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PARTS CATALOGUE

IRN 7.5 - 15 HP (5.5 - 11 kW)

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PKOBOCTBO 3A ACT
KATALOG DL
RESERVEDELSKATALOG
ERSATZTEILLISTE
KATAAO EAPTHMATN
PARTS CATALOGUE
LISTA DE REPUESTOS
OSADE SPETSIFIKATSIOON
VARAOSALUETTELO
CATALOGUEDE PICES DTACHES
ALKATRSZ-KATALGUS
LISTA RICAMBI
DALI KATALOGAS

lv
mt
nl
no
pl
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ro
ru
sk
sl
sv
zh

DETAU KATALOGS
KATALGU TAL-PARTIJIET
ONDERDELENKATALOGUS
RESERVEDELSKATALOG
KATALOG CZCI
LISTA DE PEAS
MANUAL DE PIESE
KATAO ETA
KATALOG DIELOV
KATALOG DELOV
RESERVDELSKATALOG

C.C.N. : 80445331
REV. : A
DATE : NOVEMBER 2008

Parts Catalogue

Contents

Contents
ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTOR/AIREND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRYER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENTATION / CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT, PORO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KIT, HIGH DUST INLET FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5
7
8
9
10
12
14
16
17
18
19
19
20

ABBREVIATIONS & SYMBOLS


####
->####
####->
*

NR
AR
SM
HA

Contact Ingersoll Rand for serial number


Up to Serial No.
From Serial No.
Not illustrated
Option
Not required
As required
Sitemaster/Sitepack
High ambient machine

http://air.ingersollrand.com

WC
AC
ERS
T.E.F.C.
O.D.P.
ppm

Watercooled machine
Aircooled machine
Energy recovery system
Totally enclosed fan cooled motor (IP54)
Open drip proof (motor)
parts per million

FOREWORD

PARTS CATALOGUE

General

How to use this parts manual

This manual, which contains an illustrated parts


breakdown, has been prepared as an aid in identifying
and ordering parts for the machine. All of the parts,
listed in the parts breakdown, are manufactured with
the same precision as the original equipment.
Ingersoll Rand Company service facilities and parts are
available worldwide. There are Ingersoll Rand Company
Branch Offices and authorised distributors located
in the principle cities of the United States. In Canada,
our customers are serviced by the Canadian Ingersoll
Rand Company, Limited. There are also Ingersoll Rand
Company subsidiaries and authorised distributors
located in the principle cities throughout the world.

Description
The illustrated parts breakdown identifies the various
assemblies, sub-assemblies and detailed parts which
make up this machine.
A series of illustrations show each part clearly and in
its correct location relative to the other parts in the
illustration. Each part in an illustration is referenced
with a number. The number, description and quantity
needed per assembly are listed in numerical order on
the following pages.

1. Locate the desired illustration.


2. Locate the part on the illustration by visual
identification and note the reference number.
. Find the reference number on the tabulated
page, along with the Part Number and
Description.

How to order parts


In order that all avoidable errors be eliminated when
ordering parts, please specify the following:
1. The model number of the unit as shown on the
Compressor Data Plate.
2. The serial number of the unit as shown on the
Compressor Data Plate.
. The part number of this manual.
4. The part number, description and quantity
needed exactly as listed.
5. The motor data code shown on the motor data
plate.

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ENCLOSURE

Item

ccn

Qty.

42579870

22058580

Description

Item

ccn

Qty.

Sub-base

11

22867238

Panel, electrical

Cover

12

22423339

Cover

22867253

Panel

13

92368687

AR

Screw

22598072

Enclosure

14

22489041

Panel

22355226

Handle

15

22363725

Pre filter

22544944

Latch

16

22393177

Grille

22489017

Panel, front

17

22489066

Housing, blower

22863823

Panel, rear

18

22489058

Housing, blower

22380398

Support

19

22489033

Panel, blower guard

10

22597246

Panel, access

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Description

ENCLOSURE (cont.....)

Item

ccn

Qty.

20

22053433

21

22548051

22

Item

ccn

Qty.

Cap, (beige)

29

96716105

10

Screw

Panel, top

30

39917489

Screw

22382154

Cover

31

22545099

Washer

22524540

Cover BP

32

22398572

Grommet

22528236

Cover BP (TAS)

33

22597652

Cover

23

23380422

Cap

34

39117312

Cover

26

22544951

Latch

35

22850457

Keeper, Latch

27

92512540

Rivet

36

23073299

12

Rivet

28

22556153

Panel, instrument (TAS)

22380042

Panel, instrument (Without air


treatment system)

Description

Description

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MOTOR/AIREND ASSEMBLY

Item

ccn

Qty.

1-2

22465918

Airend

Description

Item

ccn

Qty.

12

See note

Drive assembly (Low voltage)

22237630

Plate, drive

96740188

Washer

22355341

96726971

96704416

7
8

See note

Drive assembly (High voltage)

13

22311609

Screw

Mount, airend

14

22365209

Ring

Washer

15

22403869

Deflector (Low voltage only)

Nut

16

22475826

Screw

22288633

Support

17

96716105

Screw

96702824

Screw

18

96705199

Washer

96728316

Washer

19

96742747

Nut

10

96712252

Screw

11

22975551

Motor, (Low voltage)

22975569

Motor, (High voltage)

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Description

NOTE: See CONVERSION KITS section.

COOLING SYSTEM

Item

ccn

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

22517767
22377857
39917489
22463368
22856991
22186696
92490358
89243778
95235156
22937742
54636501
92788959
92354539
22995427
92067933
96708060
39329602
39328943
22388045
22232813
95025466
22305965
22456214
96746052
95992871
22186688

1
2
4
1
1
1
AR
1
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1

Description
Cooler, Oil/Air
Pad
Screw
Actuator
Cage
Spring
Tube (Nylon)
Filter assembly
Clamp
Valve, inlet
Gasket
Connector
Nipple
Valve, blowdown
Elbow
Screw
Filter
Nipple
Element, separator
Stem
O Ring
Connector
Manifold
Connector
Elbow
Plug

Item

ccn

Qty.

27
28
29
30
31
32
33
34

85559573
96746078
22519672
96746060
85560167
95984563
22380216
22378665
22401590
92067933
22601926
22275879
39404165
89246078
23134430
96746086
22708440
22182265
39324496
95022133
96704671
22471817
22476618
22456388
22476667

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Hose assembly
Elbow
Hose assembly
Connector
Hose assembly
Elbow
Valve, check
Valve, relief (ASME)
Valve, relief (PED)
Elbow
Adaptor
High air temperature switch
O Ring
Seal, Spacer
Valve, minimum pressure

1
1
1
1
1
4
1
1
1
1

Tee
Hose assembly
Cap
Sight-glass
O Ring
Washer
Baffle
Adaptor
Valve, drain
Plug

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51

Description

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COOLING SYSTEM

Item

ccn

Qty.

Item

ccn

Qty.

22354047

Support

Description

22482210

Blower

96704408

Screw

96745559

Washer

96704234

Nut

96740980

Screw

96714340

Screw

10

96742788

Washer

96727573

Washer

11

96740287

Washer

22362180

Motor 50/60Hz. (High voltage)

12

54747423

Cone

22383491

Motor 60Hz. (Low voltage)

13

39917489

Screw

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Description

TANK ASSEMBLY

Item

ccn

Qty.

22325500

Tank 80 Gal.

22348296

Tank 120 Gal.

22348304

22348312
2
3

10

Description

Item

ccn

Qty.

22532246

Description

Tank 272 Litre.

22535520

Tube assembly 80 Gal (TAS)

Tank 500 Litre.

22532253

Tube assembly 120 Gal

95458808

Nipple

92255934

Nipple

22535546

Tube assembly 120 Gal (TAS)

32106569

Valve, ball

22524599

Tube assembly 272 Litre


(Without air treatment system)

Tube assembly 80 Gal


(Without air treatment system)

(Without air treatment system)

93179661

Valve, ball

22535553

Tube assembly 272 Litre (TAS)

39155650

Elbow

22532261

Tube assembly 500 Litre

95667341

Nipple

22612931

Valve, drain

22535561

Tube assembly 500 Litre (TAS)

95937637

Elbow NPT

85560886

Hose assembly BP (TAS)

92176692

Elbow BSPT

(Without air treatment system)

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TANK ASSEMBLY (Contd.....)

Item

ccn

Qty.

Item

ccn

Qty.

95279543

Elbow NPT-1/2

Description

15

37143542

Elbow

16

95037412

Bush, reducing

92354380

Bush, reducing

32027120

Valve, drain

92258706

Valve, drain
Tube (Nylon)

92106210

Connector BSPT-3/4

10

96719869

Screw

11

96739933

Lockwasher

12

22457824

Bracket EDV

13

92368687

Screw

18

39124821

AR

14

22052450

Valve, safety (ASME)

19

39156419

22401590

Valve, safety (PED)

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17

Description

Connector

11

DRYER ASSEMBLY

Item

ccn

Qty.

42578732

42578740

96717525

3
4

12

Item

ccn

Qty.

Dryer X1015 60Hz

19

95245361

Bush, reducing

Dryer 50Hz

20

22601389

Elbow

Screw

21

95279543

Elbow

22548713

Panel

22

22533749

Tube assembly

22487110

Gauge, pressure

23

95953949

Bush, reducing

22420376

Adaptor

24

92255934

Connector

92490358

AR

Tube (Nylon)

25

95497285

Tee

54403266

Elbow

26

22533723

Tube assembly

22495873

Bracket

27

16545998

Elbow

96701958

Screw

28

42515825

Filter

10

96705199

Washer

88342993

Element IRGP64

11

39917489

Screw

29

22420046

Adaptor

12

85038412

Gasket

31

22532519

Bracket

13

95279378

Adaptor

32

92368687

Screw

14

85560209

Hose assembly

33

22532501

Bracket

15

22410674

Clamp

34

42515957

Filter

16

54450176

Valve, ball

88343025

Element IRHE64

17

95934279

Nipple

18

95828661

Cross

Description

Description

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DRYER ASSEMBLY (Contd.....)

Item

ccn

Qty.

35

95279543

36

22533731

37

22359632

38
39

Description

Item

ccn

Qty.

Elbow

42

96727573

Lockwasher

Tube assembly

43

39156419

Connector

Transducer, pressure

44

22359632

Transducer, pressure

22601371

Adaptor

45

22420046

Adaptor

22602197

Valve, check

46

22410674

Clamp

40

22480107

Manifold

47

39917489

Screw

41

96706809

Screw

48

37143542

Elbow

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Description

13

ELECTRICAL PANEL ASSEMBLY


3
11

15

6 10

14

13 12 5

1
4

18

21

20

16

19

20

17
21

26

31

32

33
30

123345678

29

28
24

23

22

22

27

22

22884209
Revision C

14

25

25

34

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ELECTRICAL PANEL ASSEMBLY (Contd .....)


Item

ccn

Qty.

22288237

BLOCK, POWER (PROJECT X)

22628416

BLOCK, POWER 1-POLE 600V

22867238

PANEL, ELECTRICAL NIRVANA


7-15HP/5-11KW

21

96705405

SCREW, M4 X 16 PHILLIPS PAN


HD. 13M2AB158M3

22071823

6
7

22540694

Description

Item

ccn

Qty.

19

96738828

SCREW, MACHINE PAN HEAD


TYPE H M5 X 10.0 LONG

RELAY, SOLID STATE

96705405

SCREW, M4 X 16 PHILLIPS PAN


HD. 13M2AB158M3

22

32342123

LUG, GROUNDING

BLOCK, TERMINAL FUSE

23

92368687

TAPTITE SCREW M6 x 1 x 12 LG

HOLDER, FUSE (1-POLE)

24

22429294

BLOCK, TERMINAL DIN RAIL


MOUNTED

DECAL, LINE CONNECTIONS 3


PHASE

25

22477244

DECAL, GROUND SYMBOL

20

Description

22541064

STOP, DIN RAIL

26

22500163

22546899

STOP, END BARRIER (DIN RAIL


MOUNTED)

JUMPER, TWO T/B A/B # 1492CJJ6-2

27

22559413

DECAL, PE GROUND SYMBOL

FUSE, 9A OR 6A

28

22628242

RAIL, DIN 300mm (11.81) LONG

DECAL, LINE CONNECTIONS


NEUTRAL

FUSE, 200MA OR 100MA

29

22628259

150
MM

TRUNKING, WIRE/CABLE 20mm


DIA.

22628259

300
MM

TRUNKING, WIRE/CABLE 20mm


DIA.

10
11

22867402

12
13

23096142

BARRIER, END

14

39252911

BLOCK, TERMINAL GND. (A-B


P/N 1492-WG4)

30

15

96738828

SCREW, MACHINE PAN HEAD


TYPE H M5 X 10.0 LONG

31

DECAL, FUSE REPLACEMENT 9A


OR 6A

16

22541064

STOP, DIN RAIL

32

17

22860043

RAIL, DIN 100mm (3.94) LONG

DECAL, FUSE REPLACEMENT


200mA OR 100mA

STARTER, MANUAL

18

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33

23096449

0.1

34

22390132

MARKER, IEC SNAP-1N, 1-8


GROMMET, INSULATION .812
I.D. X 1.25 O.D.

15

INSTRUMENTATION / CONTROL PANEL

Item

ccn

Qty.

22539431

16

Item

ccn

Qty.

Decal (Without air treatment


system)

Description

22358501

Indicator, power on

22613889

Button, emergency stop

22454540

Indicator, dew point (TAS)

22355325

Decal (TAS)

23361199

Indicator, service

22546725

Switch, ON/OFF

Description

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DOCUMENTATION
80442981

Manual, Operation and Maintenance (Americas)

80442999

Manual, Operation andMaintenance (Europe)

80442999

Manual, Operation and Maintenance (AsiaPacific)

80443005

Manual, Parts catalogue

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17

CONVERSION KITS
ccn

Description

Intellikey Kits
USA
22974570

Kit, Intellikey (IRN7115LV / IRN7TAS100LV)

22974588

Kit, Intellikey (IRN7115HV / IRN7TAS100HV)

22974596

Kit, Intellikey (IRN7150LV / IRN7TAS130LV)

22974604

Kit, Intellikey (IRN7150HV / IRN7TAS130HV)

22974612

Kit, Intellikey (IRN10115LV / IRN10TAS100LV)

22974620

Kit, Intellikey (IRN10115HV / IRN10TAS100HV)

22974638

Kit, Intellikey (IRN10150LV / IRN10TAS130LV)

22974646

Kit, Intellikey (IRN10150HV / IRN10TAS130HV)

22974653

Kit, Intellikey (IRN10200HV / IRN10TAS175HV)

22974661

Kit, Intellikey (IRN15115LV / IRN15TAS100LV)

22974679

Kit, Intellikey (IRN15115HV / IRN15TAS100HV)

22974687

Kit, Intellikey (IRN15150LV / IRN15TAS130LV)

22974695

Kit, Intellikey (IRN15150HV / IRN15TAS130HV)

22974703

Kit, Intellikey (IRN15200LV / IRN15TAS175LV)

22974711

Kit, Intellikey (IRN58LV / IRN5TAS7LV)

22974729

Kit, Intellikey (IRN58HV / IRN5TAS7HV)

22974737

Kit, Intellikey (IRN510LV / IRN5TAS9LV)

22974745

Kit, Intellikey (IRN510HV / IRN5TAS9HV)

22974752

Kit, Intellikey (IRN78LV / IRN7TAS7LV)

22974760

Kit, Intellikey (IRN78HV / IRN7TAS7HV)

22974778

Kit, Intellikey (IRN710LV / IRN7TAS9LV)

22974786

Kit, Intellikey (IRN710HV / IRN7TAS9HV)

22974794

Kit, Intellikey (IRN714HV / IRN7TAS12HV)

22974802

Kit, Intellikey (IRN118LV / IRN11TAS7LV)

22974810

Kit, Intellikey (IRN118HV / IRN11TAS7HV)

22974836

Kit, Intellikey (IRN1110LV / IRN11TAS9LV)

22974844

Kit, Intellikey (IRN1110HV / IRN11TAS9HV)

22974851

Kit, Intellikey (IRN1114HV / IRN11TAS12HV)

ESA

Drive Kits
22975718

Drive, shippable LV

22975726

Drive, shippable HV

Stator / Drive Kits


22975528

Stator / Drive, (shippable) 115HP/511KW LV

22975536

Stator / Drive, (shippable) 115HP/511KW HV

22975543

Kit, stator

LV = 200 230V, HV = 380 460V

18

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KIT, PORO
ccn

Description

22877708

ASSY, PORO ELECTRICAL PANEL

35275494

HUB

39100136

MOD ALRM HORN W/WEATHER RESISTANT BACK BOX

39108949

LOCKNUT, .50 INCH SEALING

39146733

1/2 HOLE PLUG

92368687

SCREW, TPG M6 X 1.0 X 14 LG

95785192

NIPPLE, EXTRA STRONG .50 X 1.25 LONG

39129085

WIRE, 16 GA - (RED)

39146790

WIRE, 16GA - GREEN

39204763

WIRE, 16 GA - BLUE

22847602

FUSE, 1.25 AMP TIME DELAY, CLASS CC - 600V

22847610

FUSE, .6 AMP TIME DELAY, CLASS CC - 380-415V

39193289

FUSE, TIME DELAY 1 AMP CLASS CC

81291601

FUSE, .5 AMP CLASS CC TIME DELAY

22847628

DECAL, FUSE REPLACEMENT 1.25A 600V

22847636

DECAL, FUSE REPLACEMENT 1A 600V

22847644

DECAL, FUSE REPLACEMENT .6A 600V

22847651

DECAL, FUSE REPLACEMENT .5A 600V

22140545

DECAL, NOTICE, PORO

92978964

DECAL, POWER OUT RESTART OPTION

WITH REVISION CONTROL


23089030

DECAL, ELECT. SCHEMATIC 3 WIRE W/ P.E. 60Hz

23089048

DECAL, ELECT. SCHEMATIC 4 WIRE W/NEUTRAL & PE 50Hz

80443955

MANUAL, PORO, FIELD RETROFIT NIRVANA 7.5-15hp/5.5-18kw

KIT, HIGH DUST INLET FILTER


ccn

Description

22898183

HOSE, INLET, 2 ID, FLEXABLE

22927636

DECAL, HIGH DUST

22932560

INSTRUCTION, SHEET UNIGY PHASE 11 HIGH DUST

22978852

ASSY, FILTER HIGH DUST

95235156

CLAMP, HOSE WORM DRIVE STAINLESS STEEL

96737564

NUT, HEX FLANGE LOCK SERRATED M6- 1. 00

96742689

BOLT, HEX FLANGE M6- 1 .00 X 16.0 LONG

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19

RECOMMENDED PARTS
ccn

Description

Start Up Kit
23352131

Kit Start up

Maintenance Kits
23352198

Kit 2000 Hour (Without air treatment system)

23352206

Kit 2000 Hour w/ High dust filter (Without air treatment system)

23352214

Kit 2000 Hour (TAS)

23352222

Kit 2000 Hour w/ High dust filter (TAS)

23352230

Kit 8000 Hour (Without air treatment system)

23352248

Kit 8000 Hour w/ High dust filter (Without air treatment system)

23352255

Kit 8000 Hour (TAS)

23352263

Kit 8000 Hour w/ High dust filter (TAS)

Repair Kits
22596548

Kit Thermal valve rebuild

42595710

Kit Shaft seal repair

Option Kits
22555122

Kit Remote fault indicator

22452619

Filter EMC (low voltage)

22489603

Kit Line conditioning (high voltage)

22608491

Kit, sequencing

Coolant
92692284

UltraPlus coolant 5 L

38459582

UltraPlus coolant 20 L

92837095

UltraPlus coolant 1 L

Coolant Check
88176367

KIT ULTRAPLUSCHECK 1 x SAMPLE

Spare Parts

20

88171913

Element, air filter

39329602

Filter, coolant

22388045

Cartridge, separator

22363725

Pre filter

22546725

Switch, on / off

22358154

Button, emergency stop

22358501

Indicator (Green)

22401590

Valve, safety (PED)

22378665

Valve, safety (ASME)

88342993

Element, filter IRGP64

88343025

Element, filter IRHE64

http://air.ingersollrand.com

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