13-1662 Acadian Contractors - PV-14923A - 09-17-2013

SRC ENGINEERS, INC.
P.O. BOX 81903

100 CARDINAL DRIVE
LAFAYETTE, LA 70598-1903
LAFAYETTE, LA 70508-4449
(337) 837-3810 Fax (337) 837-5710

srcengineers.com
Report Date:
09/17/13
CUSTOMER
ACADIAN CONTRACTORS
Abbeville, Louisiana
VESSEL DESCRIPTION
Enterprise - Neptune Plant
Air Eliminator - PV-14923A
24" OD x 6'-0" S/S x 275 PSIG x 100F
111-825
Drawing Number:
ASME Code Stamped: Yes
Vessel designed per the ASME Boiler & Pressure Vessel Code,
Section VIII, Division I, 2010 Edition, A11 Addenda
SRC JOB NUMBER
13-1662
NAMEPLATE INFORMATION
13-150
MAWP: 275 PSI @ 100 F
Serial Number:
275
MDMT: -20 F @
PSI
National Board Number:
N/A
Year built:
2013
Postweld heat treatment:
Non-Lethal
Radiography: RT-1
Lethal Service:
Engineer:
Q.C. Manager:
Dennis Kohl P.E.
Date:
Date:
9/17/2013
Acadian Contractors, Inc

17102 West LA HWY 330
Abbeville, LA 70510
ASME Calculations (275psig@100F)
Item:
Vessel No:
Customer:
Designer:
Date:
Air Eliminator
PV-14923A
Enterprise - Neptune Plant
Brett Hebert
Monday, August 05, 2013
Revision History
No.
Date
8/ 1/2013
8/ 5/2013
Operator
Notes
bretth
New vessel created ASME Section VIII Division 1 [COMPRESS Build 7110]
bretth
Converted from ASME Section VIII Division 1, 2010 Edition to ASME Section VIII
Division 1, 2010 Edition, A11 Addenda. Default Forging Material Changed to A 105.
During the conversion, changes may have been made to your vessel (some may
be listed above). Please check your vessel carefully.
1/103
Table Of Contents
1. Revision History
2. Settings Summary
3. Deficiencies Summary
4. Pressure Summary
5. Thickness Summary
6. Weight Summary
7. Hydrostatic Test
8. Liquid Level bounded by Ellipsoidal Head #1
9. Long Seam Summary
10. Wind Code
11. Seismic Code
12. Cylinder #1
13. Ellipsoidal Head #1
14. Straight Flange on Ellipsoidal Head #1
15. Ellipsoidal Head #2
16. Straight Flange on Ellipsoidal Head #2
17. Nozzle Schedule
18. Nozzle Summary
19. N1 - 3" 300# RFLWN - Liquid Outlet (N1)
20. N2 - 3" 300# RFLWN - Vapor In (N2)
21. N3 - 1 1/2" 300# RFLWN - Level Gauge (N3)
22. N4 - 1 1/2" 300# RFLWN - Level Gauge (N4)
23. N5 - 2" 300# RFWN Drain (N5)
24. N6 - 3" 300# RFWN Flare Outlet (N6)
25. Support Skirt #1
26. Skirt Opening (SO)
27. Skirt Base Ring #1
2/103
Settings Summary
COMPRESS 2013 Build 7320
Units: U.S. Customary
Datum Line Location: 0.00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).
Get Thickness from Pressure

0.0625" per UG-16(b)
No
No
Design P, find nozzle MAWP and MAP
100% of theoretical loss
1.20
1.0
6"
Yes
No
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Maximum stress during test:
1.3 times vessel

MAWP
1.00
90% of yield
Required Marking - UG-116

UG-116(e) Radiography:
RT1
UG-116(f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
Apply interpretation VIII-1-83-66:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:
No
Yes
Yes
Yes
No
No
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
Yes
Yes
3/103
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
No
Yes
Yes
Yes
No
4/103
Deficiencies Summary
No deficiencies found.
5/103
Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2
P
Design
( psi)
Design
( F)
Ellipsoidal Head #2
275
Straight Flange on Ellipsoidal Head #2
275
Cylinder #1
MAWP
( psi)
MAP
( psi)
100
275.32
275.32
-54.3
Note 1
No
100
420.17
420.17
-54.3
Note 2
No
275
100
418.56
420.17
-54
Note 3
No
275
100
418.51
420.17
-53.9
Note 5
No
Ellipsoidal Head #1
275
100
275.1
276.91
-53.9
Note 4
No
N1 - 3" 300# RFLWN - Liquid Outlet (N1)
275
100
418.7
420.17
-54
Note 6
No
N2 - 3" 300# RFLWN - Vapor In (N2)
275
100
419.17
420.17
-54.1
Note 7
No
N3 - 1 1/2" 300# RFLWN - Level Gauge (N3)
275
100
420.17
420.17
-54.3
Note 8
No
275
100
418.7
420.17
-54
Note 6
No
N5 - 2" 300# RFWN Drain (N5)
275
100
303.71
305.75
-55
Note 9
No
N6 - 3" 300# RFWN Flare Outlet (N6)
275
100
303.99
303.99
-29.5
Note 10
No
Identifier
MDMT
( F)
MDMT
Exemption
Impact
Tested
Chamber design MDMT is -20 F

Chamber rated MDMT is -29.5 F @ 275.1 psi
Chamber MAWP hot & corroded is 275.1 psi @ 100 F
Chamber MAP cold & new is 275.32 psi @ 70 F
This pressure chamber is not designed for external pressure.
6/103
Notes for MDMT Rating:

Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Material impact test exemption temperature from Fig UCS-66 Curve B = -20 F
Fig UCS-66.1 MDMT reduction = 34.3 F, (coincident ratio = 0.6566)
UCS-66 governing thickness = 0.25 in
3.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0.6604)
4.
5.
6.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
UCS-66 governing thickness = 0.25 in.
7.
8.
9.
Flange rating governs:
UCS-66(b)(1)(b)
10.
Design notes are available on the Settings Summary page.
7/103
Thickness Summary
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
Ellipsoidal Head #2
SA-516 70
24 OD
6.0816
0.1632*
0.163
1.00
Internal
SA-516 70
24 OD
0.25
0.1641
1.00
Internal
Cylinder #1
SA-516 70
24 OD
72
0.25
0.1651
1.00
Internal
SA-516 70
24 OD
0.25
0.1651
1.00
Internal
Ellipsoidal Head #1
SA-516 70
24 OD
6.0821
0.1641*
0.1641
1.00
Internal
Support Skirt #1
SA-516 70
24 OD
26.625
0.1875
0.004
0.55
Wind
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
8/103
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
Metal
New*
Corroded*
Ellipsoidal Head #2
40.1
Cylinder #1
Operating Liquid
Surface
Area
ft2
Test Liquid
Insulation
Insulation
Supports
Lining
Piping
+ Liquid
40.1
95.8
95.8
376.9
376.9
699.3
699.3
1,130.4
1,130.4
37
Ellipsoidal Head #1
40.9
40.9
66.3
66.3
94.7
94.7
Support Skirt #1
103.7
103.7
28
Skirt Base Ring #1
66
66
TOTAL:
627.5
627.5
765.5
765.5
1,320.9
1,320.9
84
New
Corroded
New
Corroded
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Corroded
New
Packed
Beds
Ladders &
Platforms
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Surface
Area
ft2
Corroded
Ellipsoidal Head #2
35.1
35.1
Cylinder #1
90.3
90.3
Ellipsoidal Head #1
11.7
11.7
Support Skirt #1
2.8
2.8
TOTAL:
139.9
139.9
Vessel operating weight, Corroded:

Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
Vessel surface area:
1,533 lb
1,533 lb
767 lb
767 lb
2,088 lb
2,088 lb
88 ft2
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 767 lb
Center of Gravity:
22.8244"
Vessel Capacity
Vessel Capacity** (New):
158 US gal
Vessel Capacity** (Corroded): 158 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.
9/103
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal Head #2 based
on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 357.63 psi at 70 F (the chamber MAWP = 275.1 psi)
The shop test is performed with the vessel in the vertical position.
Identifier
Local test Test liquid UG-99(b) UG-99(b)

pressure static head stress pressure
psi
psi
ratio
factor
Ellipsoidal Head #2 (1)
358.217
0.587
1.30
358.217
0.587
1.30
Cylinder #1
360.816
3.186
1.30
360.888
3.258
1.30
Ellipsoidal Head #1
361.102
3.471
1.30
360.626
2.996
1.30
359.947
2.317
1.30
358.461
0.83
1.30
360.626
2.996
1.30
N5 - 2" 300# RFWN Drain (N5)
361.434
3.804
1.30
357.925
0.295
1.30
Notes:
(1) Ellipsoidal Head #2 limits the UG-99(b) stress ratio.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #1 and Ellipsoidal
Head #2.
The test temperature of 70 F is warmer than the minimum recommended temperature of 0.5 F so the brittle fracture
provision of UG-99(h) has been met.
10/103
Liquid Level bounded by Ellipsoidal Head #1

Location from datum
63.625"
Operating Liquid Specific Gravity 0.7
11/103
Long Seam Summary

Shell Long Seam Angles
Component
Seam 1
Cylinder #1
Support Skirt #1
90
Shell Plate Lengths

Component
Starting
Plate 1
Angle
Cylinder #1
74.6128"
Support Skirt #1
90
74.8092"
*North is located at 0
*Plate Lengths use the circumference of the vessel based on the mid diameter of the components
12/103
Shell Rollout
13/103
Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cf:
Risk Category (Table 1.5-1):
Basic Wind Speed:, V:
Exposure category:
Wind Directionality Factor, Kd:
Topographic Factor, Kzt:
Enforce min. loading of 16 psf:
ASCE 7-10
0.0000 ft
0.0000 ft
0.5600
II
150.0000
mph
D
0.9500
1.0000
Yes
Vessel Characteristics
Vessel height, h:
9.1478 ft
Vessel Minimum Diameter, b
Operating, Corroded: 2.0000 ft
Empty, Corroded: 2.0000 ft
Fundamental Frequency, n1
Operating, Corroded: 45.4480 Hz
Empty, Corroded: 61.6511 Hz
Damping coefficient,
Operating, Corroded: 0.0250
Empty, Corroded: 0.0200
Vortex Shedding Calculations
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design
The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
7.
Where
D
P
Ps
W
D + P + Ps + 0.6W
0.6D + P + Ps + 0.6W
= Dead load
= Internal or external pressure load
= Static head load
= Wind load
Wind Deflection Reports:

Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
14/103
Wind Deflection Report: Operating, Corroded

Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
20
0.0017
29.3
0.06343
227
823
0.0016
29.3
236
882
0.0002
29.3
0.04795
312
1,490
0.0002
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Ellipsoidal Head #2
101.6915
2.00
29.3
Cylinder #1
29.6915
2.00
Ellipsoidal Head #1 (top)
26.625
2.00
Support Skirt #1
2.00
Component
Inertia
I (ft4)
*Moment of Inertia I varies over the length of the component

Wind Deflection Report: Empty, Corroded
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Ellipsoidal Head #2
101.6915
2.00
29.4
20
0.0017
Cylinder #1
29.6915
2.00
29.4
0.06343
227
823
0.0016
26.625
2.00
29.4
236
882
0.0002
Support Skirt #1
2.00
29.4
0.04795
312
1,490
0.0002
Component
Inertia
I (ft4)

Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2.01 * (Z/Zg)2/
= 2.01 * (Z/700.0000)0.1739
qz = 0.00256 * Kz * Kzt * Kd * V2
= 0.00256 * Kz * 1.0000 * 0.9500 * 150.00002
= 54.7200 * Kz
WP = 0.6 * qz * G * Cf (Minimum 16 lb/ft2)
= 0.6 * qz * G * 0.5600 (Minimum 16 lb/ft2)
Design Wind Pressures
Height Z
(')
15.0
Kz
WP: Hydrotest
New
(psf)
qz
WP: Operating WP: Empty
(psf)
(psf)
(psf)
1.0302 56.37 17.28
17.28
N.A.
WP: Hydrotest
Corroded
(psf)
N.A.
WP:
Vacuum
(psf)
N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Vortex Shedding Calculations

Vortex shedding calculations are based on NBC 1995 building code, Structural Commentaries (Part 4).
Average diameter of vessel (upper third):
Aspect ratio:
Weight per foot of vessel, Operating, Corroded, (upper third):
Strouhal number, Operating, Corroded:
Weight per foot of vessel, Empty, Corroded, (upper third):
D = 1.9269 ft
Ar = 4.7474
M = 149.7553 lb/ft
S = 0.2000
M = 78.8956 lb/ft
15/103
Strouhal number, Empty, Corroded:
S = 0.2000
Critical wind speed at top of vessel, V h = (n*D/S)*(3600/5280) mph
Operating, Corroded: Vh = (45.4480*1.9269/0.2000)*(3600/5280) = 298.5440 mph (480.4600 km/h)

Empty, Corroded:
Vh = (61.6511*1.9269/0.2000)*(3600/5280) = 404.9804 mph (651.7528 km/h)
Reference wind speed corresponding to critical wind speed, V Ref
Operating, Corroded: VRef = 333.7801 mph (537.1670 km/h)

Empty, Corroded:
VRef = 452.7788 mph (728.6769 km/h)
Corresponding reference wind speed, V Ref
Operating, Corroded: VRef = 150.0000 mph (241.4016 km/h)

Empty, Corroded:
VRef = 150.0000 mph (241.4016 km/h)
Speed for operating, corroded condition which produces vortex shedding is greater than reference speed. No further
vortex shedding computations were done for this condition.
Speed for empty, corroded condition which produces vortex shedding is greater than reference speed. No further
vortex shedding computations were done for this condition.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Gust Factor Calculations: Operating, Corroded

Vessel is considered a rigid structure as n1 = 45.4480 Hz 1 Hz.
z = max ( 0.60 * h , zmin )

= max ( 0.60 * 9.1478 , 7.0000 )
= 7.0000
Iz = c * (33 / z)1/6
= 0.1500 * (33 / 7.0000)1/6
= 0.1942
Lz = l * (z / 33)ep
= 650.0000 * (7.0000 / 33)0.1250
= 535.4715
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((2.0000 + 9.1478) / 535.4715)0.63))
= 0.9736
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.1942 * 0.9736) / (1 + 1.7 * 3.40 * 0.1942)
= 0.9121
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 61.6511 Hz 1 Hz.
z = max ( 0.60 * h , zmin )
16/103
= max ( 0.60 * 9.1478 , 7.0000 )

= 7.0000
Iz = c * (33 / z)1/6
= 0.1500 * (33 / 7.0000)1/6
= 0.1942
Lz = l * (z / 33)ep
= 650.0000 * (7.0000 / 33)0.1250
= 535.4715
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((2.0000 + 9.1478) / 535.4715)0.63))
= 0.9736
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.1942 * 0.9736) / (1 + 1.7 * 3.40 * 0.1942)
= 0.9121
Table Lookup Values
= 11.5000, zg = 700.0000 ft
c = 0.1500, l = 650.0000, ep = 0.1250
a = 0.1111, b = 0.8000
zmin = 7.0000 ft
gQ = 3.40
gv = 3.40
[Table 26.9-1, page 256]

[Table 26.9-1, page 256]
[Table 26.9-1, page 256]
[Table 26.9-1, page 256]
[26.9.4 page 254]
[26.9.4 page 254]
17/103
Seismic Code
Method of seismic analysis:

Site Class
Importance Factor:
Spectral Response Acceleration at short period (% g)
Spectral Response Acceleration at period of 1 sec (% g)
Response Modification Coeficient from Table 15.4-2
Acceleration based site co-efficient:
Velocity based site co-efficient:
Long-period transition period:
Redundancy factor:
User Defined Vertical Accelerations Considered:
ASCE 7-10 ground

supported
C
Ie = 1.0000
Ss = 10.00%
S1 = 4.00%
R = 3.0000
Fa = 1.2000
Fv = 1.7000
TL = 12.0000
= 1.0000
No
2.4 Combining Nominal Loads Using Allowable Stress Design

The following load combinations are considered in accordance with ASCE section 2.4.1:
5.
8.
Where
D
P
Ps
E
D + P + Ps + 0.7E
0.6D + P + Ps + 0.7E
= Dead load
= Internal or external pressure load
= Static head load
= Seismic load
Vessel Characteristics
Vessel height: 9.1478 ft

Vessel Weight:
Operating, Corroded: 1,533 lb
Empty, Corroded: 767 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0.022 sec (f = 45.4 Hz)
Empty, Corroded: 0.016 sec (f = 61.7 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
18/103
Seismic Shear Reports:

Operating, Corroded
Empty, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded
Component
Ellipsoidal Head #2
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
101.6915
29.3
Cylinder #1
29.6915
29.3
0.0634
10
114
26.625
29.3
10
117
Support Skirt #1
29.3
0.04795
11
143

Seismic Shear Report: Empty, Corroded
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
Ellipsoidal Head #2
101.6915
29.4
Cylinder #1
29.6915
29.4
0.0634
99
Component
26.625
29.4
100
Support Skirt #1
29.4
0.04795
114

11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1.2000 * 10.00 / 100 = 0.1200
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.7000 * 4.00 / 100 = 0.0680
11.4.4: Design spectral response acceleration parameters

Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 0.1200 = 0.0800
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.0680 = 0.0453
Note: This vessel is assigned to Seismic Design Category A, and seismic design is per Section 11.7. The VAccel Term
is not applicable.
Base Shear Calculations

Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded

Per Section 11.7, this vessel is assigned to Seismic Design Category A, as (SD1 = 0.0453) < 0.067, and (SDs =
0.0800) < 0.167.
19/103
Seismic load is determined with Equation 1.4-1.
V = 0.01 * W * 0.7 (Only 70% of seismic load considered as per Section 2.4.1)
= 0.01 * 1,532.9884 * 0.7
= 10.73 lb
Base Shear Calculations: Empty, Corroded
Per Section 11.7, this vessel is assigned to Seismic Design Category A, as (SD1 = 0.0453) < 0.067, and (SDs =
0.0800) < 0.167.
Seismic load is determined with Equation 1.4-1.
V = 0.01 * W * 0.7 (Only 70% of seismic load considered as per Section 2.4.1)
= 0.01 * 767.4460 * 0.7
= 5.37 lb
20/103
Cylinder #1
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Internal design pressure: P = 275 psi @ 100 F
Static liquid head:
Ps
= 1.61 psi
Ptv
= 3.19 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -54 F
Radiography:
(SG = 0.7, Hs =
63.625",Operating head)
(SG = 1, Hs = 88.25",
Vertical test head)
Inner C = 0"
Outer C = 0"
No impact test performed
Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Longitudinal joint Full UW-11(a) Type 1

Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 376.9 lb

corr = 376.9 lb
Capacity
New = 135.19 US gal corr = 135.19 US gal
OD
= 24"
Length
= 72"
Lc
t
= 0.25"
Design thickness, (at 100 F) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 276.61*12 / (20,000*1.00 + 0.40*276.61) + 0
= 0.1651"
Maximum allowable working pressure, (at 100 F) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.25 / (12 - 0.40*0.25) - 1.61
= 418.56 psi
Maximum allowable pressure, (at 70 F) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.25 / (12 - 0.40*0.25)
= 420.17 psi
21/103
% Extreme fiber elongation - UCS-79(d)

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0.25 / 11.875)*(1 - 11.875 / )
1.0526%
The extreme fiber elongation does not exceed 5%.

Design thickness = 0.1651"
The governing condition is due to internal pressure.
The cylinder thickness of 0.25" is adequate.
Thickness Required Due to Pressure + External Loads
Condition
Operating, Hot & Corroded
Operating, Hot & New
Hot Shut Down, Corroded
Hot Shut Down, New
Pressure P (
psi)
275
275
Empty, Corroded
Empty, New
Hot Shut Down, Corroded, Weight

& Eccentric Moments Only
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20,000
15,771
20,000
20,000
20,000
20,000
20,000
20,000
15,771
15,771
15,771
15,771
15,771
15,771
Temperature (
F)
100
100
100
100
70
70
100
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0679
0.0659
Seismic
0.0671
0.0667
Wind
0.0679
0.0659
Seismic
0.0671
0.0667
Wind
0.0007
0.0016
Seismic
0.0001
0.0006
Wind
0.0007
0.0016
Seismic
0.0001
0.0006
Wind
0.0007
0.0016
Seismic
0.0001
0.0005
Wind
0.0007
0.0016
Seismic
0.0001
0.0005
Weight
0.0003
0.0006
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScHC
min(B, S) = 15,771 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN
= ScHC
= 15,771 psi
22/103
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScCN
min(B, S) = 15,771 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC
= ScCN
= 15,771 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
CS-2)
A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScVC
min(B, S) = 15,771 psi
Operating, Hot & Corroded, Wind, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
9,876 / (*11.8752*20,000*1.20*1.00)
0.0009"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*542.4 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0009 - (0.0002)

0.0679"
twc
=
=
=
W / (2**Rm*St*Ks*Ec)
542.4 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.0009 + (0.0003) - (0.0672)|

0.0659"
(total required,
tensile)
(Weight)
(total, net
tensile)
23/103
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))
= 2*20,000*1.20*1.00*(0.25 - 0.0009 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0009 + (0.0002)))
= 1,026.94 psi
Operating, Hot & New, Wind, Bottom Seam
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
9,876 / (*11.8752*20,000*1.20*1.00)
0.0009"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*542.4 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0009 - (0.0002)

0.0679"
twc
=
=
=
542.4 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.0009 + (0.0003) - (0.0672)|

0.0659"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.0009 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0009 + (0.0002)))
= 1,026.94 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 9,876 / (*11.8752*20,000*1.20*1.00)
= 0.0009"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*542.4 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.0009 - (0.0002)
= 0.0007"
tmc = M / (*Rm2*Sc*Ks)
(total required, tensile)
(bending)
24/103
= 9,876 / (*11.8752*15,770.69*1.20)
= 0.0012"
twc = W / (2**Rm*Sc*Ks)
= 542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
(total required, compressive)
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"
Hot Shut Down, New, Wind, Bottom Seam

tp = 0"
= 9,876 / (*11.8752*20,000*1.20*1.00)
= 0.0009"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*542.4 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.0009 - (0.0002)
= 0.0007"
= 9,876 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
= 542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"
Empty, Corroded, Wind, Bottom Seam

tp = 0"
= 9,876 / (*11.8752*20,000*1.20*1.00)
= 0.0009"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*542.4 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.0009 - (0.0002)
= 0.0007"
= 9,876 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
25/103
= 542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"
Empty, New, Wind, Bottom Seam

tp = 0"
= 9,876 / (*11.8752*20,000*1.20*1.00)
= 0.0009"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*542.4 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.0009 - (0.0002)
= 0.0007"
= 9,876 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
= 542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 940 / (*11.8752*15,770.69*1.00)
= 0.0001"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 542.4 / (2**11.875*15,770.69*1.00)
= 0.0005"
tt = |tp + tm - tw|
= |0 + 0.0001 - (0.0005)|
= 0.0003"
(total, net compressive)
tc = tmc + twc - tpc

= 0.0001 + (0.0005) - (0)
= 0.0006"
26/103
Operating, Hot & Corroded, Seismic, Bottom Seam

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
1,371 / (*11.8752*20,000*1.20*1.00)
0.0001"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*542.4 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0001 - (0.0002)

0.0671"
twc
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*542.4 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.0001 + (0.0003) - (0.0672)|

0.0667"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.0001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0001 + (0.0002)))
= 1,030.25 psi
Operating, Hot & New, Seismic, Bottom Seam
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
1,371 / (*11.8752*20,000*1.20*1.00)
0.0001"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*542.4 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0001 - (0.0002)

0.0671"
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*542.4 / (2**11.875*20,000*1.20*1.00)
0.0003"
twc
(total required,
tensile)
(Weight)
27/103
tc
|tmc + twc - tpc|
=
=
|0.0001 + (0.0003) - (0.0672)|

0.0667"
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.0001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0001 + (0.0002)))
= 1,030.25 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
= 1,371 / (*11.8752*15,770.69*1.20)
= 0.0002"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*542.4 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0002 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0002 + (0.0004) - (0)
= 0.0006"
Hot Shut Down, New, Seismic, Bottom Seam

tp = 0"
= 1,371 / (*11.8752*15,770.69*1.20)
= 0.0002"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*542.4 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0002 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0002 + (0.0004) - (0)
28/103
= 0.0006"
Empty, Corroded, Seismic, Bottom Seam
tp = 0"
= 1,182 / (*11.8752*15,770.69*1.20)
= 0.0001"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*542.4 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0001 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0001 + (0.0004) - (0)
= 0.0005"
Empty, New, Seismic, Bottom Seam

tp = 0"
= 1,182 / (*11.8752*15,770.69*1.20)
= 0.0001"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*542.4 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0001 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*542.4 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0001 + (0.0004) - (0)
= 0.0005"
29/103
Ellipsoidal Head #1
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Static liquid head:

Ps= 1.81 psi (SG=0.7, Hs=71.543" Operating head)
Ptv= 3.47 psi (SG=1, Hs=96.168" Vertical test head)
Corrosion allowance:
Inner C = 0"
Design MDMT = -20F

Rated MDMT = -53.9F
Radiography:
Outer C = 0"
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 40.9 lb

Capacity*:
new = 11.3 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Seamless No RT
Full UW-11(a) Type 1
corr = 40.9 lb
corr = 11.3 US gal
=
=
=
=
=
=
24"
0.1641"
2 (new)
2 (corroded)
2"
0.25"
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0.0625" + 0" = 0.0625"

0.1641"
275.1 psi
276.91 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (23.6718 / (2*5.918))2]=1
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (23.6718 / (2*5.918))2]=1
30/103
Design thickness for internal pressure, (Corroded at 100 F) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

276.81*24*1 / (2*20,000*1 + 2*276.81*(1 - 0.1)) + 0
0.164"
The head internal pressure design thickness is 0.1641".

Maximum allowable working pressure, (Corroded at 100 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.1641 / (1*24 - 2*0.1641*(1 - 0.1)) - 1.81
275.1 psi
The maximum allowable working pressure (MAWP) is 275.1 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.1641 / (1*24 - 2*0.1641*(1 - 0.1)) - 0
276.91 psi
The maximum allowable pressure (MAP) is 276.91 psi.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*0.25 / 4.1492)*(1 - 4.1492 / )
4.5189%
31/103

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
= 1.66 psi
Ptv
= 3.26 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -53.9 F
Radiography:
(SG = 0.7, Hs =
65.625",Operating head)
(SG = 1, Hs = 90.25",
Vertical test head)
Inner C = 0"
Outer C = 0"
Longitudinal joint Circumferential joint -
Seamless No RT

corr = 10.6 lb
Capacity
OD
= 24"
Length
= 2"
Lc
t
= 0.25"
t

= 276.66*12 / (20,000*1.00 + 0.40*276.66) + 0
= 0.1651"

P
= S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.25 / (12 - 0.40*0.25) - 1.66
= 418.51 psi

P
= S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.25 / (12 - 0.40*0.25)
= 420.17 psi
32/103

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0.25 / 11.875)*(1 - 11.875 / )
1.0526%

Condition
Hot Shut Down, New
Pressure P (
psi)
275
275
Empty, Corroded
Empty, New

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20,000
15,771
20,000
20,000
20,000
20,000
20,000
20,000
15,771
15,771
15,771
15,771
15,771
15,771
Temperature (
F)
100
100
100
100
70
70
100
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.068
0.0659
Seismic
0.0671
0.0667
Wind
0.068
0.0659
Seismic
0.0671
0.0667
Wind
0.0008
0.0016
Seismic
0.0001
0.0006
Wind
0.0008
0.0016
Seismic
0.0001
0.0006
Wind
0.0008
0.0016
Seismic
0.0001
0.0005
Wind
0.0008
0.0016
Seismic
0.0001
0.0005
Weight
0.0003
0.0006

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScHC
min(B, S) = 15,771 psi

ScHN
= ScHC
= 15,771 psi
33/103

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScCN
min(B, S) = 15,771 psi

ScCC
= ScCN
= 15,771 psi
CS-2)
A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScVC
min(B, S) = 15,771 psi

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
10,341 / (*11.8752*20,000*1.20*1.00)
0.001"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*553 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.001 - (0.0002)

0.068"
twc
=
=
=
553 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.001 + (0.0003) - (0.0672)|

0.0659"
(total required,
tensile)
(Weight)
(total, net
tensile)
34/103

= 2*20,000*1.20*1.00*(0.25 - 0.001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.001 + (0.0002)))
= 1,026.77 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
10,341 / (*11.8752*20,000*1.20*1.00)
0.001"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*553 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.001 - (0.0002)

0.068"
twc
=
=
=
553 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.001 + (0.0003) - (0.0672)|

0.0659"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.001 + (0.0002)))
= 1,026.77 psi
tp = 0"
= 10,341 / (*11.8752*20,000*1.20*1.00)
= 0.001"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*553 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.001 - (0.0002)
= 0.0008"
(bending)
35/103
= 10,341 / (*11.8752*15,770.69*1.20)
= 0.0012"
= 553 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"

tp = 0"
= 10,341 / (*11.8752*20,000*1.20*1.00)
= 0.001"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*553 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.001 - (0.0002)
= 0.0008"
= 10,341 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
= 553 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"

tp = 0"
= 10,341 / (*11.8752*20,000*1.20*1.00)
= 0.001"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*553 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.001 - (0.0002)
= 0.0008"
= 10,341 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
36/103
= 553 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"

tp = 0"
= 10,341 / (*11.8752*20,000*1.20*1.00)
= 0.001"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*St*Ks*Ec)
(Weight)
= 0.60*553 / (2**11.875*20,000*1.20*1.00)
= 0.0002"
tt
= tp + tm - tw
= 0 + 0.001 - (0.0002)
= 0.0008"
= 10,341 / (*11.8752*15,770.69*1.20)
= 0.0012"
(bending)
= 553 / (2**11.875*15,770.69*1.20)
= 0.0004"
(Weight)
tc
= tmc + twc - tpc

= 0.0012 + (0.0004) - (0)
= 0.0016"
tp = 0"
= 940 / (*11.8752*15,770.69*1.00)
= 0.0001"
(Pressure)
(bending)
(Weight)
= 553 / (2**11.875*15,770.69*1.00)
= 0.0005"
tt = |tp + tm - tw|
= |0 + 0.0001 - (0.0005)|
= 0.0003"

= 0.0001 + (0.0005) - (0)
= 0.0006"
37/103

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
1,392 / (*11.8752*20,000*1.20*1.00)
0.0001"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*553 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0001 - (0.0002)

0.0671"
twc
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*553 / (2**11.875*20,000*1.20*1.00)
0.0003"
tc
|tmc + twc - tpc|
=
=
|0.0001 + (0.0003) - (0.0672)|

0.0667"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.0001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0001 + (0.0002)))
= 1,030.25 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
1,392 / (*11.8752*20,000*1.20*1.00)
0.0001"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*553 / (2**11.875*20,000*1.20*1.00)
0.0002"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0.0001 - (0.0002)

0.0671"
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*553 / (2**11.875*20,000*1.20*1.00)
0.0003"
twc
(total required,
tensile)
(Weight)
38/103
tc
|tmc + twc - tpc|
=
=
|0.0001 + (0.0003) - (0.0672)|

0.0667"
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0.0001 + (0.0002)) / (11.75 - 0.40*(0.25 - 0.0001 + (0.0002)))
= 1,030.25 psi
tp = 0"
= 1,392 / (*11.8752*15,770.69*1.20)
= 0.0002"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*553 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0002 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*553 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0002 + (0.0004) - (0)
= 0.0006"

tp = 0"
= 1,392 / (*11.8752*15,770.69*1.20)
= 0.0002"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*553 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0002 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*553 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0002 + (0.0004) - (0)
39/103
= 0.0006"
tp = 0"
= 1,193 / (*11.8752*15,770.69*1.20)
= 0.0001"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*553 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0001 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*553 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0001 + (0.0004) - (0)
= 0.0005"

tp = 0"
= 1,193 / (*11.8752*15,770.69*1.20)
= 0.0001"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*553 / (2**11.875*15,770.69*1.20)
= 0.0002"
tt
= |tp + tm - tw|
= |0 + 0.0001 - (0.0002)|
= 0.0001"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*553 / (2**11.875*15,770.69*1.20)
= 0.0004"
= 0.0001 + (0.0004) - (0)
= 0.0005"
40/103
Ellipsoidal Head #2
Component:
Material Specification:
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Static liquid head:

Ps= 0 psi (SG=0.7, Hs=0" Operating head)
Ptv= 0.51 psi (SG=1, Hs=14.25" Vertical test head)
Inner C = 0"
Design MDMT = -20F

Rated MDMT = -54.3F
Radiography:
Outer C = 0"
Material is not produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Category A joints Head to shell seam -
Estimated weight*: new = 40.1 lb

Capacity*:
new = 11.3 US gal
* includes straight flange
Outer diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary
Seamless No RT
corr = 40.1 lb
corr = 11.3 US gal
=
=
=
=
=
=
24"
0.1632"
2 (new)
2 (corroded)
2"
0.25"
The governing condition is internal pressure.

Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)
=
=
=
=
0.0625" + 0" = 0.0625"

0.163"
275.32 psi
275.32 psi
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (23.6737 / (2*5.9184))2]=1
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (23.6737 / (2*5.9184))2]=1
41/103
Design thickness for internal pressure, (Corroded at 100 F) Appendix 1-4(c)

t
=
=
=
P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

275*24*1 / (2*20,000*1 + 2*275*(1 - 0.1)) + 0
0.163"
The head internal pressure design thickness is 0.163".

Maximum allowable working pressure, (Corroded at 100 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.1632 / (1*24 - 2*0.1632*(1 - 0.1)) - 0
275.32 psi
The maximum allowable working pressure (MAWP) is 275.32 psi.

Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P
=
=
=
2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

2*20,000*1*0.1632 / (1*24 - 2*0.1632*(1 - 0.1)) - 0
275.32 psi
The maximum allowable pressure (MAP) is 275.32 psi.

EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*0.25 / 4.1495)*(1 - 4.1495 / )
4.5186%
42/103

Component:
Straight Flange
SA-516 70 (II-D p. 18, ln. 19)
Static liquid head:
Ps
Ptv
= 0 psi
(SG = 0.7, Hs = 0",Operating head)

(SG = 1, Hs = 16.25", Vertical test
= 0.59 psi
head)
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -54.3 F
Radiography:
Inner C = 0"
Outer C = 0"
Longitudinal joint Circumferential joint -
Seamless No RT

corr = 10.6 lb
Capacity
OD
= 24"
Length
= 2"
Lc
t
= 0.25"
t

= 275*12 / (20,000*1.00 + 0.40*275) + 0
= 0.1641"

P
= S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.25 / (12 - 0.40*0.25) - 0
= 420.17 psi

P
= S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.25 / (12 - 0.40*0.25)
= 420.17 psi
43/103

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0.25 / 11.875)*(1 - 11.875 / )
1.0526%

Condition
Hot Shut Down, New
Pressure P (
psi)
275
275
Empty, Corroded
Empty, New

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20,000
15,771
20,000
20,000
20,000
20,000
20,000
20,000
15,771
15,771
15,771
15,771
15,771
15,771
Temperature (
F)
100
100
100
100
70
70
100
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due to

Compression (in)
Wind
0.0671
0.0671
Seismic
0.0671
0.0671
Wind
0.0671
0.0671
Seismic
0.0671
0.0671
Wind
0.0001
Seismic
0.0001
Wind
0.0001
Seismic
0.0001
Wind
0.0001
Seismic
0.0001
Wind
0.0001
Seismic
0.0001
Weight
0.0001
0.0001

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScHC
min(B, S) = 15,771 psi

ScHN
= ScHC
= 15,771 psi
44/103

A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScCN
min(B, S) = 15,771 psi

ScCC
= ScCN
= 15,771 psi
CS-2)
A
= 0.125 / (Ro / t)
= 0.125 / (12 / 0.25)
= 0.002604
B
= 15,771 psi
S
20,000 / 1.00 = 20,000 psi
ScVC
min(B, S) = 15,771 psi

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
69 / (*11.8752*20,000*1.20*1.00)
0"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*75.2 / (2**11.875*20,000*1.20*1.00)
0"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0 - (0)
0.0671"
twc
=
=
=
75.2 / (2**11.875*20,000*1.20*1.00)
0"
tc
|tmc + twc - tpc|
=
=
|0 + (0) - (0.0672)|
0.0671"
(total required,
tensile)
(Weight)
(total, net
tensile)
45/103

= 2*20,000*1.20*1.00*(0.25 - 0 + (0)) / (11.75 - 0.40*(0.25 - 0 + (0)))
= 1,030.12 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
69 / (*11.8752*20,000*1.20*1.00)
0"
(bending)
tw
=
=
=
0.6*W / (2**Rm*St*Ks*Ec)
0.60*75.2 / (2**11.875*20,000*1.20*1.00)
0"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0 - (0)
0.0671"
twc
=
=
=
75.2 / (2**11.875*20,000*1.20*1.00)
0"
tc
|tmc + twc - tpc|
=
=
|0 + (0) - (0.0672)|
0.0671"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0 + (0)) / (11.75 - 0.40*(0.25 - 0 + (0)))
= 1,030.12 psi
tp = 0"
= 69 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*Sc*Ks)
(Weight)
= 0.60*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
(Weight)
46/103
= 75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
= 0 + (0.0001) - (0)
= 0.0001"

tp = 0"
= 69 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*Sc*Ks)
(Weight)
= 0.60*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
= 75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
(Weight)

= 0 + (0.0001) - (0)
= 0.0001"

tp = 0"
= 69 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*Sc*Ks)
(Weight)
= 0.60*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
= 75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
(Weight)

= 0 + (0.0001) - (0)
= 0.0001"
47/103

tp = 0"
= 69 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = 0.6*W / (2**Rm*Sc*Ks)
(Weight)
= 0.60*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
= 75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
(Weight)

= 0 + (0.0001) - (0)
= 0.0001"
tp = 0"
= 0 / (*11.8752*15,770.69*1.00)
= 0"
(Pressure)
(bending)
(Weight)
= 75.2 / (2**11.875*15,770.69*1.00)
= 0.0001"
tt = |tp + tm - tw|
= |0 + 0 - (0.0001)|
= 0.0001"

= 0 + (0.0001) - (0)
= 0.0001"

tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
6 / (*11.8752*20,000*1.20*1.00)
0"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*75.2 / (2**11.875*20,000*1.20*1.00)
0"
(Weight)
tt
tp + tm - tw
48/103
(total required,
tensile)
=
=
0.0672 + 0 - (0)
0.0671"
twc
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*75.2 / (2**11.875*20,000*1.20*1.00)
0"
tc
|tmc + twc - tpc|
=
=
|0 + (0) - (0.0672)|
0.0671"
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0 + (0)) / (11.75 - 0.40*(0.25 - 0 + (0)))
= 1,030.14 psi
tp
=
=
=
P*R / (2*St*Ks*Ec + 0.40*|P|)

275*11.75 / (2*20,000*1.20*1.00 + 0.40*|275|)
0.0672"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
6 / (*11.8752*20,000*1.20*1.00)
0"
(bending)
tw
=
=
=
(0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec)

0.59*75.2 / (2**11.875*20,000*1.20*1.00)
0"
(Weight)
tt
tp + tm - tw
=
=
0.0672 + 0 - (0)
0.0671"
twc
=
=
=
(1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec)
1.01*75.2 / (2**11.875*20,000*1.20*1.00)
0"
tc
|tmc + twc - tpc|
=
=
|0 + (0) - (0.0672)|
0.0671"
(total required,
tensile)
(Weight)
(total, net
tensile)

= 2*20,000*1.20*1.00*(0.25 - 0 + (0)) / (11.75 - 0.40*(0.25 - 0 + (0)))
= 1,030.14 psi
49/103

tp = 0"
= 6 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
= 0 + (0.0001) - (0)
= 0.0001"

tp = 0"
= 6 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
= 0 + (0.0001) - (0)
= 0.0001"

tp = 0"
= 6 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*75.2 / (2**11.875*15,770.69*1.20)
= 0"
50/103
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
= 0 + (0.0001) - (0)
= 0.0001"

tp = 0"
= 6 / (*11.8752*15,770.69*1.20)
= 0"
(Pressure)
(bending)
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 0.59*75.2 / (2**11.875*15,770.69*1.20)
= 0"
tt
= |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks)

(Weight)
= 1.01*75.2 / (2**11.875*15,770.69*1.20)
= 0.0001"
= 0 + (0.0001) - (0)
= 0.0001"
51/103
Nozzle Schedule
Nozzle
mark
Service
Size
Materials
Impact
Tested
Normalized
Fine
Grain
Flange
Blind
N1
N1 - 3" 300# RFLWN - Liquid Outlet
4.62 OD x 0.81
Nozzle
SA-105
No
No
No
NPS 3 Class 300

LWN A105
No
N2
N2 - 3" 300# RFLWN - Vapor In
4.62 OD x 0.81
Nozzle
SA-105
No
No
No
NPS 3 Class 300

LWN A105
No
N3
N3 - 1 1/2" 300# RFLWN - Level

Gauge
2.75 OD x 0.625
Nozzle
SA-105
No
No
No
NPS 1 1/2 Class

300
LWN A105
No
N4
N4 - 1 1/2" 300# RFLWN - Level

Gauge
2.75 OD x 0.625
Nozzle
SA-105
No
No
No
NPS 1 1/2 Class

300
LWN A105
No
N5
N5 - 2" 300# RFWN Drain
NPS 2 Sch 80
(XS)
Nozzle
SA-106 B Smls
pipe
No
No
No
NPS 2 Class 300

WN A105
No
N6
N6 - 3" 300# RFWN Flare Outlet
4.62 OD x 0.81
Nozzle
SA-105
No
No
No
NPS 3 Class 300

LWN A105
No
52/103
Nozzle Summary
Reinforcement
Pad
Shell
Nozzle
mark
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
OD
(in)
t
n
(in)
Req t
n
(in)
A1?
N1
4.62
0.81
0.2258
Yes
Yes
0.25
N/A
N/A
N/A
Exempt
N2
4.62
0.81
0.2258
Yes
Yes
0.25
N/A
N/A
N/A
Exempt
N3
2.75
0.625
0.1776
Yes
Yes
0.25
N/A
N/A
N/A
Exempt
N4
2.75
0.625
0.1776
Yes
Yes
0.25
N/A
N/A
N/A
Exempt
N5
2.375
0.218
0.154
Yes
Yes
0.1641*
N/A
N/A
N/A
Exempt
N6
4.62
0.81
0.1799
Yes
Yes
0.1632*
N/A
N/A
N/A
Exempt
A2?
Nom t
(in)
Design t
(in)
User t
(in)
Width
(in)
t
pad
(in)
Corr
(in)
A /A
a r
(%)
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
53/103

tw(lower) =
Leg41 =
Leg43 =
hnew =
0.25 in
0.25 in
0.25 in
0.5 in
Note: round inside edges per UG-76(c)
Location and Orientation

Located on:
Orientation:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Passes through a Category A joint:
Cylinder #1
180
6.75 in
18 in
No
Nozzle
Access opening:
Inside diameter, new:
Nominal wall thickness:
Projection available outside vessel, Lpr:
Internal projection, hnew:
Projection available outside vessel to flange face, Lf:
Local vessel minimum thickness:
Liquid static head included:
Longitudinal joint efficiency:
No
SA-105 (II-D p. 18, ln. 5)
3 in
0.81 in
0 in
4.88 in
0.5 in
6 in
0.25 in
1.475 psi
1
ASME B16.5-2009 Flange

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
NPS 3 Class 300 LWN A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
1.4371 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
No
54/103
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(in2)
Summary
For P = 420.17 psi @ 100 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
0.2258 0.81
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status
weld size is adequate
Calculations for internal pressure 420.17 psi @ 100 F

Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0.6601).
Nozzle UCS-66 governing thk: 0.25 in

Nozzle rated MDMT:
-54 F
Parallel Limit of reinforcement per UG-40
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.25 - 0))
=
3 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0) + 0)
=
0.625 in
Inner Normal Limit of reinforcement per UG-40
LI
=
=
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))

MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0 - 0))
0.625 in
55/103
Nozzle required thickness per UG-27(c)(1)

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1738*1.5 / (20,000*1 - 0.6*420.1738)
0.0319 in
Required thickness tr from UG-37(a)

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1738*12 / (20,000*1 + 0.4*420.1738)
0.25 in
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 0.75 or tn or t = 0.25 in
tc(min) = lesser of 0.25 or 0.7*tmin = 0.175 in
tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).
UG-45 Nozzle Neck Thickness Check

ta UG-27
=
=
=
P*R / (S*E - 0.6*P) + Corrosion

420.1738*1.5 / (20,000*1 - 0.6*420.1738) + 0
0.0319 in
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 0.0319 , 0 ]
0.0319 in
tb1
=
=
=
P*Ro / (S*E + 0.4*P) + Corrosion

420.1738*12 / (20,000*1 + 0.4*420.1738) + 0
0.25 in
tb1
=
=
=
max[ tb1 , tb UG16 ]

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.25 ]
0.2258 in
tUG-45
max[ ta , tb ]
56/103
=
=
max[ 0.0319 , 0.2258 ]

0.2258 in
Available nozzle wall thickness new, tn = 0.81 in

The nozzle neck thickness is adequate.
57/103
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.
UG-45
Nozzle Wall
(in2)
Summary
For P = 420.17 psi @ 70 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2258 0.81

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.25 - 0))
=
3 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0) + 0)
=
0.625 in
LI
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0 - 0))
=
0.625 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1735*1.5 / (20,000*1 - 0.6*420.1735)
0.0319 in
58/103

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1735*12 / (20,000*1 + 0.4*420.1735)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1735*1.5 / (20,000*1 - 0.6*420.1735) + 0
0.0319 in
ta
=
=
=

max[ 0.0319 , 0 ]
0.0319 in
tb1
=
=
=

420.1735*12 / (20,000*1 + 0.4*420.1735) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.25 ]
0.2258 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.0319 , 0.2258 ]
0.2258 in

59/103

tw(lower) =
Leg41 =
Leg43 =
hnew =
0.25 in
0.25 in
0.25 in
0.5 in

Located on:
Orientation:
Cylinder #1
270
25.5625 in
18 in
No
Nozzle
Access opening:
No
SA-105 (II-D p. 18, ln. 5)
3 in
0.81 in
0 in
4.88 in
0.5 in
6 in
0.25 in
0.9997 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0.9618 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
No
60/103

UG-45
Nozzle Wall
(in2)
Summary
For P = 420.17 psi @ 100 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2258 0.81

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

Fig UCS-66.1 MDMT reduction = 34.1 F, (coincident ratio = 0.659).

Nozzle rated MDMT:
-54.1 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.25 - 0))
=
3 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0) + 0)
=
0.625 in
LI
=
=
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))

MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0 - 0))
0.625 in
61/103

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1715*1.5 / (20,000*1 - 0.6*420.1715)
0.0319 in

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1715*12 / (20,000*1 + 0.4*420.1715)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1715*1.5 / (20,000*1 - 0.6*420.1715) + 0
0.0319 in
ta
=
=
=

max[ 0.0319 , 0 ]
0.0319 in
tb1
=
=
=

420.1715*12 / (20,000*1 + 0.4*420.1715) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.25 ]
0.2258 in
tUG-45
max[ ta , tb ]
62/103
=
=
max[ 0.0319 , 0.2258 ]

0.2258 in

63/103

UG-45
Nozzle Wall
(in2)
Summary
For P = 420.17 psi @ 70 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.2258 0.81

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.25 - 0))
=
3 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0) + 0)
=
0.625 in
LI
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))
=
MIN(2.5*(0.25 - 0), 2.5*(0.81 - 0 - 0))
=
0.625 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1735*1.5 / (20,000*1 - 0.6*420.1735)
0.0319 in
64/103

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1735*12 / (20,000*1 + 0.4*420.1735)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1735*1.5 / (20,000*1 - 0.6*420.1735) + 0
0.0319 in
ta
=
=
=

max[ 0.0319 , 0 ]
0.0319 in
tb1
=
=
=

420.1735*12 / (20,000*1 + 0.4*420.1735) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.25 ]
0.2258 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.0319 , 0.2258 ]
0.2258 in

65/103

tw(lower) =
Leg41 =
Leg43 =
hnew =
0.25 in
0.25 in
0.25 in
0.5 in

Located on:
Orientation:
Cylinder #1
315
66 in
18 in
No
Nozzle
Access opening:
No
SA-105 (II-D p. 18, ln. 5)
1.5 in
0.625 in
0 in
5.19 in
0.5 in
6 in
0.25 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
NPS 1.5 Class 300 LWN A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
No
66/103

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 420.17 psi @ 100 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1776 0.625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status


Nozzle rated MDMT:
-54.3 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.5, 0.75 + (0.625 - 0) + (0.25 - 0))
=
1.625 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0) + 0)
=
0.625 in
LI
=
=
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))

MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0 - 0))
0.625 in
67/103

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1735*0.75 / (20,000*1 - 0.6*420.1735)
0.016 in

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1735*12 / (20,000*1 + 0.4*420.1735)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1735*0.75 / (20,000*1 - 0.6*420.1735) + 0
0.016 in
ta
=
=
=

max[ 0.016 , 0 ]
0.016 in
tb1
=
=
=

420.1735*12 / (20,000*1 + 0.4*420.1735) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1776 , 0.25 ]
0.1776 in
tUG-45
max[ ta , tb ]
68/103
=
=
max[ 0.016 , 0.1776 ]

0.1776 in

69/103

UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 420.17 psi @ 70 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1776 0.625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.5, 0.75 + (0.625 - 0) + (0.25 - 0))
=
1.625 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0) + 0)
=
0.625 in
LI
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0 - 0))
=
0.625 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1735*0.75 / (20,000*1 - 0.6*420.1735)
0.016 in
70/103

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1735*12 / (20,000*1 + 0.4*420.1735)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1735*0.75 / (20,000*1 - 0.6*420.1735) + 0
0.016 in
ta
=
=
=

max[ 0.016 , 0 ]
0.016 in
tb1
=
=
=

420.1735*12 / (20,000*1 + 0.4*420.1735) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1776 , 0.25 ]
0.1776 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.016 , 0.1776 ]
0.1776 in

71/103

tw(lower) =
Leg41 =
Leg43 =
hnew =
0.25 in
0.25 in
0.25 in
0.5 in

Located on:
Orientation:
Cylinder #1
315
6 in
18 in
No
Nozzle
Access opening:
No
SA-105 (II-D p. 18, ln. 5)
1.5 in
0.625 in
0 in
5.19 in
0.5 in
6 in
0.25 in
1.475 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:
NPS 1.5 Class 300 LWN A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
1.4561 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
No
72/103

UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 420.17 psi @ 100 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1776 0.625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0.6601).

Nozzle rated MDMT:
-54 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.5, 0.75 + (0.625 - 0) + (0.25 - 0))
=
1.625 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0) + 0)
=
0.625 in
LI
=
=
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))

MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0 - 0))
0.625 in
73/103

trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1738*0.75 / (20,000*1 - 0.6*420.1738)
0.016 in

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1738*12 / (20,000*1 + 0.4*420.1738)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1738*0.75 / (20,000*1 - 0.6*420.1738) + 0
0.016 in
ta
=
=
=

max[ 0.016 , 0 ]
0.016 in
tb1
=
=
=

420.1738*12 / (20,000*1 + 0.4*420.1738) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1776 , 0.25 ]
0.1776 in
tUG-45
max[ ta , tb ]
74/103
=
=
max[ 0.016 , 0.1776 ]

0.1776 in

75/103

UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 420.17 psi @ 70 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1776 0.625

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.175
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.5, 0.75 + (0.625 - 0) + (0.25 - 0))
=
1.625 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0) + 0)
=
0.625 in
LI
=
MIN(2.5*(t - C), 2.5*(ti - Cn - C))
=
MIN(2.5*(0.25 - 0), 2.5*(0.625 - 0 - 0))
=
0.625 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

420.1735*0.75 / (20,000*1 - 0.6*420.1735)
0.016 in
76/103

tr
=
=
=
P*Ro / (S*E + 0.4*P)

420.1735*12 / (20,000*1 + 0.4*420.1735)
0.25 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

420.1735*0.75 / (20,000*1 - 0.6*420.1735) + 0
0.016 in
ta
=
=
=

max[ 0.016 , 0 ]
0.016 in
tb1
=
=
=

420.1735*12 / (20,000*1 + 0.4*420.1735) + 0
0.25 in
tb1
=
=
=

max[ 0.25 , 0.0625 ]
0.25 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1776 , 0.25 ]
0.1776 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.016 , 0.1776 ]
0.1776 in

77/103
N5 - 2" 300# RFWN Drain (N5)

tw(lower) = 0.1641 in
Leg41 = 0.25 in

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
Ellipsoidal Head #1
0
-17.125 in
No
0 in
No
Nozzle
Access opening:
Description:
No
SA-106 B Smls pipe (II-D p. 10, ln. 40)
NPS 2 Sch 80 (XS)
1.939 in
0.218 in
0 in
6.3228 in
9.0728 in
0.1641 in
2.0362 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
NPS 2 Class 300 WN A105

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
2.0404 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
78/103
PWHT performed:
Circumferential joint radiography:
No
79/103

UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 305.75 psi @ 100 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.1908

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1149
0.175
Status

Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt per UCS-66(d) (NPS 4 or smaller pipe).

Nozzle rated MDMT:
-155 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.939, 0.9695 + (0.218 - 0) + (0.1641 - 0))
=
1.939 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.1641 - 0), 2.5*(0.218 - 0) + 0)
=
0.4103 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

305.75*0.9695 / (17,100*1 - 0.6*305.75)
0.0175 in
80/103
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

305.75*0.9*24 / (2*20,000*1 + 0.8*305.75)
0.1641 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
Interpretation VIII-1-83-66 has been applied.

ta UG-27
=
=
=

305.7542*0.9695 / (17,100*1 - 0.6*305.7542) + 0
0.0175 in
ta
=
=
=

max[ 0.0175 , 0 ]
0.0175 in
tb1
0.181 in
tb1
=
=
=

max[ 0.181 , 0.0625 ]
0.181 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1348 , 0.181 ]
0.1348 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.0175 , 0.1348 ]
0.1348 in
Available nozzle wall thickness new, tn = 0.875*0.218 = 0.1908 in

81/103

UG-45 Nozzle
Wall
Thickness
2
(in )
Summary (in)
For P = 305.75 psi @ 70 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1348 0.1908

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1149
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1.939, 0.9695 + (0.218 - 0) + (0.1641 - 0))
=
1.939 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.1641 - 0), 2.5*(0.218 - 0) + 0)
=
0.4103 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

305.7542*0.9695 / (17,100*1 - 0.6*305.7542)
0.0175 in

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

305.7542*0.9*24 / (2*20,000*1 + 0.8*305.7542)
0.1641 in
82/103
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

305.7542*0.9695 / (17,100*1 - 0.6*305.7542) + 0
0.0175 in
ta
=
=
=

max[ 0.0175 , 0 ]
0.0175 in
tb1
0.181 in
tb1
=
=
=

max[ 0.181 , 0.0625 ]
0.181 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.1348 , 0.181 ]
0.1348 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.0175 , 0.1348 ]
0.1348 in
Available nozzle wall thickness new, tn = 0.875*0.218 = 0.1908 in

83/103

tw(lower) = 0.1632 in
Leg41 = 0.25 in

Located on:
Orientation:
End of nozzle to datum line:
Calculated as hillside:
Distance to head center, R:
Ellipsoidal Head #2
0
88.25 in
No
0 in
No
Nozzle
Access opening:
No
SA-105 (II-D p. 18, ln. 5)
3 in
0.81 in
0 in
7.1622 in
8.2822 in
0.1632 in
0 psi
1

Description:
Bolt Material:
Blind included:
Rated MDMT:
Liquid static head:
MAWP rating:
MAP rating:
Hydrotest rating:
PWHT performed:

SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
No
-55F per UCS-66(b)(1)(b)
0 psi
740 psi @ 100F
740 psi @ 70F
1,125 psi @ 70F
No
84/103

UG-45
Nozzle Wall
(in2)
Summary
For P = 303.99 psi @ 100 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1799 0.81

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1142
0.175
Status


Nozzle rated MDMT:
-29.5 F
LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.1632 - 0))
=
3 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.1632 - 0), 2.5*(0.81 - 0) + 0)
=
0.4079 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

303.992*1.5 / (20,000*1 - 0.6*303.992)
0.023 in
85/103

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

303.992*0.9*24 / (2*20,000*1 + 0.8*303.992)
0.1632 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

303.992*1.5 / (20,000*1 - 0.6*303.992) + 0
0.023 in
ta
=
=
=

max[ 0.023 , 0 ]
0.023 in
tb1
0.1799 in
tb1
=
=
=

max[ 0.1799 , 0.0625 ]
0.1799 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.1799 ]
0.1799 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.023 , 0.1799 ]
0.1799 in

86/103

UG-45
Nozzle Wall
(in2)
Summary
For P = 303.99 psi @ 70 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
0.1799 0.81

per UW-15(b)(2)
Weld description
Required weld
throat size (in)
Actual weld
throat size (in)
0.1142
0.175
Status

LR
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(3, 1.5 + (0.81 - 0) + (0.1632 - 0))
=
3 in
LH
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)
=
MIN(2.5*(0.1632 - 0), 2.5*(0.81 - 0) + 0)
=
0.4079 in
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

303.992*1.5 / (20,000*1 - 0.6*303.992)
0.023 in

tr
=
=
=
P*K1*Do / (2*S*E + 0.8*P)

303.992*0.9*24 / (2*20,000*1 + 0.8*303.992)
0.1632 in
87/103
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

ta UG-27
=
=
=

303.992*1.5 / (20,000*1 - 0.6*303.992) + 0
0.023 in
ta
=
=
=

max[ 0.023 , 0 ]
0.023 in
tb1
0.1799 in
tb1
=
=
=

max[ 0.1799 , 0.0625 ]
0.1799 in
tb
=
=
=
min[ tb3 , tb1 ]

min[ 0.2258 , 0.1799 ]
0.1799 in
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.023 , 0.1799 ]
0.1799 in

88/103
Support Skirt #1
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length (includes base ring thickness):
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:
Skirt attachment offset:
SA-516 70 (II-D p. 18, ln. 19)

100 F
23.625in
23.625in
26.625in
0
in
0
in
0.55
0.8
0.1875in
Ellipsoidal Head #1
3.0665in down from the top seam
Skirt design thickness, largest of the following + corrosion = 0.004 in

The governing condition is due to wind, compressive stress at the base, operating & corroded.
The skirt thickness of 0.1875 in is adequate.
Loading
Wind
Vessel
Condition
(Stress)
operating, corroded (+)
Governing
Skirt
Location
Temperature
(F)
Allowable
Stress
(psi)
Calculated
Stress/E
(psi)
Required
thickness
(in)
bottom
100
20,000
189.22
0.0018
Wind
operating, corroded (-)
bottom
100
14,898.49
318.71
0.004
Wind
empty, corroded (+)
bottom
70
20,000
230.15
0.0022
Wind
empty, corroded (-)
bottom
70
14,898.49
264.13
0.0033
Wind
test, new (+)
bottom
70
14,898.49
-75.28
0.0009
Wind
test, new (-)
bottom
70
14,898.49
155.48
0.002
Seismic
operating, corroded (+)
bottom
100
14,898.49
-40.99
0.0005
Seismic
operating, corroded (-)
bottom
100
14,898.49
126.35
0.0016
Seismic
empty, corroded (+)
bottom
70
14,898.49
-13.01
0.0002
Seismic
empty, corroded (-)
bottom
70
14,898.49
67
0.0008
Loading due to wind, operating & corroded

Windward side (tensile)
Required thickness, tensile stress at base:
t
= -0.6*W / (*D*St*E) + 48*M / (*D2*St*E)

= -0.6*1,466.99 / (*23.8125*20,000*0.8) + 48*1,490 / (*23.81252*20,000*0.8)
= 0.0018 in
Required thickness, tensile stress at the top:

t
= -0.6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -0.6*1,360.52 / (*23.8125*20,000*0.55) + 48*882.1 / (*23.81252*20,000*0.55)
= 0.0012 in
89/103
Leeward side (compressive)

Required thickness, compressive stress at base:
t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 1,466.99 / (*23.8125*14,898*1) + 48*1,490 / (*23.81252*14,898*1)
= 0.004 in
Required thickness, compressive stress at the top:

t
= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)

= 1,360.52 / (*23.8125*14,898*1) + 48*882.1 / (*23.81252*14,898*1)
= 0.0028 in
Loading due to wind, empty & corroded

t
= -0.6*W / (*D*St*E) + 48*M / (*D2*St*E)

= -0.6*701.45 / (*23.8125*20,000*0.8) + 48*1,490 / (*23.81252*20,000*0.8)
= 0.0022 in

t
= -0.6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -0.6*594.98 / (*23.8125*20,000*0.55) + 48*882.1 / (*23.81252*20,000*0.55)
= 0.0017 in

t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 701.45 / (*23.8125*14,898*1) + 48*1,490 / (*23.81252*14,898*1)
= 0.0033 in

t

= 594.98 / (*23.8125*14,898*1) + 48*882.1 / (*23.81252*14,898*1)
= 0.0021 in
Loading due to wind, test & new
90/103

t
= -0.6*W / (*D*St*E) + 48*M / (*D2*St*E)

= -0.6*2,023.01 / (*23.8125*14,898*1) + 48*78.3 / (*23.81252*14,898*1)
= 0.0009 in

t
= -0.6*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -0.6*1,916.54 / (*23.8125*14,898*1) + 48*78.3 / (*23.81252*14,898*1)
= 0.0009 in

t
= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= 2,023.01 / (*23.8125*14,898*1) + 48*78.3 / (*23.81252*14,898*1)
= 0.002 in

t

= 1,916.54 / (*23.8125*14,898*1) + 48*78.3 / (*23.81252*14,898*1)
= 0.0019 in
Loading due to earthquake, operating & corroded

Tensile side
t
= -(0.6 - 0.14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)

= -(0.6 - 0.14*0.08)*1,466.99 / (*23.8125*14,898*1) + 48*143.3 / (*23.81252*14,898*1)
= 0.0005 in

t
= -(0.6 - 0.14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -(0.6 - 0.14*0.08)*1,360.52 / (*23.8125*14,898*1) + 48*116.8 / (*23.81252*14,898*1)
= 0.0005 in
Compressive side
91/103

t
= (1 + 0.14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= (1 + 0.14*0.08)*1,466.99 / (*23.8125*14,898*1) + 48*143.3 / (*23.81252*14,898*1)
= 0.0016 in

t
= (1 + 0.14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)

= (1 + 0.14*0.08)*1,360.52 / (*23.8125*14,898*1) + 48*116.8 / (*23.81252*14,898*1)
= 0.0014 in
Loading due to earthquake, empty & corroded

Tensile side
t
= -(0.6 - 0.14*SDS)*W / (*D*St*E) + 48*M / (*D2*St*E)

= -(0.6 - 0.14*0.08)*701.45 / (*23.8125*14,898*1) + 48*114.4 / (*23.81252*14,898*1)
= 0.0002 in

t
= -(0.6 - 0.14*SDS)*Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)

= -(0.6 - 0.14*0.08)*594.98 / (*23.8125*14,898*1) + 48*99.8 / (*23.81252*14,898*1)
= 0.0001 in
Compressive side
t
= (1 + 0.14*SDS)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)

= (1 + 0.14*0.08)*701.45 / (*23.8125*14,898*1) + 48*114.4 / (*23.81252*14,898*1)
= 0.0008 in

t
= (1 + 0.14*SDS)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)

= (1 + 0.14*0.08)*594.98 / (*23.8125*14,898*1) + 48*99.8 / (*23.81252*14,898*1)
= 0.0007 in
92/103
Skirt Opening (SO)

Component
Skirt Opening
Description
Skirt Opening
Drawing Mark
SO
Opening for
Nozzle
N5 - 2" 300# RFWN Drain (N5)
Sleeve Material
SA-106 B Smls pipe (II-D p. 10, ln. 40)

Attached to
Support Skirt #1
Orientation
radial
Offset, L
17.125"
Angle,
Distance, r
12.5"
Through a
Category B Joint
No
Dimensions
Pipe NPS and

Schedule
NPS 6 Sch 80 (XS)
Inside Diameter
5.761"
Nominal Wall
Thickness
0.432"
Skirt Thickness
0.1875"
Leg41
0.25"
External
Projection
Available, Lpr1
0.5"
Corrosion Inner
0"
Outer
0"
93/103
Skirt Opening Reinforcement Summary

Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded
Seismic
Wind
Empty Cold & Corroded
Seismic
Shop Test New
Wind
Tensile
0.0009
AT
(in2)
1.116
Ar
(in2)
Ratio
0.0054 206.1583
Status
OK
Compressive 0.0032
0.6151 0.0187 32.9219
OK
Tensile
0.6221 0
OK
N/A
Compressive 0.0015
0.6189 0.0086 71.7272
OK
Tensile
1.1148 0.0072 154.4035
OK
Compressive 0.0026
0.6166 0.0147 41.8703
OK
Tensile
0.6221 0
OK
0.0012
N/A
Compressive 0.0008
0.6205 0.0044 140.8571
OK
Tensile
0.6221 0
OK
Compressive 0.0019
0.618
N/A
0.0109 56.5854
OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.
Openings Subject to Axial Tension

LR = min[ (Reff*t)0.5, 2*Rn]
(4.5.4)
LH1 = min[ 1.5*t , te] + (Rn*tn)0.5
(4.5.11)
LH2 = Lpr1
(4.5.12)
LH3 = 8*(t + te)
(4.5.13)
LH = min[ LH1, LH2, LH3] + t
(4.5.14)
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr + 2*tn*tr*(1 - fr1)
Corroded
LR = min[ (11.8125*0.1875)0.5, 2*2.8805] =
1.4882"
LH1 = min[ 1.5*0.1875 , 0] + (2.8805*0.432)0.5 =
1.1155"
LH2 = 0.5 =
0.5"
LH3 = 8*(0.1875 + 0) =
1.5"
LH = min[ 1.1155, 0.5, 1.5] + 0.1875 =
0.6875"
Operating Hot & Corroded Wind Tensile
94/103
fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.4882*(1*0.1875 - 0.0009) =
0.5554 in2
A2 = 2*(0.6875 - 0.0009)*0.432*0.855 =
0.5072 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.5554 + 0.5072 + 0.0534 =
1.116 in2
Ar = 5.761*0.0009 + 2*0.432*0.0009*(1 - 0.855) =
0.0054 in2
AT = 1.116 in2 Ar = 0.0054 in2

Empty Cold & Corroded Wind Tensile
fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.4882*(1*0.1875 - 0.0012) =
0.5544 in2
A2 = 2*(0.6875 - 0.0012)*0.432*0.855 =
0.507 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.5544 + 0.507 + 0.0534 =
1.1148 in2
Ar = 5.761*0.0012 + 2*0.432*0.0012*(1 - 0.855) =
0.0072 in2
AT = 1.1148 in2 Ar = 0.0072 in2
Division 2 4.5.17.3 Openings Subject to Axial Compression

n = d / {2*(R*t)0.5}
(4.5.212)
n > {(R / t) / 291 + 0.22}2

tn,eff = min[ tn , t]
LR = 0.75*(R*t)0.5
LH = min[0.5*{(d / 2)*tn}0.5 , 2.5*tn , Lpr1 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A41 = L412*fr2
AT = A1 + A2 + A41
Ar = d*tr
(4.5.211)
New
n = 5.761 / {2*(11.8125*0.1875)0.5} =
1.9355
n > {(11.8125 / 0.1875) / 291 + 0.22}2 =
0.1905
95/103
Area required factor for compressive side =
LR = 0.75*(11.8125*0.1875)0.5 =
1.1162"
LH = min[0.5*{(5.761 / 2)*0.432}0.5 , 2.5*0.432 , 0.5 ] =
0.5"
tn,eff = min[ 0.432 , 0.1875] =
0.1875"
Corroded
n = 5.761 / {2*(11.8125*0.1875)0.5} =
1.9355
n > {(11.8125 / 0.1875) / 291 + 0.22}2 =
0.1905
Area required factor for compressive side =
LR = 0.75*(11.8125*0.1875)0.5 =
1.1162"
LH = min[0.5*{(5.761 / 2)*0.432}0.5 , 2.5*0.432 , 0.5 ] =
0.5"
tn,eff = min[ 0.432 , 0.1875] =
0.1875"
Operating Hot & Corroded Wind Compressive

fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.1162*(0.1875 - 0.0032) - 2*0.1875*(0.1875 - 0.0032)*(1 - 0.855) =
0.4013 in2
A2 = 2*0.5*0.1875*0.855 =
0.1603 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.4013 + 0.1603 + 0.0534 =
0.6151 in2
Ar = 5.761*0.0032 =
0.0187 in2
AT = 0.6151 in2 Ar = 0.0187 in2
Empty Cold & Corroded Wind Compressive
fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.1162*(0.1875 - 0.0026) - 2*0.1875*(0.1875 - 0.0026)*(1 - 0.855) =
0.4028 in2
A2 = 2*0.5*0.1875*0.855 =
0.1603 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.4028 + 0.1603 + 0.0534 =
0.6166 in2
Ar = 5.761*0.0026 =
0.0147 in2
AT = 0.6166 in2 Ar = 0.0147 in2
Shop Test New Wind Compressive
fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.1162*(0.1875 - 0.0019) - 2*0.1875*(0.1875 - 0.0019)*(1 - 0.855) =
0.4042 in2
A2 = 2*0.5*0.1875*0.855 =
0.1603 in2
A41 = 0.252*0.855 =
0.0534 in2
96/103
AT = 0.4042 + 0.1603 + 0.0534 =
0.618 in2
Ar = 5.761*0.0019 =
0.0109 in2
AT = 0.618 in2 Ar = 0.0109 in2
Operating Hot & Corroded Seismic Compressive

fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.1162*(0.1875 - 0.0015) - 2*0.1875*(0.1875 - 0.0015)*(1 - 0.855) =
0.4051 in2
A2 = 2*0.5*0.1875*0.855 =
0.1603 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.4051 + 0.1603 + 0.0534 =
0.6189 in2
Ar = 5.761*0.0015 =
0.0086 in2
AT = 0.6189 in2 Ar = 0.0086 in2
Empty Cold & Corroded Seismic Compressive
fr1 = min[ 17,100 / 20,000 , 1 ] =
0.855
fr2 = min[ 17,100 / 20,000 , 1 ] =
0.855
A1 = 2*1.1162*(0.1875 - 0.0008) - 2*0.1875*(0.1875 - 0.0008)*(1 - 0.855) =
0.4067 in2
A2 = 2*0.5*0.1875*0.855 =
0.1603 in2
A41 = 0.252*0.855 =
0.0534 in2
AT = 0.4067 + 0.1603 + 0.0534 =
0.6205 in2
Ar = 5.761*0.0008 =
0.0044 in2
AT = 0.6205 in2 Ar = 0.0044 in2
97/103
Skirt Base Ring #1

Base configuration:
Foundation compressive strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance (applied to root radius):
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Initial bolt preload:
Number of bolts, N:
Bolt size and type:
Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:
Base M
(lbf-ft)
W
(lb)
Required
bolt area
(in2)
tr
single base plate without gussets

20,000 psi
20,000 psi
28.125 in
0 in
0.375 in
516-70
20,000 psi
19 in
31 in
0.5 in
0 % (0 psi)
8
0.75 inch series 8 threaded
0.302 in2
1.125 in
Foundation
bearing
stress
(psi)
Load
Vessel
condition
Wind
operating, corroded
1,490 1,533 0.0101 0.1384
10.43
Wind
operating, new
1,490 1,533 0.0101 0.1384
10.43
Wind
empty, corroded
1,490 767.4
0.013
0.127
8.77
Wind
empty, new
1,490 767.4
0.013
0.127
8.77
Wind
test, new
78.3 2,089
0 0.0947
4.88
Seismic
operating, corroded
143.3 1,533
0 0.0861
4.03
Seismic
operating, new
143.3 1,533
0 0.0861
4.03
Seismic
empty, corroded
114.4 767.4
0 0.0639
2.22
Seismic
empty, new
114.4 767.4
0 0.0639
2.22
Base
(in)
Anchor bolt load (operating, corroded + Wind)

P = -0.6*W / N + 48 * M / (N*BC)
= -0.6*1,532.99 / 8 + 48 * 1,490 / (8*28.125)
= 202.89 lbf
Required area per bolt = P / Sb = 0.0101 in2
The area provided (0.302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (operating, corroded + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
98/103
= 38,936.11 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0.302*0 / 463.2867 + 1,532.99 / 463.2867 + 6*1,490*31 / 38,936.11
= 10 psi
As fc <= 20,000 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Wind)
tr = (3*fc*L2 / Sp)0.5
= (3*10*3.52 / 20,000)0.5
= 0.1384 in
The base plate thickness is satisfactory.
Anchor bolt load (operating, new + Wind)
P = -0.6*W / N + 48 * M / (N*BC)
= -0.6*1,532.99 / 8 + 48 * 1,490 / (8*28.125)
= 202.89 lbf
Foundation bearing stress (operating, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + 1,532.99 / 463.2867 + 6*1,490*31 / 38,936.11
= 10 psi
Base plate required thickness (operating, new + Wind)
tr = (3*fc*L2 / Sp)0.5
= (3*10*3.52 / 20,000)0.5
= 0.1384 in
Anchor bolt load (empty, corroded + Wind)
P = -0.6*W / N + 48 * M / (N*BC)
= -0.6*767.45 / 8 + 48 * 1,490 / (8*28.125)
= 260.31 lbf
99/103
Foundation bearing stress (empty, corroded + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + 767.45 / 463.2867 + 6*1,490*31 / 38,936.11
= 9 psi
Base plate required thickness (empty, corroded + Wind)
tr = (3*fc*L2 / Sp)0.5
= (3*9*3.52 / 20,000)0.5
= 0.127 in
Anchor bolt load (empty, new + Wind)
P = -0.6*W / N + 48 * M / (N*BC)
= -0.6*767.45 / 8 + 48 * 1,490 / (8*28.125)
= 260.31 lbf
Foundation bearing stress (empty, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + 767.45 / 463.2867 + 6*1,490*31 / 38,936.11
= 9 psi
Base plate required thickness (empty, new + Wind)
tr = (3*fc*L2 / Sp)0.5
= (3*9*3.52 / 20,000)0.5
100/103
= 0.127 in
Anchor bolt load (test, new + Wind)
P = -0.6*W / N + 48 * M / (N*BC)
= -0.6*2,089.01 / 8 + 48 * 78.3 / (8*28.125)
= -139.97 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (test, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + 2,089.01 / 463.2867 + 6*78.3*31 / 38,936.11
= 5 psi
Base plate required thickness (test, new + Wind)
tr = (3*fc*L2 / Sp)0.5
= (3*5*3.52 / 20,000)0.5
= 0.0947 in
Anchor bolt load (operating, corroded + Seismic)
P = -(0.6 - 0.14*SDS)*W / N + 48 * M / (N*BC)
= -(0.6 - 0.14*0.08)*1,532.99 / 8 + 48 * 143.3 / (8*28.125)
= -82.26 lbf
Foundation bearing stress (operating, corroded + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
fc = N*Ab*Preload / Ac + (1 + 0.14*SDS)*W / Ac + 6*M*Do / Ic
= 8*0.302*0 / 463.2867 + (1 + 0.14*0.08)*1,532.99 / 463.2867 + 6*143.3*31 / 38,936.11
= 4 psi
101/103

Base plate required thickness (operating, corroded + Seismic)
tr = (3*fc*L2 / Sp)0.5
= (3*4*3.52 / 20,000)0.5
= 0.0861 in
Anchor bolt load (operating, new + Seismic)
P = -(0.6 - 0.14*SDS)*W / N + 48 * M / (N*BC)
= -(0.6 - 0.14*0.08)*1,532.99 / 8 + 48 * 143.3 / (8*28.125)
= -82.26 lbf
Foundation bearing stress (operating, new + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + (1 + 0.14*0.08)*1,532.99 / 463.2867 + 6*143.3*31 / 38,936.11
= 4 psi
Base plate required thickness (operating, new + Seismic)
tr = (3*fc*L2 / Sp)0.5
= (3*4*3.52 / 20,000)0.5
= 0.0861 in
Anchor bolt load (empty, corroded + Seismic)
P = -(0.6 - 0.14*SDS)*W / N + 48 * M / (N*BC)
= -(0.6 - 0.14*0.08)*767.45 / 8 + 48 * 114.4 / (8*28.125)
= -32.09 lbf
Foundation bearing stress (empty, corroded + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
102/103
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + (1 + 0.14*0.08)*767.45 / 463.2867 + 6*114.4*31 / 38,936.11
= 2 psi
Base plate required thickness (empty, corroded + Seismic)
tr = (3*fc*L2 / Sp)0.5
= (3*2*3.52 / 20,000)0.5
= 0.0639 in
Anchor bolt load (empty, new + Seismic)
P = -(0.6 - 0.14*SDS)*W / N + 48 * M / (N*BC)
= -(0.6 - 0.14*0.08)*767.45 / 8 + 48 * 114.4 / (8*28.125)
= -32.09 lbf
Foundation bearing stress (empty, new + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(312 - 192) / 4 - 8**1.1252 / 4
= 463.2867 in2
Ic = *(Do4 - Di4) / 64
= *(314 - 194) / 64
= 38,936.11 in4
= 8*0.302*0 / 463.2867 + (1 + 0.14*0.08)*767.45 / 463.2867 + 6*114.4*31 / 38,936.11
= 2 psi
Base plate required thickness (empty, new + Seismic)
tr = (3*fc*L2 / Sp)0.5
= (3*2*3.52 / 20,000)0.5
= 0.0639 in
103/103
LIFTING EYE DESIGN
MGW 1000 lbf
Max gross weight of equipment
DLF 2.00
Dynamic Load Factor
60 deg
Sling angle with respect to horizontal axis
N 2
Number of slings in lifting system
t 0.5 in
Lug plate thickness
tc 0.1875 in
Cheek plate thickness
ro 1.50 in
Lift eye finish radius (minimum distance from center of hole to radius)
d h 0.8125 in
Pin hole diameter (Hole diameter should not exceed 10% of the shackle pin diameter)
d 3.0 in
Lifting Eye width at attachment (weld)
h 1 3.0 in
Distance from center of hole to fixed edge attachment (weld)
0 deg
Angle between vertical sling plane and plane of pad eye
d c 2.5 in
Cheek plate diameter
Fy 38 ksi
Yield strength of the pad eye material
Fu 70 ksi
Ultimate tensile strength of the pad eye material
T 1
Select Type of Sling Load Calculation: T = 1 for GOM - No Shackle Fit (load on all slings)
= 2 for GOM - Shackle Fit (load on N-1 slings)
= 3 for slings per DNV 2.7-1 (load on N-1 slings)
PDirection 1
Select Direction of Sling

with respect to weld:
h 2 0 in
Vertical distance from the center of pin hole

to the centroid to the pad eye geometry:
BRIGHT
6 x 19 Class
STEEL CORE (IWRC)
Diameter
Breaking
(in.)
Strength in
(Tons)
1/4
3.4
5/16
5.3
3/8
7.6
7/16
10.2
1/2
13.3
9/16
16.8
5/8
20.6
3/4
29.4
7/8
39.8
1
51.7
1 1/8
65.0
1 1/4
79.9
1 3/8
96.0
1 1/2
114.0
1 5/8
132.0
1 3/4
153.0
2
198.0
2 1/4
247.0
2 3/8
274.0
2 1/2
302.0
PDirection = 1 for Toward weld

= 2 for Away from weld
GALVANIZED
Crosby Forged Shackles G-2130
6 x 19 Class
Nominal Size Working Load
Dimensions (in.)
STEEL CORE (IWRC)
Limit (Tons)
A
B
C
Diameter
Breaking
3/16
1/3
0.38
0.25
0.88
(in.)
Strength in
0.25
1/2
0.47
0.31
1.13
(Tons)
0.31
3/4
0.53
0.38
1.22
1/4
2.7
0.38
1
0.66
0.44
1.44
5/16
4.1
0.44
1 1/2
0.75
0.50
1.69
3/8
5.9
0.50
2
0.81
0.64
1.88
7/16
8.0
0.63
3 1/4
1.06
0.77
2.38
1/2
10.3
0.75
4 3/4
1.25
0.89
2.81
9/16
13.0
0.88
6 1/2
1.44
1.02
3.31
5/8
16.1
1.00
8 1/2
1.69
1.15
3.75
3/4
23.0
1.13
9 1/2
1.81
1.25
4.25
7/8
31.1
1.25
12
2.03
1.40
4.69
1
40.4
1.38
13 1/2
2.25
1.53
5.25
1 1/8
50.8
1.50
17
2.38
1.66
5.75
1 1/4
62.5
1.75
25
2.88
2.04
7.00
1 3/8
75.1
2.00
35
3.25
2.30
7.75
1 1/2
89.0
2.50
55
4.13
2.80
10.50
Maximum Proof Load is 2.0 times the Working Load Limit.
1 5/8
103.0
Minimun Ultimate Strength is 6 times the Working Load Limit.
1 3/4
120.0
1 7/8
137.0
For G-2140 Crosby Alloy Bolt Type Shackles and
2
155.0
G-2130CT / G-2140CT Crosby COLD TUFF Shackles See
Crosby Catalog Latest Edition
2 1/8
173.0
2 1/4
193.0
**Rule of thumb: Size the cable first then choose a shackle one diameter larger than the sling.
SHACKLE & CABLE DATA:

SS 0.63 in
Shackle Size
SS WLL 3.25 tonf
Shackle Safe Working Load

Shackle Dimensions:
A 1.06 in
B 0.77 in
Cselect 1
C 2.38 in
Select Cable Type:
Cselect = 1 for Normal
= 2 for Galvanized
CS 0.5 in
Cable Size
CBS 13.3 tonf
Cable Min BS
Check shackle clearance around pad eye geometry (Note 0.375" is included for thimble thickness):
Cactual
dh
ro CS 0.375 in
2
Clearance
Cactual 1.969 in
"Satisfactory" if Cactual C
C 2.38 in
"Satisfactory"
"NOTSatisfactory" otherwise
Ferule efficiency for mechanical splice - Wire Rope Sling Manual - 3rd Ed., Page 13 - Table 4 (IWRC / EIPS)
KT
0.95 if 0.25 in CS 1 in
KT 0.95
0.925 if 1 in CS 2 in
0.90 if CS 2 in
Calculate the cable WLL for a single sling (to be compared to the calculated resultant sling force):
CWLL
CBS KT
5
2.527 tonf
Note: The cable WLL is calculated using a design factor of 5.0

(to account for variations in load, wear, abrasion, and damage).
Wire Rope Sling Manual - 3rd Ed., Page 5
Additionally, the working load limit is multiplied by the ferule
efficiency (mechanical splice).
MASTER LINK ASSEMBLY - USE CROSBY A-345:
A-342 Alloy Master Links

Working
Proof
Size "A"
Load
C
Load
B
(in.)
Limit
(lbs)**
(lbs)*
1/2
7,000
14,000
2.50
5.00
5/8
9,000
18,000
3.00
6.00
3/4
12,300
24,600
2.75
5.50
7/8
14,000
28,400
3.75
6.38
1
24,360
48,700
3.50
7.00
1 1/4
36,200
72,400
4.38
8.75
1 1/2
54,300
113,200
5.25
10.50
1 3/4
84,900
169,800
6.00
12.00
2
102,600 205,200
7.00
14.00
2 1/4
143,100 289,200
8.00
16.00
2 1/2
160,000 320,000
8.00
16.00
2 3/4
216,900 433,800
9.50
16.00
3
228,000 456,000
9.00
18.00
3 1/4
262,200 524,400
10.00
20.00
3 1/2
279,000 558,000
12.00
24.00
3 3/4
336,000 672,000
10.00
20.00
4
373,000 746,000
10.00
20.00
4 1/4
354,000 708,000
12.00
24.00
4 1/2
360,000 720,000
14.00
28.00
4 3/4
389,000 778,000
14.00
28.00
5
395,000 790,000
15.00
30.00
* Minimum Ultimate Load is 5 times the Working Load
Limit. Based single leg sling (in-line load), or resultant
load on multiple legs with an included angle less than or
equal to 120 degrees.
** Proof test load equals or exceeds the requirement of
ASTM A957(8.1) and ASME B30.9-1.4 for the chain
size and number of legs
Note: As a Minimum the Master Link

Assembly Size Should be 2 Times the
Selected Cable Size
Link 1.0 in
Link = Master Link Assembly Size (From Crosby Catalog)
Link WLL 24360 lbf
Link WLL = Master Link Assembly Safe Working Load (With 5:1 Factor of Safety)
Note: If the sling assembly has three or more legs and the sling has a WLL greater than 25,000 lbs then
a master link with sub links should be used.
1. Calculate the resultant sling loads (without DLF) and compare with the available working load limits (WLL) of
the lifting set components:
( N 1 ) if N 4 ( T = 2 T = 3 )
Number of lugs used for slings load calculations.
N otherwise
RSF
MGW
n sin( )
EF MGW
n sin( )
if T = 1 T = 2
if T = 3
EF 1
Resultant sling force (no factor of safety

included)
Note: If T (type) = 3, DNV Enhancement
Factor,
"EF" is multiplied times the RSF.
Check Shackle:
Shackle
"Satisfactory" if SS WLL RSF
SS WLL 3.25 tonf
"Satisfactory"
RSF 0.289 tonf
Check Slings:
Slings
"Satisfactory" if CWLL RSF
BSreq
"Satisfactory"
5.0 RSF
KT
1.52 tonf
CWLL 2.527 tonf

RSF 0.289 tonf
Check Master Link:
MasterLink
"Satisfactory" if Link WLL MGW T 2
"Satisfactory"
Link WLL 12.18 tonf
"Satisfactory" if Link WLL EF MGW T = 3
MGW 0.5 tonf
MGW EF 0.5 tonf
2. Calculate sling load components (with DLF) to determine lift eye stress:
FOS
5 if N = 1
Factor of safety (DLF of 5 is used for single point lifts (n= 1)
DLF otherwise
P
FOS MGW
n sin( )
FOS MGW
n sin( )
if T = 1 T = 2
Resultant sling force (DLF included)
if T = 3
Pv P sin( ) 1000 lbf
Vertical sling load component (DLF included)
Ph P cos( ) 577 lbf
Horizontal sling load component (DLF included)
Pside
( P sin( ) ) if = 90deg
0 lbf
Out of plane component of sling load

normal to the plane of the pad eye (DLF
included)
( P sin( ) cos( ) ) otherwise
3. Calculate the tensile stress at the pin hole (section A-A) as per AISC:
Ft1 0.45 Fy 17.1 ksi
Allowable tensile stress on the net area of

the pin hole for pin-connected members
AISC D3.1 and D3.2
2 Tensile area at
At1 2 ro d h t d c d h 2 tc 1.727 in
section A-A
Ph
ft1
0.33 ksi
At1
TensionAtHole
Tensile stress
at section A-A
"Satisfactory" if ft1 Ft1
"Satisfactory"
4. Calculate the tensile stress at the attachment as per AISC:
Allowable tensile stress at attachment

as per AISC D1, Page 5-40
Ft2 min 0.60 Fy 0.50 Fu 22.8 ksi
At2 d t 1.5 in
Cross sectional area (tensile)of lift eye plate at the

attachment
Ph
ft2
0.385 ksi
At2
Tensile stress at the attachment
TensionAtAttachment
"Satisfactory"
5. Check pin shear tear out stress (section B-B) as per AISC:
Fto min 0.40 Fy 0.30Fu 15.2 ksi
Allowable shear stress as per AISC

J-4 Page 5-77, F.4 Page 5-49
dh
dc dh
Ato 2 ro
t 4 tc 1.727 in2
2
2
Shear tear out area (double shear)
P
fto
0.67 ksi
Ato
Shear tear out stress
ShearTearOut
"Satisfactory" if fto Fto
"Satisfactory"
6. Check bearing stress at the hole as per AISC:
Fp 0.90 Fy 34.2 ksi
Allowable bearing stress

as per AISC J8 - Page 5-79
2
Ap t tc B 0.53 in
Bearing area at hole
P
fp
2.181 ksi
Ap
Bearing
Bearing stress at hole
"Satisfactory" if fp Fp
"Satisfactory"
7. Check bending stress at the lug attachment as per AISC:
Allowable bending stress as per AISC
(about strong axis)
Fb 0.60 Fy 22.8 ksi
Ss
t d
Sw
M o
fbx
fbz1
Strong axis section modulus of the lift

eye plate at the attachment
0.75 in
6
d t
Weak axis section modulus of the lift

eye plate at the attachment
0.125 in
Pv h1 Ph h2
Pv h1 Ph h2
Mo
Ss
if PDirection = 1
if PDirection = 2
4 ksi
Pside h 1
Sw
0 ksi
PAPI 0.05 P 58 lbf
fbz2
PAPI h 1
Sw
1.386 ksi
fb fbx fbz1 fbz2 5.386 ksi

Bending
Summation of the moments acting about

the strong axis of lift lug.
"Satisfactory" if fb Fb
Strong Axis Bending Stress at attachment

(Due to horizontal component load)
Weak Axis Bending Stress at

attachment
(due to out of plane load)
API RP 2A - due to 5% API side load
requirement
(5% of total sling load with DLF
included)
Weak Axis Bending Stress at
attachment
(due to out of plane load)
Max bending stress at attachment
"Satisfactory"
8. Check transverse (direct) shear stress at the lug attachment as per AISC:
Fv 0.40 Fy 15.2 ksi
Allowable shear stress as per AISC F4 - Page 5-49
Av d t 1.5 in
Shear area at attachment
Pv
fv
0.67 ksi
Av
Shear stress at attachment due to

horizontal load
ShearAtAttachment
"Satisfactory" if fv Fv
"Satisfactory"
9. Check combined stress (axial tension, bending, and shear) at attachment as per AISC:
ft2 0.385 ksi
Tensile stress at the attachment
fb 5.386 ksi
Max bending stress at attachment
fv 0.667 ksi
Shear stress at attachment due to horizontal load
ft2 fb
0.60 Fy
CombinedStress
fv
0.254
0.60 Fy
"Satisfactory" if U 1.0
Unity code check for combined axial tension, bending, and

shear at the attachment as per Article: "A Systematic
Approach to Lifting Eye Design" - Ocean Resources
Engineering - 1977. Also similar in approach to AISC H1 Page 5-54 but more conservative.
"Satisfactory"
10. Shackle pin versus lug hole dimensional check:
B 0.77 in
Selected shackle pin diameter
Dhmax B 1.10 0.847 in
Maximum permitted pin hole diameter

(should not be more than 110% of the pin diameter)
Dhmin B 1.04 0.801 in
Minimum permitted pin hole diameter

(should not be less than 104% of the pin diameter)
d h 0.813 in
Specified pin hole diameter
11. Shackle jaw gap versus lug thickness dimensional check:
A 1.06 in
Selected Shackle (inside) width
tmin A 0.75 0.795 in
Minimum permitted plate thickness

(should not be less than 75% of inside shackle jaw gap)
tmax A 0.063 in 0.997 in
Maximum permitted plate thickness (should not be more

than 1/16" less than inside of shackle jaw gap)
tactual t 2 tc 0.875 in
Specified plate thickness (including cheek plate)
VERIFICATION OF RESULTS:
ShackleClearance
"Satisfactory" if Cactual C
"Satisfactory"
ShacklePinFit
"Satisfactory" if d h Dhmax d h Dhmin "Not Applicable"

"Not Applicable" if T = 1
ShackleJawFit
"Satisfactory" if tactual tmin tactual tmax "Not Applicable"

"Not Applicable" if T = 1
ShackleWLL
"Satisfactory" if SS WLL RSF
"Satisfactory"
SlingsWLL
"Satisfactory" if CWLL RSF
"Satisfactory"
MasterLinkWLL
"Satisfactory" if LinkWLL MGW
"Satisfactory"
TensionAtHole
"Satisfactory"
TensionAtAttachment
"Satisfactory"
ShearTearOut
"Satisfactory" if fto Fto
"Satisfactory"
Bearing
"Satisfactory" if fp Fp
"Satisfactory"
Bending
"Satisfactory" if fb Fb
"Satisfactory"
ShearAtAttachment
"Satisfactory" if fv Fv
"Satisfactory"
CombinedStress
"Satisfactory" if U 1.0
"Satisfactory"
SUMMARY OF FACTORS OF SAFETY:
Shear Tear Out FS

Factor of safety for shear tear out stress with respect to the shear yield strength (0.58*Fy):
0.58Fy
FS TO
fto
65.91
FS reqdTO 3.0
FOS
TearOutFS
"Satisfactory" if FS TO FS reqdTO
"Satisfactory"
"Not Satisfactory" if FS reqdTO FS TO

Contact/Bearing Stress FS
Factor of safety for bearing stress with respect to the yield strength:
Fy
FS CS
34.842
fp
FS reqdCS 2.22
FOS
ContactFS
"Satisfactory" if FS CS FS reqdCS
"Satisfactory"
"Not Satisfactory" if FS reqdCS FS CS

Pad Eye Combined Stress FS
Factor of safety for combined stress (axial tension and bending) with respect to the yield strength:
Fy
FS PS
ft2 fb
13.17
FS reqdPS 3.03
FOS
PadEyeFS
"Satisfactory" if FS PS FS reqdPS
"Satisfactory"
"Not Satisfactory" if FS reqdPS FS PS

Cable FS
Factor of safety for slings with respect to the working load limit:
FS C
CWLL
RSF
CableFS
8.754
"Satisfactory" if FS C DF c
"Not Satisfactory" otherwise
DF c 1.0
"Satisfactory"
Shackle FS
Factor of safety for shackles with respect to the working load limit:
FS S
SS WLL
RSF
ShackleFS
11.258
"Satisfactory" if FS S DFs
DF s 1.0
"Satisfactory"

Master Link FS
Factor of safety for master link with respect to the working load limit:
FS ML
Link WLL
MGW
MasterLinkFS
24.36
"Satisfactory" if FS ML DFml
DF ml 1.0
"Satisfactory"
REF.
SIZE
24" O.D.
24" O.D.
3
4
5
6
7
8
9
10
11
12
13
24" O.D.
3"
1"
2"
2"
2"
"
B
6"
3/16"
DESCRIPTION
SHELL: ROLLED PLATE, 0.25" NOMINAL THICKNESS (0.1651" CALCULATED
6'-0"
MINIMUM) SA 516-70
HEADS: ASME 2:1 ELLIPSOIDAL, 2" S.F., (0.1641" CALCULATED MINIMUM)
2
SA 516-70
2'-2"
SKIRT: ROLLED PLATE: 0.1875" NOMINAL THICKNESS, SA 516-70
3
FLANGES: ANSI 300, RF LWN, 3" BORE, SA 105
2
FLANGES: ANSI 300, RF LWN, 1" BORE, SA 105
1
FLANGES: ANSI 300, RF WN, SCH. 80 BORE, SA 105
1'-7"
PIPE: SMLS., SCH. 80, SA 106B
1
ELBOW: 90 L.R., WELD, SCH. 80, SA 234 WPB
6.7 SQFT PLATE: SA 516-70
1
ASME/ACADIAN CONTRACTORS NAME PLATE
0.25 SQFT PLATE: SA 516-70
3"
PIPE: SMLS., SCH. 80, SA 106B
0.1 SQFT PLATE: SA 36
REVISIONS
REV.
N5
WELD SHELL
I
N4
LIFT LUG THICKNESS, N2 EXT. EXT.
7
8"
45.0
1
4"
PLATFORM NORTH
1
12"
N6
3"
90 WELD SKIRT
I
270
N2
RJF
SRC
FP70
ASME NAME
PLATE & LIFT
LUG CL
180
3
8"
7"
2"
ACADIAN CONTRACTORS
17102 Louisiana 330 Abbeville, LA 70510
(337) 893-6397
DIA (ID) x
LENGTH
1
8"
MAWP
275
PSI
AT
100
MDMT
-20
AT
275
PSI
24" O.D. x 6'-0" S/S
YEAR
BUILT
SA516-70/0.25
HYDRO
TEST AT
358
PSI
HEAD
MAT'L/THKN
SA516-70/0.25
DRY
WEIGHT
760
LBS
TAG NO.
PY - 14923A
SERVICE
AIR ELIMINATOR
FLUSH
2013
SHELL
MAT'L/THKN
FULL
1
1WEIGHT
16 "
1
12"
2,081
CORR
ALLOW
MFG SRL
NUMBER
VII
11
LBS
16 "
5
16 "
IN
13-150
IX
1
24"
7
46 16 "
24" O.D.
4
N1
WELD
II
7
2
2
7
N1
5
(4) 1" DIA. VENT HOLES,

LOCATED AS HIGH
AS POSSIBLE
3
64"
N4
6"
1
29 4 "
3
9
1. FLANGE BOLT HOLES TO STRADDLE VESSEL CENTERLINES

UNLESS OTHERWISE NOTED.
2. DRILL & TAP 1/4" TELLTALE HOLE IN REINFORCING PAD.
3. OUTSIDE PROJECTION SHOWN IN THE NOZZLE SCHEDULE
IS FROM THE VESSEL O.D. UNLESS OTHERWISE NOTED
4. INSIDE PROJECTION SHOWN IN THE NOZZLE SCHEDULE
IS MINIMUM ONLY.
5. ALL TAIL DIMINSIONS ARE FROM THE REFERENCE LINE.
6. ALL NOZZLES SHALL BE ADEQUATELY PROTECTED AND
COVERED FOR SHIPMENT
7. UNLESS OTHERWISE NOTED 1/4" DIMENSIONAL,
OR 1/2" ANGULAR TOLERANCES.
8. CHIP ALL WELDS TO SOUND METAL, UNLESS OTHERWISE
NOTED
9. NOZZLE INTERNAL PROJECTIONS SHALL HAVE 1/8" RADIUS
ROUNDED EDGES.
10. VESSEL SHALL MEET THE REQUIREMENTS OF THE ASME
BOILER & PRESSURE VESSEL CODE SECTION VIII, DIV. 1,
AND STAMPED ACCORDINGLY.
TOLERANCES:
FABRICATION
FRACTIONS=
1/16"
FRONT ELEVATION
SIDE ELEVATION
ANGLES 3
FLARE OUTLET
3"
N5
DRAIN
2"
N4
LEVEL GAUGE
1"
300
RF LWN
3.0
0.810
SA 105
300
RF WN
300
RF LWN
NOTED
S/80
0.218
SA 106B
1.5
0.625
SA 105
1.5
0.625
SA 105
0.0
0.250
NOTED
0.0
V,IV
0.250
6.0
0.5
0.250
0.250
0.250
0.250
N3
LEVEL GAUGE
1"
300
RF LWN
6.0
0.5
N2
VAPOR IN
3"
300
RF LWN
3.0
0.810
SA 105
0.250
0.250
LIQUID OUT
3"
300
RF LWN
3.0
0.810
SA 105
B 6.0
6.0
0.5
N1
0.5
0.250
0.250
MARK
No.
SIZE
RATING
TYPE
BORE
WALL
MAT'L
O.S.
I.S.
WELD
DETAIL
SERVICE
LENGTH WIDE & THK.
MAT'L
REINFORCING PAD
NECK
PROJECTION
YEAR BUILT: 2013
TAG/ MODEL No.: PV: 14923A
SERIAL No.: 13-150
NATIONAL BD. No.: -
DESIGN PRESSURE EXTERNAL: - PSIG @ TEMP - F MIN/MAX

HYDRO PRESSURE INTERNAL: 358
J.E. LONG SEAMS: 100%
CORROSION ALLOWANCE: 0
J.E. ROUND SEAMS: 100%
RADIOGRAPHY: RT-1
STRESS RELIEF: NONE
FLANGE RATING: ANSI 300
COUPLING RATING: N/A
SHELL MATL. SPEC.: SA 516-70
HEAD MATL. SPEC.: SA 516-70
UNLESS OTHERWISE SPECIFIED:
31"
12
SPECIFICATIONS
N O T E S:
N5
N6
XII
A
ASME NAME
PLATE
LOCATION
72"
SEAM TO SEAM
4
5
WPS-PC-103
1
16 4 "
WELD
II
N2
N2
B
C
DESIGN PRESSURE INTERNAL: 275 PSIG @ TEMP -20/100 F MIN/MAX
1
2"
4"
DETAIL A
SCALE 1 : 16
1
12"
N3
6"
GRIND FLUSH
NAMEPLATE DETAIL
1
17 8 "
VIII
G
3
34"
XI
N6
FLUSH
INSIDE
A
B
1
1
4"14"
NOTES:
1. ALL TEXT TO BE 1/8" ARIAL UNLESS NOTES OTHERWISE
3/16
VI
ASME CO DE
RT-1
ORIENTATION
6"
3/16
N4
A
B
3/16
12
IV
III
11
HEAD
FP
60
1/8"
A
S
M
E
11
N3
09-17-2013
FP
30
SHELL
LIFT LUG DETAIL

SCALE 1:4
(2 REQUIRED)
SRC
II
SHELL
NAT'L BD. NO.
3
8"
11
TO SHELL
APPROVED
3
4"
BOTH SIDES B
3"
BY
RJF
CERTIFIED BY
7
8"
N1
C
DATE
08-20-2013
90.0
13
ISSUED FOR APPROVAL
45.0
1
22"
13
16 "
DESCRIPTION
1
I
7"
N3
N6
1
R1 2 "
QTY.
PROPRIETARY AND CONFIDENTIAL

THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
ACADIAN CONTRACTORS. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
ACADIAN CONTRACTORS IS PROHIBITED.
WELD SIZE
MACHINE
.X
= .030
.XX
= .015
.XXX
= .005
.XXXX = .0010
ANGLES 0.50
1. DO NOT SCALE DRAWING.

2. DIMENSIONS ARE IN INCHES.
3. INTERPRET DIM. TOL. PER
ASME Y14.5M=1994
4. REMOVE ALL BURRS AND
SHARP CORNERS.
5. INSIDE CORNERS R. .032,
OUTSIDE CORNERS R. .020
6. MACHINE FINISH
DATE
FLANGE MATL. SPEC.: SA 105
CPLG. MATL. SPEC.: N/A
PIPE MATL. SPEC.: SA 106B

REPAD MATL. SPEC.: SA 515-70
BW FIT MATL. SPEC.: SA 234 WPB

STRUC. MATL. SPEC.: SA 36
RF GSK. MATL. SPEC.: -
FLG. STUD SPEC.: SA 193-B7
RJ GSK. MATL. SPEC.: N/A

EMPTY WEIGHT: 760 LBS
FLG. NUT SPEC.: SA 194-2H
FULL LIQUID WEIGHT.: 2,081 LBS

RF GSK. DESC.: FLEXITALLIC GASKET STYLE "CG"
RJ GSK. DESC.: N/A
WELD PROCEDURE: INSULATION DESC.: N/A
INSPECTED BY: CONSTRUCTION CODE: ASME SECT. VIII DIV. 1, 2010 ED., A11 ADD.
EXT. SURFACE TREATMENT: INT. SURFACE TREATMENT: -
NAME
DRAWN
08/13
JML
CHECKED
__
__
SRC ENGINEERS, INC.

Lafayette, LA (337)837-3810
ENG APPR.
__
__
MFG APPR.
__
__
ABBEVILLE, LOUISIANA
__
__
ENTERPRISE - NEPTUNE PLANT

AIR ELIMINATOR - PV - 14923A
24"O.D. x 6'-0" S/S x 275 PSIG
Q.A.
ACADIAN CONTRACTORS
COMMENTS:
WPS-PC-103
SIZE
DWG.
JOB NO.
NO.
111-825
13-1662
SCALE: 1:32 WEIGHT:

2
REV
B
SHEET 1 OF 1

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SRC ENGINEERS, INC.

P.O. BOX 81903

(337) 837-3810 Fax (337) 837-5710

Dennis Kohl P.E.

Acadian Contractors, Inc

ASME Calculations (275psig@100F)

Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

Straight Flange on Ellipsoidal Head #2

Straight Flange on Ellipsoidal Head #1

N1 - 3" 300# RFLWN - Liquid Outlet (N1)

N2 - 3" 300# RFLWN - Vapor In (N2)

N3 - 1 1/2" 300# RFLWN - Level Gauge (N3)

N4 - 1 1/2" 300# RFLWN - Level Gauge (N4)

N5 - 2" 300# RFWN Drain (N5)

N6 - 3" 300# RFWN Flare Outlet (N6)

Chamber design MDMT is -20 F

Notes for MDMT Rating:

Straight Flange governs MDMT

UCS-66 governing thickness = 0.25 in

UCS-66 governing thickness = 0.25 in

Straight Flange governs MDMT

UCS-66 governing thickness = 0.25 in

UCS-66 governing thickness = 0.25 in.

UCS-66 governing thickness = 0.25 in.

UCS-66 governing thickness = 0.25 in.

Flange rating governs:

UCS-66 governing thickness = 0.1632 in.

Design notes are available on the Settings Summary page.

Straight Flange on Ellipsoidal Head #2

Straight Flange on Ellipsoidal Head #1

Nominal t: Vessel wall nominal thickness

Required vessel thickness due to governing loading + corrosion

Longitudinal seam joint efficiency

Head minimum thickness after forming

Circumferential stress due to internal pressure governs

External pressure governs

Combined longitudinal stress of pressure + weight + wind governs

Combined longitudinal stress of pressure + weight + seismic governs

Skirt Base Ring #1

Vessel operating weight, Corroded:

Vessel center of gravity location - from datum - lift condition

Local test Test liquid UG-99(b) UG-99(b)

Ellipsoidal Head #2 (1)

Straight Flange on Ellipsoidal Head #2

Straight Flange on Ellipsoidal Head #1

N1 - 3" 300# RFLWN - Liquid Outlet (N1)

N2 - 3" 300# RFLWN - Vapor In (N2)

N3 - 1 1/2" 300# RFLWN - Level Gauge (N3)

N4 - 1 1/2" 300# RFLWN - Level Gauge (N4)

N5 - 2" 300# RFWN Drain (N5)

N6 - 3" 300# RFWN Flare Outlet (N6)

Liquid Level bounded by Ellipsoidal Head #1

Operating Liquid Specific Gravity 0.7

Long Seam Summary

Shell Plate Lengths

Wind Deflection Reports:

Wind Deflection Report: Operating, Corroded

Ellipsoidal Head #1 (top)

*Moment of Inertia I varies over the length of the component

Ellipsoidal Head #1 (top)

*Moment of Inertia I varies over the length of the component

1.0302 56.37 17.28

Critical wind speed at top of vessel, V h = (nD/S)(3600/5280) mph

Operating, Corroded: Vh = (45.44801.9269/0.2000)(3600/5280) = 298.5440 mph (480.4600 km/h)

= PRo / (SE + 0.40*P) + Corrosion

= SEt / (Ro - 0.40*t) - Ps

= SEt / (Ro - 0.40*t)

(50t / Rf)(1 - Rf / Ro)

PR / (2StKsEc + 0.40*|P|)

PR / (2StKsEc + 0.40*|P|)