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Technical Details
Form No : 001
Rev : 0
Product Offering
ATS FCU-Link System is a set of valves,
connectors and unions designed specifically for
the application of chilled water or heating water
fan coil units.
Optional Features
1.
2.
3.
It consists of
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1. CONNECTOR
2. SEALING GASKET
3. CLIP RING
4. WAVY TUBE
5. CONNECT NUT
flexible connections.
Standard Features
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
8. PITCH COVER
9. CONNECT COVER
10. CONNECT STAFF
11. CRISSCROSS ROUND HEAD SCREW
12. CRISSCROSS ROUNDHEADSCREW
Form No : 001
Rev : 0
Technical Specificaon
Material
Valve housing
Cover
Gasket
Ball
Sealing ring
O-Ring
Running axis
Pitch cover
Connector cover
Connect sta
Handle
Crisscross round head screw
Hexagonal nut
O-Ring
Female nut connector
Handle wheel cover
Crisscross round head screw
Handle wheel
Flexible connec on tube
Hex round head screw
Adjust connector
O-Ring
Adjust sta
Connector cover
PTFE
Brass
PTFE
EPDM281
DZR, brass, HPb59-1
POM
POM
HPb59-1
Aluminum Alloy
Steel
DZR, brass, HPb59-1
EPDM-281
Brass, HPb69-1
POM
Steel
POM
Stainless steel 304
Steel
DZR, brass, HPb59-1
EPDM281
DZR, brass, HPb59-1
DZR, brass, HPb59-1
Class/Rang
Temperature
Pressure Class
max
max
100 C
PN 20
Markings
Valve house
ATS, DN 20, PN 20
Orifice Selecon
Orifice Size
Low flow
Medium flow
High flow
1. BODY
2. COVER
3. GASKET
4. BALL
13. HEXAGGONAL
NUT
14. O-RING
15. FEMALE NUT
Form No : 001
Rev : 0
Features
Compact size, small dimensions
Available in normally closed (NC) or normally open (NO)
Patented 100% protecon against leaky valves
All around funcon indicator
Maintenance - free
Noiseless
High funconal safety and long expected service life
Enhanced over - voltage protecon
Low power consumpon
360 installaon posion
Snap - on installaon
Valve - adapter concept
Adaptaon check on valve
Applicaon
The actuator serves for opmum control of valves on heang/cooling circuit distributors. Control is done a room thermostat with two - point output or impluse
width modulaon.
Form No : 001
Rev : 0
General Informaon
Scope of Supply (standard)
FCU-Link Actuator 230V (normally closed)
1x cable 1 meter
1x installaon manual in 9 languages
Alternave Version
Version normally open
Type
A 2004: Version 230V - normally closed
A 2104: Version 230V - normally open
Oponal available extensions
First - Open funcon (for NC only)
non halogen connecon cable
Other cable length are available
Accessories
A valve adapter suing your applicaon can be enclosed in the actuator packing.
Customer - specific version
Customer - specific versions are possible on request.
Funcons
In General
The actuator mechanism of the Actuator uses a PTC resistor heated elasc element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by the movement is transferred on the piston lier and thus opens and closes the valve.
Standard Version
Normally Closed (valve closed)
The valve is opened steadily by the ram moon upon switching on the operang voltage and aer expiry of the dead me. The was element cools down aer the
operang voltage is cut and aer expiry of the hold me, the valve is closed evenly by the closing force of the compression spring. The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve normally closed.
Valve - Adapter - Concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
- on the FCU Actuator to the pre - installed valve adapter.
Funcon Display
The funcon display of the Actuator (all - round display) allows idenfying the operang condion (valve open or closed ) at a glance.
Extended Version
First - Open funcon (for NC only)
In its delivery condion, the actuator is kept open when de - energised due to the First - Open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical startup, the First - Open funcon is unlocked by applying the operang voltage for more than 6 minutes. The actuator will then be completely operable.
Alternave Version
Normally Open (valve open)
In case of the normally open version, ram moon is redirected by mechanical means, resulng in precisely opposite actuator funcon.
Form No : 001
Rev : 0
Technical Data
54 mm 4)
+4 mm
47 mm
44 mm
A 2004 / A 2104
Version
Voltage
Opera ng current
8 mA
Opera ng power
1.8 W
approximately 3 minutes
Actuator travel
4 mm
Actuator force
100 N 5%
Fluid temperature
0 - 100 o C
Storage temperature
-25 to + 60 o C
Ambient temperature
0 to + 60 o C
IP 54 / II
1)
2)
CE conformity according to
EN 60730
Polyamide / grey
Weight
3)
atleast 2.5 kV
Characterisc Curves
Normally Closed (NC)
Stroke [mm]
max
Stroke [mm]
max
0
voltage
on
dead
me
hold me
time
voltage on
o
make
break
0
voltage
on
time
dead
me
hold me
time
voltage on
o
make
break
time
Form No : 001
Rev : 0
FCU-Link Actuator
A 2004 / A 2104
Thermostat
R 20..
me-switch
Installaon Posions
Prefered installa on posi ons of the FCU Acutator are ver cal and horizontal.
An up-side down posi on may reduce product life through
special circumstances (e.g. contaminated water).
Valve Adaptaon
+
Valve adapta on is archived by a valve adapter which is available in dierent versions to suit the most
common valve bo oms and hea ng circuit distributors (please consider when ordering).
Form No : 001
Rev : 0
Features
Compact size, small dimensions
Available in normally closed (NC) or normally open (NO)
Patented 100% protecon against leaky valves
All around funcon indicator
Maintenance - free
Noiseless
High funconal safety and long expected service life
Low power consumpon
360 installaon posion
Snap - on installaon
Valve - adapter concept
Adaptaon check on valve
FCU-Link Actuator 24 V
The actuator 24 V is a thermoelectric actuator for opening and closing valves on heang/cooling circuits. The actuator is controlled by a 24 V room termostat with
two - point output or pluse - width modulaon.
Applicaon
The actuator serves for opmum control of valves on heang circuit distributors. Control is done a room thermostat with two - point output or pulse - width
modulaon.
General Informaon
Scope of Supply (standard)
1x Actuator (Version: normally closed)
1x cable 1 meter
1x installaon manual in 10 languages
Alternave Version
Version normally open
Type
A 4004: Version 24 V - normally closed
A 4104: Version 24 V - normally open
Oponal available extensions
First - Open funcon (only for normally closed)
non halogen connecon cable
Other cable length are available
Accessories
A valve adapter suing your applicaon can be enclosed in the actuator packing.
Customer - specific version
Customer - specific versions are possible on request.
Form No : 001
Rev : 0
Funcons
In General
The actuator mechanism of the FCU-Link uses a PTC resistor heated elasc element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by the movement is transferred on the piston lier and thus opens and closes the valve.
Standard Version
Normally Closed (valve closed)
The valve is opened steadily by the ram moon upon switching on the operang voltage and aer expiry of the dead me. The was element cools down aer the
operang voltage is cut and aer expiry of the hold me, the valve is closed evenly by the closing force of the compression spring. The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve normally closed.
Valve - Adapter - Concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
- on the Actuator to the pre - installed valve adapter.
Funcon Display
The funcon display of the Actuator (all - round display) allows idenfying the operang condion (valve open or closed ) at a glance.
Extended Version
First - Open funcon (for NC only)
In its delivery condion, the Actuator is kept open when de - energised due to the First - Open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical startup, the First - Open funcon is unlocked by applying the operang voltage for more than 6 minutes. The actuator will then be completely operable.
Alternave Version
Normally Open (valve open)
In case of the normally open version, ram moon is redirected by mechanical means, resulng in precisely opposite actuator funcon.
54 mm 4)
+4 mm
47 mm
44 mm
Type
A 4004 / A 4104
Version
Voltage
Operang current
75 mA
Operang power
1.8 W
approximately 3 minutes
Actuator travel
4 mm
Actuator force
100 N 5%
Fluid temperature
0 - 100 o C
Storage temperature
-25 to + 60 o C
1)
Ambient temperature
0 to + 60 o C
Degree
IP 54 / II
2)
CE conformity according to
EN 60730
Polyamide / grey
Weight
Connecng cable / lenghth
Form No : 001
Rev : 0
Characterisc Curves
Normally Closed (NC)
Stroke [mm]
max
Stroke [mm]
max
0
dead
me
voltage
on
time
hold me
voltage on
o
make
0
voltage
on
time
break
dead
me
hold me
time
voltage on
o
make
break
time
FCU-Link Actuator
A 4004 A 4104
Installaon Posions
Thermostat
R 20..
me-switch
Prefered installa on posi ons of the FCU Acutator are ver cal and horizontal.
An up-side down posi on may reduce product life through
special circumstances (e.g. contaminated water).
Calcula on of maximum cable length (copper cable ) for 24 V rated voltage
L=KxA/n
A Conductor cross-sec on in mm 2
n Number of Actuators
K Constant (269 m/mm2 )
L Cable length in m
We recommend the following cable for installing a 24V system:
Bell wire:
Y(R)
Light plas c - sheathed cable: NYM
Flat webbed building wire:
NYIF
0.8 mm
2
1.5 mm
1.5 mm2
Transformer:
A sa ey isola ng transformer according to EN60335 must be used.
Transformer dimensioning results from the making capacity of the
Actuators.
Rule-of-thumb formula: PTransformer =6Wx
n = number of OEM-Actuators
Valve Adaptaon
+
Valve adapta on is archived by a valve adapter which is available in dierent versions
to suit the most common valve bo oms and hea ng circuit distributors (please
consider when ordering).
Form No : 001
Rev : 0
Features
Control by a 0-10 V DC signal
Short response mes, resulng in improved control response
Faster response mes by stand-by operaon
Self-calibraon once every 24h
Small dimensions
First Open funcon
Funcon display
Maintenance-free
Noiseless
High funconal safety and long expected service life
Low power consumpon
Plug-in connecng cable
360 installaon posion
Plug-in installaon
Valve adapter system
Adaptaon chech on valve boom
100% protecon in case of leaky valves
Anthe funcon by means of removable clear view visor
Applicaon
Control systems in heang, air condioning and venlaon systems
Single room control of concealed heang systems
Comfortable control of heang circuit distributors, radiators, cooling ceilings and similar units.
Ideally suited in combinaon with central DDC systems in building services management systems
Form No : 001
Rev : 0
General Informaon
General Informaon
Scope of delivery (standard)
1x Actuator 4: Propo onal with first-open func on
1x connec on line, 1 meter (plug-in type)
1x installa on instruc ons in 10 languages
Type
AA 5004: Version 0 - 10 V; 100 k - normally closed
Alternave Version
AA 5014: Version 2 - 10 V; 100 k - normally closed
AA 5024: Version 10 - 0 V; 100 k - normally closed
Oponal available extensions
Non halogen connec on line
Other control voltage variants
Input resistance 10 kW
Connec on line upto 20 m
Opera on voltage: DC
Accessories
Valve adapters for the most common valve bo oms available on the market must be ordered separately.
55 mm
+5 mm
44 mm
64 mm
Technical Data
Type
Version
AA 5004
normally closed
Opera ng voltage
24 V AC, -20%...+40%,50-60 Hz
Opera ng current
83 mA
Opera ng power
2W
Control voltage
0 - 10 V DC
Input resistance
Actuator travel
30 s /mm
Actua ng force
100 N+/-5%
Fluid temperature
0 - 100 oC 1)
Storage temperature
-25 to +65 C
Ambient temperature
0 to +60 C
Protec on type
IP 54 2)
CE conformity according to
60730
Housing/housing colour
Weight
upto 20 m max
Form No : 001
Rev : 0
Funcons
In General
The actuator mechanism of the Actuator uses a PTC resistor heated wax element and a compression spring. The wax element is heated by applying the operang
voltage and moves the integrated piston. The force generated by this movement is transferred to the piston, thus opening or closing the valve.
Standard Version
For the variant normally closed, the valve is opened once by 0.5mm and then closed again aer applying the operang voltage of 24 V AC. For this, the first open
funcon is unclocked and the valve closing point is detected. This ensures an opmum match with the specific valve used.
Path (mm)
Valve travel = 0
4
3.5
3
2.5
1.5
1
0.5
Over - elevaon range
4
1
10
UST In V
Acve voltage control range
If a control voltage of 0.5-10 V DC is applied aer the callibraon process, the actuator operns the valve-aer the dead me has elapsed - with the piston
movement, evenly and permamnently corresponding to the valve travel. An internal opcal path measurement controls the temperature required for the maximum
stroke of 44 mm (minus over elevaon) and consecuently the energy intake of the was element. No excess energy is stored inside the wax element. If the control
voltage is reduced, the electronic control system immediately adapts the heat input to the wax element. In the range of 0-0.5 V, the actuator remains in a quiescent
state in order to ignore ripple voltage occurring in long cables (Umin) aer the waing me is elapsed, the valve is closed evenly with the closing force of the
compression spring.
The closing force of the compression spring is matched to the closing force of commercially available valves and keeps the valve closed when de-engergised (NC).
Stand-by operaon
The wax element is maintained at stand by temperature 20 minutes aer the control voltage has dropped below Umin.
Valve adapter concept
A valve adapter concept guarantees a perfect match of the actuator to almost any valve boom or heang circuit distributor available on the market. Simply snap
-on the Actuator 4 to the pre-installed valve adapter.
Funcon display
The funcon display (all-around display) of the Actuator shows at the first glance whether the valve is open or closed.
First open funcon (for NC only)
In its delivery condion, the Actuator is kept open when de-energised due to the First open funcon (filling). This enables heang operaon during the carcass
construcon phase even when the electric wiring is not yet complete. During the later electrical start-voltage for more than 6 minutes. The Actuator 4 will the be
completely operable.
Form No : 001
Rev : 0
0-10 V DC
FCU-Actuator
AA5004
GND
Blue
Red
Black
0.6 mm 2
1.5 mm 2
1.5 mm 2
Transformer:
A safety isola ng thransformer according to EN 60335 must always be used. Transformer dimensioning results from the making capacity of the Actuators.
Rule of thumb formula:
PTransformer = 6W x n
n = Number of FCU - Actuators
Ver cal
Horizontal
Overhead
Prefered installa on posi ons of the Acutator are ver cal and horizontal. An up-side down posi on may reduce product life through special circumstances
(e.g. contaminated water).
+
Valve adapta on is archived by a valve adapter which is available in dierent versions to suit the most common valve bo oms and hea ng circuit distributors
(please consider when ordering).
The Actuator can be protected against unauthorised access simply by removing the visor, e.g. on the radiator
Form No : 001
Rev : 0
Kvs
36
Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient
5mm orifice
KVS = 1
Form No : 001
Rev : 0
Kvs
36
Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient
7.5mm orifice
KVS = 2.25
Form No : 001
Rev : 0
OR
IF
IC
FC
EP
LA
U-
TE
Lin
kP
re
s
su
re
dr
op
Kvs
36
10 mm Orifice Plate
Where:
Q = Flow rate (Ltr/s)
P = Signal (kPa)
Kvs = Signal Coecient
Kvs value
Orifice Plate
FCU-Link
1.9