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TENOVA is a worldwide supplier of advanced technologies, products and engineering services for
the iron & steel and mining industries.
PROJECT SERVICES
PROJECT FINANCE
PROCESSING TECHNOLOGIES
For beneficiation of iron ore, Tenova Mining & Minerals
liaises with suppliers and evaluates equipment to make
unbiased selections of the best equipment for the job.
For stockpiling, materials handling, environmental
protection and waste disposal, Tenova Mining &
Minerals draws upon its comprehensive in-house and
licensed range of engineered technologies and selects
the most appropriate equipment from all suppliers.
Tenova Mining & Minerals is a total integrated solutions provider to the global mining, bulk materials handling and
minerals beneficiation and processing sectors, offering innovative technological solutions and full process and
commodity knowledge across the mining industry value chain.
Tenova Mining & Minerals provides the full range of capabilities to convert run-of-mine (ROM) iron ore to saleable
products, integrating engineering and process know-how in development and optimisation of plant designs for iron ore,
that meet global environmental standards. An in-house laboratory is available for scoping work.
Conveyor Systems
With a thorough understanding of criteria affecting flow,
Tenova Mining & Minerals selects systems which will not
be plagued by blockages.
Overland and curved conveyors move up to 10,000 t/h
over many kilometres.
Pipe conveyors protect the product and the
environment from mutual contamination.
Hydraulic conveying systems (dilute, medium, dense
and boosted dense phase).
En-masse (Redler) conveyors and bucket elevators
convey materials gently in dust-tight casings.
Slurry (pipe) conveyor systems.
Stockyard Systems
Stacking, homogenising, blending and reclaiming
systems to handle crushed ROM and final products.
Load-out systems integrated with a QA system and
the rail system.
COMMINUTION
Crushing
All forms of crushing systems, including in-pit, primary,
secondary, tertiary and quaternary crushing systems.
Grinding Circuits
Tenova Mining & Minerals offers the services of a world
authority in semi-autogenous grinding (SAG) circuits and
is experienced in design and construction of large
autogenous grinding (AG) and SAG circuits.
Tenova Mining & Minerals also has many rod-milling and
ball-milling references.
Fine Grinding
Tower mills, stirred mills and ISA mills for magnetic and
flotation feed preparation.
BENEFICIATION
Jigging
Apic Jigs offer a cost-effective solution to separating
valuable products from waste material, processing and
upgrading iron ores to effectively produce clean, saleable
products.
Apic Jigs are available as
Permanent-fixture processing facilities and modular
process plants.
Pilot-scale units for process development testing.
J-tube for laboratory-scale testing.
Apic Jigs incorporate unique features for processing
lumpy and fine iron ores
Proprietary JigScan control technology enables a
consistent pulse shape regardless of feed variations,
reducing operator attention and improving control
over product quality.
Specially developed fines gate minimises back
mixing of fines before discharge.
Adjustable weir gap and weir bar at slot gate
improves process performance of gate.
Product extraction system utilises vibrating screen
system for increased control over product discharge
to increase product recovery.
BENEFICIATION
Gravity Separation
Gravity separation using a variety of settlers, tables and
spiral concentrators.
Spirals
Spiral plants can be utilised on their own or in conjunction
with TBS Separators for cost-efficient beneficiation of
finer fractions.
TBS Separators
Teetered Bed Separation (TBS) is used to separate fine
mineral particles, by size and by specific density.
Magnetic Separation
Tenova Mining & Minerals applies magnetic separation
technologies to minerals with weak and strong magnetic
properties, separating those with para-magnetic and
diamagnetic characteristics.
The range covers
Wet and dry, low-intensity magnetic separation
(LIMS).
Wet, high-intensity magnetic separation (WHIMS).
Roll magnetic separators to process weakly magnetic
materials.
Induction-roll magnetic separation (IRMS) for
cleaning and concentrating dry materials.
BENEFICIATION
Flotation
Tenova Mining & Minerals supplies flotation systems
which optimise the process through close control of the
solids in suspension, air rates, froth position, etc.
Flash Flotation
In circuits employing multiple stages of milling, flash
flotation cells recover liberated mineral species after
each stage in order to prevent overgrinding.
Conventional Flotation
Design of banks of conventional flotation cells and
supply of proprietary cells, in addition to design and
installation services.
Tank Cells
Tenova Mining & Minerals has completed several
large tank celll installations in recent years.
Column Cells
Column and Jameson cells, including pumping of
high air content froths associated with fine grinding
of concentrates.
Reagent Plants
Packaged reagent plants, either as stand-alone or as
part of concentrator plants.
Filter Presses
Recessed chamber and membrane presses to
generate concentrate cake for sale and dry tailings.
Scrubbers
Scrubbers are used to process ores with clay contents
that pose a problem further in the process flow.
ENVIRONMENTAL PROTECTION
Tenova Mining & Minerals designs systems to prevent
pollution of the environment.
Air Cleaning
Reverse pulse bagfilters collect dust at high filter
rates with efficiencies of about 99.99 %.
Wet scrubbers.
Electrostatic precipitators for complex applications to
collect suspended solids.
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Waste Disposal
Tenova Mining & Minerals tailings disposal systems cover
Slimes thickening and clarifying systems to remove
particulate solids from effluent streams and to clarify
and chemically treat water for recirculation to the
plant. This reduces overall water consumption and
minimises environmental pollution.
Coarse tailings handling systems incorporating
decades of design experience on environmentallyfriendly installations worldwide.
PILOT PLANTS
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TECHINT GROUP
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