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Article history:
Received 1 September 2009
Accepted 1 November 2010
Available online 5 November 2010
The feasibility of applying a low cost plate heat exchanger solid sorption reactor to solar powered
refrigeration is investigated by using a validated reactor model. The proposed system is targeted at icemaking in developing countries for food preservation. The adsorption refrigeration machine modelled
employs the active carbon-ammonia working pair in both two-bed and four-bed regenerative systems.
Driving heat is provided from standard at plate and evacuated tube solar collectors. The capital cost of
a one-off machine with four regenerative beds which could produce up to 1000 kg of ice per day in Dakar
(Senegal) is estimated at V68,000.
2010 Elsevier Ltd. All rights reserved.
Keywords:
Active carbon
Adsorption
Ammonia
Ice-making
Refrigeration
1. Introduction
There is a large demand for cooling in developing countries
where there is no reliable electricity supply and fuels are difcult
or too expensive too obtain. Such countries tend to receive high
solar insolation, and so would appear to be ideal candidates for
the application of solar refrigeration. The three main areas in
which there is a demand for cooling are vaccine storage, food
preservation and air conditioning. Research into solar powered
solid sorption refrigeration systems has been active since the late
1970s. However, such systems have not been commercialised due
to their high capital cost. For vaccine storage a high capital cost may
be acceptable; however in food preservation or comfort air conditioning the capital costs must be reduced dramatically in order for
such systems to become viable. Researchers at the University of
Warwick have developed a prototype plate heat exchanger sorption
generator for use in carbon-ammonia adsorption systems. This
sorption generator is designed to increase specic cooling power
(SCP, the cooling power per unit mass or volume of machine) in
order to reduce capital costs and make such systems commercially
viable [1,2]. The sorption generator model has been validated
against experimental data from a gas red heat pump [3,4].
Therefore, it is possible to explore with condence other sorption
applications using the current model.
The city of Dakar and its surrounds hosts about 95% of the
industrial shery activities of Senegal (West Africa) ranging from
sh processing to ordinary stock storage for local consumption or
exportation. Both artisanal and industrial shery activities count
for about 2.5% of GDP. The sector provides about 600,000 jobs
and the sh contribute up to 70% of animal protein consumption
(26 kg per person, per year) [5,6]. In 2005, the sh capture
production was estimated to be about 400,000 tonnes with 30% for
export with a value of about V270M representing around 40% of the
countrys exports. The adsorption system is highly suited to application in remote areas and developing countries, as it contains
relatively few moving parts and thus requires little maintenance.
The adsorption system is driven by heat from conventional solar
thermal collectors: the system could provide cooling requirements
for sh preservation (typically 1 kg of ice per kg of sh) as
sustainable technology that is complementary or a substitution to
a conventional refrigeration machine. Furthermore such systems
off-load the electrical grid since there is little or no electrical power
requirement. This technology is suitable for both low cooling
capacity (below 100 kg ice per day) and high cooling capacity
(above 100 kg ice per day). The use of high pressure ammonia as the
refrigerant is also favourable in comparison to sub-atmospheric
water or methanol for which the ingress of air can be difcult to
prevent.
This paper presents simulation results for the application of
this low cost sorption generator to a solar powered refrigeration
system. From weather data (mainly ambient temperature and solar
insolation) provided by the Meteonorm package, simulations are
2198
Nomenclature
A
c
COP
G
H
k
m
M
n
L
q
Q
Q_
SCP
t
T
U
x
carried out for a complete year for the city of Dakar and the capital
cost of a solar sorption cooling system producing up to 1000 kg of
ice per day is estimated.
Greek letters
h
Efciency
l
Thermal conductivity (W m1 K1)
D
Difference
Subscripts
a
Adsorbed phase; Ammonia
amb
Ambient
c
Carbon
col
Collector
cool
Cooling
f
Fluid (Liquid)
in
Inlet
LM
Log-Mean
o
Optical
out
Outlet
p
Pressure
sat
Saturation
v
Volume
w
Wall
Type
Optical
Linear loss
Quadratic
Cost
(V/m2) efciency, coefcient, k1 loss coefcient,
h0
(W m2K1) k2 (W m2K2)
Viessmann
Flat plate 400
Vitosol
100 S2.5
Thermomax
Evacuated 636
Solamax
tube
20 - TDS300
0.85
4.07
0.007
0.769
1.61
0.0032
2199
Table 2
Plate heat exchanger used in sorption system cost estimates.
Heat exchanger
type
Cost (V)
Plate
area (m2)
No of
plates
Cost per
plate (V)
UK Heat exchangers
SL23TL-AA-40
V220
0.312 0.076
0.0237
40
V5.5
carbon. Both the wall and adsorbent are isothermal, i.e. they are
each modelled by a single lumped element.
The thermal resistance of the separating wall is considered
negligible (since it is a highly conductive, thin metallic wall). The
thermal contact resistance between the wall and the carbon is
accounted for in the assumed value for the carbon thermal
Uwc
lc
tc =2
2lc
tc
(1)
Fig. 2. Layout of a solar powered sorption refrigeration system (with two beds).
2200
vx
vt
mc pf
Tfin
Fluid
Tf
Wall
Tw
(UA)fw
Carbon Adsorbent
x, Tc
tc
vx
vTc
Heat transfer between the uid and the wall is calculated using
a log-mean temperature difference
Tfin Tfout
Tfin Tw
ln Tfout
Tw
(2)
vTw
UAfw TLMfw UAwc Tw Tc
vt
(3)
vTf
_ pf Tfin Tfout UAfw DTLMfw
mc
vt
(4)
vTc
vx
Mc H
UAwc Tw Tc
vt
vt
(5)
Mw cpw
Mf cpf
Mc cpc xcpa
(6)
Tc
H RA
Tsat
(7)
_ pf Tfin Tfout
mc
UAfw DTLMfw
(8)
Mw cpw Mf cpf
vT
vt
vTc
vt
(10)
(11)
and thus the rst partial derivative on the RHS of equation (10) can
be calculated analytically as:
DTLMfw
(UA)wc
tw
vx
vTc
Tfout
tf
(9)
n1
Knx Tc
1
Tsat Tsat
P
(12)
qcool Dx La
(13)
Qcool Mc qcool
(14)
Value
Unit
Carbon type
Chemviron carbon
SRD1352/3
4
0.3
435
0.5691
6.6738
1.1489
0.5
0.15
316 Stainless steel
Mineral oil
800
0.14
Carbon thickness, tc
Carbon conductivity, lc
Carbon density
Limiting NH3 mass concentration, x0
D-A equation coefcient k
D-A equation exponent n
Fluid channel depth, tf
Wall thickness, tw
Wall material
Heat transfer uid
Heat transfer uid density
Heat transfer uid thermal
conductivity
Heat transfer uid specic heat
capacity
2300
mm
W m1 K1
kg m3
kg kg1
mm
mm
e
kg m3
W m1 K1
J kg1 K1
qcool
Dt
SCP
(15)
COP
Qcool
Qin
(16)
via heat transfer uid in the opposing plate. This is twice that of
the layer thickness in the prototype shown in Fig. 1. The layer
thickness was increased in order to reduce the thermal mass of the
generator (which was optimised for a mobile air conditioning
application) and thereby increase the COP. This reduces the
required collector area. However, SCP and therefore the sorption
generator costs are increased, and there is an optimum layer
thickness dependent upon the relative cost of the collector and the
sorption generator.
50
50
0.6
10oC
0.5
2201
0.8
45
10oC
45
40
40
35
COP
0.4
Tamb ( C)
30
0.3
o
50 C
COP
0.6
35
0.4
25
0.1
100
150
Tcol (oC)
200
SCP (W kg-1)
10
100
150
Tcol (oC)
200
200
45
35
250
40
o
Tamb ( C)
200
50oC
30
150
25
100
20
50
15
100
150
Tcol (oC)
200
10
45
10oC
40
10oC
10
50
50
350
15
15
400
300
20
0.2
SCP (W kg-1)
25
50oC
0.2
20
Tamb ( C)
30
150
35
Tamb ( C)
30
100
50oC
25
20
50
15
0
100
150
Tcol (oC)
200
10
2202
30
29
Temperature (oC)
28
27
26
25
24
23
22
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Month
Fig. 6. Monthly mean ambient temperature for Dakar, Senegal.
T Tamb
T Tamb 2
h h0 k1 col
k2 col
G
G
(17)
(18)
SCPTcol ; Tamb
Q_ in
Mc
COPTcol ; Tamb
Mice
Qcool
Lwater cpwater Tamb 273
(20)
where Mice is the mass of ice produced (kg), Qcool is the cooling (J),
Lwater is the latent heat of fusion of water (taken as 335.5 kJ kg1)
and cpwater is the specic heat capacity of water (taken as
4200 J kg1 K1).
(19)
3.5. Weather data
30
25
20
15
10
5
0
Month
Fig. 7. Monthly mean solar radiation for Dakar, Senegal.
0.0150
Daily mass of ice per unit of total machine cost
(kg/)
2203
10
0.0145
0.0140
0.0135
0.0130
0.0125
0.0120
0.0115
0.0110
0.0105
0.0100
0
0
0
0.5
1.5
2
2
0.5
2.5
1.5
Fig. 10. Daily ice production per unit total system cost.
Fig. 8. Annual mean daily ice production for the four combinations of collector and
cycle type.
productive [11]. The optimum ratio is 0.625 and 1.5 m2 kg1 for the
two-bed and four-bed cycles, respectively.
Fig. 9 plots the mean daily ice production for each month of
the year with a four-bed cycle and the optimal area of evacuated
tube collectors. It can be seen from the gure that the maximum ice
production is in April at 13.7 kg m2 and the minimum in July at
8.6 kg m2. Although the solar insolation is higher in July, the
ambient temperature is also higher which reduces the performance
of the adsorption refrigerator. This would have to be considered
when sizing the machine along with the fact that the storage box
itself will have higher losses at higher ambient temperatures and
therefore require more cooling. This ice production is higher than
the 4e7 kg m2 reported by Wang and Oliveira [12] for stateof-the-art solar powered adsorption ice makers.
The optimum collector areas in Fig. 8 will only be optimal in
terms of capital cost if the cost of the adsorption machine is negligible in comparison to that of the collector array. The cost of the
adsorption machine is largely that of the sorption generators. Their
14.00
12.00
10.00
8.00
6.00
4.00
2.00
0.00
Feb
2.5
-1
-1
Jan
2
2
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Month
Fig. 9. Mean daily ice production for each month with a four-bed cycle and evacuated tube collectors.
2204
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