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Manufacturer
Distributor
Upstream
Retailer
Customer
Downstream
DEMAND SIDE
- achieves
The right
Product
+ + + + +
The right
The right
The right
The right
The right
Higher
Price
Store
Quantity
Customer
Time
Profits
Product
Customer
SUPPLIER
Funds
Logistics Management
Part of supply chain management that
plans, implements, and controls the
efficient, effective forward and reverse flow
and storage of goods, services, and
related information between the point of
origin and the point of consumption in
order to meet customers requirements.
Chains configuration
In-house production or outsourcing
Processes at each stage
Location and capacities of warehouses
Modes of transportation
Type of information system to be used
Efficiency
Focus on cost reduction and no resource is
wasted on non-value added activities
Role
A
Flexible (process many types of products)
Dedicated (process few types of products)
Combination of both
Location
Centralize: To gain economies of scale
Decentralize: More responsive by being closer to customer
Capacity
Excess capacity: allows flexibility to respond to wide swings in
demand but it costs money, decreases efficiency
Less capacity: High utilization, efficient, but less responsive to
demands
In Sum - Facilities
Multiple plants, flexible plants: More
responsiveness
Single plant, dedicated plant: Higher
efficiency, lower responsiveness
Facility-related metrics
Capacity, utilization, theoretical flow time (no
delays), actual flow time, Idle time, quality
losses etc.
Inventory
Exists in the supply chain because of mismatch between
supply and demand
Intentional for a steel manufacturer to gain economies
of scale
Intentional at a retail store where inventory in held in
anticipation of customer demand
Inventory has a significant impact on material flow time
in the supply chain (Littles Law)
Material Flow time = Avg Inv / Avg flow rate
= Q/2D
Inventory
Held in the supply chain in the form of
Raw materials
WIP
Finished goods
In Sum - Inventory
Keep high levels of inventory close to customers :
Responsiveness
Keep low levels of inventory (centralized stocking):
Higher efficiency
Inventory-related metrics
Inventory turns, days in inventory
Cash-to-cash cycle
Fill-rate
Components of Transportation
Decisions
Choice of Transportation Mode
Manner in which material to be moved from one
location in the supply chain network to another
Air, Truck, Rail, Sea, pipeline, internet (information)
Transportation
Faster modes of transportation: Higher speed, higher
transport cost, higher responsiveness, but lower
inventory holding cost
Slower modes of transportation: Lower cost, higher
efficiency, but lower responsiveness
Inventory-related metrics
Average inbound transport cost
Average outbound transportation cost
Fraction transported by mode
Information
Investing in information vastly improves
the supply chains performance on both
dimensions
Responsiveness and efficiency
Information-related metrics
Forecast horizon
Frequency of update
Forecast error
Sourcing
Business processes required to purchase
goods and services
Sourcing
In-House or Outsource
Driven in part by total supply chain profit
Sourcing
Sourcing decisions are important because
they affect
Efficiency
Third parties are able to achieve better economies of scale
due to their lower cost structure
Third party located far away: increases efficiency but
decreases responsiveness (Example: sourcing from China)
Responsiveness
Keep in-house to have better control or give to contract
manufacturers who are competent and cost effective
In Sum - Sourcing
Third party sourcing is meaningful when the third party
raises supply chain profits more than the firm can by its
own
In contrast, a firm should keep a supply-chain function
in-house if the third party cannot increase supply chain
profits or if the risk associated with sourcing is significant
Sourcing-related metrics
Pricing: Role in
the Supply Chain
Pricing determines the amount to charge
customers in a supply chain
Pricing strategies can be used to match
demand and supply
In Sum - Pricing
Differential pricing Highly responsive
Everyday low pricing More efficient
Pricing-related metrics
Profit margin
Days sales outstanding
Average sale price
Average order size
Range of sale price
Managing Inventories in
Supply Chain
Inventory
What is Inventory
Management?
Inventory management encompasses
processes that ensures product availability
while reducing investment costs
Holding costs
Cost of coordinating production
Quality issue
Increased waste
Inventory Costs
Types of costs
Inventory Costs
Holding or Carrying costs (in warehouse)
Q-Model
Inventory on hand
Q
Demand Rate
Avg. Inventory
(Q/2)
R
Reorder Pt.
L
Order Placed
Time
Order Receipt
L = Lead Time
R = Reorder Point
Time
Q Model
Q opt=
2DS
H
Reorder Point, R = dL
Cycle Inventory
Cycle inventory in a supply chain is due to
either production or purchases in lot sizes
that are larger than those demanded by
the customers
Cycle inventory = Lot Size / 2 or Q/2
Littles Law
Average Inventory
Average Flow time = ---------------------------------------Flow Rate (or Average demand)
The average amount of inventory in a system is equal to
the product of average demand and the average time a
unit is in the system
Lot Sizing
Two Scenarios
1. Lot sizing for a single product (EOQ)
What is Logistics?
That part of the supply chain that plans,
implements, and controls the efficient,
effective forward and reverse flow and
storage of goods, services and related
information between the point of origin and
the point of consumption in order to meet
customers requirements
Council of Supply Chain management Professionals
Transportation : 62%
Warehousing: 26%
Value added logistics services: 4%
Freight Forwarding: 8%
Source: Frost and Sullivan, 2010
China, India
Logistics activities
performed by 3rd
party/Logistics
Activities
14-20%
<10%
USA
9.9%
57%
Europe
10%
30%-40%
Japan
11.37%
80%
What is Transportation?
Transportation refers to movement of a
product from one location to another as it
moves from beginning of a supply chain to
the customer
Major sub-function of logistics, possibly
the backbone
Transportation
Single largest element of logistics cost
Selecting mode(s) and carrier to move raw
materials, components, and finished goods
Designing the most effective way of reaching
products to geographically dispersed markets
from plants in a cost-effective manner
Road
Rail
Water
Air
Pipeline
Inter-modal
Trucks
Dominant mode of transport in India
Highly fragmented industry
85% of total fleet controlled by unorganized sector
76% of the vehicles are owned by entrepreneurs who own less than 5
trucks
Very few trucks are fitted with GPS system thereby preventing
any real-time tracking of shipments
Accounts for 70% of the freight movement
Door-to-door shipment
Less capable of handling all types of freight than rail mainly due to
highway safety restrictions that limit the dimension and weight of
shipments
Most shipments must be smaller than 40 to 53 trailer and less than
8 wide and 8 tall to ensure road clearance
Offers reasonably fast and dependable delivery
Roads
National Highways (NH): 66,754 kms
2% of the road network
Carry nearly 40% of the traffic
Road conditions
Narrow, poor surface quality, congested
Average truck speed is only 30-40 km/h
Rail
Ideally suited for large, heavy or high density products
over long distances. 95% of the freight carried is bulk
goods
Example: coal, steel coils, metal ores, cement, containers
Coal accounts for more than 50% of the traffic
Air
Key issues:
Fast and most expensive mode
Appropriate for small, time-sensitive, high value
density products
Accounts for very small % of freight
High fixed costs in infrastructure
Large labour and fuel costs
In India, 10 airports handled 95% of the total
international and domestic freight (Mumbai,
Delhi, Chennai accounting 80% of freight
movement)
Water
Water
Water transportation is used for low value
to weight ratio items like
Timber, iron ore, POL, coal, chemicals,
containers, cements, and others
For India, in 2010-2011, Iron ore constituted
(18%) of cargo traffic, coal constituted (15%)
of cargo traffic
A. P. Miller
Mediterrain Shipping Co
1
2
CMA CGM
Evergreen Group
Hapag-Lloyd
China Shipping
American President Lines
Hanjin/Senator
COSCO Container Line
NYK
3
4
5
6
7
8
9
10
Pipeline
High fixed cost, low variable costs
Primarily for liquid, gases, semi-solid products
crude petroleum, refined petroleum products,
natural gas, slurry (coal, iron ore, limestone,
copper)
Best for large and predictable demand
Would be used for getting crude oil to a port or
refinery, but not for getting refined gasoline to a
gasoline station
Low cost compared with other modes
Product movement by pipeline is very slow (oil
moves 1-6 metres / second)
Product moves 24 / 7
Inter-Modal Transport
Use of two or more carriers of different modes to move a
shipment to its destination
Birdyback
Airline + Truck
Fishyback
Ship + Truck
Piggyback
Rail + Truck
Container on Flatcar (transporting container on
railroad flat cars: COFC)
Inter-modal Transportation
Most common example: rail/truck
Also water/rail/truck or water/truck
Grown considerably with increased use of
containers
Increased global trade has also increased use of
inter-modal transportation
More convenient for shippers (one entity
provides the complete service)
Key issue involves the exchange of information
to facilitate transfer between different transport
modes
Cost
(1=least)
Lot size
Delivery
Delivery
(1=smallest) time
time
(1=fastest) variability
(1=least)
Loss and
Damage
(1=least)
Rail
Road
Water
Air
Key Point
When selecting a mode of transportation,
managers must account for cycle, safety,
and in-transit inventory costs that result
from using each mode. Modes with high
transportation costs can be justified if they
result in significantly lower inventory costs.
Cross-Docking
Cross Docking
3 PL
External supplier that performs all or part
of companys logistics function such as
transportation, warehousing, customs
clearance and so on.
3PL in India is still in its infancy (least
developed)
Freight Forwarders
A-Z Logistics, APT Logistics, Cargo Channels
(P) Limited
What is Sourcing?
Sourcing is the entire set of business
processes required to purchase goods and
services
Selection of suppliers
Design of supply contracts
Product design collaboration
Procurement of material or services
Evaluation of supplier performance
What is Purchasing?
Purchasing, also called procurement, is
the process by which firms acquire raw
materials, components, products, services,
and other resources from vendors
Outsourcing
Outsourcing results in the supply chain
function being performed by a third party
Importance of Outsourcing
Businesses have realized that efforts required to
increase profits through increasing sales were far greater
than those involved in generating equivalent returns
through reduction in procurement prices
Today 50%-80% of the spending at a manufacturer is
through procurement compared to only 20% several
decades back
Organizations procure
components, products, and even product design,
service of all types
Capacity aggregation
Transportation aggregation
Warehousing aggregation
Procurement aggregation
Receivables aggregation
Outsourcing Examples
Tata Motors outsources almost 80% auto component for
their cars
Procures through E-sourcing
Single Source
Deal with one supplier
Avoid engaging in any
conflicts
Engage in joint cost reduction
to obtain low cost inputs
Engage in product design
Exchange relevant business
information
Suppliers informed of future
business prospects, capacity,
technology investments
Benefit from mutual
cooperation and trust
Increases complexity
High administrative costs
Difficulty in
communication and
control
Kraljics Framework
Kraljic argues that firms procurement
strategy should depend on two dimensions
Profit impact
Supply risk
Kraljic, 1983
Procurement Strategies:
Kraljics Supply Matrix
Supply contracts
Engines, transmissions
Vendor Selection
Search vendors
RFQ
Negotiations
Order Acceptance
Inward goods inspection
Acceptance / rejection
Updating stocks
Order Placement
Price fixing
Dely and payment terms
PO generation
Order Receipt
Follow-up with vendor
Receipt of material as
per specification
Problems in Traditional
Procurement
Large time and effort wasted in disseminating & seeking
procurement information
Slow and laborious manual processes
Human interface at every stage - Low Value Addition
Several processes not transparent to suppliers
Scope for compromises in bid-security & confidentiality
Cartel formation suppresses competition and artificially
hikes bids
Possibility of data tampering and loss of records
E-PROCUREMENT
E-Procurement
E-procurement means procurement of goods
and services online using internet
The intention is to automate the entire
procurement process, along with tender bid
submission and payment by suppliers, in an
online web based real time environment
E-procurement can resolve many of the
constraints and delays of traditional procurement
Modes of E-Procurement
Electronic procurement activities could be
effected using one of the several ways or
modes given below, or a combination of
these could also be used as per need:1. e-Tendering
(https://eproc.karnataka.gov.in/eportal/index.seam#)
2. e-Auctioning : Reverse Auction
3. e-Catalogue based buying/e-Ordering
Procurement by individuals
Modes of E-Procurement
In common parlance, a basic Eprocurement application consists of
E-Tendering and E-Auctioning system
Benefits of E-Procurement
Links to auctions
http://www.ariba.com/
http://www.freemarkets.com.
Source: Indiamarkets.com
Supplier Development
Supplier certification
Assesses the financial and equipment
capabilities, the quality assurance system, the
product development capabilities, operational
flexibilities, locational proximity, and the value
analysis effort of the supplier under
consideration
Vendor rating
Systematic method to evaluate suppliers
performance using data from the delivery of
items in response to purchase orders placed
Financial
Capability
Single Source
Certification
Program
Product
development
assistance
Equipment
Capability
Operational
flexibility
Facility
proximity
Weights
Excellent5
Very
Good - 4
Good - 3
Average 2
Below
Average 1
Quality
28
<1000 ppm
10015000
ppm
500110,000
ppm
10,00150,000
>50,001
ppm
Delivery
reliability
24
100%
schedule
adherence
1 day
after due
date
2-4 days
after due
date
5-7 days
after due
date
> 7 days
after due
date
Price
21
Base price
Upto 1%
above
base
price
2-3%
above
base price
4-5%
above
base price
>5%
above
base price
Delivery
Terms
14
Free
delivery
FOB
Only
collection
free
Chargeabl
e basis
Ex works
Payment
Terms
13
60 days
45 days
30 days
10-15
days
Immediate
Total
100
Weights
Vendor 1
Performance
Rating
Vendor 2
Factor scores
Performance
Rating
Factor
Scores
Quality
28
792 ppm
140
5400 ppm
84
Delivery
Reliability
24
1 day after
due date
96
2-4 days
after due
date
72
Price
21
2-3% above
base price
63
Up to 1%
Above base
price
84
Delivery
Terms
14
FOB
56
FOB
56
Payment
Terms
13
45 days
52
60 days
65
Total
100
Vendor
Rating
407
361
81%
72%
THANK YOU!