Docu Cutter DC-545 HC/DC-545 HCEX: Instruction Manual

Docu Cutter
DC-545 HC/DC-545 HCEX

Instruction Manual
Version. 1.0 / November 2003
Correct operation and periodic maintenance are

essential for ensuring safe use of this machine.
Thoroughly read this manual before using this
machine.
Store this manual so that it can be retrieved whenever needed.
Introduction
DC-545 HC
Thank you for your purchase of the Docu Cutter DC-545 HC.
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this manual before
using this machine. After using this manual, be sure to keep it in a place to handy reference.
1
2
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this manual are subject to
change without notice. If the manual contains anything that you do not understand, contact the manufacturer for clarification.
Docu Cutter 0_1-11
03.12.8, 3:08 PM
DC-545 HCEX
Thank you for your purchase of the Docu Cutter DC-545 HCEX.
To ensure safe and efficient prolonged use of this machine, read and thoroughly understand this manual before
using this machine. After using this manual, be sure to keep it in a handy place to Reference.
OVERVIEW
The DC-545 HCEX was created to produce high-quality, customized products; greeting cards, postcards,
brochures, business cards, and resized photographs. It does this by combining a number of devices that set up
automatically to slit, cut, and crease a sheet of paper into the desired format with no operator intervention.
Initially, the DC-545 HCEX is manually programmed with the required positions of the slits, cuts and creases
and the values are stored in a memory for future recall. A CCD sensor reads the job number encoded in a
barcode on the unfinished sheet. Then, the DC-545 HCEX recalls the values from memory, sets up the slitter
positions, activates the cutter for lead, trail, and any intermediate cuts and any required creases.
In addition, when a small 90-degree angle register mark has been printed adjacent to the barcode, the position
is measured against the intended position stored in the job memory. As this mark is part of the original image,
any error in its location can be compared with the stored value and used to correct the setup positions of the
devices by applying a horizontal offset to the cut and crease positions, and a vertical offset to the slit positions
to maintain precise finishing every time.
PLEASE NOTE
In the interest of upgrading our products, specifications and other data given in this manual are subject to
change without notice. If the manual contains anything that you do not understand, contact the dealer for
clarification.
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Contents
Introduction ......................................................................................................................... 1
DC-545 HC ................................................................................................................. 1
DC-545 HCEX ............................................................................................................ 2
Notes on Safety (Please Read and Observe) ................................................................... 5
Safety Precautions ............................................................................................... 5
Warning Sticker .......................................................................................................... 8
Positioning the Machine ............................................................................................. 9

Maintenance ............................................................................................................. 10
Conventions Used in This Manual ............................................................................ 11
Chapter 1
Operating Instraction - DC-545 HC

Part names and their functions ................................................................................. 12
Loading the paper .................................................................................................... 13
Selecting/operating/stopping a job ........................................................................... 14
Adjustments .............................................................................................................. 15
Troubleshooting table ............................................................................................... 17
Specifications ........................................................................................................... 17
Chapter 2
Before Using This Machine - DC-545 HCEX

Confirming the Packaged Materials ................................................................................ 18
How to Set up the System ............................................................................................... 19
Part Names and Their Functions .................................................................................... 21
Appearance .............................................................................................................. 21
Control Panel ............................................................................................................ 23
LCD Panel ................................................................................................................ 24
Turning Power ON/OFF .................................................................................................... 25
Turning ON the Power .............................................................................................. 25
Turning OFF the Power ............................................................................................ 25
Chapter 3
Operating Instructions - DC-545 HCEX

Automatic Cutting Using Bar Codes and Register Marks ............................................ 26
About the Waste Tray ....................................................................................................... 29
Chapter 4
Troubleshooting - DC-545 HCEX

Troubleshooting Flow Chart ............................................................................................ 30
Power Does Not Turn ON ......................................................................................... 30
Cutting is Not Possible ............................................................................................. 31
Error Messages ................................................................................................................. 32
When a Paper Jam Has Occurred ................................................................................... 39
When REJECT PAPER is Displayed ..................................................................... 39
When FEED JAM is Displayed .............................................................................. 41
When CENTER JAM is Displayed ......................................................................... 43
Procedure of Removing Front and Rear Creaser Guides ........................................ 45
When SLITTER JAM is Displayed ......................................................................... 47
When CUTTER LOCK is Displayed ....................................................................... 49
When CREASE LOCK is Displayed ....................................................................... 51
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Contents
Chapter 5
Manual Programming - DC-545 HCEX

Prior to Programming a Job ............................................................................................ 53
Definition of Programming Terms ................................................................................... 54
Customer Programmed Jobs .......................................................................................... 60
Factory Preset Jobs ......................................................................................................... 61
How to Manually Program a Job ..................................................................................... 64
Appendix - DC-545 HC / DC-545 HCEX

Specifications ................................................................................................................... 70
DC-545 with HC AUTO FEEDER Specifications ...................................................... 70
DC-545 with HCEX AUTO FEEDER Specifications ................................................. 71
Specifications of Reg. Mark and Bar Code .............................................................. 72
How to do AUTO CUT .............................................................................................. 82
Index .................................................................................................................................. 83
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Notes on Safety (Please Read and Observe)

Safety Precautions
Various symbols and pictures are used in this manual and on the stickers affixed to the machine. These symbols and
pictures provide warnings and instructions to prevent danger to you or other personnel, and to prevent damage to office
property. The meanings of these symbols and pictures are explained below.
Indicates a high degree of potential danger. If the warning is ignored, death or serious
WARNING injury may result.
Indicates a medium degree of potential danger. If the caution is ignored, medium injury or
CAUTION damage to property may result.

[Examples of Pictorial Symbols]
A circle with a line through it indicates a prohibited action. The particular act prohibited is indicated by a picture inside the circle. (In the example shown here, the prohibited
act is disassembly.)
A black disc indicates an instruction, or sometimes a prohibited action. The instruction
itself is indicated by pictorial symbols drawn in white on the disc. (In the example shown
here, the instruction is Remove the plug from the outlet.)
These are particularly important safety points and should always be observed.
WARNING
If the machine is used after foreign matter (metal fragments, water, or liquid) has entered the
machine, this may result in fire or electric shock.
Turn the main units power switch OFF, and then remove the power plug from the outlet. Contact
the sales distributor.
If the machine is used after heat, smoke, strange smell, or other abnormality is detected, this may
result in fire or electric shock.
Turn the main units power switch OFF, and then remove the power plug from the outlet. Contact
the sales distributor.
Use only the power cord that is provided among the accessories.
Docu Cutter 0_1-11
03.12.8, 3:08 PM
WARNING
Do not modify the machine.
Doing so may result in fire or electric shock.
Do not remove the rear lid, cabinet, or covers from the machine.
The inside of the machine contains high-voltage parts, which may cause electric shock.
Do not remove or insert the power plug with wet hands.

Doing so may result in electric shock.
Do not damage, break, or modify the power cord.

Do not place heavy objects on, tug, or unnecessarily bend the power cord. Doing so may result in
fire or electric shock.
Do not insert or drop metal, flammable material, or other matter through the ventilation holes into
the machine interior.
Do not place flower vases, flowerpots, cups, or water containers (including metal containers) on top
of the machine.
Fire or electric shock may result if liquid spills inside the machine.
Do not use a source voltage other than that specified. Do not connect two or more loads to a single
outlet.
Do not place the machine in a humid or dusty area.

Docu Cutter 0_1-11
03.12.8, 3:08 PM
CAUTION
Before moving the machine, remove the power plug from the outlet.
If the cord is damaged, this may result in fire or electric shock.
1
2
Remove the power plug itself, not the cord.

Tugging the cord may damage it (expose conductors, or cause disconnections, etc.), resulting in
fire or electric shock.
Do not place the machine in an unstable position, such as on an unsteady support or sloping area.
If the machine is dropped or falls over, this could result in personal injury.
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Warning Sticker
Keep the WARNING stickers clean at all times. If labels become damaged or come off, have your service representative
replace them.
WARNING
Do not touch blade!

To remove jammed paper,
use the tweezers. L8-T1100
w
WARNING
Cutters and movable parts are inside this cover.

Before opening the cover to work,
unplug the power cord.
Use caution when working near cutters
and movable parts.
L8-T1080
No.
q
w
Parts No.
L8-T1100
L8-T1080
Name
Warning Sticker 1
Warning Sticker 2
Qty
1
3
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Positioning the Machine

Installing the machine on a flat, stable surface.
1
2
Avoid installing the machine in a dusty area.
Avoid installing the machine in the direct sunlight or heat,

such as near a stove. The machine may indicate errors due
to overheating caused by sunlight. Also avoid hot, cold, or
humid areas since paper may absorb moisture, causing
paper jams or wrinkles.
Docu Cutter 0_1-11
03.12.8, 3:08 PM
Maintenance
Clean the exterior of the machine as described below.
Tightly wring a soft cloth that has been moistened with
water or neutral detergent, and wipe dirt from the machines surface.
Never use alcohol or organic solvents. Doing so may
discolor or damage the machine exterior.
Dust and clean the machine at least once a week to avoid

breakdowns.
Before cleaning, turn the power switch OFF, and then
remove the power plug from the outlet.
WARNING
Before cleaning, remove the power plug from the outlet.
Failure to do so may result in an electrical shock or a fire hazard.
Prevent water and neutral cleansers from getting inside the machine. If liquids spill inside the machine,
contact your agent immediately. Using the machine with water spilled inside may result in an electrical
shock or a fire hazard.
10
Docu Cutter 0_1-11
10
03.12.8, 3:08 PM
Conventions Used in This Manual

Each page of descriptions in this manual of how to operate the DC-545 is set up as follows.
1
Chapter
2
Title
Description of operational steps

Each step is described in detail.
Illustrations
The illustrations provide a visual
reference to which keys to operate
and other related conditions.
Pictorial Symbols and Other Notations Used in This Manual

IMPORTANT : Introduces instructions for correct operation of the machine. If these instructions are ignored,
the machine may not be able to operate at optimum performance or may break down.
Tip
: Introduces information that is useful for operation and maintenance of the machine, or
information about the machines performance, etc.
: Indicates that the description of the operating sequence is continued on the next page.
Continue Page
(a P.00 xxxx)
: Indicates the page number and item containing related information.
11
Docu Cutter 0_1-11
11
03.12.8, 3:08 PM
Chapter
Operating Instraction - DC545 HC
Part names and their functions
q
e
No.
q
w
e
r
t
Name
Level adjustment lever
Separator adjustment knob
Airflow adjustment knob
Skew adjustment knob
Stoppers
Function
Reference
Page
For adjusting the level of the elevator

For adjusting the amount of space between sheets of paper
For adjusting the amount of airflow
For adjusting the skew of the paper
For holding the rear edge of the paper stack
6
6
7
7
5
12
Docu Cutter(HC) 1_12-17
12
03.12.8, 3:08 PM
Part Names and Their Functions
Loading the paper

Fan the edge of the paper stack to separate the

paper.
2
3
Set the paper stack on the feed tray.
Note
The height of the paper stack should not exceed
the "MAX" level.
MAX
Turn the feed guide knob to loosen, then adjust

the feed guide.
13
13
03.12.8, 3:08 PM
Tighten the knob to fix the position of the guide.
Set the stoppers.
Selecting/operating/stopping a job

Follow the instructions in the DC-545 manual to

select the type of job that you want to perform,
and then press START.
START
POWER
STOP
To stop the machine, press STOP.

START
POWER
STOP
14
14
03.12.8, 3:08 PM
Adjustments

1
Elevator level ( Feed tray)

The elevator level should be adjusted in the
following cases.
a. The machine does not feed.
Lower the lever. The level of the elevator is
raised.
b. The machine feeds multiple sheets at once.
(double feed)
Raise the lever. The level of the elevator is
lowered.
2
Figure 1-1: Close-up of the level adjustment lever
3
Figure 1-2: Location of the level adjustment lever

Separator
The height of the separator should be adjusted in
the following cases:
Turn the knob in the clockwise direction (to a
smaller number). The position of the separator is
lowered.
(double feed)
Turn the knob in the anti-clockwise direction (to
a larger number). The position of the separator is
raised.
Figure 2-1: Close-up of the separator

adjustment knob
WARNING
Cutters and movable parts are inside this cover.

Before opening the cover to work,
unplug the power cord.
Use caution when working near cutters
and movable parts.
L8-T1080
Figure 2-2: Location of the separator

adjustment knob

15
15
03.12.8, 3:08 PM
Adjusting the airflow

The amount of airflow should be adjusted in the
following cases:
Turn the knob in the anti-clockwise direction (to
a larger number). The amount of airflow is
increased.
(double feed)
Turn the knob in the clockwise direction (to a
smaller number). The amount of airflow is
decreased.
Figure 3-1: Close-up of the airflow adjustment knob
Figure 3-2: Location of the airflow adjustment knob

Adjusting the amount of skew

Paper may be cut at an angle if a skew in the paper
arises during feeding. When this happens, correct
the problem by changing the angle of the feed
guide.
Figure 4-1: Skew adjustment knob

16
16
03.12.8, 3:08 PM
Troubleshooting table
Symptom
The machine
does not feed
paper.
The paper is cut

at an angle or
not fed straight.
Remedy
Paper level is too low.
Raise the elevator height by pushing the level adjustment

lever downward. (See Figure 1-1)
Paper separators are too high.
Lower the paper separators by turning the separator adjustment knob clockwise, towards a lower number. (See Figure 2-1)
Not enough airflow.
Increase the airflow by turning the airflow adjustment knob

counter-clockwise. (See Figure 3-1)
Paper level is too high.
Lower the elevator height by pushing the level adjustment

lever upward. (See Figure 1-1)
Paper separators are too low.
Raise the paper separators by turning the separator adjustment

knob counter-clockwise, towards a higher number. (See Figure
2-1)
Too much airflow.
Decrease the airflow by turning the airflow adjustment knob

clockwise, towards a lower number. (See Figure 3-1)
The paper is skewed.
1. Remove the paper from the feed tray.

2. Turn the skew adjustment knob according to the instructions on the label to adjust the angle of the feed guide.
Specifications
No.
Item
AF-100
Model
Floor Model
Model No.
AF-100
Input paper size
Min.8.5 x 11 / A4
Max.12.6 x 18 / A3
<no curl in the paper>
Input paper weight
Min.110gsm (29.3LB)
Max.230gsm (85LB)
Media type
Range: Regular copy paper to coated heavy weight paper
Feeding method
Automatic (Air suction method)
Feed tray capacity
3.9 (100mm)
Power supply
DC5V, DC24V is supplied from DC-545 main body
Machine dimensions
43.4 (W) x 22.7 (D) x 37.8 (H)

1102mm (W) x 576mm (D) x 960mm (H)
10
Machine weight
117.1LB (Feeder : 44.9LB, Stand : 72.2LB)

53.2kg (Feeder : 20.4kg, Stand : 32.8kg)
11
Operating temperature
41-86F (5-30C)
12
Operating Humidity
40-70% (no condensation within this range)
17
17
03.12.8, 3:09 PM
1
The machine
double feeds
paper.
Possible Cause
2
3
Chapter
Before Using This Machine - DC545 HCEX

This chapter contains essential information you should understand such as the materials packaged with
this machine, how to set up the system, the names of the machine parts, etc.
Confirming the Packaged Materials

This product contains the following materials packaged together. If any material is missing, please contact your dealer.
No.
q
w
e
r
t
Name
Power cord
Instruction Manual
Tweezers
Screw Driver
Hex L-wrench
Qty
1
1
1
1
1
18
Docu Cutter(HCEX) 2_18-25
18
03.12.8, 3:09 PM
How to Set up the System

This section describes the cautions and the procedure when you set up this machine.

Take out the machine from the package and place the machine on a flat and stable
table.
WARNING
Do not try to lift the machine by yourself. Two or more people are required to prevent
injury and/or damage to the machine.
When you open the box, be sure not to injure yourself or others with a cutter or the like.
12
Detach the shipping bracket.

2
3

Attach the feed tray to the main body.
Attach the paper tray to the main body.
Continue Page
19
19
03.12.8, 3:09 PM
How to set up the System
Connect the power cord to the Docu Cutter and

a wall outlet.
20
20
03.12.8, 3:09 PM

Appearance
12
2
3
r
No.
Name
q
w
e
r
t
y
Control panel
Waste tray cover
Waste tray
Feed tray
Feed guides
Feed lamp
Front cover
Reference
page
Function
Displays operations and statuses.

15
Open to remove pieces of paper left in the machine.
20
Receives pieces of waste paper.
19, 20
The original document is placed here.
10, 11, 18
Slide to match the width of the document.
18
Indicates ready condition. Turns off during cutting or when the front cover or
18
the rear cover is opened.
Open to remove jammed paper.
23, 25
21
21
03.12.8, 3:09 PM
!0
No.
i
o
!0
Name
Rear cover
Paper tray
Power switch
Reference
page
Function
Open to remove jammed paper.
Receives the finished document.
Press to switch the power on and off.
23, 25
10,11
17
22
22
03.12.8, 3:09 PM
Control Panel
q
US
r
START
POWER
COVER
MODE
SET
!0
JAM
12
STOP
PAPER
Europe
!1
No.
!0
Name
LCD panel
<+> key
<-> key
e
r
POWER lamp
<START> key
START lamp
t
<STOP> key
y
u
i
Key pad
<CLEAR> key
<SET> key
o
!0
!1
<MODE> key
<F> key
COVER lamp
JAM lamp
PAPER lamp
!1
3
t
Function
Reference
page
Displays the status of the machine.

Displays messages when an error or paper jam occurs.
Press to eject the document from the machine at the time of paper jam.
Press to eject the document from the machine at the time of paper jam.
During programming mode enables backward movement through the program steps.
Lights up when the power is switched on.
Not used when the DC-545 is operated without the autofeeder - AF-100. Also
make this the last sentence. Press to start processing when the AF-100 is
attached.
Normally lights up in green. Lights up in red when the front cover or the rear
cover is open.
Press to stop automatic feeding after the current sheet is processed.
Press to clear jam indication after the paper is cleared.
Press to enter print numbers and enter values during manual programming.
Press to clear the count. Press to cancel manual programming.
Press to confirm selection/entry. Used to test process a single sheet. (for
systems with the AF-100 only)
Press to change the mode.
Not used.
Blinks when the front cover or the rear cover is open.
Blinks when a paper jam has occurred.
Blinks when paper runs out. (systems with the AF-100 only)
16, 23,
25
25
25
23, 27
25
23
23
03.12.8, 3:09 PM
LCD Panel
[ RUN ] P79
BC REG AC
No.
q
w
e
r
t
y
u
Name
Reference
page
Function
Status
Preset number
OPTION
BAR CODE
Displays the current status or operating mode.

Displays the preset Program (P) number.
An "*" is displayed if the AF-100 is attached.
When bar code reading is enabled "BC" is displayed; "- -" is displayed when
bar code reading is disabled.
REGISTER MARK When using register marks reading is enabled "REG" is displayed; "- - -" is
displayed when register mark reading is disabled.
AUTO CUT
When using AUTO CUT is enabled "AC" is displayed; "- -" is displayed
when AUTO CUT is disabled.
COUNTER
Displays the number of pages processed.
24
24
03.12.8, 3:09 PM
15, 48
19
18
Turning Power ON/OFF

This section describes the operating sequence from turning ON the power switch until the machine is ready to operate,
and how to turn OFF the power.
Turning ON the Power

Press the | side of the power switch.

The power turns ON.
12
The illustration on the right shows that paper remains in the

machine. If this screen is displayed, remove them.
(a P.25, When REJECT PAPER is Displayed)
[ RUN ] P-
BC AC
J 1
REJECT PAPER
Turning OFF the Power

Press the K side of the power switch.

The power turns OFF.
25
25
The illustration on the right shows what is displayed on the

LCD panel.
** denotes a preset number (01-80).
03.12.8, 3:09 PM
Chapter
Operating Instructions - DC545 HCEX

This chapter describes the operating sequence from turning ON the power switch until completing
cutting.
Automatic Cutting Using Bar Codes and Register Marks

This machine can read bar codes and reg. marks enabling automatic cutting and creasing.
The procedure is described below.

a P.17, Turning ON the Power)

Turn ON the power. (a

Set the feed tray.
Slide the feed guides to match the document

size.
Set the document in the feed tray with the

surface where bar codes and reg. marks are
printed facing upwards.
The feed lamp turns off and a beep sounds.
In a few seconds, the document is fed into the machine.
Tip
Set the document in the direction shown in the
illustration.

26
26
03.12.8, 3:09 PM
Automatic cutting and creasing start based on the information contained in the bar
codes and reg. marks.

The finished document is ejected.

IMPORTANT
Pieces of cut paper accumulate in the waste tray. Open the drawer located at the bottom of
the machine and remove them periodically. Accumulation of pieces of paper may
cause paper jams.

Tip
Bar Code, Reg. Mark and AUTO CUT

Options
The bar code, reg. mark and AUTO CUT functions may be enabled and disabled by using the
<MODE>, <SET>, <+> and <-> keys.
[RUN]
23
P04
<MODE> KEY
Use the <MODE> key to advance through the

menus shown on the right.
Use the <SET> key to change from the
BARCODE selection (ON or OFF) to the REG.
MARK selection, and use the <SET> key to
change from the REG. MARK to the AUTO CUT
selection.
While in the BARCODE, REG. MARK and AUTO
CUT selections:
Enable or disable functions with the <+> and <->
keys.
[SELECT]
P04
<MODE> KEY
[INPUT]
INPUT>SET
<MODE> KEY
If you select barcode OFF you must

manually enter the desired program number
while in the [SELECT] menu.
IMPORTANT NOTE
If select barcode ON and/or REG. MARK ON
and those items are not present, the job will not
process and the display will indicate a
BARCODE or REG.MARK error. Make certain
that these items are set properly. See the
appendix (P.54) for details about positioning bar
codes and register marks.
Barcode
Register
Mark
BARCODE
*ON
OFF
<MODE> KEY
<SET> KEY
REGISTER MARK
*ON
OFF
<MODE> KEY
<SET> KEY
AUTO CUT
*ON
OFF
<MODE> KEY
The DC-545 is shipped from the factory with the bar code read feature turned on and the reg.
mark feature turned off. If the job to be finished has reg. marks properly printed on it (as described on page 63), the cutting accuracy can sometimes be improved by additionally turning
on the Reg. Mark feature.
27
27
03.12.8, 3:09 PM
Tip
CCD Scan Mode

How to Change the Settings in the DC-545 CCD
Scan Mode
Where to make the settings
1. Press the MODE key and select BARCODE.
2. Press the SET key.
Switch the display from BARCODE
REGISTER MARK AUTO CUT
CCD SCAN. MODE
3. CCD SCAN. MODE appears on the display.
CCD SCAN.
* FAST
Change the setting (*) with the +, and - keys.
MODE
SLOW
The standard setting for CCD SCAN. MODE is

FAST.
The following conditions might cause the E4 REG MARK ERROR.

q The roughness of the paper may cause the mark to be unreadable.
w The REG MARK may not be sharp enough.
e The paper may be dirty.
If this is the case, switch the setting from FAST to SLOW.
Note:
Even if you switch the setting to SLOW, the conditions noted in q, w, and e may cause the
E4 REG MARK ERROR. If this happens, do the operation without using the REG MARK.
28
28
03.12.8, 3:09 PM
About the Waste Tray

Pieces of cut paper accumulate in the waste tray. Open the drawer located at the bottom left of the machine and
remove them periodically. Accumulation of pieces of paper may cause paper jams.
How to remove the accumulated pieces of paper is described below.
WARNING
Be sure to confirm that the machine is in a full stop before removing the accumulated
paper to prevent your hands or fingers from being caught or pinched in the machine.
Pieces of cut paper accumulate in the waste tray. Open the drawer located at the bottom of
the machine and remove them periodically. Accumulation of pieces of paper may
cause paper jams.
Confirm that the machine is fully stopped.
23
Open the waste tray located at the bottom left

of the machine and remove the accumulated
paper.
Tip
When pieces of paper remain in the machine,
open the waste tray cover located at the front of
the machine and remove them.
29
29
03.12.8, 3:09 PM
Chapter
Troubleshooting - DC545 HCEX

This chapter describes what to do when an error has occurred and how to deal with paper jams and error
messages.
Troubleshooting Flow Chart

Power Does Not Turn ON
If the power does not turn ON, check the following.
THE MACHINE DOESN'T TURN ON.
IS POWER PLUG INSERTED?

YES
NO
IS POWER SWITCH ON?

YES
Insert the power

plug securely.
NO
Turn the power switch ON.
Please contact your service person.
30
30
03.12.8, 3:09 PM
Troubleshooting Flow Chart
Cutting is Not Possible

If cutting is not possible, check the following.
IS THERE A MESSAGE DISPLAYED

ON ERROR DISPLAY PANEL?
YES
NO
See P.23, "Error Messages".
Please contact your service person.
2
4
31
31
03.12.8, 3:09 PM
Error Messages
This machine has a self-diagnosis function that displays an error message on the control panel when it determines a
problem has occurred. The following shows the error message, possible causes and a description of the problem that
was detected.
J 1
REJECT PAPER
Cause
Paper is still in the machine

One of the sensors (PPS1, PPS2, PPS3, or PPS4) is defective
Problem detected
1. Light did not transmit through all of the sensors (PPS1, PPS2, PPS3, and PPS4) when the power was turned on.
2. Light did not transmit through all of the sensors PPS1, PPS2, PPS3, and PPS4 when the start switch was pressed
while the machine was stopped and paper was in the AF-100. (Only when using DC-545HC)
J 2
FEED JAM
Cause
Paper does not meet specifications

Separator gap is too narrow(AF-100)
Fan (blower) airflow is insufficient (AF-100)
Feed solenoid incorrect adjustment
Feed solenoid is defective
Feed motor is defective
Shutter solenoid is defective(AF-100)
Feed motor is defective(AF-100)
Fan (suction or blower) is defective(AF-100)
Problem detected
1. Paper was not detected at PPS2 even though it was longer than the set length of the paper (30 mm) and it was
detected at PPS1.
2. Paper was not detected at PPS1 after the specified time (about 2.5 seconds) after paper feed operation started,
therefore paper feed operations were started again. Error occurs if the feed operation starts three times and paper
is not detected at PPS1.
32
32
03.12.8, 3:09 PM
Error Messages
J 3
CENTER JAM
Cause

The length of the JOB data and the paper are different.
Problem detected
1. The leading edge of the paper was not detected at PPS3 even though the specified length (100 mm) had passed
PPS2.
2. Paper was not released from PPS3 even though the preset registered paper length + 30 mm had passed PPS3.
J 4
SLITTER OR STACK
Cause

The length of the job data and the paper are different.
The stacker is full and paper can not be ejected.
Problem detected
1. The leading edge of the paper was not detected at PPS4 even though the specified length (500 mm) had passed
PPS3.
2. Paper was not released from PPS4 even though the preset registered paper length + 50 mm had passed PPS4.
J 5
OVER CAPACITY
Cause
There is too much paper loaded on the AF-100 feed tray.

Paper level sensor is defective
Actuator malfunction
Main PWB unit is defective
Problem detected
1. Elevator lower switch was pressed after paper feed was started at DC-545HC while the paper level sensor was on.
33
33
03.12.8, 3:10 PM
Error Messages
J 7
CUTTER LOCK
Cause

Cutter motor is defective
Cutter position switch is defective
Problem detected
1. There was no response from the cutter position switch even though the specified time (0.6 seconds) elapsed after
cutting started.
J 8
CREASE LOCK
Cause

Creaser motor is defective
Creaser sensor is defective
Problem detected
1. There was no response from the creaser sensor even though the specified time (2.0 seconds) elapsed after scoring
started.
E 1
COVER OPEN
Cause
Actuator (N4-L224*&N4-225*) installation is incorrect

Interlock is defective
Problem detected
1. One of the covers was open while the machine was operating.
2. One of the covers was open when the start button was pushed.
34
34
03.12.8, 3:10 PM
Error Messages
E 2
RS232C ERROR
Cause
CCD is defective
Problem detected
1. There was an abnormal transmission between the CCD and the DC-545.
E 3
BARCODE ERROR
Cause
Bar code being used does not meet specifications

CCD is defective
Problem detected
1. The bar code could not be read even after the paper fed the specified length (50 mm) after the bar code reading
operation started.
E 4
REG.MARK ERROR
Cause
Reg. mark being used does not meet specifications

CCD is defective
Problem detected
1. The reg. mark could not be read even after the paper fed the specified length (40 mm) after the reg. mark reading
operation started.
2. Mark 1 was less than 4.5 mm.
35
35
03.12.8, 3:10 PM
Error Messages
E 5
SLITTER ERROR
*Slitter errors are numbered from 1 to 6.
Cause
Slitter sensor is defective

Slitter positioning motor is defective
Problem detected
1. Light did not transmit to the slitter sensor when temporarily shifting inward 8 mm to detect the home position
while the slitter sensor was shielded from light and the command to move the slitter was issued.
2. The slitter did not return to the predetermined position within the specified time period (refer to the table below)
after the command to move the slitter was issued.
Left margin slitter

Right margin slitter
Left center slitter
Right center slitter
OP1 slitter
OP2 slitter
Time until detection

4.5 S
5.5 S
6.0 S
6.0 S
12.0S
6.0S
(OP2: When not installed)
(OP2: When installed)
6.0S (Only when OP2 is installed.)
Angle
Connector
Sensor
This image shows the optional 1 slitter sensor.
You can identify the position of the slitter where the error that occurs by looking at the number in the message displayed
on the LCD panel.
LCD message
SLITTER ERROR 1
SLITTER ERROR 2
SLITTER ERROR 3
SLITTER ERROR 4
SLITTER ERROR 5
SLITTER ERROR 6
Slitter
Left margin slitter
Right margin slitter
Left center slitter
Right center slitter
OP1 slitter
OP2 slitter
36
36
03.12.8, 3:10 PM
Error Messages
E 6
DATA ERROR
Cause
Preset data is not registered

Memory PWB unit is defective
Problem detected
1. Preset data was accessed that exceeds a total of 17 AUTO CUTs (see table below), JOB cuts and scores while
AUTO CUT is being used.
2. There was no information in the preset data that was accessed.
Table 1: List of AUTO CUT counts
AUTO CUT count
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Distance from the

last cut to the trailing AUTO CUT count
edge of the paper
0.0 to 20.9 mm
0
21.0 to 36.9 mm
2
37.0 to 51.9 mm
3
52.0 to 66.9 mm
4
67.0 to 81.9 mm
5
82.0 to 96.9 mm
6
97.0 to 111.9 mm
7
112.0 to 126.9 mm
8
127.0 to 141.9 mm
9
142.0 to 156.9 mm
10
157.0 to 171.9 mm
11
172.0 to 186.9 mm
12
187.0 to 201.9 mm
13
202.0 to 216.9 mm
14
217.0 to 231.9 mm
15
232.0 to 246.9 mm
16
247.0 to 261.9 mm
17
4
Distance from the

leading edge of the
paper to the first cut
0.0 to 16.9 mm
17.0 to 32.9 mm
33.0 to 48.9 mm
49.0 to 64.9 mm
65.0 to 80.9 mm
81.0 to 96.9 mm
97.0 to 112.9 mm
113.0 to 128.9 mm
129.0 to 144.9 mm
145.0 to 160.9 mm
161.0 to 176.9 mm
177.0 to 192.9 mm
193.0 to 208.9 mm
209.0 to 224.9 mm
225.0 to 240.9 mm
241.0 to 256.9 mm
257.0 to 272.9 mm
273.0 to 288.9 mm
Example:
1. Cuts: 5
Scores: 2
First cut: 98.0 mm
Length from the last cut to the trailing edge of the paper: 65.0 mm
According to the table: There are 6 AUTO CUTs from the leading edge of the paper to the first cut.
There are 4 AUTO CUTs from the last cut to the trailing edge of the paper.
The number of cuts, scores, and AUTO CUTs is 5 + 2 + 6 + 4 = 17.
The total is more than 17, resulting in E6: DATA ERROR.
2. Cuts: 10
Scores: 4
First cut: 10.0 mm
Length from the last cut to the trailing edge of the paper: 20.0 mm
According to the table: There are 0 AUTO CUTs from the leading edge of the paper to the first cut.
There are 0 AUTO CUTs from the last cut to the trailing edge of the paper.
The number of cuts, scores, and AUTO CUTs is 10 + 4 + 0 = 14.
The total is less than 17, resulting in no error.
37
37
03.12.8, 3:10 PM
Error Messages
E 7
CONNECTION ERROR
Cause
Bad connection between AF-100 and DC-545

Feed PCB unit is defective
Problem detected
1. Can not confirm connection between AF-100 and DC-545 while machine is operating.
E 8
ELEVATOR ERROR
Cause
Elevator upper switch is defective

Elevator lower switch is defective
Elevator motor is defective
Paper level sensor is defective
Feed PCB unit is defective
Problem detected
1. Elevator was not detected at elevator upper switch, elevator lower switch, or paper level sensor after the specified
time (* seconds) after the command to operator the elevator was issued.
* 10 seconds when rising at start-up, 3.5 seconds when paper is being fed, 9 seconds when going down at shut-down
NOTE :
When this error occurs there is a possibility that the screws pressing on the spring, or the elevator
up and down switch are damaged.
38
38
03.12.8, 3:10 PM
When a Paper Jam Has Occurred

When a paper jam has occurred, the JAM lamp blinks and a message is displayed on the LCD panel.
WARNING
Do not touch the blade (with the WARNING sticker attached). Doing so may cause injury.
(aP.6, Warning Sticker)
Before removing paper from under the front and rear covers, make sure the machine is fully
stopped. Use the tweezers that come with the machine to prevent your hands or fingers from
being caught or pinched. (aP.6, Warning Sticker)
When REJECT PAPER is Displayed

If a document remains in the machine when the power is turned ON, REJECT PAPER is displayed on the
LCD panel and the JAM lamp blinks.
Remove the document with the following procedure.
J 1
REJECT PAPER
Press the <+> or <-> key to eject the document.
IMPORTANT
Be sure to close the front or rear cover when
you operate the machine. The machine does
not work if the front or rear cover is open.
COVER
MODE
SET
JAM
PAPER
If the document cannot be removed with the procedure mentioned above
Front cover
Open the front or rear cover.
Rear cover

Continue Page
39
39
03.12.8, 3:10 PM
Remove the jammed document using the

tweezers.
Front cover
Close the front or rear cover.
Rear cover

40
40
03.12.8, 3:10 PM
When FEED JAM is Displayed

If a paper jam has occurred in the feeding unit, FEED JAM is displayed on the LCD panel and the JAM
lamp blinks.
Remove the jammed document with the following procedure.
J 2
FEED JAM
Press the <-> key and return the jammed document to the feed tray side.
COVER
MODE
SET
JAM
PAPER
START
POWER
STOP

Front cover
Open the front cover.
Continue Page
41
41
03.12.8, 3:10 PM
Press the <STOP> key to reset the fault logic

and clear the fault message.
Remove the jammed document.
Front cover
Close the front cover.

START
POWER
STOP
42
42
03.12.8, 3:10 PM
When CENTER JAM is Displayed

If a paper jam has occurred in the machine (front), CENTER JAM is displayed on the LCD panel and the
JAM lamp blinks.
J 3
CENTER JAM
Press the <-> key and return the jammed

document to the feed tray side.
COVER
MODE
SET
JAM
PAPER
START
POWER
STOP

Front cover
Continue Page
43
43
03.12.8, 3:10 PM


tweezers.
Front cover

START
POWER
STOP
44
44
03.12.8, 3:10 PM
Procedure of Removing Front and Rear Creaser Guides

This operation also needs to be done when the creaser or the cutters are locked.

Please open the Front/Rear Cover of DC-545HC.
1
2
Front Cover
Rear over
Loosen the 2 set-screws on both sides of Front/Rear Creaser Guides, counter clockwise
2 or 3 times. Use the Hex Driver contained in the kit.
IMPORTANT
The cap bolt may fall off if it is loosened more than necessary.
45
45
03.12.8, 3:10 PM
Please slide the guide toward q (non-operator side) then pull up toward w.
Front Creaser Guide
Rear Creaser Guide
IMPORTANT
The figures of Front and Rear Creaser Guide are similar.
When installing Creaser Guide, please refer to the following figure.
Rear Guide
Front Guide
46
46
03.12.8, 3:10 PM
When SLITTER JAM is Displayed

If a paper jam has occurred in the machine (rear), SLITTER JAM is displayed on the LCD panel and the
JAM lamp blinks.
J 4
SLITTER OR STACK
Press the <+> key and forward the jammed

document to the paper tray side.
COVER
MODE
SET
JAM
PAPER
START
POWER
STOP

Open the rear cover.
Rear cover
Continue Page
47
47
03.12.8, 3:10 PM

Remove the jammed document.
Close the rear cover.
Rear cover

START
POWER
STOP
48
48
03.12.8, 3:10 PM
When CUTTER LOCK is Displayed

If a paper jam has occurred in the cutter unit, CUTTER LOCK is displayed on the LCD panel and the JAM
lamp blinks.
Check that the paper stock is within specifications.
J 7
CUTTER LOCK
Press the <-> key and return the jammed

document to the feed tray side.
+
COVER
MODE
SET
JAM
PAPER
START
POWER
STOP

Front cover
Continue Page
49
49
03.12.8, 3:10 PM


tweezers.
NOTE :
If you cannot remove the jammed paper with

the tweezers, follow the procedure on page 45 to
remove it.

Front cover

START
POWER
STOP
50
50
03.12.8, 3:10 PM
When CREASE LOCK is Displayed

If a paper jam has occurred in the creasing unit, CREASE LOCK is displayed on the LCD panel and the
JAM lamp blinks.
Check that the paper stock is within specifications.
J 8
CREASE LOCK
Press the <+> key and forward the jammed

document to the paper tray side.
COVER
MODE
SET
JAM
PAPER
START
POWER
STOP

Open the rear cover.
Rear cover
Continue Page
51
51
03.12.8, 3:10 PM

Remove the jammed document using the tweezers.
NOTE :
If you cannot remove the jammed paper with

the tweezers, follow the procedure on page 45 to
remove it.

Close the rear cover.
Rear cover

START
POWER
STOP
52
52
03.12.8, 3:11 PM
Chapter
Manual Programming - DC545 HCEX

This chapter describes how to manually program the Docu Cutter.
The Docu Cutter is manually programmable with 80 sets of job dimensions or program numbers. Each set
of dimensions are stored and recalled by a program number. (a P.45, Factory Preset Jobs)
Prior to Programming a Job

Before programming a job carefully measure,
in millimeters, the required slits, cuts and
creases. See the Figure 1 for reference and
Figure 2 for a detailed description of each
function.
Record the values in Customer Programed
Jobs. Remember that all measurements,
except MARK 1, are in millimeters.
Familiarize yourself with the following illustrations and instructions to make the programming process easy and trouble free.
There is a guillotine cutter that performs cuts

perpendicular to the line of the paper travel.
There is creasing unit that performs creases
perpendicular to the line of the paper travel.
Program
Number
P01? (0180)
OK?>SET
Figure 1
PAPER FEEDING DIRECTION

Cut
Slit
Reg. Mark
(Optional)
Crease
Bar Code
(Optional)
Figure 2
53
53
03.12.8, 3:11 PM
IMPORTANT NOTES:
There are a total of five slitters. Two slitters are
for the margins and the remaining three
slitters are for the center of the sheet.
Definition of Programming Terms
Reg. Mark
(Optional)
Bar Code
(Optional)
Left Margin Slitter

(LEFT SL)
Right Margin Slitter

(RGHT SL)
Center Left Slitter

(C.L.SL)
Center Right Slitter

(C.R.SL)
Center Slitter
(OP 1)

First Cut
Bar Code
(Optional)
Reg. Mark
(Optional)
Crease
(SCR 1)
Last cut
Tip
Paper area before first cut and after last cut are considered to be scrap and will be chopped
up for disposal in waste tray when AUTO CUT is selected. See the appendix (P.66) for information about automatic cutting.
54
54
03.12.8, 3:11 PM
SHEET LAYOUTS
Sheets can be laid out in portrait or landscape format. The illustration below is for a CD tray jacket. The letter (or A4)
sheet is printed 2-up and fed in portrait orientation.
5
55
55
03.12.8, 3:11 PM
AUTO CUT
If there is no waste on the sheet, be sure to turn the AUTO CUT feature OFF. See Examples 1 and 2 below.
Example 1 - When AUTO CUT must be OFF
Example 2 - When AUTO CUT must be OFF

AUTO CUT is turned ON and OFF in the operator menu and is a global function, i.e. it is not saved specific to a job.
Jobs requiring AUTO CUT ON and OFF CANNOT mixed in the feed tray.
PLEASE NOTE: When the total number of scores and cuts (including those cuts due to AUTO CUT) exceeds 17 the
following message appears on LCD display:
E 6
DATA ERROR
If a E6 data error occurs the job must be re-designed or reprogrammed so the total number of cuts and creases do not
exceed 17
56
56
03.12.8, 3:11 PM
JOB DESIGN ISSUES

1) Orientation of small format (business) cards
Although the smallest format supported is 88.9 x 50.8 mm, the 88.9 mm side must be in the direction of feed, otherwise
the pieces will drop between the transport rollers. This is because the center slitters must be able to move across the
paper path.
2) Arrangement of small format (business) cards on large sheets (A3+ or oversized ledger)
Business cards requiring a bleed and gutter, require the use of two slitters between each card. Because more business
cards are fit onto A3 or ledger in this format compared to A4 or letter, the number of slitters required will be more than
the maximum of 4 available.
5
Workaround solution - arrange 12 to view on A3 or ledger, place the register mark in two positions, 210 mm apart. Print
on A3, cut in half using a guillotine (or use the 545). Then place both stacks in the 545 and process as if A4 or letter.
The reg. mark will enable the device to adjust and compensate both for image drift and for any inaccuracy in the
guillotine cut.
57
57
03.12.8, 3:11 PM
Print, cut in half, process as if A4 or letter size
3) Cutting gutters
The slitters cannot be positioned closer together than 50 mm. To perform a gutter cut of a few mm, use slitters on two
adjacent shafts, not those on the same shaft. The waste between gutters will exit onto the delivery tray.
4) Location of right margin trim for A4 paper

Unlike the center slitters, both margin slitters share common axis lead screws. Due to the need to support the margin
slitters lead screws in the mid-area of the machine, a support was positioned approximately in the middle of the device.
This means that the right trimmer cannot trim below the dimension of 200 mm from the reference (datum or nonoperator side) edge.
In the worst case the image can drift up to 2 mm so the trim position should not be located less than 202 mm from the
reference edge.
58
58
03.12.8, 3:11 PM
Also consider that the unprintable margin of a digital press is typically 3 to 5 mm from the edge of the sheet, so the edge
of the image should not be placed more than 205 mm from the reference edge.
To avoid the problem of the image drifting into the unprintable margin (which would result in a white edge inside the
image area), the image should possess a bleed of (typically) 2mm.
With all these factors combined, it is recommended that the right trim position is located between 202 and 204 mm from
the reference edge.
202-204mm
typically
Workaround - Should a job be presented that requires a side trim of less than 200 mm, use the right center slitter, OP1,
or OP2 slitter to remove the waste from the side. The waste will exit onto the delivery tray.
Workaround - Analyze the slitter positions and reprogram the job. Switch the center and option slitter units cutting
positions in order to better balance the paper as it travels through the slitters.
59
59
03.12.8, 3:11 PM
5
5) Skewed Output on Small Pieces

Depending on the job layout it is possible to have skewed output when small pieces are processed. In part, this problem
is due to the design of the rubber feed rollers. Each roller has cutouts that reduce the gripping and drive area for the
paper. In addition, the slitter units add drag as the card contacts the slitter housing and cutter wheels.
Customer Programmed Jobs

ALL DIMENSIONS MUST BE IN MILLIMETERS
PROGRAM NUMBER
JOB DESCRIPTION
ITEM
RANGE
MARK 1
40-200
MARK 2
5-40mm
LEFT SL
0-120mm
RGHT SL
200-320mm
C.L. SL
0-160mm
C.R. SL
**-320mm
OP1 SL
0-320mm
OP2 SL
OPTION
CUT1
0-650mm
*CUT2
0-650mm
*CUT3
0-650mm
*CUT4
0-650mm
*CUT5
0-650mm
*CUT6
0-650mm
*CUT7
0-650mm
*CUT8
0-650mm
*CUT9
0-650mm
*CUT10
0-650mm
*SCR. 1
0-650mm
*SCR. 2
0-650mm
*SCR. 3
0-650mm
*SCR. 4
0-650mm
TOTAL LENGTH 0-650mm

NOTES
** OPTIONAL VALUES - IF NOT REQUIRED ENTER 0
** VALUES OF THE C.L.SL VALUE PLUS 50 CAN BE ENTERED.
THERE IS A MAXIMUM OF 10 CUTS AND 4 CREASES
CONVERSION TABLE
CONVERSION TABLE
Inches
Millimeters Inches
Millimeters
1.0
225.4
11
279.4
8.5
215.9
17
431.8
60
60
03.12.8, 3:11 PM
Factory Preset Jobs

U.S.
PROGRAM
NUMBER
#1*
#2
#3
#4
#5
#6
#7
#8
46
57
Job Type
Trading
Cut in Half SM CARD 8up letter
Trading
8up ledger
MARK 1
47
47
47
47
47
47
47
47
MARK 2
9.2
9.2
9.2
9.2
9.2
9.2
9.2
9.2
LEFT SL
9.5
12.7
31.8
12.7
8.3
31.8
8.3
RGHT SL
269.9
266.7
247.7
203.2
271.1
271.1
C.L. SL
136.5
76.2
95.3
76.2
135.3
135.3
C.R. SL
203.2
184.2
184.2
OP1 SL
142.9
139.7
108.0
139.7
144.1
0.0
144.1
CUT1
139.7
25.4
19.1
22.2
15.2
17.1
28.6
19.1
CUT2
190.3
108.0
111.1
101.6
106.0
130.2
196.9
CUT3
114.3
123.8
188.0
114.9
149.2
CUT4
203.2
212.7
274.3
203.8
250.8
CUT5
225.4
CUT6
314.3
CUT7
327.0
CUT8
415.9
CUT9
CUT10
SCR. 1
107.4
SCR. 2
SCR. 3
SCR. 4
215.9
215.9
431.8
279.4
215.9
279.4
215.9
3.5 5
WALLET
OP2 SL
TOTAL LENGTH 279.4
NOTES
THESE VALUES ARE CURRENT AS OF OCTOBER 2002
ALL DIMENSIONS ARE IN MILLIMETERS
8.5 X 11 inches = 215.9 X 279.4 millimeters
11 X 17 inches = 279.4 X 431.8 millimeters
*Be sure to turn off AUTO CUT.
61
61
03.12.8, 3:11 PM
Factory Preset Jobs
PROGRAM
NUMBER
#9
#10
8 10
Job Type
Pan
#11
#12
#13
#14
#15
#16
1up Lg
Card
2up
Scrapbook
2up
Postcard
11up
Business
Card
4up
Business
Postcard
Large
Brochure
MARK 1
47
47
47
47
47
47
47
47
MARK 2
9.2
9.2
9.2
9.2
9.2
9.2
9.2
9.2
LEFT SL
6.4
12.7
13.5
6.4
31.8
6.4
6.4
9.5
RGHT SL
209.6
203.2
202.4
272.9
209.6
209.6
269.9
C.L. SL
101.6
136.4
57.2
108.0
C.R. SL
184.2
158.8
OP1 SL
114.3
142.9
108.0
CUT1
17.1
19.1
12.7
12.7
28.6
6.4
12.7
16.9
CUT2
271.1
266.7
266.7
419.1
130.2
95.3
139.7
415.9
CUT3
149.2
184.2
266.7
CUT4
250.8
273.1
CUT5
CUT6
CUT7
CUT8
CUT9
CUT10
SCR. 1
139.2
215.4
215.9
SCR. 2
SCR. 3
SCR. 4
279.4
279.4
431.8
279.4
279.4
279.4
431.8
OP2 SL
TOTAL LENGTH 279.4
NOTES
62
62
03.12.8, 3:11 PM
Factory Preset Jobs
PROGRAM
NUMBER
Job Type
#17
#18
#19*
#20
#21
3-Fold
Brochure
Tri-Cut
Fourths
Fold in Half
Tri-Fold
MARK 1
47
47
47
47
47
MARK 2
9.2
9.2
9.2
9.2
9.2
LEFT SL
41.3
RGHT SL
238.1
C.L. SL
108
C.R. SL
OP1 SL
CUT1
25.4
93.1
139.7
CUT2
406.4
186.2
CUT3
CUT4
CUT5
CUT6
CUT7
CUT8
CUT9
CUT10
SCR. 1
153.4
139.7
94.1
SCR. 2
280.4
187.2
SCR. 3
SCR. 4
279.4
279.4
279.4
279.4
OP2 SL
TOTAL LENGTH 431.8
NOTES
*Be sure to turn off AUTO CUT.
63
63
03.12.8, 3:11 PM
Factory Preset Jobs
Europe
PROGRAM
NUMBER
24
26
27
28
Job Type
Postcard
2 A4
Business
Card 16
A4 SEF
Business
Card 10
A4 LEF
Business
cards full
bleed x9
A4 SEF
MARK 1
70
70
70
MARK 2
10
10
LEFT SL
64
RGHT SL
29
30
32
33
DVD
Visitor
badges 4 Cover on
A4
A4
CD Inlay
on A4
Point of Sale
Promotion
piece x2 A4
70
70
70
70
70
10
10
10
10
10
10
25
10
20
17
82
13
202
203
275
202
203
203
202
203
C.L. SL
62
56
125
80
97
15
80
C.R. SL
204
154
175
130
205
205
204
113
OP1 SL
62
105
75
60
18
15
80
103
OP2 SL
204
225
152
126
205
204
CUT1
26
20
22
20
30
18
33
18
CUT2
131
110
112
105
132
288
273
285
CUT3
141
200
202
111
140
CUT4
151
290
196
242
CUT5
256
SCR. 1
146
153
103
SCR. 2
160
202
287
CUT6
CUT7
CUT8
CUT9
CUT10
188
273
SCR. 3
SCR. 4
TOTAL LENGTH
63-2
62
297
297
210
297
297
297
297
297
Factory Preset Jobs
PROGRAM
NUMBER
36
37
39
40
41
42
43
Job Type
Paint label Business

Christmas
cards 4 Paint label instructions cards 20
2 A3
4 A3
A3
A3
Folded
business
cards 20
A3
MARK 1
70
89
89
70
70
70
70
MARK 2
10
13
13
10
10
10
10
LEFT SL
12
16
19
25
25
30
10
RGHT SL
278
256
219
275
275
210
307
C.L. SL
10
136
119
125
125
95
C.R. SL
152
221
175
175
145
309
OP1 SL
138
14
17
75
75
80
OP2 SL
280
258
221
225
225
160
309
CUT1
22
53
121
25
25
22
20
CUT2
208
223
261
115
205
112
440
CUT3
214
234
401
205
385
120
CUT4
400
404
CUT5
Full bleed
business cards A3
9 SRA3
Brochure
(after cut to
on SRA3
320220)
295
210
385
218
308
CUT6
CUT7
CUT8
CUT9
CUT10
SCR. 1
115
115
SCR. 2
307
295
230
SCR. 3
SCR. 4
TOTAL LENGTH
420
420
420
420
420
320
450
63-3
63
How to Manually Program a Job

Turn on the machine.
Repeatedly push the <MODE> key until the

display indicates [INPUT].
[INPUT]
INPUT>SET
Push and hold the <SET> key until the display

appears as shown on the right.
P01? (0180)
OK?>SET
Use the ten-key pad to enter the job number.

Note
The numbers 1- to 21 and 72 to 80 are registered
as pre-set programs at the factory.
Avoid overwriting these at all costs.
P52? (0180)
OK?>SET
Press the <SET> key.
PREPRINTED
SAMPLE
Perform this step if there is a reg. mark, otherwise press the <SET> key until LEFT SL is
displayed then proceed to step 14. Place a
PREPRINTED (with a reg. mark) sample sheet
in the feed tray.
64
64
03.12.8, 3:11 PM
When the <START> key is pressed, paper starts

being fed and the number displayed on the
lower right side of the LCD panel begins changing. (The number normally changes from 500
through 40, depending on the position of the
reg. mark.) Use the <+> key and the <-> key to
move the position of the paper (Reg. mark
position); adjust the numerical value on the
bottom right side of the LCD panel so that it is
between 40 and 200. (Adjust the numerical
value displayed so that it is as small as possible.)
MARK1 (40200)
000
047
This number will change as the sensor
reads the vertical portion of the reg.
mark.
Enter the three digit value from the lower left of

the display using the ten key keypad. In this
example the value is 52.
MARK1 (40200)
052
047
This number will change when you enter
the value (in this example - 052).
Remove the sample paper by pressing the <->

key.

Measure the distance (in millimeters) between

the leading edge of the paper and the horizontal
portion of the reg. mark. The value must be
between 5 and 40 millimeters.
8.2mm
Continue Page
65
65
03.12.8, 3:11 PM
Enter the value from step 11 using the ten key

keypad.
MARK2
(540)
08.2mm
Enter the distance from the left side of the

paper to the position for the left margin slit
(LEFT SL) location. This value must be between 0 and 120 millimeters.
LEFT SL (0120)
000.0mm

paper to the position for the right margin slit
(RGHT SL) location. This value must be between 200 and 320 millimeters.
RIGHTSL(200320)
000.0mm

paper to the position for the center left slit (C.L.
SL) location. This value must be between 0 and
160.0 millimeters.
C.L.SL (0160.0)
000.0mm
66
66
03.12.8, 3:11 PM

paper to the position for the center right slit
(C.R. SL) location. You can enter values from
the value entered for C.L.SL plus 50 mm.
C.R.SL (320)
000.0mm

paper to the position for the center (OP1 SL)
slit location. This value must be between 0 and
320.0 millimeters. (When OP2 SL is not attached)
OP1 SL (0320.0)
000.0mm

paper to the position for the Optional 2 SL
(OP2 SL) location. You can enter values from
the value entered for OP1 SL plus 50 mm. (Not
displayed when OP2 SL is not attached.)
OP2 SL (320)
000.0mm
NOTE :
The OP2 SL is standard equipment for the DC-545 HCEX only.
Continue Page
67
67
03.12.8, 3:11 PM
Enter the distance from the leading edge of the

paper to the position for the first cut (CUT 1)
location. This value must be between 0 and 650
millimeters.
CUT1
(0650.0)
000.0mm

paper to the position for the second cut (CUT 2)
location. This value must be between 0 and 650
millimeters. If a second cut is not required,
enter a value of zero. Turn off the automatic
cutting setting when not using CUT2. The
machine normally does not operate.
CUT2
(0650.0)
000.0mm

paper to the first score (SCR.1). It is possible to
enter numerical values from 0 to 650 mm. If a
score is not needed enter 0.
SCR.1
(0650.0)
000.0mm
68
68
03.12.8, 3:11 PM
Enter the total length (in millimeters) of the

sample paper.
TOTAL LENGTH?
000.0mm
Press the <SET> key to retain the settings or

<C> key to discard the settings. The display will
indicate Memory Please Wait while the information is written to the Docu Cutter memory
circuit. The memorization process will take
approximately 10 seconds.
OVERWRITE?
OKSET NOC
MEMORY!!
Please Wait
69
69
03.12.8, 3:12 PM
Appendix - DC545 HC/DC545 HCEX

This chapter lists the specifications and an index.
Specifications
DC-545 with HC AUTO FEEDER Specifications
Product name / Model No.
Input paper size
Paper size
Input paper weight
DC-545 with HC AUTO FEEDER

Desktop model
Min.:8.5" x 11" / A4
Max.:12.6" x 18" / A3
Min.:110gsm
Max.:230gsm <No curl in the paper>
Finishing size
Lead edge trim
Trail Edge Trim
Min.:2"(Width) x 3.5"(Length) <Business card size>

Min.:0.125"(3.2mm)
Min.:0.125"(3.2mm)
Side edge trim

Speed
Min.:0.125'(3.2mm)
Max.:4.5"(114mm)
Max : 9ppm (A4 lengthwise. 4-side trim. 1 score)
Trim/Score tolerance
Media type
Feeding method
+/- 0.03"(+/- 0.762mm) <With paper cutting length not exceeding 18">
Automatic Feeding (Air suction method)
Feed tray capacity

Stacker
100mm
Drop type
Power supply
Machine dimensions(mm)
Machine weight(kg)
Other Features
AC120V +/- 10% , 50/60Hz, 1.0A

AC230V +/- 10% , 50/60Hz, 0.6A*
1370(W) x 580(D) x 960(H)
109.6 (Main body 56.4 , Feeder 20.4 , Stand 32.8)
1.Four scores perpendicular to the feed direction.
2.Up to 5 cuts parallel to the feed direction. (2 x margin slitters and 3 x center slitters.)
3.Up to ten cuts perpendicular to the feed direction.
4.Automatic setting of slit, cut and score position.
70
70
03.12.8, 3:12 PM
Specifications
DC-545 with HCEX AUTO FEEDER Specifications

Product name / Model No.
Input paper size
Paper size
DC-545 with HCEX AUTO FEEDER

Desktop model
Finishing size
Min.:8.5" x 11" / A4
Max.:12.6" x 18" / A3
Min.:110gsm
Max.:230gsm <No curl in the paper>
Min.:2"(Width) x 3.5"(Length) <Business card size>
Lead edge trim

Trail Edge Trim
Min.:0.125"(3.2mm)
Min.:0.125"(3.2mm)
Side edge trim

Speed
Trim/Score tolerance
Min.:0.125'(3.2mm)
Max.:4.5"(114mm)
Max : 9ppm (A4 lengthwise. 4-side trim. 1 score)
+/- 0.03"(+/- 0.762mm) <With paper cutting length not exceeding 18">
Media type
Feeding method

Automatic Feeding (Air suction method)
Feed tray capacity

Stacker
100mm
Drop type
Input paper weight
Power supply
Machine dimensions(mm)
Machine weight(kg)
1
2
AC120V +/- 10% , 50/60Hz, 1.0A

AC230V +/- 10% , 50/60Hz, 0.6A*
1370(W) x 580(D) x 960(H)
109.6 (Main body 56.4 , Feeder 20.4 , Stand 32.8)
1.Four scores perpendicular to the feed direction.
2.Up to 6 cuts parallel to the feed direction. (2 x margin slitters and 4 x center slitters.)
3.Up to ten cuts perpendicular to the feed direction.
4.Automatic setting of slit, cut and score position.
Other Features
Paper Weight
Laminated Stock
The DC-545 was not designed to process laminated stock and therefore it is not recommended.
Paper Curl
Due to the automated slitter function design, the paper path of the DC-545 is sensitive to paper curl. The paper path
does not posses a flat table for the paper to travel over because the slitter units must be able to move freely from side-toside.
If paper curl is causing paper jams the following are suggestions for remedying the problem:
1. Adjust the printing devices de-curler (if available)
2. Manually de-curl the stock before loading in the feed tray
3. Turn the paper over (reprogramming the job may be necessary)
4. Use different paper stock
71
71
03.12.8, 3:12 PM
The DC-545 was designed to process paper from 110 gsm up to 230 gsm (grams per square meter). 110 gsm is roughly
28 lb and 230 gsm equates to 10 pt stock.
Specifications
Specifications of Reg. Mark and Bar Code

1.Reg. Mark Details (Vertical/Horizontal)
Length: 5mm or more
Width: 0.4mm or more
2.Bar code
Bar code
: CODE-39
Start/stop code
: Required
Check digit
: Optional
Minimum resolving power : 0.254mm
Fine line : Thick line
: 1:2.5
Bar height
: 4mm or more
Under the requirements listed above, the bar code width will be about 15mm.
Printing Position
: See P.62 to P.64 for details.
Print the bar code data in the following sequence:

q is the start code designator for CODE-39.
w is the 10s digit data of the program number.
(Example: When the program number is 11 , the data is "1".)
e is the 1s digit data of the program number.
(Example: When the program number is 11 , the data is "1".)
r is the check digit.

t is stop code of CODE-39.
These figures indicate program number, with which the machine recognizes a stored setting for certain Jobs. (start from
00)
72
72
03.12.8, 3:12 PM
Specifications
THE 'REG' (REGISTER) MARK

Using a CCD sensor to read an image reference point on the sheet is a unique feature of the DC-545.
The mark is similar to a cutting mark (or crop mark) for guillotines. The device does not cut on this mark, it is simply
a definable shape which is easy to recognize and is easy to reproduce in the original application.
The reg. mark is actually made up of two components. The vertical component is used for determining the horizontal
reference point. In other words, where the image is located from left to right on the sheet. When a job is programmed
into memory the first entry is MARK 1. This refers to the vertical line in the reg. mark. During the programming
process the MARK 1 value is entered in pulse counts. There are two ways to obtain the proper data value for MARK 1.
Obtaining the MARK 1 value can be done with the two following methods.
Obtaining MARK 1 Value - Method 1

With this method, you can input the MARK 1 value through DC-545. Load the type of paper that is registered to for the
feed tray when inputting the MARK 1 value, and then press the <START> key. The paper stops when it is in the vicinity
where the MARK 1 value is read, move the paper forward and backward with the <+> and <-> keys to move the paper
to the position where the MARK 1 value can be read. Then enter the value that is displayed on the screen.
Obtaining MARK 1 Value - Method 2

You can enter the MARK 1 value with the following method, rather than method 1, if you know the MARK 1 position.
Convert the MARK 1 value to a numerical value according to the following table and enter the new value, note that the
MARK 1 value is not the distance (mm) from the edge of the paper.
For example, if the MARK 1 is positioned 10 mm from the edge of the paper, then the MARK 1 value is 70.
CCD Reading
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
15+/- 1
21+/- 1
27+/- 1
33+/- 1
40+/- 1
46+/- 1
52+/- 1
58+/- 1
64+/- 1
70+/- 1
77+/- 1
83+/- 1
89+/- 1
95+/- 1
101+/- 1
107+/- 1
113+/- 1
120+/- 1
126+/- 1
132+/- 1
MM
MARK 1 CONVERSION TABLE
73
73
03.12.8, 3:12 PM
Specifications
The second program entry is MARK 2. This refers to the horizontal line of the reg. mark and is used as the image
vertical reference point. This mark determines where the image reference is located in respect to the head and foot of the
page.
MARK 2
MARK 1
MARK 1 corrects for errors in this

direction
MARK 2 corrects for errors in this

direction
74
74
03.12.8, 3:12 PM
Specifications
HOW TO MAKE A BAR CODE FOR USE WITH THE DC-545

The easiest way to create the code is with a TrueType Font. Fonts are readily available from many companies on the
internet. Here are two companies which have fonts suitable for use with the DC-545 (there are many companies offering
fonts).
www.azalea.com/code39
Azalea offers a free sample of code 39 and a variety of customizable options that allow printing of bar codes
from Microsoft Windows or Macintosh platforms.
http://www.datascan.co.uk
Samples - standard font Price 149 for a single user; 298 for 2-5
Basic Font Installation Instructions

The following briefly describes what is required to install a font on a Windows or Macintosh system. The font provider
will supply more detailed information, these guidelines are only intended to illustrate the basics and scope of the
installation process.
On a Windows PC the font is installed through the Control Panel's "Fonts" folder.
On a Macintosh system select the font suitcases (for TrueType 1 fonts also select the printer outline files) and drag the
fonts onto the closed System Folder icon. For OS X drag the fonts onto the Fonts folder in the Library folder.
How to use a TrueType font

Once installed, the font will appear in the word processing or desktop publishing application in the font selection area.
Please note in MS Word, typing text surrounded by the characters * and *, automatically turns on auto format to bold
text. Since this is not the intended, or useful, turn off the auto formatting by following the steps below or use the 'undo
last action' after typing.
75
75
03.12.8, 3:12 PM
Specifications
Select Options
Delete *Bold* and _underline_with real formatting
76
76
03.12.8, 3:12 PM
Specifications
Creating the Barcode

Making the barcode appear on the page is extremely easy with a TrueType font. In this case we will use the example job
01. The application designer simply does the following:
1. Place a text box in the predefined area. Make sure the text box is large enough to hold the entire bar code. It
may be necessary to increase the size of the text box after the font is created.
2. Type the desired job (program) number surrounded by a stop and start bit. Remember the stop and start bit
are recognized in Code 39 as an * or asterisk.
3. Select the text, in this case the text will appear as: *01*
4. Change the font type in the font selection window to the name of the code 39 font.
The text will appear as: *01*
5. Print a sample and make sure the font is at least 4 mm tall. If not, increase the size of the code 39 font by
reselecting the barcode and increasing the font size with through the Font size selection window.
2
Font
selection
window
Duplo Code 39
Font size
selection
window
77
77
03.12.8, 3:12 PM
Specifications
POSITIONING THE BAR CODE
60 mm
10 mm
NON PRINTING AREA
*24*
5 mm
78
78
03.12.8, 3:12 PM
Specifications
1. The Register Mark and Bar Code Position when the Document Data was Created
REG. MARK
BAR CODE
30mm
*a
8mm
*b
5mm
8mm
8mm or
more
5mm or more
35mm or
less
5mm or more
40mm
*0.4mm or more
10mm or more
REG. MARK position range
60mm or less
5mm
* The width of Reg. Mark line is 0.4 mm or more.

* a<=b
The above diagram shows the position relationships when document data with register marks and bar codes
is created.
There is a discrepancy between the document data and the printed document. If a discrepancy occurs,
position the register mark so that it is in the range where the printer can print. Check the range where the
printer can print in the printer's manual.
Since the reg. mark and image shift proportionately, any error in the reg. mark position is used as error correction data for image registration. The Docu Cutter 545 automatically compares the actual image position to the
reference position and offsets the cutting position (horizontal shift) and slit position (vertical shift) to maintain
precise trims every time.
79
79
03.12.8, 3:12 PM
Specifications
2. Non-Printing Area
Reg. marks and non-printing areas
50mm
Non Printing Area
10mm
Bar codes and non-printing areas

10mm
Non Printing Area
5mm
Note
When combining reg. marks and bar codes take note of the position of both as well as the non-printing areas.
80
80
03.12.8, 3:12 PM
Specifications
3. Range within which the Register Mark can be Adjusted

The DC-545 compensates the position for cutting, creasing and slitting if the register mark discrepancies are within
ranges such that the mark 1 value is +/- 40 (+/- 6 mm), for mark 1 (left/right) in the registered JOB data, and such that
mark 2 (up/down) is between 5 mm and 35 mm from the leading edge of the paper (see the following diagram) regardless of the registered job data.
However, even if the register mark is within the range described above, compensation cannot be done for the register
mark if it is outside the range where the printer can print.
1
5mm
Position of the upper limit that mark 2 of
the register mark can be read
35mm
Position of the lower limit that mark 2 of

the register mark can be read
81
81
03.12.8, 3:12 PM
Specifications
How to do AUTO CUT

What is AUTO CUT?
Automatic cutting is done between the leading edge of the paper and the first cut and between the last cut and the
trailing edge of the paper. Automatic cutting is not done in any other positions.
AUTO CUT Conditions
If automatic cutting is turned on and the distance between the leading edge of the paper and the first cut is more than
17.0 mm or the distance between the last cut and the trailing edge of the paper is more than 21.0 mm.
Leading edge of the paper
First Cut
Area where automatic

cutting can be done
Last Cut
If the length of this portion is greater than

17.0 mm the waste paper will not fall into
the waste tray. Add a dummy cut so that
the length of the waste paper is less than
17.0 mm.
Example: If the length of the waste paper
is 30 mm: (Cut 2 is 100, and Cut 3 is 130)
A dummy cut (Cut 3) is added, such as;
Cut 2 at 100, Cut 3 at 115, and Cut 4 at
130, so that the waste paper will fall into
the waste tray.
82
82
03.12.8, 3:12 PM
Index
A
About the Waste Tray ................................................. 29

Appearance ................................................................. 21
Automatic Cutting Using Bar Codes and
Register Marks ............................................................ 26
B
Bar code ...................................................................... 26
C
<CLEAR> key ............................................................ 23
Conventions Used in This Manual.............................. 17
Confirming the Packaged Materials ........................... 18
Control Panel ........................................................ 21, 23
COVER lamp .............................................................. 23
Customer Programmed Jobs ....................................... 60
Cutting is Not Possible ............................................... 31
<MODE> key ............................................................. 23

Maintenance ............................................................... 10
P
Part Names and Their Functions ................................ 21
PAPER lamp ............................................................... 23
Paper tray .............................................................. 18, 19
Positioning the Machine ............................................... 9
Power Does Not Turn ON .......................................... 30
POWER lamp ............................................................. 23
Power switch ......................................................... 22, 25
Preset number ................................................. 23, 24, 25
Prior to Programming a Job ........................................ 53
R
Rear cover ....................................................... 21, 22, 23
Reg. Mark ................... 24, 26, 27, 35, 53, 54, 57, 64, 72
D
Definition of Programming Terms .............................. 54
E
Error Messages ........................................................... 32
F
Factory Preset Jobs ..................................................... 45
Feed guides ........................................................... 13, 26
Feed lamp ............................................................. 13, 26
Feed tray ............................................................... 13, 26
<F> key ...................................................................... 23
Front cover ...................................................... 21, 23, 25
H
How to Manually Program a Job ................................ 64
How to Set up the System ........................................... 19
<SET> key ............................................................ 23, 64

Safety Precautions ........................................................ 5
Screw Driver ............................................................... 18
Specifications .............................................................. 70
Specifications of Reg. Mark and Bar code ................... 72
Specifications of the Machine .................................... 70
<START> key ............................................................. 23
START lamp ............................................................... 23
Status .......................................................................... 24
<STOP> key ................................................... 23, 41, 47
T
Troubleshooting Flow Chart ....................................... 30
Turning OFF the Power .............................................. 25
Turning ON the Power ................................................ 25
Turning Power ON/OFF ............................................. 25
Tweezers ............................................................... 18, 39
W
I
Instruction Manual ...................................................... 18
J
JAM lamp ............................................................. 23, 39
Warning Sticker ............................................................ 8

Waste tray ....................................................... 21, 27, 29
Waste tray cover ................................................... 21, 29
When a Paper Jam Has Occurred ............................... 39
When CENTER JAM is Displayed ......................... 43
When CREASE LOCK is Displayed ...................... 51
When CUTTER LOCK is Displayed ...................... 49
When FEED JAM is Displayed .............................. 41
When REJECT PAPER is Displayed ...................... 39
When SLITTER JAM is Displayed ........................ 47
Key pad ....................................................................... 23
Other
L
LCD panel ................................................ 23, 24, 25, 27
83
<+> key ....................................................................... 23

<-> key ........................................................................ 23
03.12.8, 3:12 PM
MEMO
84
03.12.8, 3:12 PM
MEMO
85
03.12.8, 3:12 PM
MEMO
86
03.12.8, 3:12 PM
N4-Y1013

Docu Cutter DC-545 HC/DC-545 HCEX: Instruction Manual

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

Docu Cutter DC-545 HC/DC-545 HCEX: Instruction Manual

Загружено:

Авторское право:

Доступные форматы

Docu Cutter

DC-545 HC/DC-545 HCEX

Version. 1.0 / November 2003

Correct operation and periodic maintenance are

Store this manual so that it can be retrieved whenever needed.

Docu Cutter 0_1-11

Docu Cutter 0_1-11

Positioning the Machine ............................................................................................. 9

Operating Instraction - DC-545 HC

Before Using This Machine - DC-545 HCEX

Operating Instructions - DC-545 HCEX

Troubleshooting - DC-545 HCEX

Docu Cutter 0_1-11

Manual Programming - DC-545 HCEX

Appendix - DC-545 HC / DC-545 HCEX

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

WARNING injury may result.

CAUTION damage to property may result.

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Do not remove or insert the power plug with wet hands.

Do not damage, break, or modify the power cord.

Do not place the machine in a humid or dusty area.

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Remove the power plug itself, not the cord.

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Do not touch blade!

Cutters and movable parts are inside this cover.

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Positioning the Machine

Avoid installing the machine in the direct sunlight or heat,

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Dust and clean the machine at least once a week to avoid

Docu Cutter 0_1-11

Notes on Safety (Please Read and Observe)

Conventions Used in This Manual

Description of operational steps

Pictorial Symbols and Other Notations Used in This Manual

: Indicates the page number and item containing related information.

Docu Cutter 0_1-11

Operating Instraction - DC545 HC

Part names and their functions

For adjusting the level of the elevator

Docu Cutter(HC) 1_12-17

Part Names and Their Functions

Loading the paper

Fan the edge of the paper stack to separate the

Operating Instraction - DC545 HC

Set the paper stack on the feed tray.

Turn the feed guide knob to loosen, then adjust

Docu Cutter(HC) 1_12-17

Part Names and Their Functions

Tighten the knob to fix the position of the guide.

Set the stoppers.

Follow the instructions in the DC-545 manual to

To stop the machine, press STOP.

Docu Cutter(HC) 1_12-17

Part Names and Their Functions