Page 1 of 5

PERFECT LUBRICATING MACHINE.

SPINDLE CLEANING AND LUBRICATING UNIT.

CONSTRUCTION DETAIL
1.

Rectangular machines with four-wheel trolley.

2.

Special design to accommodate between of any type of machine.

3.

Four types of pump system.

4.

Three types of oil tank.

5.

One pressure gauge.

6.

Two Flow control valve (One for topping input line and another one for flushing
return supply line)

7.

With Auto leveling for lubricating oil.

Page 2 of 5

TECHNICAL DATA:
Operation:

Electrically operated by 220/230v. Single phase.

Design: The unit is mobile. This machine is a Rectangular mounted on a

four wheel for easily transportation. The width of the machine is design to
suit the space between two frames.

Tank capacity:
Flushing oil tank : 23 Liter. Flushing oil tank will store only flushing oil &
will be recycle for cleaning operation.
Topping oil tank : 13 Liter. Fresh oil tank for filling new oil.
Caution:
Oil should maintain at least 1/2 of the tank as marking given in oil
indicator in machine. This is most important to maintain to get
good Blowing and Sucking.
Used oil tank : 9 Liter.Unused oil tank ensure no used oil is mixed-up with
fresh oil.
Pump:
For different types of operation four pump are provided
Motor: Single phase, 0.5 HP., 0.37 kW motor for all 4 pumps
Power cable size: 1.5 sq. Mm, 4 core,
DIMENSION:
Length 850mm x Width 300mm x Height 875mm
Net Weight : 110kg.

Page 3 of 5

METHODS OF OPERATION
(Flushing / Cleaning of Bolster)
The PERFECT Lubricating machine is equipped with three tanks of
capacity 23 Ltr., 13Ltr, 9 Ltr. These tanks are design for different types of
function. The smaller tank receives use oil. The larger tank capacity is use
to flushing out the spindle oil from the spindle. The medium capacity tank is
use to fill new oil to the spindle bolster. These two tanks are connected thro
pumps by means of pipes with guns. These guns are also provided different
length of lubrication insert according to the depth size of bolster. The
lubrication gun with insert is inserted in to the spindle bloster and fresh oil
passed thro insert in to the spindle bolster bearing by pressure. With the
help of pressure, the used oil sucked out of bolster and sent it thro a
second pipe thro suction filter. The filter oil sucked by another pump and
send to the tank filter. This tank filter once again cleans oil and goes to the
flushing tank only.

TOPPING OIL IN TO A BOLSTER

From the topping tank (medium capacity tank) new oil is delivered by
pump and pass-it thro pipe to the lubricating gun to fill the oil in side the
spindle bolster. Here the oil level is calibrated according to the size of the
bolster and oil level can be adjusted once for all similar bolsters. The
excess oil is once again sucked thro this gun and pass-it thro filter and
another pump. There by excess oil are one again cleaned and accumulates
inside the smaller tank. This lubricating function prevents air bubbles inside
the bolster bearing. This type of lubrication process gives longer life to the
spindle as wall as bolster. The PERFECT Lubricating machine is suitable
for all types of bolster size available in different type of make.

Page 4 of 5

LUBRICATION HEAD
Connected to the tanks for the fresh and used oil. Selectable Attachment
provided for different Purpose of lubrication inserts. This machine is
suitable for one man Power operation.
GENERAL INFORMATION:
Perfect lubrication Machine is for spindles to maintain its bearing life for
longer period. Two special Oil guns do the pouring of oil to the spindle. One
gun is for flushing and the other one is for topping. Flushing gun is fitted
with flushing tube and it is used to sucking and flushing oil from the spindle
bolster. The delivery or topping gun is meant for pouring oil in to the Spindle
bolster. It is a calibrated one. This calibration can be Adjusted by adjusting
screw to the required quantity of oil to be fill in to the different sizes of
bolster. There are two flow control valves are provided to control the
pressure during the time of topping as required by the different size of
bolsters. The other one is used to control the return flushing oil. So that the
filling time and cleaning time can easily adjust according to the given
standard time. Since the machine is in compact size is allow to use even at
Narrow alleys between frames. The machine electrical wiring Are so nicely
designed to give safety to the operator.

Page 5 of 5

WORKING PRINCIPLES: Machine is fitted with four pumps.

1. SUCTION OIL PUMPS (two).
2. FLUSHING OIL PUMP
3. TOPPING OIL PUMP.

SUCTION OIL PUMP:

Dirty spindle oil containing cotton and other impurities are sucked
continuously from the bolster by this pump with the help of the flushing gun.
This dirty oil is passed thro a strainer situated at the top of the machine.
Here cotton and other impurities are separated from the spindle oil. These
oils are passed thro a microfilter. This filter Oil is then sent to the flushing oil
tank (Where it is stored.) This clearly shows that cleaned oil can be re-use
again for Flushing. This saves oil consumption.

FLUSHING OIL PUMP:

This pump sucks the oil inside the bolster and simultaneously cleaning
the bolster in a quick period of time. The holes of the flushing gun tube
designed in such a manner to the center of needle bearing of the bolster.
Due to which oil are sucked at a continuous level and at the same time
cleans the bearing in the center to the minimum Period of time. With this
principle all carbon particles and other impurities are removed from the
bolster just to give further good working of spindles and to increase the life
of bolster bearing and redise the power cost for spindle drive.

TOPPING OIL PUMP:

This pump is used to fill fresh oil inside the spindle bolster. Here also
the topping gun is calibrated, the oil requirement to the spindle bolster and
excess oil will be return automatically in to a separate tank.

NOTE
(1) BIGFILTER&SMALLFILTERCLEANINGREGULERLEY.
(2) FIRSTOFALLCHECKOILINOILTANKBEFORESTARTINGTHEMACHINE.
(3) PLEASE,FILLUPOILUPTOTOPOFTHEOILINDICATORSOITWILLBENOT
OVERFLOWONTOPOFTHEAIRHOLEINPLATEINSIDETOPCOVER.

SPAREPARTSCATALOGUE

SUCTION LINE

S1
DELIVERY LINE

D2

D1
SUCTION LINE S2
DELIVERY LINE

FLUSHING GUN

TOPPING GUN

DELIVERY
PUMP

FLUSHING
TANK

FILTER

FLOW CONTROL
VALVE

FILTER

D1

D2

S1

S2

DELIVERY
PUMP

USED OIL
TANK

FLOW CONTROL
VALVE

TOPPING
TANK

PRESSUER GAUGE
FLUSHING
PUMP

TOPPING
PUMP

DELIVERY LINE
ALL UNSPECIFED DIMENSIONS ARE IN MM DO NOT SCALE THE DRAWING REMOVE ALL SHARP EDGES
CAST SURFACE
QTY.:ROUGH MACHINING
MATERIAL:FINE MACHINING
TITLE
WEIGHT:GRINDING

OILING CIRCUIT DIAGRAM FOR SPINDEL LUBRICATING MACHINE

TOLERANCE UNSPECIFIED
DIMENSIONS ARE TO BE
REFERRED FROM OPEN
TOLERANCE TABLE

SCALE:

DRAWN
CHD.
APPD.

OILING CIRCUIT DIGRAM FOR SL-3

NAME
DATE
VIPUL 19-12-2008
SIZE DWG NO

A3

REV

4
Phase

5
Neutral

Earthing

A
P

6 AMP,
MAIN
SWITCH

LAMP POWER ON
D

M
E

ELECTRIC CIRCUIT DIAGRAM FOR E

SPINDLE LUBRICATING MACHINE

0.5 HP,1, 230V. MOTOR

SR
NO.
01
F 02
03

PART NO.

DESCRIPTION
220V AC INDICATOR LAMP
15 AMP ON/OFF SWITCH
15 AMP TOP
2
3

QTY.
NAME

01 NO.
01 NO.
01 NO.
4

DRAWN VIPUL
CHD.
APPD.
6

DATE

TITLE ELECTRIC CIRCUIT

DIAGRAM FOR SL-3
11-05-2009
PAGE:
DWG NO
REV:
SPLU-CIR-01

01
01

SR
NO.
01
02
03
04
05
06
07
08

PART NO.
SPL-SFU-40010-1
SPL-SFU-40010-2
SPL-SFU-40010-3
STD-HXN-06
STD-SHM-05x22
SPL-SFU-40010-4
SPL-SFU-40010-5
SPL-SFU-40010-6

MOTOR & PUMP UNIT

DESCRIPTION

QTY.

FILTER TANK
COVER FOR FILTER TANK
KNOB FOR OIL TANK
HEX.NUT
HEX. SO.HEAD CAP SCREW-M5x22 MM
SUCTION FILTER-02
ELBO CONNECTOR
STRAIGHT CONNECTOR

01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.

TITLE : SUCTION FILTER TANK UNIT

FIGURE NO. :

03

M/C MODEL :

3
4

7
8

SL-3

REV. : 00

SR
NO.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19

PART NO.
SPL-MPU-40010
SPL-MPU-40020
SPL-MPU-40020-1
STD-SHM-05x26
STD-HXM-06x40
STD-HXN-06
SPL-MPU-40030
STD-SPGW-M5
STD-SHM-05x16
SPL-MPU-40030-1
STD-GSM-06x20
SPL-MPU-40040
STD-SPGW-M8
STD-SHM-08x25
SPL-MPU-40040-1
STD-EMFT-0.5x1425
SPL-MPU-40050
STD-HXM-08x20
STD-TB-T5 15 DL 625

MOTOR & PUMP UNIT

DESCRIPTION

QTY.

MOTOR STAND
PUMP PLATE
WASHER FOR PUMP PLATE
HEX. SO.HEAD CAP SCREW-M5x26MM
HEX. HEAD BOLT-M6x40MM
HEX. NUT FOR BOLT-M6
DELIVERY PUMP
SPRING WASHER-M5
HEX. SO.HEAD CAP SCREW-M5x16MM
DELIVERY PUMP PULLEY
HEX. SO.HEAD GRUB SCREW-M6x20MM
SUCTION PUMP
SPRING WASHER-M8
HEX. SO.HEAD CAP SCREW-M8x25MM
SUCTION PUMP PULLEY
ELE. MOTOR FT 0.5x1425
MOTOR PULLEY
HEX HEAD BOLT-M8x20MM
TIMING BELT

01 NO.
01 NO.
02 NOS.
02 NOS.
01 NO.
01 NO.
02 NOS.
06 NOS.
06 NOS.
02 NOS.
05 NOS.
02 NOS.
08 NOS.
08 NOS.
02 NOS.
01 NO.
01 NO.
04 NOS.
01 NO.

TITLE :

FIGURE NO. : -

MOTOR & PUMP UNIT

02

M/C MODEL : - SL-3

18

09
08
10

05

REV. :

00

16

11

06

17

11

04

03

07
01
19

12
14

02

15

12

. 13

SR
NO.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.
SPL-MBU-40010
SPL-MBU-40020
SPL-MBU-40030
SPL-MBU-40040
SPL-MBU-40050
SPL-MBU-40060
SPL-MBU-40070
SPL-MBU-40080
SPL-MBU-40090
SPL-MBU-40100
SPL-MBU-40110
SPL-MBU-40120
SPL-MBU-40130
SPL-MBU-40140
SPL-MBU-40150
SPL-MBU-40160
SPL-MBU-40170
SPL-MBU-40180
SPL-MBU-40190
SPL-MBU-40200
SPL-MBU-40210
SPL-MBU-90220
SPL-MBU-40230
SPL-MBU-40240
SPL-MBU-40250
SPL-MBU-40260
STD-HXM-08x50
STD-BHC-05x12

MAIN BODY UNIT-01

DESCRIPTION
MAIN BODY
CASTER WHEEL
FRONT COVER
SIDE COVER LH
SIDE TOP COVER LH
SIDE COVER RH
SIDE TOP COVER RH
SUCTION FILLTER TANK-02
SUCTION FILLTER-01
HANDLE
TOP COVER
PANEL
PANEL PLAT
LID FOR OIL TANK
FLOW CONTROL VALVE
TANK COVER-01
TANK COVER-02
TANK COVER FOR FLUSHING TANK
'T' BLOCK
MOTOR & PUMP UNIT
OIL LEVEL GAURD
OIL LEVEL TUBE
PRESSURE GAUGE
TOPPING & FLUSHING GUN STAND
TOPPING GUN
FLUSHING GUN
HEX HEAD-M8x50 MM
HEX. SO.BUTTEN HEAD SCREW-M5x12 MM

QTY.
01 NO.
04 Nos.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
02 Nos.
02 Nos.
01 NO.
01 NO.
01 NO.
01 NO.
01 NO.
03 Nos.
03 Nos.
01 NO.
01 NO.
01 NO.
01 NO.
04 Nos.
20 Nos.

TITLE : MAIN BODY UNIT-01

FIGURE NO. : 01

M/C MODEL : SL-3

REV. : 00

26

24
11

28

25

23
13
29

10

14
15

16

09

17

12

07

29
19

21

06

22
18
08

20

05
27

04
01
02

03