Вы находитесь на странице: 1из 8

ENGIEERING STANDARD - Piping Specification

Page 1 of 8

home sitemap about abbreviations fun question conversion advertising copyright relax contact

EXPLOREtheWORLDofPIPING
DOCS MATL SOCY PIPES FLANGES FTTG VALVES BOLTS GASKETS EQPT SPECIALS STEEL DIN STEAM OTHERS

PIPING SPECIFICATION
Standard No.:
Title:

PIPING LINE CLASS 150

PLC 150

Page : 1 of Issue Date : December, 2014

Approvals:

Sponsor

Manager, Stationary Equipment

Director, Specialty Engineering

Name:

M.C. Donald

A. Lincoln

S. Stallone

Signature:

on org file

on org file

on org file

Date:

2014-11-12

2014-11-12

2014-11-12

PART 1 GENERAL
1.1 SCOPE
A. This specification covers carbon steel piping for general non-corrosive gas and liquid
process service.
B. Design limits based on ASME B16.42 Class 150 ductile iron Valves & on EWP's
temperature limit on PTFE in gaskets.
C. Corrosion Allowance: 0.0625 inch.

Sizes
NPS

1/2-24

Maximum Pressure

Design Temperature

psig

kPag

barG

250

1724

17.2

-20 to +100

-29 to +38

235

1621

16.2

200

93

215

1483

14.8

300

149

205

1414

14.1

350

177

1.2 RELATED DOCUMENTS


A. Specification Doc. No..., "Piping, General Notes"
B. Specification Doc. No..., "Piping, General Fabrication"
C. Specification Doc. No..., "Piping, General Installation"
D. Specification Doc. No..., "Piping, General Testing"

http://www.wermac.org/documents/plc150.html

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 2 of 8

E. Specification Doc. No..., "Piping, General Welding"


F. Specification Doc. No..., "Piping, Carbon Steel Welding"
G. Specification Doc. No..., "Pipe Weld Inspection and Testing"
H. Specification Doc. No..., "Piping, General Cleaning"
I. Standard Details Doc. No..., Doc. No..., Doc. No...,Doc. No...

1.3 REFERENCES
1.3.1 American Petroleum Institute (API)
1. API 594 Wafer Check Valves
2. API 600 Steel Gate Valves, Flanged or Buttwelding Ends
3. API 602 Compact Carbon Steel Gate Valves
4. API 607 Fire Test for Soft-Seated Quarter Turn Valves
5. API 608 Metal Ball Valves
6. API 609 Butterfly Valves, Lug Type and Wafer Type

1.3.2 American Society of Mechanical Engineers (ASME)


1. ASME B31.3 Process Piping
2. ASME B1.20.1 Pipe Threads, General Purpose (inch)
3. ASME B16.5 Steel Pipe Flanges and Pipe Fittings
4. ASME B16.9 Wrought Steel Buttweld Fittings
5. ASME B16.10 Face-to-Face and End-to-End Dimensions Ferrous Valves
6. ASME B16.11 Forged Steel Fittings Socketwelding and Threaded
7. ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
8. ASME B16.25 Buttwelding Ends
9. ASME B16.34 Steel Valves - Flanged and Buttwelding Ends
10. ASME B16.36 Orifice Flanges
11. ASME B16.48 Steel Line Blanks
12. ASME B31.1 Power Piping
13. ASME B31.3 Chemical Plant and Petroleum Refinery Piping
14. ASME B36.10 Welded and Seamless Wrought Steel Pipe

1.3.3 Manufacturer Standard Society Practice (MSS)


1. MSS SP-25 MSS Standard Marking System for Valves, Fittings, Flanges and Unions
2. MSS SP-79 Socket-Welding Reducer Inserts
3. MSS SP-83 Class 3000 Steel Pipe Unions, Socket Welding and Threaded
4. MSS SP-95 Swage(d) Nipples and Bull Plugs
5. MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings - Socket Welding,
Threaded and Buttwelding Ends

1.3.4 Process Industry Practice (PIP)


1. PIP PNSM0001 Piping Line Class Designator System

PART 2 PRODUCTS
NPS

DESCRIPTION

NOTE CODE

ASTM A106-B CS SMLS PE XS/80

02

PIPE:
1/2-2
2
-10
12-24

201322

ASTM A53-B TYPE-E CS ERW BE STD/40

203270

ASTM A53-B TYPE-E CS ERW BE STD/0.375

203270

http://www.wermac.org/documents/plc150.html

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 3 of 8

FITTINGS:
1/2-2

CAP ASTM A105 CS 3000 SW ASME B16.11

206799

1/2-2

COUPLING ASTM A105 CS 3000 SW ASME B16.11

207497

1/2-2

COUPLING RED ASTM A105 CS 3000 SW ASME B16.11

203384

1/2-2

ELL 45 ASTM A105 CS 3000 SW ASME B16.11

203385

1/2-2

ELL 90 ASTM A105 CS 3000 SW ASME B16.11

207091

1/2-2

INSERT SW RED ASTM A105 CS 3000 MSS SP-79

203383

1/2-2

TEE ASTM A105 CS 3000 SW ASME B16.11

207008

1/2-2

RED TEE ASTM A105 CS 3000 SW ASME B16.11

203386

1/2-2

UNION ASTM A105 CS 3000 SW MSS SP-83

207007

2-24

CAP ASTM A234-WPB CS BW STD ASME B16.9

203343

2-24

ELL 45 ASTM A234-WPB CS BW STD ASME B16.9

203344

2-24

ELL 90 LR ASTM A234-WPB CS BW STD ASME B16.9

203345

2-24

ELL 90 SR ASTM A234-WPB CS BW STD ASME B16.28

203346

2-24

RED CONC ASTM A234-WPB CS BW STD ASME B16.9

203347

2-24

RED ECC ASTM A234-WPB CS BW STD ASME B16.9

203348

2-24

TEE ASTM A234-WPB CS BW STD ASME B16.9

203349

2-24

TEE RED ASTM A234-WPB CS BW STD ASME B16.9

205300

1/2-2

ELBOLET ASTM A105 CS 3000 SW MSS SP-97

205512

1/2-2

LATROLET ASTM A105 CS 3000 SW MSS SP-97

...

1/2-2

SOCKOLET ASTM A105 CS 3000 SW MSS SP-97

203425

2 -6

WELDOLET ASTM A105 CS BW STD MSS SP-97

203405

O'LETS:

SWAGES, NIPPLES, THREADED ITEMS:


1/2-1

NIPPLE PIPE TBE NPT ASTM A106-B CS XS

1/2-1

NIPPLE PIPE POE-TOE NPT ASTM A106-B CS XS

1/2-4

200151
05

SWAGE NIPPLE CONC ASTM A234 WPB CS XS BLE-PSE MSS

203433
207151

SP-95

1/2-3

SWAGE NIPPLE CONC ASTM A234-WPB CS BBE XS MSS SP-95

203435

1/2-2

SWAGE NIPPLE ECC ASTM A234-WPB CS BBE XS MSS SP-95

205515

FITTINGS - THREADED:
1/2-2

BUSHING ASTM A105 CS NPT HEX ASME B16.11

05

203362

1/2-2

CAP ASTM A105 CS 3000 NPT ASME B16.11

05

200147

1/2-1

COUPLET (VOGT) ASTM A105 CS 6000 NPT

05

206998

1/2-2

COUPLING ASTM A105 CS 3000 NPT ASME B16.11

05

203363

1/2-2

COUPLING RED ASTM A105 CS 3000 NPT ASME B16.11

05

203364

1/2-2

CROSS ASTM A105 CS 2000 NPT ASME B16.11

05, 06

...

1/2-2

ELL 45 ASTM A105 CS 2000 NPT ASME B16.11

05, 06

203366

http://www.wermac.org/documents/plc150.html

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 4 of 8

1/2-2

ELL 90 ASTM A105 CS 2000 NPT ASME B16.11

05, 06

203367

1/2-2

PLUG ASTM A105 CS 3000 NPT HEX HD ASME B16.11

05

203371

1/2-2

TEE ASTM A105 CS 2000 NPT ASME B16.11

05, 06

203370

1/2-2

TEE RED ASTM A105 CS 3000 NPT ASME B16.11

05

203431

1/2-2

THREDOLET ASTM A105 CS 3000 NPT MSS SP-97

05

203422

1/2-2

UNION ASTM A105 CS 3000 NPT MSS SP-83

05

203372

FLANGES:
1/2-24

BLIND ASTM A105 CS ASME B16.5-150 RF

200153

1/2-24

FLANGE SO ASTM A105 CS ASME B16.5-150 RF

200158

1-2

FLANGE ORIFICE WN ASTM A105 CS ASME B16.36-300 RF XS

206424

2-6

FLANGE ORIFICE WN ASTM A105 CS ASME B16.36-300 RF

206425

STD

FLANGES, ALTERNATES:
1/2-2

FLANGE THREAD NPT ASTM A105 CS ASME B16.5-150 RF

1/2-2

FLANGE SW ASTM A105 CS ASME B16.5-150 RF

2-24

FLANGE WN ASTM A105 CS ASME B16.5-150 RF STD

05

200155
...

03

205382

GASKETS:
1/2-24

1-6

FLAT RING ASME B16.5-150 F-PTFE 1/16 THK, ASME B16.21

205867

TABLE 4
FLAT RING ASME B16.5-300 F-PTFE 1/16 THK, ASME B16.21

205815

TABLE 5

BOLTING:
...

STUD ASTM A193-B7 STL

200021

...

NUT HEAVY HEX ASTM A194-2H STL

200029

MISCELLANEOUS:
1/2-24

SPACER LINE ASTM A516-70 CS 150 RF

14

205415

2-24

STRAINER TEMPORARY CONICAL CS 150 RF

18

205516

1/2-2

Y-STRAINER ASTM A105 CS 600 NPT SS SCREEN

05

...

1-12

Y-STRAINER ASTM A216-WCB CS ASME B16.5-150 RF

ITEM,
NPS

DESCRIPTION

205892

NOTE INDEX CODE

VALVES:
BALL ASTM A216-WCB CS 1000 SW 316 SS BALL 23,
1/2-2

1/2-6

FULL PORT

32,

3-PC R-PTFE SEATS

34

BALL ASTM A216 STL 150 RF PTFE SEATS,


GRAPH PKG, Grounded

3-14

http://www.wermac.org/documents/plc150.html

31

206

206157

268

205020

204L

206257

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 5 of 8

BUTTERFLY LUG ASTM A216-WCB CS 150 RF,


NPS 10 & >GEAR
PTFE SEATS & SEALS
1/2-2

CHECK H-LIFT ASTM A105 CS 800 SW GRAPH

2-12

CHECK SWING ASTM A216-WCB CS 150 RF

6-14
1/2-2
3-14

1/2-14

CHECK WAFER ASTM A216-WCB CS 150 W/


SPRING

228

200201

34

215

205010

22, 34

236

205553

261

200206

240

200203

239

200202

GATE ASTM A105 CS 800 SW CR TR GRAPH


GATE ASTM A216-WCB CS 150 BW STD HF NPS
14 & >GEAR GRAPH

24

GATE ASTM A216-WCB CS 150 RF HF NPS 14 &


>GEAR GRAPH

1/2-2

GLOBE ASTM A105 CS 800 SW HF GRAPH

283

200210

3-12

GLOBE ASTM A216-WCB CS 150 RF HF GRAPH

272

205191

3-6

GLOBE ASTM A216-WCB CS 300 BW STD GRAPH

24

272C

205726

36

270K

208503

33

195

205562

34

180K

205062

35

180

208521

1-6

3-10
1/2-6
1/2-8

GLOBE 3-PORT ASTM A216-WCB CS 150 RF


GRAPH
PLUG CI 150 RUBBER LINED ECCENTRIC PLUG
LIMIT TO 180F
PLUG DUCTILE IRON 150 RF PTFE SLEEVE
PLUG (LOW EMISSION) D-IRON PTFE SLEEVE
150 RF

Notes:
02 - Pipe Bending shall be used ONLY where specified on the drawings or where
approved in writing by the EWP project engineer.
03 - Specify WN flanges adjacent to welded fittings and/or Butterfly Valves as alternates
only.
05 - Threaded joints are permitted only at terminal of vent, drain, and hydrostatic test
connections, and at instrument take-off points, and to match equipment.
06 - EWP's TED site preference, class 2000 threaded FS fittings are made only in 45
and 90 elbows, tees, and crosses. The class 2000 fittings are rated same as sch XS/80
(max) threaded pipe. Class 3000 fittings found in existing lines may be replaced by
class 2000.
14 - Line blinds, spacers, restricting orifices, and spectacle blinds shall be per Standard
Details Doc. No...01 thru 04.
18 - Conical Strainer to be used as temporary start-up strainer at pumps.
20 - Thread sealant to be used on all thread joints except if seal welding is used. Refer
to Specification Doc. No....
22 - These Valves have no flanges but are installed between line flanges with extra
length bolts.
23 - Cast Valves used in "critical service" or "very critical" service should be considered
for radiographic inspection.
24 - BW gate or globe is for alternate use.
25 - Reducing fittings that have ends of different thickness must show thickness (e.g.,
Conc. Red - SCH XS x SCH STD).
31 - Butterfly Valves NPS 6 & smaller w/ handle; NPS 8 & larger w/ gear operator. Do
not use above 177C service.
32 - Intended for orifice taps only.

http://www.wermac.org/documents/plc150.html

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 6 of 8

33 - Doc. No... for slurry service.


34 - Valves with PTFE may be chosen for use in the OXO reactor loop piping.
35 - Valve Index 180 is alternate for 180K.
36 - May be used for Relief Valve changeover.

PART 3 EXECUTION
3.1 Piping, General Notes
See Specification Doc. No...

3.2 Assembly Details


Following are recommended vent/drain and instrument connections.
Other connections may be shown on design:

HDR SIZE

DESCRIPTION

DETAIL

VENT & DRAIN CONNECTION ASSEMBLIES (STANDARD DETAILS DOC. NO...):


1/2

UNVALVED VENT/DRAIN 1/2 SW TEE FLG

Doc. No...

3/4

UNVALVED VENT/DRAIN 3/4 SW TEE FLG

Doc. No...

1-2

UNVALVED VENT/DRAIN SW TEE/INS 3/4 FLG

Doc. No...

2-6

UNVALVED VENT/DRAIN 3/4 SOL FLG

Doc. No...

8-24

UNVALVED VENT/DRAIN 1 SOL FLG

Doc. No...

1/2

VALVED VENT/DRAIN 1/2 SW TEE 1/2 GATE

Doc. No...

3/4

VALVED VENT/DRAIN 3/4 SW TEE 3/4 Gate Valve

Doc. No...

1-2

VALVED VENT/DRAIN SW TEE/INS 3/4 Gate Valve

Doc. No...

2-6

VALVED VENT/DRAIN 3/4 SOL Gate Valve

Doc. No...

8-24

VALVED VENT/DRAIN 1 SOL Gate Valve

Doc. No...

PRESSURE CONNECTION ASSEMBLIES (STANDARD DETAILS DOC. NO...):


1/2

PRESSURE CONN 1/2 SW TEE GATE COUPLET

Doc. No...

3/4

PRESSURE CONN 3/4 SW TEE GATE COUPLET

Doc. No...

1-2

PRESSURE CONN SW TEE/INS 3/4 GATE COUPLET

Doc. No...

2-24

PRESSURE CONN SOL 3/4 GATE COUPLET

Doc. No...

TEMPERATURE CONNECTION ASSEMBLIES (STANDARD DETAILS DOC. NO...):


1/2-1

TEMPERATURE CONN 1-1/2 SW TEE/INSERT FLANGE

Doc. No...

TEMPERATURE CONN 1-1/2 SW TEE FLANGE

Doc. No...

TEMPERATURE CONN 2" SW TEE/INS 1-1/2 FLANGE

Doc. No...

2-24

TEMPERATURE CONN 1-1/2 SW ELBOLET FLANGE

Doc. No...

2-24

TEMPERATURE CONN 1-1/2 SOL 1-1/2 FLANGE

Doc. No...

ORIFICE TAP CONNECTION ASSEMBLIES (STANDARD DETAILS DOC. NO...):


2-4

ORIFICE FLANGES 1/2 SW Ball Valves

http://www.wermac.org/documents/plc150.html

Doc. No...

2/6/2015

ENGIEERING STANDARD - Piping Specification

6-24

Page 7 of 8

ORIFICE VENA TAPS 1/2 SW Ball Valves

Doc. No...

3.3 FABRICATION
A. See Specification Doc. No..., "Piping, General Fabrication," Specification Doc. No...,
"Piping, General Welding,"
Specification Doc. No..., "Piping, Carbon Steel Welding," and Specification Doc. No..., "Pipe
Weld Inspection & Testing."

3.4 INSTALLATION
A. See Specification Doc. No..., "Piping, General Installation"

3.5 TESTING
A. See Specification Doc. No..., "Piping, General Testing"
B. Vacuum Piping System: Apply Pneumatic Leak Test with internal pressure at 1.5 times
the maximum operating external pressure, or minimum 15 psig (103 kPag, 1.03 bar-g,
1.06 kgf/cm2)
C. Category D Piping System: Apply Initial Service Leak Test
D. Normal Service Piping System: Apply standard Hydrostatic Leak Test.
E. Category M Piping System: Apply both a standard Hydrostatic Leak Test & a Sensitive
Leak Test with helium tracer gas.
F. Maximum Hydrostatic Test Pressure: 413 psig (2848 kPag, 28.4 bar-g, 29.0 kgf/cm2)

3.6 CLEANING
A. See Specification Doc. No..., "Piping, General Cleaning"

90 DEGREE BRANCH TABLE


CONNECTION TYPE
1/2

3/4

S
I
Z
E

N
P
S

10

12

14

16

18

H
E
A
D
E
R

http://www.wermac.org/documents/plc150.html

2/6/2015

ENGIEERING STANDARD - Piping Specification

Page 8 of 8

20

24

1/2

3/4

10

12

14

16

18

20

24

BRANCH

SIZES

NPS

D = TEE & REDUCER

E = REDUCING TEE

P = REINFORCING PAD

S = SOCKOLET

T = TEE

U = UNREINF. STUB-IN

V = SW TEE W/ INSERT

W = WELDOLET

D or V may be substituted by E.
S or W may be substituted by P (minimum pad width = 1").
P = Reinforcing pad with minimum thickness equal to header thickness, and width
equal to 1/2 of the branch nominal pipe size. Drill 1/8" (3mm) diameter hole in each
pad section for venting (a weld gap is acceptable as a means of venting).

END OF PIPING SPECIFICATION

The primary purpose of the Pipe Fabrication Institute is to promote the highest
standards of excellence in the pipe fabrication industry.

Werner Slken 2008 - 2015. All rights reserved.


Do not worry about your difficulties in Mathematics. I can assure you mine are still greater. Albert Einstein

http://www.wermac.org/documents/plc150.html

2/6/2015