admittance
matrix for the top device, ybott is the admittance matrix for the
bottom device, YM is the input admittance for the metal poles
and YG is the resource and load inductance. The combined
overall S11 for the two SAW devices can be determined by
S11 = S11top + S11bott .
(8)
(a)
(b)
(e)
Ni
(f )
(c)
(d )
(g)
Top pressure
sensor
Device on bottom
substrate
10
1
Shorted circuit
grating with
three metal strips
80
41 YX-LiNbO3
Aluminum
10
2
Shorted circuit
grating with
three metal strips
80
41 YX-LiNbO3
Aluminum
pairs), the device with the smallest number of IDT finger pairs
provided the highest S/N ratio of the reflection peaks in the
time domain, because a larger number of finger pairs induces
a stronger SAW radiation force, but at the same time the loss
is also increased by the increase in SAW dampening due to
excessive mass loading, and the increase in self-reflection and
static IDT capacitance. In addition, the larger IDT finger
pair number enlarges the bandwidth in the frequency domain,
which results in the broader reflection peaks. Therefore, the
smaller IDT finger pair number can sharpen the reflected peaks
effectively. (2) A shorted-grating reflector can reduce the
spurious signals effectively due to almost zero self-reflection
and strong reflectivity, compared with IDT-type reflectors and
bar-type reflectors. (3) Equal amplitude for all the reflection
peaks can be obtained by appropriate control of the reflector
aperture and propagation path length. (4) Multiple acoustic
tracks can significantly reduce the multi-reflection between the
reflectors.
4. Fabrication
Figure 3 shows schematic diagrams for the fabrication
procedure. For the pressure sensor, first 4 41 YX LiNbO3
piezoelectric substrate with 350 m thickness was cleaned in
thick
acetone and rinsed in de-ionized (DI) water. 1500 A
aluminum was deposited using an electron beam evaporator.
Then, 1 m thick photoresist (PR) was spin-coated, exposed
5. Results
5.1. Fabricated device
Figure 4 shows optical microscope and scanning electron
microscopy (SEM) views of the fabricated devices. The IDTs
on the top and bottom substrates have the same dimension
and structure. The IDT finger pairs were 10, the width was
2.4 m, the thickness was 0.15 m and overlapping aperture
was 796 m. For the pressure sensor, three shorted-gratingtype reflectors were arranged in a row on the top substrate.
The distance between the IDT and the first reflector was
7.11 mm, and the distance between the IDT and the third
reflector was about 9.499 mm. The ratio of the first-to-second
reflector distance to the second-to-third reflector distance was
5 to minimize the temperature dependence effect. The ID tag
and temperature sensor were located on the bottom substrate,
in which eight shorted-grating reflectors for the ID tag and
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K Lee et al
IDT
ID tag reflectors
Reflectors for
Simulated results
Experimental results
temperature sensor
S11(dB)
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(a)
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Reflectors for
pressure sensor
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Time (us)
(b)
(c)
Figure 4. Optical and SEM views of the fabricated devices. (a) Top
view of the ID tag and temperature sensor, (b) flip-over view of the
pressure sensor and (c) bonded devices.
SAW sensor
Antenna
Figure 5. Measurement setup using the network analyzer.
520
2000
-20
1800
S11 (dB)
1600
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0
0.5
1.5
2.5
1400
1200
1000
800
600
400
Time (us)
200
(a)
0
20
40
60
80
100
120
140
160
180
200
Temperature (oC)
S11 (dB)
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0
Time (us)
(b)
0
S11 (dB)
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25 C
o
45 C
o
65 C
o
105 C
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100
200
300
400
500
600
Pressure (kPa)
shift s from all three reflectors was obtained from equation
(6). Depending on the amount of applied external pressure,
the phase angle was modulated. For a small pressure range,
linearity was observed, while nonlinearity was observed from
350 kPa (figure 9). The sensitivity was evaluated to be about
2.9 kPa1. This value is better than other reported values.
Scherr et al reported about 2.38 kPa1 sensitivity and a linear
region up to 250 kPa [17, 20].
The long-term temperature dependence effect of the
pressure sensor was tested by measuring the phase shifts
depending on pressure under different temperature conditions
(25 C, 45 C, 65 C and 105 C). Temperature insensitivity
was observed at the 2565 C temperature range, as shown
in figure 9. However, the phase shifts at 105 C deviated
a little from the others. For this result, we thought that
for a bent diagram under the same temperature condition
the length change (L) of the diaphragm due to thermal
expansion/contraction of the piezoelectric substrate is the
same at all three reflector positions, whereas the SAW velocity
shifts (v) are different at the respective reflector positions,
resulting in nonlinearity of the phase shift at extremely
high temperature. To minimize this effect, a different
piezoelectric substrate with very low TCD (e.g., ST Quartz)
can be considered for the pressure sensor, while the ID
tag/temperature sensors are made on the same 41 YX LiNbO3
substrate.
An interference effect between the top and bottom SAW
energies was closely observed by comparing the reflected
peaks of the ID tag and temperature sensor obtained in the
case of bending of the diaphragm with the reflection peaks
obtained in the case of no diaphragm bending. Under the
same temperature condition, no noticeable differences of the
reflection peaks (in S/N ratio, sharpness, and amplitude) were
observed, suggesting that a 150 m air gap is sufficient
to avoid interference between two propagating SAWs at the
targeted pressure range.
6. Conclusion
We have presented a surface acoustic wave (SAW)-based
microsensor integrated with temperaturepressure sensors
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