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NUMBER
SPE
3680
Solvent
Stimulation
of Viscous
Crude-Oil
Production
By
G. L. Gates, Member AIME, and W. H. Caraway, USBM
This paper was prepared for the 42nd Annual California Regional Meeting of the Society of
Petroleum Engineers of AIME, to be held in Los Angeles, Calif., Nov. 4-5, 1971. Permission to copy
is restricted to any abstract of not more than 300 words. Illustrations may not be copied. The
abstract should contain conspicuous acknowledgment of where and by whom the paper is presented.
Publication elsewhere after publication in the JOURNAL OF PETROLEUM TECHNOLOGY or the SOCIETY OF
t?ournai
PETROLEUM ENGINEERS JOURNAL is usually granted upon request to the Editor of the apprqniate
provided agreement to give proper credit is made.
Discussion of this paper is invited. Three copies of any discussion should be sent to the
Society of Petroieum Engineers office. Such discussion may be presented at the above meeting and,
with the paper, may be considered for publication in one of the two SPE magazines.
ABSTRACT.
To improve both the rate and volume of production of viscous crude oils, the USBM made a
study of solvents to stimulate production. Five
laboratory methods were used to evaluate the
effectiveness of several solvents in the stimulation of viscous oil production. These methods were (1) viscosity reduction, (2) gravity
drainage production from sand columns, (3) displacement from capillary tubes, (4) effect of
organic acids on crude oil viscosity and (5)
hydrocarbon analysis. Solvents ranging from
refinery cuts to chemical compounds were used
with six California and one Kansas crude oils.
Results indicated that small quantities of
effective solvents greatly reduced the viscosity of viscous crude oils. The rate and volume
of production of viscous crude oils by gravity
drainage from laboratory sand columns were
increased greatly by small quantities of effective solvents. It was also found that low
molecular-weight aromatic-hydrocarbon solvents
effectively removed viscous crude oils from
glass capillary tubes.
KEY WORDS
Production, Stimulation, Solvent, Oil
Viscous, Incremental, Recoverable, California,
Energy, Crisis, Demand, Research.
INTRODUCTION
Because ?f the rapidly growing national
demand for energy, a study was made by the USBM
of improved methods for producing viscous crude
References and illustrations at end of paper.
SPE 3680
FUNCTIONS OF SOLVENTS
The solvent added to a petroleum reservoir
containing viscous crude oil has four primary
functions in stimulating production. Those
functions are (1) reduction of viscosity of
crude oil, (2) breaking of emulsions, (3) removal of organic deposits -- asphaltenes and
paraffins and (4) removal of insoluble solids
-- clays, siits and sand.
Reduction of Viscositv
Although the importance of viscosity reduc
tion in production has been known for a long
time, the advent of steam stimulation was the
first large-scale successful use of this concept.ll Owens and Suter12 showed by field data
that the rate of production of high viscosity
oils was inversely proportional to the viscosit
of the oil, which is to be expected from
consideration of Darcys equation.
Liquid mixtures are believed to be viscous
because large molecules or associated clusters
of molecules cannot move freely over one anothe
As explained by Harris and Prausnitz,13 deviations from ideal behavior in liquid mixtures ca
be interpreted in terms of intermolecular force
.--.
L...-.
....L,.
,.-L.. ...
L....- n-.--_l
---_-,.
.operazlng wlznln me mlxzure. Druauly speafixng
it is convenient to distinguish between strong
attractive (chemical) forces leading to formation of chemical species and weak attractive
(physical) forces, frequently called van der
Waals forces. Accordingly, the traditional
theory of liquid solutions has followed two
distinct paths. One path interprets solution
nonideality in terms of chemical forces, neglec
ing physical forces; the other interprets
solution nonideality in terms of physical force
alone.
In the chemical-forces interpretation, it
assumed that in a mixture of apparent Compo=
nents A and B, the true molecular species may
not only be Molecules A and B, but also molecul
A2, A3, B2 and B3, as well as other combination
such as AS and A2B, and many others. It is als
assumed that a mixture of the true molecular
species is an ideal mixture. In the physical
interpretation, the existence of any molecular
species other than A and B is denied. Deviatia
from Raoults law are explained in terms of
differences among intermolecular forces acting
among A-A, A-B and B-B. The borderline between
chemical and physical forces is arbitrary and a
matter of convenience. Chemical forces may be
significant in simple solutions of saturated
nonpolar liquids, However, chemical forces in
liquid mixtures containing hydrogen bonding and
or charge-transfer completing should not be
neglected.
Breaking of Emulsions
The viscosity of an emulsion is generally
G. L. GATES and
SPE 3680
W.
H. CARAWAY
able for the process: (1) the producing sand
contains a high oil saturation and occurs at a
shallow depth, (2) an inexpensive and efficient
solvent is readily available, (3) the solvent
----.A--.L1
m ,+4.
LU
a
UmDLUCLaU..
-..
Penetrates the oil sana
----s..
tance from the well and mixes with the oil, (4)
most of the solvent is recovered with the produced oil and (5) the cost of the solvent is
minimized, either by being recovered in a topping plant in the field or by increasing the
selling price of the oil-solvent mixture.
Laboratory tests were made to provide some
of the information needed to make feasibility
studies of solvent injection in fields containing viscous oils. These tests were designed to
provide answers to such questions as (1) how
much more will an expensive solvent such as
toluen4 reduce viscosity when compared to a
less expensive solvent such as a light fraction
from a nearby refinery, (2) how much additional
production can be expected by flushing the producing sand with various solvents and (3) can
the results of the laboratory tests be gener..L..-s A-- Laiized n oroaa terms bu SaY, fOY e~arlp~e,t~~t
aromatic solvents will provide sufficient
additional oil to pay the additional cost of
solvent stimulation?
a-,,A6
Q.Mu=
n+ 1 c
A*-
f-rwn
-...
aa.7,5n
-w-..
I%31i+nr.nim
v------------
SPE 3680
SPE 3680
moved viscous crude oil from small glass capillary tubes was observed. In this series of
tests, capillary glass tubing, 0.4 mm ID and 1.5
in. long, was filled with heated viscous crude
and, after cooling, immersed in the solvent.
The time required for the solvent to remove the
crude oil from the tubing was visually observed
and recorded. Tests were made with the capillary tube placed horizontally and vertically.
Tubes placed vertically had a displacing force
resulting from the difference in density of the
crude oil and solvent.
The results shown in Table 6 indicate that
the solvents containing large quantities of
aromatic hydrocarbons removed the viscous crude
faster than paraffinic-naphthenic solvents. The
longest removal time was required for n-decane.
The shortest time was recorded when the tubes
were immersed in toluene.
GuaLL?y
6.
7.
8.
9.
10.
11,
12.
REFERENCES
1.
2*
3.
4.
5.
13.
14.
15.
16.
17.
CRUDE-OIL PRODUCTION
SPE 3680
Solvent,
Source of crude
SanArdo .......
Kern River .....
M!dway Sunset ..
Oxnard .........
Wilmington .....
South Belridge .
Bartlett (Kansas)
10
20
8,800
675
505
21,600
291
265
673
1,930
292
291
6,000
182
164
406
490
102
96
661
65
31,500
1,760
1,500
64,400
645
765
4,100
84~
54,400
1!iE
30
129
40
257
30
4;
Solvent
Dominant
hydrocarbon
type
Sp gr
60/60 F
OAP I
60 F
0.869
.870
.871
.910
.869
.734
.630
.777
.892
31
::
24
31
61
93
51
27
1::
235
294
330
142
72
226
72
.720
1.036
.860
.915
.866
65
5
33
23
32
114
88
233
227
ACJ
Zc
paraffinic
oxygen ring
not determined
aromatic
ar~~,ati
~
.855
34
170
aromatic
Toluene .............
Mobil solvent .......
San Ardo cutter .....
Oxnard cutter .......
No. 3 white oil .....
n-decane ............
n-pentane ...........
n-hexadecane ........
Tetrahydrofuran
2,2,4-trimethyl-
pentane ...........
Dioxane .............
U.P. light coker ....
90% aromatic ........
Toluene (commercial)
70% aromatic (Midcontinent) .......
Molecular
weight
aromatic
aromatic
not determined
aromatic
mh+hanie
llapllbll
Gllmb
paraffinic
paraffinic
paraffinic
oxygen ring
10
I
SanArdo ..........
Midway Sunset .....
36,300
1,500
14.5
I
48,000
1,940
10
20
I
Toluene .......
n-decane ......
Mobil solvent. .
San Ardo cutter
Oxnard cutter .
n-pentane .....
n-hexadecane. ..
No. 3white oil
2,2,4 trimethylpentane ......
Tetrahydrofuran
31,500
31,500
31,500
31,500
31,500
31,500
31,500
31,500
:
17,500
-
31,500
31,500
4,950
4 ,4G0
8,800
10,140
11,000
100
50
206
1,320
~6~
875
490
1,930
4,550
1,275
1,360
3,550
61.2 I
2 ,4b(J
5,980
2,350
1,340
0.49
,70
1.33
3.20
5.60
Solvent added
None ..............
n-pentane .........
Tetra-hydrofuran ..
Toluene ...........
Toluene(commercial )
2,2,4-trimethylpentane .........
n-decane ..........
Mobil solvent .....
n-hexadecane ......
90% aromatic ......
U.P. light coker ..
San Ardo cutter ...
Oxnard cutter .....
No. 3white oil ...
Solvent
molecular
weight
;;
92
92
114
142
140
226
227
233
235
294
330
San Ardo
crude oil
Wilmington
crude oil
1,760
31,500
618
1,340
1,320
645
206
93
140
29;
.
2,350
875
1,930
2,460
18;
193
594
710
620
4,55i
3,550
5,980
CP, 73 F
Cap::;:ry
Toluene
Mobil
solvent
San Ardo
cutter stock
Oxnard
cutter stock
n-decane
position
17
72
144
>720
verticai
Toluene
6.5
21
n-decane
Capillary
tube
position
I >73
horizontal
Mobil
solvent
46
22
CP, 73 F
o
Monofunctional
stearic acid ....
Difunctional
adipic acid .....
1.0
0.5
77,900
97,000
88,400
2.0
3.0
72,100
59,100
57,000
89,100
90,400
96,500
Solvent
Mobil ....
Oxnard ...
Effectiveness
good
poor
Hydrocarbon content,
percent
Aromatics
Saturates
55.6
53.6
27.2
38.2
Ratio of
aromatics to
saturates
2.03
1.40
/
/
!
Cd
sowd!+u-
AIISOXIA
I
/
-3
Nollvlnnlls
~+
It
(WS)
A=
2b
Percent
Toluene
/-
10
Percent
ys5=-
Toluene
/=;
{
10
Percent
Mobil
To!uene
//
/=
Percenlt
Percent
Toluene
/Y
solvent
1)
Without
(b
/
/
<
without
4
solvent
solvent
/
/$
.~~
20
~~
80
60
40
TIME.
100
hours
20
810
60
40
TIME,
100
hours
I!0