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F. O. Thomas
Professor
University of Notre Dame
Notre Dame, IN, USA
ABSTRACT
This paper presents the results of an experimental
investigation and an attempt to model cavitation of gas turbine
aviation fuel. The work is motivated by the need to predict
cavitation behavior for the design of modern aircraft fuel
systems. Fuel cavitation can lead to unexpected degradation in
system performance due to the effective compressibility
associated with the formation of a two-phase mixture and/or
damage of fuel system components due to subsequent bubble
collapse. The primary working fluid for the experiments
reported in this paper is JP-8, which is the gas turbine fuel most
typically used by the United States military. JP-8 consists of
over 228 hydrocarbons and is closely related to Jet A-1, which
is the most common commercial gas turbine fuel. Experiments
are also performed with dodecane and decane which are two of
the primary constituents of JP-8 by weight but have disparate
vapor pressures. Following the experimental study by Davis
[7,8], a two-dimensional converging-diverging (C-D) nozzle
geometry was selected for this experimental investigation. This
relatively simple geometry is nonetheless capable of producing
many of the essential features of fuel cavitation, including
compressibility, choking, bubbly shock formation, and bubble
collapse. In this paper, streamwise nozzle pressure distributions
are presented for choked cavitating nozzle flows with water,
JP-8, dodecane and decane the working fluids. An analytical
model is developed which is shown capable of duplicating
many essential features of the measured nozzle pressure
distributions including streamwise location of a bubbly shock
and the associated pressure jump.
P. F. Dunn
Professor
University of Notre Dame
Notre Dame, IN, USA
INTRODUCTION
This paper presents the results of an investigation into
fundamental aspects of cavitation in aviation fuel. The work is
motivated by the need to predict cavitation behavior for the
design of modern aircraft fuel systems. These systems are
characterized by complex internal flow geometries that involve
small passages and sharp turns, which lead to localized regions
of high fluid velocity and low static pressure. Fuel cavitation
can lead to unexpected degradation in system performance due
to the effective compressibility associated with the formation of
EXPERIMENTAL FACILITY
The two-dimensional C-D nozzle used in this study was
incorporated into a dedicated flow facility. The facility was
designed to operate under reduced-pressure so that manageable
flow rates of fuel (3.8 L/min or 1 gal/min) could be used in
the test section. A schematic of the experimental facility is
shown in Figure 1. This facility is essentially the same as that
used by Davis [7,8] and only essential aspects are presented
here. The reader is referred to Davis [7] for further details.
a)
dodecane
d) decane
EXPERIMENTAL RESULTS
In order to highlight differences in the character of
cavitation as it occurs for each of the fluids investigated,
Figures 3(a)-(d) present high-speed digital images (a frame rate
of 6700 frames / sec) of nozzle cavitation for water, JP-8,
dodecane and decane, respectively, for an imposed back
pressure Pb = 0.2 kPa. In the water case (Figure 3 (a)) the
c)
water
0.028
0.026
0.024
0.022
Water
JP-8 Fuel
Dodecane
Decane
0.02
0.018
0.016
20
b) JP-8 fuel
25
30
35
40
45
Pb, kPa
50
55
60
65
70
1
Water
JP-8 Fuel
Dodecane
Decane
0.9
0.8
0.7
0.7
0.6
0.6
P/P0
P/P0
0.8
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.1
0
0
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
Water
JP-8 Fuel
Dodecane
Decane
0.9
0.1
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
1
Water
JP-8 Fuel
Dodecane
Decane
0.9
0.8
0.8
0.7
0.7
0.6
0.6
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
0.1
0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
Water
JP-8 Fuel
Dodecane
Decane
0.9
P/P0
P/P0
0.3
0.2
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
dx
dx
To close the above system of equations a barotropic
relation between mixture pressure and gas void fraction is used:
p 0 (1 )
p0 (1 0 )
(4)
(5)
U
x 0 2 (1 ) x
After integration of both sides of (5) from inlet velocity
U 0 and initial void fraction 0 we will come to the following:
U 2 U 02
(1 0 )
2 0 p0 1 1
ln
0 0
(1 ) 0
(6)
The relation between the sonic speed of the barotropic twophase mixture and gas void fraction is used here in the form
p
(7)
c 2 0 02
cth U th
2
(8)
Using equations (7) and (8), equation (6) takes the form,
p0 0
2
th
U 02
(1 0 ) th (9)
2 0 p0 1
1
ln
0 0 th
(1 th ) 0
p
(1 th ) Ath
(10)
U 0 0 0
(
1
0 ) th A0
0
and substituting (10) into (9), equation (9) can be solved to find
a value for the void fraction at the throat th based on the
initial void fraction 0 and the throat area Ath . The inlet
ch is obtained from,
and the choked mass flow rate value m
m ch cth th Ath ( p 0 0 )1 / 2
(1 th ) 01 / 2
Ath
th (1 0 )
( x)
(1 ( x))
0
(14)
pb (1 0 ) / p0 0
Based on (2) and the previously determined choked mass
flow rate we have,
Ub
m ch
m (1 0 )
ch
b Ab 0 (1 b ) Ab
(1 b ) ( x)
(1 b ) 2 U b2 Ab2
2 p 1
1
(16)
U b2 0 0
ln
2
2
0 b ( x) (1 ( x)) b
(1 ( x)) A( x)
(11)
U 2 0 0
ln
(1 ( x)) 2 A( x) 2
(15)
(17) is satisfied.
Figure 9 illustrates an example of the solution constructed
by this method and shows the pressure distribution along the
nozzle. We have a fully determined barotropic isothermal flow
with the stationary normal shock wave found for specific inlet
parameters, exit conditions and particular nozzle geometry.
Although not discussed in this paper it should be mentioned
that by solving the same model equations, but in a time
dependent formulation using shock capturing techniques,
numerical solutions in agreement with the present model results
have also been obtained.
1
BAROTROPIC MODEL SOLUTION
PRESSURE DISTRIBUTION
CASE 0=0.03 AND P b/P0=0.38
0.9
0.8
0.7
BUBBLY SHOCK
0.6
P/P0
0.5
0.4
0.3
'BEFORE SHOCK'
SOLUTION
'AFTER SHOCK'
SOLUTION
0.2
0.1
0.1
0.2
0.3
0.4
0.5
x/Lnozzle
0.6
0.7
0.8
0.9
rate can provide the basis for initial void fraction estimates.
Based on equations (9) and (4) we can find the dependence of
the throat pressure on the initial void fraction as was the case in
[11,12]. Figure 10 shows the analytical dependence of the
throat to inlet pressure ratio versus initial void fraction. On this
analytical curve experimentally measured values of pressure at
the throat corresponding to the choked regime for each working
fluid are indicated. If we assume that the cavitating nozzle flow
is well described by the barotropic model, then, from Figure 10,
we can estimate the approximate values of initial void fraction
0 for each working liquid.
respectively.
Pth/P0
0.2
0.18
JP-8
0.16
0.14
0.12
Analytical Curve
Experimental
Water
0.1
0.08
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0.05
Analytical Curve
Experimental Data
0.032
Water
Choked Mass Flow Rate, kg/s
0.033
0.031
0.03
JP-8
0.029
Dodecane
0.028
Decane
0.027
0.026
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0.05
0.9
0.8
0.7
0.6
P/P0
0.5
0.4
0.3
0.2
0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
0.8
0.7
0.6
0.8
0.5
0.7
0.4
0.6
0.3
0.5
0.2
0.4
0.1
0.3
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
0.9
P/P0
P/P0
0.9
0.2
0.1
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
P/P0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0.1
0.2
0.3
0.4
0.5
0.6
x/Lnozzle
0.7
0.8
0.9
ACKNOWLEDGMENTS
This research was supported by Honeywell Aerospace. We
especially thank Steve Emo, Corey Bourassa and Abigail
Parsons for their numerous technical interactions and support.
NOMENCLATURE
volume of gas )
total volume
Mixture density ( l (1 ) g )
p
U
c
A
x
x sh
m ch
CONCLUSION
The fuel cavitation experiments in a C-D nozzle reported
by Davis [7,8] were extended in this work by considering
decane as an additional one-component surrogate of aviation
fuel. The nozzle static-pressure distributions for water, JP-8
fuel, dodecane and decane are presented. Mass flow rate
measurements for obtained in each case for various nozzle
pressure ratios established choked flow regimes for each case.
The experiments together with those of Davis [7,8] indicate the
presence of bubbly shocks in the divergent part of the nozzle.
A steady, barotropic, quasi-one dimensional model with
discontinuous nozzle flow solution corresponding to a normal
shock in the divergent part of the nozzle was developed to
simulate the cavitating C-D nozzle flow. Measurable nozzle
choked flow parameters such as pressure at the throat and
choked mass flow rate were used to provide the basis for initial
void fraction estimates for each working liquid. Comparison
between the computed and measured nozzle pressure
distributions for different imposed nozzle back pressures
corresponding to the choked nozzle flow regime was presented
for JP-8 fuel as well as dodecane and water.
It is demonstrated for each of the liquids that the barotropic
model solutions reproduce the pressure distributions in the
convergent part of the nozzle, the nozzle throat and also in
divergent part of the nozzle just downstream of the shock
location. The barotropic solution also predicts the bubbly shock
location as well as the pressure rise across the shock. It was
shown that the modeled shock location moves upstream with
increasing values of the back pressure which is fully consistent
with experimental observation. The effect of initial void
fraction on the modeled shock location appeared to be
negligible. Based upon the measurements of Davis [8] this does
not appear to be the case.
Void fraction (
p0
Subscript
0
th
b
REFERENCES
[1] Mayfield, H. T., 1996. JP-8 Composition and
Variability,
Report
No.AL/EQ-TR-1996-0006,
Armstrong Laboratory, Environ. Res. Div., Tyndall Air
Force Base, FL.
[2] Handbook of Aviation Fuel Properties, 2004, 3rd Ed.,
Coordinating Research Council, Inc.
[3] Muir, J. F., and Eichhorn, R., 1963. Compressible Flow
of an Air-Water Mixture through a Vertical, Two
Dimensional Nozzle, Proc. 1963 Heat Trans. and Fluid
Mech. Inst., 183-204.
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