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http://www.thefabricator.com/article/tubepipefabrication/is-your-bend-good-enoughr
can be expensive, Kershaw said. Other difficulties include the work environmentelbows, T's,
and flanges are assembled at the job site, often where workers are exposed to the elements
and work as high as 50 feet off the ground.
Replacing traditional components with bent pipe cuts costs because it reduces the number of
welds and weld inspections required. Also, the bending environment is less harsh than a job site;
pipes are bent in the controlled environment of a fabrication shop and then are transported to
the job site.
St art ing From Scrat ch. Bending pipe for a chemical processing plant wasn't as simple as using
an existing machine to bend existing pipe. Typical pipe materials used in petrochemical plants,
such as ASTM A53 and A106, are not very ductile and tend to flatten when bent, Kershaw said.
The fluid processing industry's requirements are stringent and do not allow the use of flattened
pipe. The committee found A587, a bendable pipe material that isn't prone to flattening when
bent, and the committee worked with a pipe bender manufacturer to develop a bender for
petrochemical applications.
That was only part of the battle. Bending knowledge in the fabrication industry was limited at
the time. "Many contractors knew just basics of pipe fabricationchanging direction or adding
a fittingand that's it," said Tony Granelli, director of SWR America, who participated in the
cold-bending committee. "Meanwhile, other contractors, those who had bending capabilities
and knowledge, were willing to provide pipe bending services, but many potential customers
weren't familiar enough with specifying pipe bends to use bent pipe."
A push to educate contractors and their customers followed, and the two committees were
formed to develop the standards with the intent of spreading bending knowledge throughout
all industriesnot just petrochemical, but every industry involved in metal tube and pipe. The
standards were intended both for companies that needed tube or pipe bent and contractors
that provided bending services.
Add a Lit t le Heat . The induction bending committee addressed similar topics, but focused on
hot bending, said Frank Corgiat, who was chairman of the induction bending committee. Like
cold bending, induction bending provides two chief advantages: It reduces labor and
nondestructive testing, which reduces costs. The cost reduction is greatest for industries that
rely most heavily on nondestructive testing, such as the power, nuclear, and gas transmission
industries.
"Another advantage is that with induction bending, you're not tied to a specific bend radius,"
Corgiat said. Typical fittings have a 1.5D bend radius, but induction bending is flexible and
allows much larger bend radii. "Power plants need 3D bends. Larger-radius bends are more
efficient because they allow better flow characteristics." But induction bending isn't limited to
3D bends, of course. "With induction bending you're not locked into any specific tooling, so it's
more versatile and can be used to make bends to a wide range of radii," Corgiat explained.