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The quantity of effluent to be treated shall be of the order of = 960 m3 / day.

Capacity of the Effluent Treatment Plant (ETP).


The effluent treatment plant has been designed on the basis of the following--

Dyeing capacity is 10,000 kg /day


Contaminated effluent is 50%
Less Contaminated effluent is 50%
Operated continuously for 18 hours a day.
Flow rate of treatment envisaged is 30 m3 / hr

11.13 Information about various equipments, parts and accessories:


SR. NO
01

02

03.

DESCRIPTION
Bar Screen

SPECIFICATION
Type Coarse
Model- Aquatech-03
Quantity 1 ( One )
Size 450 MM X 500 MM.
Materials of construction Mild Steel
Epoxy Paint.
Origin- Bangladesh.
Aeration Grids for equalization tank.
Type Air diffuser
Model- Aquatech -03
Quantity- 1 Lot
Size- 80 MM, 40 MM.
Material of construction- U PVC
Temperature 80 0C
Origin Bangladesh.
Effluent transfer pump for equalization Type Horizontal, Centrifugal, non Clog
tank.
Model- JOHNSON
Capacity 30 m3 / Hr.
Head 16 MWC
Motor- 3.7 KW, Volt-400, 3 P, 50 Z.
RPM- 2,900 RPM
Quantity- 1 (One)
Size- Suc. -80 MM Del.- 50 MM.
Material of construction- CI
Temperature 80 0C
Origin India.
With base frame, coupling, bolts etc.

04
Air blower for equalization tank.

Type Twin lobe, rotary air


Cooled, Horizontal
Model-Everest Transmission.
Capacity 110 m3 / Hr.
Discharge pressure 4,500MMWC
Motor- 3.7 KW, Volt-400, 3 P, 50Hz.
RPM- 1,450 RPM
Quantity- 1 (One)
Size- Suc. - 100 MM Del.- 80 MM.
Material of construction- CI
Origin India.
With base frame, V belt, Pressure gauze,
filter, silencer and non-return valve etc.

05
Air blower for biological reaction tank

Type Twin lobe, rotary air


Cooled, Horizontal
Model- Everest Transmission.
Capacity 440 m3 / Hr.
Discharge pressure 6,500MMWC
Motor- 15 KW, Volt-400, 3 P, 50Hz.
RPM- 1,450 RPM
Quantity- 1 (One)
Size- Suc. 100 MM Del.- 80 MM.
Material of construction- CI
Origin India.
With base frame, V belt, Pressure gauze,
filter, silencer and non-return valve etc.

06.

Flash Mixture Mechanism.

Type Pitch blade turbine impeller


Vertical.
Model- Aquatech- FM-03
Capacity Heavy duty, suitable for
Flash mixing tank.
Motor- 1.5 KW, Volt-400, 3 P, 50Hz.
RPM- 1,450 RPM
Quantity- 1 (One)
Material of construction- CI
Origin Bangladesh.
Gear box- Aquatech
Reduction ratio- 15: 1

07.

Flocculation Mixture Mechanism

Type Pitch blade turbine impeller


Vertical.

Model- Aquatech- FM-03


Capacity Heavy duty, suitable for
Flash mixing tank.
Motor- 1.5 KW, Volt-400, 3 P, 50Hz.
RPM- 1,450 RPM
Quantity- 1 (One)
Material of construction- CI
Origin Bangladesh.
Gear box- Aquatech
Reduction ratio- 15: 1
08

Tube Settler Media for tube Settler # 1 Material of construction- PVC .


Model Aquatech- TSM-03
Type - Hexagonal
Inclination angle 60 0 deg.

Sludge thickener mechanism. Type Suitable of thickener


SR. NO
DESCRIPTION
tankSPECIFICATION
Model- Aquatech- STM-03
09
Tube Settler Media for tube Settler # 2
Quantity- 1 ( One )
Material of construction- PVC .
Material
of construction
Model
AquatechTSM-03
Mild
Steel.
TypeHexagonal
Epoxy
painted.
Inclination angle
60 0 deg.
Motor 1.5 KW, Volt-400, 3
Hz
10
Biological FAB Media for biological
TypeP,50
Corrugated
RPM1,000 RPM
Reaction tank # 1 & 2.
ModelAquatech-FAB-03
Gear boxreduction
ratio. Quantity
2 ( Two
)
70:1
Materials of construction
Origin- Bangladesh.
Polypropylene
Size- 20 MM x 16 MM height
Origin- Bangladesh.
11

12
13

Aeration grids for biological reaction tank.

Sludge Centrifuge for cake making.

Type Air diffuser


Model- Aquatech -03
Quantity- 1 Lot
Size- 80 MM, 40 MM.
Material of construction- U
PVC
Temperature 80 0C
Origin Bangladesh.
Capacity 100 Kg / batch
Quantity- 1 (One)
Model- Aquatech- HC-03

14

Filter feed sump pump

15

Less contaminated water pump

16

Thickener feed pump for sludge sump.

Type- Hydro extractor centrifuge


Material of construction Mild
steel
Basket size-Dia-850 MM X 550
MM
Motor- 7.5 KW, V-400, 3 P, 50 Hz.
RPM- 1450 RPM
Origin Bangladesh.
Type Horizontal Centrifugal
Pump
Model- Submersible
Capacity 30 M3 / Hr.
Discharge pressure- 15 MWC
Head 35 MWC
Motor- 3.75 KW, Volt-400, 3 P, 50
Z.
RPM- 2900 RPM
Quantity- 1 ( One )
Size- Suc. -65 MM Del.- 50 MM.
Material of constructionBody-CI
Temperature 80 0C
Origin India.
With base frame, coupling, bolts
etc.
Type Horizontal/Centrifugal
Model- Submersible/centrifugal
Capacity 30M3 / Hr.
Discharge pressure- 15 MWC
Head 35 MWC
Motor- 3.75 KW, Volt-400, 3 P, 50
Z.
RPM- 2900 RPM
Quantity- 1 (One)
Size- Suc. -65 MM Del.- 50 MM.
Material of constructionBody-CI
Temperature 80 0C
Origin India.
With base frame, coupling, bolts
etc.
Type Horizontal Screw pump
Model- Alpha Helical
Capacity 6 m3/hr.
Discharge pressure- 15 MWC
Head 16 MWC

17

Centrifuge feed pump of hydro extractor


For sludge cake making

19

Lime (Calcium hydroxide) Preparation tank


agitator mechanism.

20

FeSO4 (Ferrous Sulphate ) preparation tank


agitator mechanism.

Motor- 3.75 KW, Volt-400, 3 P, 50


Z.
RPM- 2900 RPM
Quantity- 2 (Two)
Size- Suc. -65 MM Del.- 50 MM.
Material of constructionBody-CI
Temperature 80 0C
Origin India.
With base frame, coupling, bolts
etc
Type Horizontal, Centrifugal,
Screw, non-Clog.
Model- Alpha Helical
Capacity 5M3/Hr.
Discharge pressure- 15 MWC
Head 16 MWC
Motor- 1.5 KW, Volt-400, 3 P, 50
Z.
RPM- 1,450 RPM
Quantity- 1 (One)
Size- Suc. -80 MM Del.- 50 MM.
Material of constructionBody-CI
Temperature 80 0C
Origin India.
With base frame, coupling, bolts
etc

Location of dosing Flash mixing


Tank capacity 1,000 liter.
Quantity- 1( One)
Material of construction- PVC
Agitator mechanism- 1 ( One )
Motor- 0.75 KW, V-400, 3 P, 50
Hz
RPM 1000 RPM
Origin- Bangladesh + India
Location of dosing Flash mixing
Tank capacity 1,000 liter.
Quantity- 1(One)
Material of construction- PVC
Agitator mechanism- 1 (One)
Motor- 0.75 KW, V-400, 3 P, 50

Hz
RPM 1000 RPM
Origin- Bangladesh + India
Location of dosing Flocculation
mixing.
Tank capacity 1,000 liter.
Quantity- 1(One)
Material of construction- PVC
Agitator mechanism- 1 (One)
Motor- 0.75 KW, V-400, 3 P, 50
Hz
RPM 1000 RPM
Origin- Bangladesh + India.
Location of dosing PH
correction mixing.
Tank capacity- 1000 liter
Quantity 1 (One)
Material of construction PVC

21

Polyelectrolyte (PE-100 % purity) tank


agitator.

22

HCL (Hydrochloric acid) dosing tank


agitator mechanism

23

Nutrient (Urea & DAP) dosing tank agitator


mechanism.

Location of dosing Biological


reaction tank.
Tank capacity 1,000 liter.
Quantity- 1(One)
Material of construction- PVC
Agitator mechanism- 1 ( One )
Motor- 0.75 KW, V-400, 3 P, 50
Hz
RPM 1000 RPM
Origin- Bangladesh + India.

Activated carbon and sand filter feed


Pump.

Type Horizontal,
Centrifugal/Sub
Model- KSB/JOHNSON
Capacity 30m3 / Hr.
Discharge pressure- 25 MWC
Head 16 MWC
Motor- 7.5 KW, Volt-400, 3 P, 50
Z.
RPM- 1450 RPM
Quantity- 1 (One)
Size- Suc. -80 MM Del.- 50 MM.
Material of construction
Body-CI
Temperature 80 0C
Origin India.

24

With base frame, coupling, bolts


etc

10. Plant Shutdown


In cases when the factory is kept shut down for a short period of time then there will not be any
effluent, in that case it will be necessary to continue aeration and nutrient dosing in the Fluidized
Aerobic Biological reaction tank # 1 & 2, otherwise the bacteria will dye. If the bacteria dye then
it will be necessary to seed bacteria again following section 7.2.

11. Maintenance of the plant


11.1 Bar Screen:

The bar screen should be cleaned everyday

11.2 Equalization pump:

The lube oil should be checked before starting the pump. The valve of the suction line should be
opened and cleaned once every seven days.
11.3 Flash Mixing and flocculation agitator:
Apply lube oil before starting the agitator motor. The lube oil should be checked after every
seven days.

11.4 Air Blower:


Check the lube oil before starting the air blower. If there is no lube oil then apply lube oil and
start the blower. The lube oil pump should checked frequently.
11.5 Sludge transfer pump and centrifuge feed pump:
After starting the sludge transfer pump and centrifuge feed pump it should be observed for a
short period of time. If no sludge is found then stop the pump and open and clean the delivery
line.
11.6 Agitators of all the dosing tanks:
Check the lube oil every seven-day. Apply lube oil if finishes.
11.7 Flash mixing, flocculation and tube settler tank # 1:
The tanks should be cleaned very well in every three months. The tube settler media should also
be cleaned.
11.8 Tube settler tank # 2:
This tank should be cleaned after every six months time.
11.9 Sand Filter:
It is necessary to backwash the sand filter every eight hours.
[

11.10 Carbon filter:


It is necessary to backwash the carbon filter every eight hours.
11.11 Centrifuge:
After removal of the cake, the inside of the centrifuge should be cleaned. Check the belt of the
motor frequently, if loose change it so that it can rotate freely and easily.
11.12 Painting the plant:
All the pipes and M.S tanks should be painted every year. The painting instruction and other
details are given in Appendix-III

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