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CATHODIC DISBONDMENT
MUL TIPLE CHANNEL TESTING UNIT
MODEL #CD-16
Introduction:
2.0
General Description:
3.0
Specifications:
4.0
Table o.,fFigures
Figure #1
Figure #2
Cathodic Disbondment
Connections
Table of Appendices
Appendix A
AppendixB
Appendix C
Appendix D
Calibration Certificates
1.0
INTRODUCTION:
1.1
1.2
1.3
2.0
GENERAL DESCRIPTION:
The CD-16 unit layout is as follows (refer to figure 1):
FUNCTION
Unit power supply on/off switch
LABEL ON PANEL
Main Power
Course
Fuse receptacles
Fuse]
Fine
Fuse2
Power
(each channel]
V Adjust
- ] 6)
FUNCTION
LABEL ON PANEL
Test
Shunt
Resistor
Calomel
Electrode
Calomel
Electrode
3.0
Pos (+)
Neg (-)
(each channel 1 - 16)
SPECIFICATIONS:
3.1
Power Supply:
0- 18 Volts
3.2
Electrical Input:
3.3
Mass:
20 kg (44.1 lbs)
3.4
Adjustment Voltage/Channel:
0.4 Volts
(may vary due to specimen, electrode
and electrolyte resistivity)
3.5
Fuses:
3.6
1 Megohm
4.0
4.2
4.3
Plug in the unit and turn on the main power switch, make sure that the
fine and course voltage adjustment pots are set to zero (fully turned
counter- clockwise).
4.4
Turn the function switch to calomel electrode and insert the calomel
electrode into one of the test beakers.
Note: Do not leave the calomel electrode in the test solution for
extended periods of time.
4.5
Turn on the power switch for the corresponding channel (note: a light
above each switch indicates power is "on '').
4.6
Using the course and fine potentiometers adjust the supply until the
reference potential (as measured between the calomel electrode and the
sample bar and shown on the test voltage meter) reads 1.500 volts. As
a check you should see hydrogen bubbling off of the damage site of the
sample bar (note: different cathodic disbondment tests require minor
variations in set-up potential).
4.7
Move the calomel electrode to the next sample repeating step 4.5 and
adjust the reference potential to 1.500 using the channels "V Adjust"
potentiometers (repeat this step for all the remaining channels).
4.8
Adjust the reference potential for all channels using the channel "V
Adjust" potentiometer according to the frequency required in the
specifications.
r:
Note: If a channel is unable to be set within the desired range, the leads
connected to the bar and the platenized electrode may need to be
cleaned (this can be done using emery cloth).
4.9
~~
----------------
')
Paiintronic
02
CD-16
Systems
0
Power
Power
Adjust
08
0
Power
Power
Power
Power
V Adjust
Adjust
V Adjust
Adjust
V Adjust
Adjust
o o o o o o o o
Course
Test
91
Test
10
Test
111
Test
Test
121
13
Test
Test
141
15
16
F2 .5A/1A
o o
Maino
Power
Power
Power
V Adjust
Test
F1 2A/1A
00000000
Adjustment
o o o o o o o o
Fine
o o o o o o o o
Power
Power
Power
Power
Power
Power
Power
Power
00000000
V Adjust
V Adjust
V Adjust
V Adjust
Adjust
V Adjust
V Adjust
V Adjust
o o o o o o o o
Shunt
Resisitor
Calomel
Calomel
Electroos
1
~M
Electrooe
Neg(-)
Test
Test
Test
Test
Test
Test
10
11
Test
Test
12
13
14
15
16
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Figure 1: Cathodic Disbandment - Multiple Channel Testing Unit - Model # CD-16 - Front Panel Layout
')
')
Cd-16 Unit
Calomel Ref.
Test Sample
Channel #1
+
Plexiglass Cover
[0<
Calomel Electrode
[0\
"
-I-
Anode
Electrolyte
CATHODIC DISBONDMENT
Size:
Temp:
Coating:
Date/Time in:
Date/Time
Solution:
3% NaCI
Primer:
Voltage:
1.5 V lOmV
Date/Time out:
Duration:
7 Days 2 hrs
Circuit Current
(mA).h
Measured Potential
(V)n
Adjusted Potential
(V)n
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Test Complete
*
/
Comments/Observations:
Sketch
.h
n
Off/On
-<
Main Power
OfflOn
OfflOn
/;
/;
Channel On
Channel On
Shown
Channel On
IT-----l
FI &F2
I Amp
16
1
1
1
1
,
+
0,
"
' OL2
L
-../'V'"
__J
B
1----+24VD
I
' 0 Ll
OL2
Push to Test
1
1
1
1
_ _J
GPSI83 Q
1----- --l
, 0 LI
'OL2
L
3_
Push to Test
-24VD
Push to Test
t~
A./'
-l
----{Y
V'V'
j)
OLi
SPDI21
+ 12VDC-
> lOR
>
<
lOR
( lOR
_J
PAXLVD QQ
r----1 OLi
Shunt 1 Calomel
-,
:~
_ _-.l
OL2
PAXDOOJ2
Calomel
Electrode
Test #1
Test #2
Test #3
Di1i~\il1gTitle
PAINTRONIC
SYSTEMS
(1994)
I
S
Scarborough,
CD-16 Electrical
Schematic
'usromcr
Drawn by:
Dale
CN
March 5 2004
Oia\\1ng Number