Submittal 57q874 - Chiller Trane

Submittal
Prepared For:
Trane
A Division of American Standard Inc.
Date: April 12, 2006

Customer P.O. Number:
Customer Project Number:
Sold To:
Job Number:
Job Name:
57Q874 - 57Q883 Feibo - Meyer
WI
Trane is pleased to provide the enclosed submittal for your review and approval.
Product Summary
Qty
Product
1
Air-Cooled Water Chillers (Large Tonnage)
2
BCXC Blower Coil Air Handler
The attached information describes the equipment we propose to

furnish for this project, and is submitted for your approval.
Trane
Phone:
Fax:
J:\JOBS\357\75777\1\57Q874-57Q883.doc
Table Of Contents
Product Summary ...........................................................................................................................1
Air-Cooled Water Chillers (Large Tonnage) (Item A1)
Tag Data .................................................................................................................................................. 3
Product Data ............................................................................................................................................ 3
Performance Data .................................................................................................................................... 3
Mechanical Specifications ........................................................................................................................ 5
Unit Dimensions ....................................................................................................................................... 7
Fan Curve ................................................................................................................................................ 8
Weight, Clearance & Rigging Diagram ..................................................................................................... 9
Field Wiring ............................................................................................................................................ 10
BCXC Blower Coil Air Handler (Items B1, B2)

Tag Data ................................................................................................................................................ 13
Product Data .......................................................................................................................................... 13
Performance Data .................................................................................................................................. 13
Mechanical Specifications ...................................................................................................................... 15
Unit Dimensions ..................................................................................................................................... 17
Fan Curve .............................................................................................................................................. 20
Accessory .............................................................................................................................................. 22
Field Wiring ............................................................................................................................................ 26
Field Installed Options - Part/Order Number Summary

Air-Cooled Water Chillers (Large Tonnage) ........................................................................................... 27
BCXC Blower Coil Air Handler ............................................................................................................... 27
April 12, 2006
Tag Data - Air-Cooled Water Chillers (Large Tonnage) (Qty: 1)

Item
A1
Tag(s)
CGAF-1
Qty
1
Description
20-60 Ton Packaged Air-Cooled Chiller -
Model Number
CGAFC60E
Product Data - Air-Cooled Water Chillers (Large Tonnage)

Item
Tags
Qty
60 ton Unit
200 Volt 60 Hertz 3 Phase
40 to 50 degree F Water Setpoint Without Ice Making Control
UL/ CSA Approval
Unit Neoprene Isolators
Unit Mounted Terminal Block
A1
CGAF-1
1
X
X
X
X
Fld
X
Performance Data - Air-Cooled Water Chillers (Large Tonnage)

Tags
Ice machine?
Elevation (ft)
Total cooling capacity (tons)
Circuit 1 clg capacity (tons)
Circuit 2 clg capacity (tons)
Ent evaporator temp (F)
Lvg evaporator temp (F)
Evaporator temp drop (F)
Ambient temperature (F)
Evaporator fouling factor (hr-sq ft-deg F/Btu)
Evaporator flow rate (gpm)
Fluid type
Saturated suction temp (F)
Cooling fluid PD (ft H2O)
Fluid freeze pt (F)
Compressor power (kW)
Fan power (kW)
System power (kW)
EER @ ARI (EER)
COP @ ARI (COP)
IPLV @ ARI (IPLV)
Min circuit ampacity (A)
Max fuse size (A)
Recommended dual element (A)
Circuit 1 compressor 1 LRA (A)
Circuit 1 compressor 1 RLA (A)
Fan quantity (Each)
FLA per fan (A)
Part load step 1 (%)
Ambient at step 1 (F)
Capacity at step 1 (tons)
Unit power at step 1 (kW)
EER @ ARI at step 1 (EER)
CGAF-1
No
2600
55.58
0
0
54
44
10
90
.0001
132.98
Water
37.95
6.21
32
60.28
5.4
65.68
9.7
2.8
15
270
300
300
409
56.9
409
56.9
409
56.9
409
56.9
6
4.1
25
55
15.86
11.45
18.3
50
60
FLD = Furnished by Trane / Installed by Others
Trane Equipment Submittal
Page 3 of 27
April 12, 2006
Tags
Outdoor - 63 Hz (dB)
Outdoor - 1 kHz (dB)
A weighted sound power (dBA)
A weighted sound pressure (dBA)
Min operating weight (lb)
Max operating weight (lb)
CGAF-1
35.63
24.54
15.2
75
75
46.93
42.16
11.9
97
92
92
94
91
89
87
85
97
70
4885
5820
Page 4 of 27
April 12, 2006
Mechanical Specifications - Air-Cooled Water Chillers (Large Tonnage)

Item: A1 Qty: 1 Tag(s): CGAF-1
General
All chillers are factory run-tested to confirm proper operation. Units are checked on computer based test stand at
typical ambient and water conditions and control operation is monitored. Units ship with a full operating charge of
refrigerant and oil.
Units are constructed of 14-gauge welded galvanized steel frame with 14 and 16-gauge galvanized steel panels and
access doors. Unit surface is phosphatized and finished with an air-dry paint. This air-dry paint finish is durable
enough to withstand a 1000-consecutive-hour salt spray application in accordance with standard ASTM B117.
A flow switch is included as ship-with item to be field installed at the outlet of the evaporator. The flow switch is
required as a safety interlock to prevent operation of unit without evaporator flow.
General
A strainer (with installation hardware) is included as a ship-with item to be field installed at the inlet of the evaporator.
The strainer is required to prevent collection of particles within the evaporator. Strainer is field installed to facilitate
ease of installation.
Compressor
Trane 3-D Scroll compressors have simple mechanical design with only three (3) major moving parts. Scroll type
compression provides inherently low vibration. 3-D compliance provides a completely enclosed compression
chamber which leads to increased efficiency. Exhaustive testing on the 3D Scroll, including start up with the shell full
of liquid, has proven that slugging does not fail involutes. Direct-drive, 3600 rpm, suction gas-cooled hermetic motor.
Trane 3D Scroll compressor includes centrifugal oil pump, oil level sightglass and oil charging valve.
Evaporator
The evaporator shall be braze plate construction with a waterside working pressure of 300 PSIG and a refrigerant side
of working pressure of 225. Etched foil heaters protect the evaporator to ambient of -20 degrees F.
Condenser Fans
Direct-drive vertical discharge condenser fans are statically and dynamically balanced. Three phase thermal overload
protected with permanently lubricated ball bearings.
Controls
Compressor contactors and unit controls are in a weather tight enclosure with knockouts for field installed wiring. The
chiller unit utilizes a DDC microprocessor control system which is suitable for comfort and process cooling
applications. The control system is factory installed in the main control panel with the necessary internal controls and
run tested. Terminal blocks for field power wiring connections are standard. Units provide a location for a non-fused
disconnect switch with an external handle for safety. Unit mounted microprocessor controls provide compressor antishort cycle protection. The unit is equipped with a Human Interface Panel with a 16 key keypad, a 2 line by 40
character English display to provide the operator with full adjustment and display of control data function. The unit
controls can be used as a stand-alone controller or as part of a building management system. The display can be
read and adjusted without opening any unit panels.
Decorative Grilles
Decorative grilles provide protection from exterior damage to coil surface and other interior unit components. Grilles
are factory mounted louvered, galvanized steel panels finished with an air dry paint. Grilles cover all air accessible
ends of the unit.
Refrigerant Circuits with 4-Stage Capacity Modulation for 40 - 60 Ton Units
The unit has dual refrigeration circuits. Each circuit has two (2) compressors manifolded together utilizing a passive
oil system. Each refrigerant circuit includes an liquid line solenoid valve, filter drier, sightglass with moisture
indicator,thermostatic expansion valve and service valves (liquid and discharge). Capacity modulation is
accomplished by turning compressors on and off. The unit has four capacity stages. The standard leaving chilled
water temperature range is 40 to 50 F [4.5 to 10 C].
Neoprene Isolators
Neoprene isolators are available for field installation under the unit frame.
Condenser Coils with Aluminum Fins
Air-cooled condenser coils have configured aluminum fins mechanically bonded to seamless copper tubing and
Page 5 of 27
April 12, 2006
integral subcooling circuits. Condenser coils are factory leak tested under water with 425 psig [2930.4 kPa] air
pressure.
Page 6 of 27
April 12, 2006
Unit Dimensions - Air-Cooled Water Chillers (Large Tonnage)

2 3/4"
70mm
1 3/32" (4X) 30V MAX.
28mm
3 1/4"
83mm
9'-5 7/8"
2892mm
3'-1 3/8"
949mm
3'-3 5/8"
1006mm
2'-11"
8 1/8"
206mm
1 3/32" (1X) HEAT TAPE POWER
889mm
149mm
3" CONDUIT MAIN POWER
8'-0"
2438mm
MINIMUM CLEARANCE
4'-0 7/8"
1241mm
28mm
5 7/8"
2'-9"
838mm
4'-0 7/8"
1241mm
76mm
9 3/4"
248mm
CONNECTIONS BOTTOM
SEE DETAIL "A"
7 1/8"
181mm
7'-4 3/8"
2245mm
3 5/8"
92mm
7'-1 5/8"
2175mm
DETAIL "A"
3'-5 3/4"
1060mm
NO OBSTRUCTIONS
AIR FLOW
DOOR
SWING
180
OPTIONAL DAMPER
1
2 3/4"
1'-1 1/2"
343mm
3/4" DIA. X 6 MTG HOLES

19mm
70mm
TOP VIEW
4'-6"
1371mm
CONTROL
PANEL
8'-0"
2438mm
MINIMUM CLEARANCE
6'-1"
1854mm
COMP
Water Inlet
3" Grooved Pipe

Connection
Water Outlet
32mm
5 1/4"
133mm
6'-6 3/8"
1991mm
3" Grooved Pipe

Connection
1 1/4"
3 5/8" DIA
92mm
LINE VOLTAGE
1'-4 1/4"
413mm
2 1/2"
64mm
DIA HOLES (4)
1 1/4" X 5 1/4" SLOT

32mm X 114mm
CONTROL CONN.
LEFT SIDE VIEW
1'-2"
356mm
LIFTING LOCATIONS
7"
178mm
5"
127mm
8'-7 1/2"
2629mm
FRONT VIEW
2' 6"
756mm
9-1/2"
241mm
5'
1528mm
1' 1"
336mm
Rear View
Access Hole Locations
Page 7 of 27
April 12, 2006
Fan Curve - Air-Cooled Water Chillers (Large Tonnage)

Unit Sound:
63Hz
97
125Hz
92
250Hz
92
500Hz
94
1 kHz
91
2 kHz
89
4 kHz
87
8 kHz
85
Page 8 of 27
April 12, 2006
Weight, Clearance & Rigging Diagram - Air-Cooled Water Chillers (Large Tonnage)
84" TO TOP
OF UNIT
WARNING!!!
TO PREVENT INJURY OR DEATH AND POSSIBLE EQUIPMENT
DAMAGE, DO NOT USE CHAIN (CABLES) OR SLINGS EXCEPT
AS SHOWN AND USE CABLES STRONG ENOUGH TO SUPPORT
UNIT WEIGHT. TEST LIFT UNIT TO ENSURE PROPER BALANCE
AND RIGGING.
96" FIELD SUPPLIED

SPREADER BAR
NO OBSTRUCTION
AIR FLOW
CLEARANCE 96"
CLEARANCE 96"
CONTROL PANEL
2 1/2"X4 LIFTING HOLES
UNIT RIGGING
8 3/16"
48 7/8"
48 7/8"
CLEARANCE 96"
CLEARANCE 96"
CONTROL PANEL
DOOR SWING 180
UNIT CLEARANCE
85 5/8"
FRONT OF UNIT
58"
5
1 5/16"
47"
UNIT MOUNTING POINTS

CONTROL PANEL
UNIT WEIGHT
SHIPPING WEIGHT
UNIT MOUNTING POINTS

4865 in3
OPERATING WEIGHT 4885.0 lb 885.0 lb
2
820.0 lb
3
855.0 lb
985.0 lb
985.0 lb
720.0 lb
CENTER OF GRAVITY AND UNIT WEIGHT
NOTES:
1. OPERATING WEIGHT INCLUDES REFRIGERANT, OIL AND WATER.
2. SHIPPING WEIGHT INCLUDES REFRIGERANT AND OIL CHARGES.
3. IF THE UNIT IS INSTALLED IN A WELL, THE DEPTH OF THE WELL MUST NOT EXCEED THE
HEIGHT OF THE UNIT. THE TOP OF THE UNIT MUST HAVE UNRESTRICTED AIRFLOW.
Page 9 of 27
April 12, 2006
Field Wiring - Air-Cooled Water Chillers (Large Tonnage)

WARNING
AVERTISSEMENT
CAUTION
HAZARDOUS VOLTAGE!
VOLTAGE HASARDEUX!
USE COPPER CONDUCTORS ONLY!
DISCONNECT ALL ELECTRIC POWER

INCLUDING REMOTE DISCONNECTS
BEFORE SERVICING.
DECONNECTEZ TOUTES LES SOURCES

ELECTRIQUES INCLUANT LES
DISJONCTEURS SITUES A DISTANCE
AVANT D'EFFECTUER L'ENTRETIEN.
UNIT TERMINALS ARE NOT DESIGNED

TO ACCEPT OTHER TYPES OF
CONDUCTORS.
FAILURE TO DISCONNECT POWER

BEFORE SERVICING CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH.
FAILURE TO DO SO MAY CAUSE

DAMAGE TO THE EQUIPMENT.
Notes:
DEVICE PREFIX LOCATION CODE

AREA
FAUTE DE DECONNECTER LA SOURCE

ELECTRIQUE AVANT D'EFFECTUER
L'ENTRETIEN PEUT ENTRAINER DES
BLESSURES CORPORELLES SEVERES
OU LA MORT.
LOCATION
CONTROL PANEL
FAN SECTION
COMPRESSOR SECTION
EXTERNAL FACTORY MTD DEVICE
CUSTOMER OR FIELD PROVIDED
SHIP W/FIELD INSTALLED DEVICE
2. Phantom lines indicate alternate circuitry or available sales options.
IMPORTANT!
DO NOT ENERGIZE
UNIT UNTIL CHECK-OUT
AND START-UP PROCEDURE
HAS BEEN COMPLETED
Connect to 24VAC Connect to 24VAC

class 2 circuits only. class 2 circuits only.
ICE
MAKING
OUTPUT
ALARM
OUTPUT
NC
COM
NO
NC
COM
NO
450
449
448
447
446
445
1TB5
1
445
500 12
446
501 13
447
502 14
448
503 15
449
533 16
450
534 17
495
537 18
496
538 19
497
20
10
498
21
11
499
22
Page 10 of 27
April 12, 2006

AVERTISSEMENT
WARNING
CAUTION
HAZARDOUS VOLTAGE!
VOLTAGE HASARDEUX!

BEFORE SERVICING.


CONDUCTORS.



OU LA MORT.

AREA
LOCATION
CONTROL PANEL
FAN SECTION
COMPRESSOR SECTION
Use BAYSENS016, BAYSENS017 or equivalent.
5RT19
ICS DEFINED
TEMP
IMPORTANT!
DO NOT ENERGIZE
HAS BEEN COMPLETED
424
425
1TB4
1
410
424
12
2 411
425
13
436 14
403 15
414
435 16
6 415
431 17
7 416
434 18
438 19
5
ICS
CONTROLLED
(CONNECT TO
24 VOLT CLASS 2
CIRCUIT ONLY)
NO
414
COM
415
NC
416
417
9 418
437
20
10 421
21
11 422
22
437
Contacts rated
12mA @ 24VDC
minimum.
438
434
438
5K86
ICE
BUILDING
INITIATE
431
435
Remove jumper between 1tb4-16 & 17

when required, Contacts rated 12mA @
24VDC minimum.
Remove jumper between 1tb4-18 & 19 when required,
Contacts rated 12mA @ 24VDC minimum.
5S67
EXTERNAL
AUTO/STOP
SWITCH
5S71
EMERGENCY
STOP
SWITCH
Notes:
Page 11 of 27
April 12, 2006

WARNING
AVERTISSEMENT
CAUTION
HAZARDOUS VOLTAGE!
VOLTAGE HASARDEUX!

BEFORE SERVICING.


CONDUCTORS.



OU LA MORT.
CUSTOMER CONNECTION WIRE RANGE
NOTES
IMPORTANT!
DO NOT ENERGIZE
HAS BEEN COMPLETED
UNITS WITH MAIN POWER

TERMINAL BLOCK (ALL VOLTAGES)
A. BLOCK SIZE & DISCONNECT SIZE ARE

CALCULATED BY SELECTING THE SIZE
GREATER THAN OR EQUAL TO 1.15 X
(SUM OF UNIT LOADS). SEE UNIT
LITERATURE FOR UNIT LOAD VALUES.
BLOCK SIZE
WIRE QTY.
335 AMP
CONNECTOR WIRE RANGE
(1) #6 - 350 MCM

SEE UNIT
NAMEPLATE FOR
LINE VOLTAGE
L1
L2
AREA
LOCATION
CONTROL PANEL
FAN SECTION
COMPRESSOR SECTION
L3
5K1
5B1
1TB6
1
5T1
5S1
2
5K1
5K1-OL
3
39
4
5
38
38
39
7
8
9
10
11
4HR1 - HEAT TAPE POWER WIRING
EQUIPMENT
GROUND
12
1TB1
201
L2
DEVICE DESIGNATION
5B1
CHILLER PUMP MOTOR
5K1
CHILLED SOL PUMP STARTER
5K86
ICE BUILDING INITIATE
5K89
DEMAND LIMIT RELAY
5RT19
ICE DEFINED TEMP. SENSOR
5S1
FUSED DISCONNECT
5S67
EXTERNAL AUTO STOP SWITCH
5S71
EMERGENCY STOP
5T1
CONTROL TRANSFORMER
H
115VAC/60HZ
15A MAX
200
TO 4HR1
HEAT TAPE
L1
1TB12
Notes:
Page 12 of 27
April 12, 2006
Tag Data - BCXC Blower Coil Air Handler (Qty: 2)

Item
B1
Tag(s)
7.5 ton
Qty Description
1
BCXC Blower Coil Air Handler BCXC
B2
2 ton
Model Number
BCHC090E2**A1M
06P000000B01ED
100000000000
BCHC024E2**A1M
02G000000B01EB
100000000000
Product Data - BCXC Blower Coil Air Handler

All Units
HORIZONTAL CONFIGURATION
Horizontal Configuration
208/60/3
Foil Faced Insulation 1"
Motor, drive & control box on Same Side as Coil & Drainpan Connection
PVC Drainpan - Right Hand Coil & Drainpan Connections
4 Row High Capacity Cooling Hydronic Coil
2" Pleated Throwaway Filter
Control Interface
2-Way Modulating (Fld)
Basic Piping Package (Fld)
Item
Tags
Qty
Unit Size 90 - 7 1/2 Ton ( 26.4 KW )
Unit Size 24 - 2 Ton ( 7.0 KW )
2 Horse Power
1/2 Horse Power
1029-1332 RPM 60HZ / 853-1104 RPM 50HZ
1000-1417 RPM 60HZ / 829-1174 RPM 50HZ
6.0 CV, 1" Modulating, 1" PIPE
3.3 CV, 1/2" Modulating, 3/4" PIPE
B1
7.5 ton
1
X
B2
2 ton
1
X
X
X
X
X
Fld
Fld
Performance Data - BCXC Blower Coil Air Handler

Tags
Design airflow (cfm)
Total cooling capacity (MBh)
Sensible capacity (MBh)
Cooling EDB (F)
Cooling EWB (F)
Cooling LDB (F)
Cooling LWB (F)
Cooling ent fluid temp (F)
Cooling leaving fluid temp (F)
Cooling flow rate (gpm)
Cooling delta T (F)
Cooling fluid PD (ft H2O)
Fluid type
Cooling face velocity (ft/min)
Auxiliary heat type
Unit length (in)
Unit width (in)
Unit height (in)
Installed weight (lb)
Rigging weight (lb)
Aux fluid type
Elevation (ft)
7.5 ton
3000
105.71
69.48
80
67
56.96
55.38
44
54
22.09
10
8.66
Water
491
None
50
48
28
264
224.6
Water
2600
2 ton
800
28.22
18.73
80
67
56.7
55.36
44
54
5.84
10
5.95
Water
461
None
44
28
18
129.5
122.5
Water
2600
Page 13 of 27
Tags
ESP (in H2O)
TSP (in H2O)
Fan speed (rpm)
Motor heat calculation
Piping pkg PD (ft H2O)
Min circuit ampacity (A)
Coil design basis
Max fuse size (A)
Main coil type
Inlet - 63 HZ (dB)
Inlet - 125 HZ (dB)
Inlet - 250 HZ (dB)
Inlet - 500 HZ (dB)
Inlet - 1 kHZ (dB)
Inlet - 2 kHZ (dB)
Inlet - 4 kHZ (dB)
Inlet - 8 kHZ (dB)
Casing - 63 HZ (dB)
Casing - 125 HZ (dB)
Casing - 1 kHZ (dB)
Casing - 2 kHZ (dB)
Casing - 4 kHZ (dB)
Casing - 8 kHZ (dB)
Discharge - 63 HZ (dB)
Discharge - 1 kHZ (dB)
Actual motor power (hp)
Full load amps (A)
Lock rotor amps (A)
Outlet velocity (ft/min)
April 12, 2006
7.5 ton
1
1.69
1161
Include
35.9
7.75
Cooling
15
Hydronic
78
79
58
45
42
35
29
20
83
73
70
63
59
53
48
42
95
88
78
76
76
71
69
64
1.64
6.2
38.5
2536
2 ton
.5
1.09
1239
Include
7.69
2.88
Cooling
15
Hydronic
80
73
50
34
22
19
16
15
81
70
66
54
50
45
40
30
92
84
69
63
63
60
58
51
.275
2.3
11.4
676
Page 14 of 27
April 12, 2006
Mechanical Specifications - BCXC Blower Coil Air Handler

Item: B1, B2 Qty: 2 Tag(s): 7.5 ton, 2 ton
BCHC General
The product line consists of a horizontal air handling unit and mixing box. Units are tested in accordance with ARI
430-1999 and ARI 260-2001. The unit is UL 1995 listed in U. S. and Canada and complies with NFPA 90A.
Air handlers consist of a hydronic and/or DX coil, drain pan, and centrifugal fan with motor and drive mounted in a
common cabinet. Drive location and coil connections are independent for the same or opposite side location.
Air handlers are provided with knockouts in all four corners for installing the unit suspended from the ceiling with
threaded rods.
Unit and accessories are insulated with one-inch, 1 lbs./cu. ft. density fiberglass insulation. One-inch foil faced
insulation is also available.
Large motor access panels are provided on both sides of the unit and accessories.
Casing
Casings (structural components) are constructed of 18-gauge galvanized steel, insulated with one-inch, 1 lb density
fiberglass fire resistant and odorless glass fiber material to provide thermal and acoustical insulation. Fan housing
sides are directly attached to the air handler top and bottom panels strengthening the entire unit assembly. Coil
access panels are located on both sides of the air handler and allow easy removal of the internal coils and drain pan.
Main access panels provide generous access to the fan, motor and drive from both sides of the air handler.
Foil Faced Insulation
The interior surface of the unit is acoustically and thermally lined with 1 inch [26 mm] 2.0 lb./cu. ft. [32 kgs./cu. m.], RValue of 4.3 density glass fiber with a foil facing. The insulation is UL listed and meets NFPA-90A, UL 181, and
bacteriological C665 standards.
Coil # 1 Hydronic Cooling Coils
Cooling coils are two, four, or six-row, chilled water. All water coils are 12 fins per inch. All water coils use highly
efficient Trane Delta Flo?, Type H aluminum fins, mechanically bonded to seamless copper tubes. All coils are
specifically designed and circuited for water use. All coils are factory tested with 450 psi air under water. Maximum
standard operating conditions are: 300 psig, 200F. Sweat type connections are standard.
Fan
The fans are forward curved, centrifugal blower type equipped with heavy-duty adjustable speed V-belt drives. The
fan shaft is supported by heavy-duty, permanently sealed ball bearings. All fans are dynamically balanced. All air
handlers have a single fan.
2" [52 mm] Pleated Throw-Away Filter
A 2 inch [52 mm] pleated standard efficiency (30%) throw-away filter(s).
60 Hertz Motor
A 60 Hertz, 1750 RPM motor has a plus or minus 10% voltage utilization range. The motor is open drip-proof with
permanently sealed ball bearings, internal overload protection, and minimum 1.15 service factor and size 56 resilient
base frames. The motor is factory installed and wired to the air handler junction box.
Polymer Drain Pan
The drain pan is noncorrossive and double-sloped to allow condensate drainage. The drainpan construction is
polymer. Coils mount above the drain pan, not in the drain pan - thus allowing the drain pan to be fully inspected and
cleaned. The drain pan can also be removed for cleaning. The drain pan connections are unthreaded " schedule 40
PVC for solvent bonding. The main drain connection is at the lowest point of the drain pan. An auxiliary drain
connection is provided on the same side as the main connection.
Thermostat Control Interface
The thermostat control interface is intended to be used with a field supplied low voltage thermostat or controller. The
control box contains a line voltage to 24 volt transformer; a one, two, or three-pole fan contactor; and a disconnect
switch. The wires from the fan contactor and the low voltage side of the transformer are pulled and terminated on the
inside of the two-sided terminal strip. The end devices are mounted and the wires are pulled and terminated on the
inside of the two-sided terminal strip. All customer connections other than power are on the outside of the two-sided
terminal strips.
Basic Piping Package - Coil #1
The basic piping package consists of two shutoff ball valves and, for three-way packages, a balancing fitting on the
Page 15 of 27
April 12, 2006
bypass line. The maximum entering fluid temperature on the water valves is 200 deg. F. [93 deg. C.]. The stop
valves are ball type, and insulation on the piping package is by others.
2-Way, Modulating Control Valve - Coil #1
-Valve Type
2-way, Modulating VC Series (Honeywell)
-Cv Ranges
3.3, 6.0, 9.0
-Material
Body - Cast Bronze..
"O" Ring Seals - EPDM.
Stem - Stainless Steel.
Cartridge - Ryton TM, Noryl TM
-Temperature Limits
200 deg. F [93 deg. C] fluid.
125 deg. F [48 deg. C] ambient.
-Operating Pressure
300 psi [2068 kpa] max.
-Close off Pressure
60 psi @ 3.3 Cv
60 psi @ 6.0 Cv
60 psi @ 9.0 Cv
Page 16 of 27
April 12, 2006
Unit Dimensions - BCXC Blower Coil Air Handler

Item: B1 Qty: 1 Tag(s): 7.5 ton
NOTE:
= AIR FLOW
46"
1"
40"
7/8" [22mm] HANGER ROD KNOCKOUTS

(4 PLACES)
4"
FILTER ACCESS
1"
52"
COIL
ACCESS
PANEL
28 1/8"
MOTOR ACCESS
PANEL
50"
9 1/2"
LEFT VIEW
5"
WEIGHT
TOP VIEW
lb
BASE UNIT
174.8
COIL #1
97.9
COIL #2
1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTS

FOR FIELD WIRING.
FILTER ACCESS
48"
CONTROL BOX
1"
17 3/4"
1"
12 1/2"
1"
1 5/8"
13 1/2"
MOTOR ACCESS
PANEL
14"
COIL
ACCESS
PANEL
26 1/8"
1/2"
FRONT VIEW
RIGHT VIEW
Page 17 of 27
April 12, 2006

NOTE:
DRAIN CONNECTION STUBOUTS EXTRUDE 2" [51mm] FROM SIDE OF UNIT.
RIGHT HAND DRAIN CONNECTIONS
3/4" SCHEDULE 40 PVC PIPE CONNECTION
3/4" SCHEDULE 40 PVC PIPE CONNECTION
MAIN
DRAIN
AUX
DRAIN
2"
1 3/8"
10 3/4"
12 3/4"
BOTTOM REAR CORNER OF UNIT
Page 18 of 27
April 12, 2006

Item: B2 Qty: 1 Tag(s): 2 ton
NOTE:
= AIR FLOW
26"
1"
22"
7/8" [22mm] HANGER ROD KNOCKOUTS

(4 PLACES)
3"
FILTER ACCESS
1"
46"
COIL
ACCESS
PANEL
18 1/8"
MOTOR ACCESS
PANEL
44"
9 1/2"
LEFT VIEW
5"
WEIGHT
TOP VIEW
lb
BASE UNIT
104.1
COIL #1
30.6
COIL #2
1. CONTROL BOX IS PROVIDED WITH 7/8" [22mm] KNOCKOUTS

FOR FIELD WIRING.
FILTER ACCESS
28"
CONTROL BOX
1"
7 3/4"
1"
12 1/2"
1"
1 1/4"
13 1/2"
MOTOR ACCESS
PANEL
14"
COIL
ACCESS
PANEL
16 1/8"
1/2"
FRONT VIEW
RIGHT VIEW
Page 19 of 27
April 12, 2006
Fan Curve - BCXC Blower Coil Air Handler

T o ta l S ta tic P r e s s u r e ( in H 2 O )
SIZE 90 HORIZONTAL
4.0
U n itSiz e : 9 0
O p e ra tin g Airflo w : 30 0 0 .0 0 c fm
O p e ra tin g Sta tic Pre s s u re : 1 .6 9 in H 2O
O p e ra tin g R PM: 1 1 6 1.0 0
O p e ra tin g Brak e Po w e r: 1 .64
Altitu de : 2 6 0 0.0 0 ft
D e s ig n Te mp : 8 0.0 0 F
D a te: 4 /1 2/0 6
1 50 0 R PM
2 5 %W O
3.5
1 40 0 R PM
3.0
5 0 %W O
6 0 %W O
1 30 0 R PM
7 0 %W O
2.5
1 20 0 R PM
1 10 0 R PM
2.0
8 0 %W O
1 00 0 R PM
1.5
9 00 R PM
8 00 R PM
9 0 %W O
1.0
7 00 R PM
6 00 R PM
0.5
3 .0 0
2 .0 0
1 .5 0
1 .0 0
0 .5 0
0 .3 3
0 .2 5
5 00 R PM
0.0
0
Discharge
Casing
Inlet
1000
2000
63Hz
95
83
78
125Hz
88
73
79
3000
4000
5000
Airflow (cfm)
250Hz
78
70
58
500Hz
76
63
45
6000
1 kHz
76
59
42
7000
2 kHz
71
53
35
8000
4 kHz
69
48
29
9000
8 kHz
64
42
20
Page 20 of 27
April 12, 2006
Fan Curve - BCXC Blower Coil Air Handler

T o ta l S ta tic P r e s s u r e ( in H 2 O )
SIZE 24 & 36 HORIZONTAL

U n itSiz e : 2 4
O p e ra tin g Airflo w : 80 0 .0 0 c fm
O p e ra tin g Sta tic Pre s s u re : 1 .0 9 in H 2O
O p e ra tin g R PM: 1 2 3 9.0 0
O p e ra tin g Brak e Po w e r: 0 .28
Altitu de : 2 6 0 0.0 0 ft
D e s ig n Te mp : 8 0.0 0 F
D a te: 4 /1 2/0 6
3.0
2 5 %W O
5 0 %W O
2.5
6 0 %W O
1 80 0 R PM
2.0
7 0 %W O
1 60 0 R PM
1.5
8 0 %W O
1 40 0 R PM
1 20 0 R PM
1.0
9 0 %W O
1 00 0 R PM
0.5
8 00 R PM
1 .5 0
1 .0 0
0 .5 0
0 .3 3
0 .2 5
6 00 R PM
0.0
0
Discharge
Casing
Inlet
500
1000
63Hz
92
81
80
1500
125Hz
84
70
73
2000
250Hz
69
66
50
2500
Airflow (cfm)
500Hz
63
54
34
3000
1 kHz
63
50
22
3500
2 kHz
60
45
19
4000
4 kHz
58
40
16
4500
8 kHz
51
30
15
Page 21 of 27
April 12, 2006
Accessory - BCXC Blower Coil Air Handler

2 way basic piping package - coil #1
4 1/4"
SUPPLY CONNECTION
COIL CONNECTION
BALL VALVE
13 1/4"
= WATER FLOW
CONTROL VALVE
RETURN CONN.
COIL CONNECTION
BALL VALVE
Page 22 of 27
April 12, 2006

COIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONS
COIL CONNECTION SIZE

INCH
mm
RETURN
1 1/8
29
SUPPLY
1 1/8
29
AIR FLOW
SUPPLY
RETURN
15 1/2"
12 1/2"
7 1/4"
10 1/2"
BOTTOM REAR OF UNIT
NOTE: COIL CONNECTION LOCATIONS ARE

TOLERANCED WITHIN +/- 2 INCHES (51mm).
Page 23 of 27
April 12, 2006

2 way basic piping package - coil #1
3 1/2"
SUPPLY CONNECTION
COIL CONNECTION
BALL VALVE
14 1/4"
= WATER FLOW
CONTROL VALVE
RETURN CONN.
COIL CONNECTION
BALL VALVE
Page 24 of 27
April 12, 2006

COIL 1 = HYDRONIC, COIL 2 = NONE, RH CONNECTIONS
COIL CONNECTION SIZE

INCH
mm
RETURN
3/4
19
SUPPLY
3/4
19
AIR FLOW
SUPPLY
RETURN
9 3/4"
6 3/4"
7 1/4"
10 1/2"
BOTTOM REAR OF UNIT
NOTE: COIL CONNECTION LOCATIONS ARE

TOLERANCED WITHIN +/- 2 INCHES (51mm).
Page 25 of 27
April 12, 2006
Field Wiring - BCXC Blower Coil Air Handler

NOTES:
1. ALL FIELD WIRING MUST BE IN ACCORDANCE WITH
THE NATIONAL ELECTRIC CODE (NEC), STATE & LOCAL
REQUIREMENTS.
2. DASHED LINES INDICATE RECOMMENDED FIELD WIRING
BY OTHERS. DASHED LINE ENCLOSURES &/OR DASHED DEVICE
OUTLINES INDICATE COMPONENTS PROVIDED BY OTHERS.
SOLID LINES INDICATE WIRING BY TRANE CO.
3. CONTROL WIRING CONNECTIONS ARE 6-32 SCREW
TERMINALS LOCATED ON OUTSIDE OF CONTROL BOX.
4. LINE VOLTAGE CONNECTIONS ARE TO BE SPLICED TO
WIRES INSIDE OF UNIT CONTROL BOX OR TERMINATED
INSIDE OF ELECTRIC HEAT CONTROL BOX ON UNITS
WITH ELECTRIC HEATERS.
WARNING
208/60/3
L1
AVERTISSEMENT
L3
UNIT POWER
WIRING
ADVERTENCIA
HAZARDOUS VOLTAGE!
TENSION DANGEREUSE!
iVOLTAJE PELIGROSO!

AND FOLLOW LOCK OUT AND TAG
PROCEDURES BEFORE SERVICING.
INSURE THAT ALL MOTOR
CAPACITORS HAVE DISCHARGED
STORED VOLTAGE. UNITS WITH
VARIABLE SPEED DRIVE, REFER
TO DRIVE INSTRUCTIONS FOR
CAPACITOR DISCHARGE.
COUPER TOUTES LES TENSIONS ET

OUVRIR LES SECTIONNEURS DISTANCE,
PUIS SUIVRE LES PROCDURES DE
VERROUILLAGE ET DES TIQUETTES AVANT
TOUTE INTERVENTION. VRIFIER QUE TOUS
LES CONDENSATEURS DES MOTEURS SONT
DCHARGS. DANS LE CAS D'UNITS
COMPORTANT DES ENTRANEMENTS
VITESSE VARAIBLE, SE REPORTER AUX
INSTRUCTIONS DE L'ENTRANEMENT POUR
DCHARGER LES CONDENSATEURS.
DESCONECTE TODA LA ENERGA ELCTRICA,

INCLUSO LAS DESCONEXIONES REMOTAS Y
SIGA LOS PROCEDIMIENTOS DE CIERRE Y
ETIQUETADO ANTES DE PROCEDER AL
SERVICIO. ASEGRESE DE QUE TODOS
LOS CAPACITORES DEL MOTOR HAYAN
DESCARGADO EL VOLTAJE ALMACENADO.
PARA LAS UNIDADES CON EJE DE
DIRECCIN DE VELOCIDAD VARIABLE,
CONSULTE LAS INSTRUCCIONES PARA LA
DESCARGA DEL CONDENSADOR.
NE PAS RESPECTER CES MESURES DE

PRCAUTION PEUT ENTRANER DES
BLESSURES GRAVES POUVANT TRE
MORTELLES.
EL NO REALIZAR LO ANTERIORMENTE
INDICADO, PODRA OCASIONAR LA MUERTE
O SERIAS LESIONES PERSONALES.
FAILURE TO DO THE ABOVE

BEFORE SERVICING COULD RESULT
IN DEATH OR SERIOUS INJURY.
L2
EQUIPMENT
GROUND
MANUAL
DISCONNECT
UNIT CONTROL BOX

TERMINAL BLOCK
FIELD SUPPLIED CONTROLLER

24VAC, 15VA MAX.
1TB5-1
1TB2-4
OPEN - DAMPER ACTUATOR
1TB2-5
CLOSE - DAMPER ACTUATOR

EXHAUST FAN
EXHAUST FAN RELAY
24VAC, 2VA MAX.

OPEN - COIL #2 VALVE/
1TB5-2
1TB3-1
ELECTRIC HEAT 1st STAGE
1TB3-2
CLOSE - COIL #2 VALVE/

ELECTRIC HEAT 2nd STAGE
FAN - HIGH SPEED
1TB3-6
FAN - LOW SPEED
1TB3-3
1TB5-2
24V
OPEN - COIL #1 VALVE
1TB3-4
1TB3-4
OPEN
CLOSE - COIL #1 VALVE
1TB3-5
1TB3-5
CLOSE
COIL #1 VLV
CAUTION
PRECAUCIN
ATTENTION
N'UTILISER QUE DES CONDUCTEURS EN CUIVRE!
UTILICE NICAMENTE CONDUCTORES DE COBRE!
UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT

OTHER TYPES OF CONDUCTORS.
LES BORNES DE L'UNIT NE SONT PAS CONUES

POUR RECEVOIR D'AUTRES TYPES DE CONDUCTEURS.
LAS TERMINALES DE LA UNIDAD NO ESTN DISEADAS

PARA ACEPTAR OTROS TIPOS DE CONDUCTORES.
FAILURE TO DO SO MAY CAUSE DAMAGE TO THE

EQUIPMENT.
L'UTILISATION DE TOUT AUTRE CONDUCTEUR PEUT

ENDOMMAGER L'QUIPEMENT.
SI NO LO HACE, PUEDE OCASIONAR DAO AL EQUIPO.
7VA MAX.
Page 26 of 27
April 12, 2006
Field Installed Options - Part/Order Number Summary

This is a report to help you locate field installed options that arrive at the jobsite. This report provides part or
order numbers for each field installed option, and references it to a specific product tag. It is NOT intended as a
bill of material for the job.
Product Family - Air-Cooled Water Chillers (Large Tonnage)
Item
A1
Tag(s)
CGAF-1
Qty
1
Description
20-60 Ton Packaged Air-Cooled Chiller -
Field Installed Option Description

Unit Neoprene Isolators
Model Number
CGAFC60E
Part/Ordering Number
Product Family - BCXC Blower Coil Air Handler

Item
B1
Tag(s)
7.5 ton
Qty Description
1

2-Way Modulating
6.0 CV, 1" Modulating, 1" PIPE
Basic Piping Package
Item
B2
Tag(s)
2 ton
Qty Description
1

2-Way Modulating
3.3 CV, 1/2" Modulating, 3/4" PIPE
Basic Piping Package
Model Number
BCHC090E2**A1M
06P000000B01ED
100000000000
Model Number
BCHC024E2**A1M
02G000000B01EB
100000000000
Page 27 of 27

Submittal 57q874 - Chiller Trane

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Submittal 57q874 - Chiller Trane

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Submittal

Date: April 12, 2006

The attached information describes the equipment we propose to

BCXC Blower Coil Air Handler (Items B1, B2)

Field Installed Options - Part/Order Number Summary

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Tag Data - Air-Cooled Water Chillers (Large Tonnage) (Qty: 1)

Product Data - Air-Cooled Water Chillers (Large Tonnage)

Performance Data - Air-Cooled Water Chillers (Large Tonnage)

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Mechanical Specifications - Air-Cooled Water Chillers (Large Tonnage)

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Unit Dimensions - Air-Cooled Water Chillers (Large Tonnage)

1 3/32" (1X) HEAT TAPE POWER

3" CONDUIT MAIN POWER

3/4" DIA. X 6 MTG HOLES

3" Grooved Pipe

3" Grooved Pipe

1 1/4" X 5 1/4" SLOT

LEFT SIDE VIEW

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Fan Curve - Air-Cooled Water Chillers (Large Tonnage)

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

96" FIELD SUPPLIED

2 1/2"X4 LIFTING HOLES

UNIT MOUNTING POINTS

UNIT MOUNTING POINTS

OPERATING WEIGHT 4885.0 lb 885.0 lb

CENTER OF GRAVITY AND UNIT WEIGHT

FLD = Furnished by Trane / Installed by Others

Trane Equipment Submittal

57Q874 - 57Q883 Feibo - Meyer

April 12, 2006

Field Wiring - Air-Cooled Water Chillers (Large Tonnage)

USE COPPER CONDUCTORS ONLY!

DISCONNECT ALL ELECTRIC POWER

DECONNECTEZ TOUTES LES SOURCES

UNIT TERMINALS ARE NOT DESIGNED

FAILURE TO DISCONNECT POWER

FAILURE TO DO SO MAY CAUSE

DEVICE PREFIX LOCATION CODE

FAUTE DE DECONNECTER LA SOURCE