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Assembly Instructions

Thank you for downloading the "YZF-R1"paper craft model. By simply


following this manual while referring to the names and numbers shown
on the parts sheets, you can assemble an authentic-looking replica of
the YZF-R1.
Assembly instructions: Twenty A4-sized sheets.
Paper craft: Twenty-two A4-sized sheets with 312 parts in all
These instructions apply only to the "YZF-R1".
These Paper Craft parts
are easier to work with when printed out on strong, thick paper (like postcard
stock).

2007.11.12

Note

To begin

Basic working method and markings

Tools and materials needed


-Ruler - scissors - blade cutter or "Exacto-knife" - awl or
other pointed tool (for making a folding crease) - felt pen
- pin set - glue - hand towel ( for cleaning your fingers) dictionary or other heavy book ( to press the papers flat).

Solid lines

Fold along these lines.


The printed surface should be
on the outside of the folded shape.

Items of Caution
*Take care when using sharp or pointed objects or when
using bladed cutting tools. Place a heavy sheet of paper
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas.
*When printing, use a slightly reduced font size. There
may be differences in dimensions, depending on the
type of printer used.

Broken lines

Fold along these lines.


The printed surface should be
on the inside of the folded shape.
Dotted line

Cut along these lines.

How to assemble
*Follow the working method and markings carefully.
*Cut carefully along the outter line with cutting blade,
Exacto-knife or scissors.

Do not fold or cut the parts


marked .

One - point Advice


*Cut carefully with cutting blade, Exacto-knife or
scissors.

Cut out parts marked with an


asterisk(*).

*For folding parts, first use an awl or other pointed


tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear.
*As an adhesive, white wood glue is recommended.
Avoid over application as this may cause the paper to
wrinkle.

Red dots are the reference


positions for gluing surfaces.

*Before beginning assembly, test adhesive amounts


on extra paper.
*Occasionally, white spots will be apparent on folds
and cuts. Use a marker or pencil to fill in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more difficult
once parts are assembled.

Please glue them by aligning


the red and red/blue and blue
parts if they are marked on
the paper.
2

1 Assembling the Front Cowl & Front Fender


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Front Cowl

Fold each relevant part according to the assembly symbols.

Sheet A, 8 parts in total

Please use the

Glue in order from 1 to

dots on each component as reference when gluing surfaces.

Reference photo

on the graphic.
A- 2

A- 6

2
A- 7

2
A- 8

A- 3

1
1

3
A- 4

4
A- 5

A- 1

Front Fender

Sheet B, 3 parts in total

B- 1

B- 2
B- 3

Reference photo

2 Assembling the Meter & Brake Caliper


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Meter

Fold each relevant part according to the assembly symbols.

Sheet B, 12 parts in total

Glue in order from 1 to

Please use the

dots on each component as reference when gluing surfaces.

Reference photo

on the graphic.
B- 10

B- 5

B- 6
B- 11

B- 13

3
B- 4

B- 12

B- 7

8
3

B- 8

B- 9

B- 14

B- 15

Brake Caliper

Reference photo

Sheet B, 6 parts in total

Glue in order from 1 to

on the graphic.
B- 16(19)

*Assemble both sides. The diagram


shows the left side. The number inside
the ( ) is for the right side.

B- 17(20)

B- 18(21)

3 Assembling the Steering


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Steering

Fold each relevant part according to the assembly symbols.

Sheet B, 19 parts in total

Please use the

Glue in order from 1 to

dots on each component as reference when gluing surfaces.

on the graphic.

B- 26

B- 22

[ Upper Steering Column ]

DO NOT glue the upper and the lower parts


of the steering column at this stage.

B- 28

B- 25
B- 27

B- 34

B- 31

5
2

5
B- 32

2
B- 33

B- 24

[ Lower Steering Column ]

B-23

B- 35

B- 36

4
3

4
3

B- 38

B- 37

B- 40

B- 30
B- 29

B- 39

Reference photo

4 Assembling the Frame 1


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Frame 1

Fold each relevant part according to the assembly symbols.

Sheet C, 18 parts in total

Please use the

dots on each component as reference when gluing surfaces.

Glue in order from 1 to 12 on the graphic.


C- 6

C- 4

10
C- 8

7
C- 18

C- 16

C- 15

11

C- 17
C- 3

C- 1

12

C- 2

9
7
10

C- 14

4
12

3
C- 5

C- 7

C- 13

C- 11

C- 12
C- 9

C- 10

Reference photo

5 Assembling the Frame 2 & Fuel Tank


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Frame2

Fold each relevant part according to the assembly symbols.

Sheet B, 7 parts in total

Please use the

dots on each component as reference when gluing surfaces.

Reference photo

C- 19

C- 20

C- 25

C- 24

C- 21

C- 23
C- 22

Fuel Tank

Reference photo

Sheet D, 2 parts in total

D- 1

D- 2

6 Assembling the Under Cowl


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Under Cowl

Fold each relevant part according to the assembly symbols.

Sheet E, 13 parts in total

Please use the

Glue in order from 1 to

dots on each component as reference when gluing surfaces.

on the graphic.

E- 12

E- 8

E- 6

2
1

E- 7

E- 10

E- 11

E- 4

E- 9

E- 3
E- 1

E- 5

7
1

E- 2

E- 13

Reference photo

7 Assembling the Seat Cowl & Taillight


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Seat Cowl

Fold each relevant part according to the assembly symbols.


Please use the

Sheet F, 13 parts in total

dots on each component as reference when gluing surfaces.

Reference photo

Glue in order from 1 to 10 on the graphic.


F- 1,2
F- 10

F- 11

F- 9

F- 4

F- 3

F- 12

8
10

6
7

5
F- 5

F- 8

F- 13

F- 6

F- 7

Taillight

Sheet G, 13 parts in total

Glue in order from 1 to

Reference photo

G- 1

on the graphic.
6

G- 4

G- 9

G- 7

G- 5

5
7

G- 6
G- 8

G- 2

G- 3

4
3
3

G- 13

G- 10
G- 11

G- 12

8 Assembling the Rear Suspension & Rear Arm


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Rear Suspension
Sheet C, 12 parts in total

Glue in order from 1 to

Fold each relevant part according to the assembly symbols.


Please use the

Reference photo

dots on each component as reference when gluing surfaces.

on the graphic.

H- 1

* Do not paste H-10 & H-11.

H- 2
H- 4

H- 11

H- 7
H- 6

3
3

H- 5

H- 3

H- 8

2
H- 10

H- 9

Rear Arm

I- 14

Reference photo

Sheet I, 15 parts in total

Glue in order from 1 to 13 on the graphic.

I- 15

I- 11

I- 9

I- 8

6
8

13

7
12

11

I- 12,13

13
I- 5

I- 10

I- 1

I- 7

4
I- 4

10

3
2
3

I- 2

10
I- 3

I- 6

10

9 Assembling the Engine


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Engine

Sheet J, 34 parts in total

Glue in order from 1 to 23 on the graphic.

J- 10
J- 8

J- 7

8
J- 6

J- 9

J- 26,27
J- 20,21,22,23,24,25

J- 28

J- 5

J- 29

10

J- 19

14

J- 30

11

J- 32

4
12
J- 33

J- 16

13
21

22

20

J- 4

J- 1

J- 3

19
18

17

15

J- 18

16

J- 34

23

J- 2

J- 14

J- 31

J- 12

5
J- 17
J- 11

J- 15

11

J- 13

Reference photo

10 Assembling the Radiator & Stand


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Radiator

Fold each relevant part according to the assembly symbols.


Please use the

Sheet J, 18 parts in total

dots on each component as reference when gluing surfaces.

Reference photo
J- 44

J- 43
J- 45

J- 42

J- 46
J- 47
J- 50
J- 52

J- 35
J- 51

* Do not paste J-48 & J-49.

J- 36
J- 48

J- 49

J- 37
J- 39
J- 40

J- 38
J- 41

Stand

Reference photo

Sheet K, 10 parts in total

Glue in order from 1 to

on the graphic.

* Do not paste K-2 & K-8.


K- 2
K- 8

* Do not paste K-1 & K-7.


K- 7

K- 1

5
K- 9

K- 4

3
1
4

K- 6

K- 10

K- 3

1
K- 5

12

11 Assembling the Exhaust Pipes


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Exhaust Pipes

Fold each relevant part according to the assembly symbols.

Sheet L, 60 parts in total

Please use the

dots on each component as reference when gluing surfaces.

*Assemble both sides. The diagram


shows the left side. The number inside
the ( ) is for the right side.

L- 56

L- 60

L- 52

L- 58

L- 54
L- 57

L- 50

* Do not paste
L-52 & L-54.

L- 48

L- 55

* Do not paste L-39 & L-48.

L- 51
L- 49

L- 39
L- 47

L-1(2)

L-15(16)

L- 59

L- 42

L- 44
L- 41

* Do not paste
L-51 & L-53.

* Do not paste
L-42 & L-47.

L- 40

L-3(4)

L- 53

L- 43
L- 37

L- 45

L- 36

L-5(6)
L- 46

L- 35

* Do not paste
L-38 & L-41,46.

L-7(8)
L- 17(18)

L- 34

L- 38
L-9(10)

L- 33
L- 32

L-11(12)

L- 19(20)

L-13(14)

L- 31
L- 30

L- 21(22)

* Do not paste L-30 & L-31.

L- 29

L- 23 (24)

* Do not paste L-13,14,L-27,28 & L-29.

L- 25(26) L-27(28)

13

Reference photo

12 Assembling the Left footrests & Right footrests


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Indication of Working Methods

Fold or Curve

Glue

photos below to glue the parts together.

Left footrests

Fold each relevant part according to the assembly symbols.

Sheet M, 6 parts in total

Please use the

Glue in order from 1 to

dots on each component as reference when gluing surfaces.

Reference photo

on the graphic.

M- 6

M- 1

M- 2

M- 4

M- 5

M- 3

Right footrests

Reference photo

M- 7

Sheet M, 11 parts in total

Glue in order from 1 to 10 on the graphic.


1

M- 15

M- 8

M- 14

M- 10

M- 16

M- 17

M- 13

6
10

9
8

M- 9

7
M- 12

M- 11

14

13 Assembling the Front Tire


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Front Tire

Fold each relevant part according to the assembly symbols.


Please use the

Sheet N, 17 parts in total

Glue in order from 1 to

dots on each component as reference when gluing surfaces.

on the graphic.

2
5

N- 14

N- 17

N- 12

N- 8

N- 10

N- 2

N- 16

1
N- 3
N- 15

N- 6

3
N- 1
N- 9

N- 11

N- 5

N- 4

N- 7

15

N- 13

Reference photo

14 Assembling the Rear Tire


First, assemble each component by following the working
method and markings. Then, refer to the illustration and

Fold or Curve

Indication of Working Methods

Glue

photos below to glue the parts together.

Rear Tire

Fold each relevant part according to the assembly symbols.

Sheet O, 17 parts in total

Glue in order from 1 to

Please use the

dots on each component as reference when gluing surfaces.

on the graphic.

2
1

O- 17

O- 13

3
O- 11

O- 8
O- 9

O- 10

O- 2
O- 16

O- 12

O- 15

O- 1

O- 3

2
3

O- 6

O- 7

O- 5

O- 14

O- 4

16

Reference photo

15 Finish
Please use the

Glue the radiator to the engine.

Glue the engine to the frame 1.

Glue the rear arm to the frame 1.

Glue the rear suspension 1 to the frame 1.

Glue the rear suspension 2 to the frame 1.

Glue the taillight to the seat cowl.

Glue the exhaust pipes 3 to the seat cowl.

Glue the seat cowl to the frame 2.

Glue the tank to the frame 2.

Front Cowl

Connect each of the previously assembled parts in


order from 1 - 22 according to the diagram.
1

16

Right
footrests

Upper Steering Column


Meter

10

14

Frame 1

10

Glue the frame 2 to the frame 1.

11

Glue the exhaust pipes 1 to the engine.

12

Insert exhaust pipes 2 into exhaust pipes 1 and 3.

13

Put the lower part of the steering through the frame and
glue it to the upper part of the steering.

14

Glue the meter to the frame 1.

15

Glue the under cowl to the frame 1.

16

Glue the front cowl to the under cowl.

17

Glue the brake caliper to the front tire.

18

Glue the front tire to the lower steering column.

19

Glue the front fender to the lower steering column.

20

Glue the rear tire to the rear arm.

21

Glue the left footrests to the frame 1.

22

Glue the right footrests to the frame 1.

22

8
12

Exhaust Pipes3
Exhaust Pipes2

Left
footrests

Rear Suspension1
Rear Tire

13

Front Fender

Frame 2
9

10

Lower Steering Column

21

Engine

12

2
3

20

16

19

11

1
11
17

Radiator

17

17

Rear Arm

15

18

Front Tire
Brake Caliper

Taillight

Seat Cowl

Fuel Tank

dots on each component as reference when gluing surfaces.

Exhaust
Pipes1

Rear Suspension2

Under Cowl

16 Assembled Model and the List of Parts


Please refer to the photo below when attaching each component.

RIGHT

FRONT

Exhaust Pipes

Seat Cowl

Fuel Tank

Sheet L, 60 parts in total

Sheet F, 13 parts in total

Sheet D, 2 parts in total

Right footrests

Under Cowl

Steering

Front Cowl

Sheet M, 11 parts in total

Sheet E, 13 parts in total

Sheet B, 19 parts in total

Sheet A, 8 parts in total

18

16 Assembled Model and the List of Parts


Please refer to the photo below when attaching each component.

LEFT

REAR

Front Tire

Engine

Rear Tire

Sheet N, 17 parts in total

Sheet J, 34 parts in total

Sheet O, 17 parts in total

Front Fender

Rear Suspension

Left footrests

Taillight

Sheet B, 3 parts in total

Sheet H, 11 parts in total

Sheet M, 6 parts in total

Sheet G, 13 parts in total

19

16 Assembled Model and the List of Parts


Please refer to the photo below when attaching each component.

FRONT

BACK
Frame 1

Frame 2

Meter

Sheet c, 18 parts in total

Sheet c, 7 parts in total

Sheet B, 12 parts in total

Brake Caliper

Radiator

Rear Arm

Sheet B, 6 parts in total

Sheet J, 18 parts in total

Sheet I, 15 parts in total

20

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