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CSWIP3.1QUESTIONS_

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CSWIP3.1QUESTIONS_

5.

b.
c.
d.

6.

b.
c.
d.

7.

c.
d.

Thepenetrationandfusionintotherootisverydeep.
Eachbeadappearstobedistinctlyseparatedfromtheadjoiningbeads.
Thegrainstructureremainsthesameinallpasses.

Whatisthemostcommoncauseoffailureinrootbendtests?
a.
Toohighacurrentsetting.
Toolongapauseinthedowncycleoftheweave.
Lackoffusionandpenetration.
Toohighatravelspeed.

Thepurposeofanickbreakspecimenistoprovideatestfor:
a.
Tensilestrengthandfractureappearance.
b.
Ductilityandfractureappearance.
Elongationandfractureappearance.
Soundnessandfractureappearance.

Whichorganisationpublishesthemostcommonlyusedcodeforboilerandpressurevessel
welding?

a.
AmericanWeldingSociety.
b.
AmericanSocietyofMechanicalEngineers.

c.
AmericanPetroleumInstitute.

d.
AmericanNationalStandardsInstitute.

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CSWIP3.1QUESTIONS_

8.
a.

d.

AmericanNationalStandardsInstitute.

9.
a.
b.
c.
d.

Thesecondruninathreerunbuttweldusingthestovepipetechniqueisknownasthe:
Fillingrun.
Hotpass.
Intermediaterun.
Sealingrun.

10.

b.
c.

11.

Youcoulddeterminethatanelectrodeiscellulosicbyits:
a.
BS639coding.
Colour.
Tradename.
d.
BS499coding.

Alowhydrogenelectrode,accordingtoBS639,wouldcontain:
Nohydrogen.
b.
Lessthan15mlofhydrogenper100gramsofdepositedweldmetal.
c.
Between15mland25mlofhydrogenper100gramsofdepositedweldmetal.
d.
Lessthan25mlofhydrogenper100gramsofdepositedweldmetal.

Whichtypeofelectrodecoatinggivesthemostvoluminousgasshield?

a.
b.
c.
d.

Rutile.
Basic.
Oxidising.
Cellulosic.

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12.

13.
a.

14.
a.

c.
d.

15.

16.

17.

Whichofthefollowingsteelsislikelytobemoresusceptibletohydrogencracking?
a.
Carbonequivalentoflessthan0.25%.
b.
Carbonequivalentof0.35%.
c.
Carbonequivalentof0.38%.
d.
Carbonequivalentof0.43%.
Preheatingandinterpassheatingareusedprimarilyfor:
Aidingfusion.
b.
Reducinghydrogencontentofweldpreparationpriortowelding.
c.
Ensureafinegrainsize.
d.
Slowdownthecoolingrateafterwelding.
Submergedarcweldsmadewithre-cycledfluxareliableto:
b.

Porosity.
Coursegrainsize.
Undercut.
Incompletepenetration.

Incompletepenetrationinasingle'V'buttjointcouldbecausedby:
a.
Toolargearootgap.
b.
c.
d.

Toosmallarootgap.
Toohighaheatinput.
Toosmallarootface.

Insubmergedarcwelding,whichofthefollowingwidthtodepthratioswouldbelikelyto
resultinsolidificationcracking?
a.
1:3.
b.
3:1.
c.
2:1.
d.
1:1.
Youareresponsibleforcontrollingweldingonsite.Alargeincidenceofporosityhasbeen

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CSWIP3.1QUESTIONS_

17.

Youareresponsibleforcontrollingweldingonsite.Alargeincidenceofporosityhasbeen

b.
c.
d.

18.

reportedinrecentwelding.Wouldyouinvestigate?
a.
Theelectrodetype.
Powersource.
Electrodestorage.
Daytemperature.

19.

madebyoxy-gascuttingis?
a.
Oxidisationoftheweldmetalisminimised.
b.
Thespeedofweldingisincreased.
c.
Pipeborealignmentismadeeasier.
d.
Reductionofthewelddepositisprevented.

a.
b.

Themainreasonwhyalladheringscaleshouldberemovedwhenthepipeendpreparationis

Whenmanualmetalarcweldinglowcarbonsteel,whichelectrodecoveringwillgivethe
greatestdegreeofpenetration?
Ironpowder.
Rutile.

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d.

21.
a.
b.

Whentungstenarcgasshieldedweldingstainlesssteel,whichoneofthefollowingshould
beused?
Alternator.
b.
A.C.transformer.
c.
D.C.generator.
Constantpotentialrectifier.
Whichgasshroudshouldbeusedwhentungstenarcgasshieldedweldingaluminium
alloys?
Nitrogen.
Carbondioxide.
c.
Argon/carbondioxidemixture.

d.
Argon.

CSWIP3.1QUESTIONS

22.
Themostcommontypeofdefectfoundinastructurewhenitisundergoingserviceis:
a.
Fatiguecracking.
b.
c.
d.

23.

b.
c.
d.

24.
a.
b.
c.

25.
a.

c.

Crystallisation.
Welddecay.
Stressfracture.

a.

Cellulosic.
Lowhydrogen.

c.
d.

20.

1.Question

questions

questions

CHUQues

Intheexaminationofaweldedaluminiumjoint,macroetchingmayreveal:
a.
Lackofinter-runpenetration.
Carbonpick-up.
Welddecay.
Microcracks.
MMAweldsmadewithdamagedelectrodecoatingsaresubjectto:

d.

Porosity.
Undercut.
Excessivepenetration.
Excessivebeadheight.

WhichphysicaltestismorelikelytorevealHAZembrittlement?
Transversetensile.
b.

Allweldtensile.
Rootbend.

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c.
d.

26.
a.
b.

b.

CSWIP3.1QUESTIONS_

Allweldtensile.
Rootbend.
Charpyimpact.

Whichofthefollowingdestructivetestsisnotnormallyrequiredforwelderapproval?
Bendtests.
Macroexamination.

c.
d.

Impacttests.
Fracturetests.

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27.

28.

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Toolargeadiameteroffillerrodshouldnotbeusedtomakeaweldedjointbecause:
a.
Excessreinforcementprofilewillbedifficulttoobtain.
b.
Theincludedbevelanglewillhavetobereduced.
c.
Rootfusionmaybedifficulttoobtain.
d.
Thegapsettingwillhavetobechanged.
Ifpipeboresarenotmatchedcorrectlyitcanresultin:
a.
Lackofrootpenetration.

c.

29.

b.
d.

30.

c.
d.

Incorrectgapsetting.
Excessiverootfaces.
Overheatingduringwelding.

Acorrectlymadetackweldshouldslopefromthemiddletotheendsinorderto:
a.
Aidbetterpenetrationatthejoin-up.
b.
Preventporosityatthejoin-up.
Reducetheelectrodesizerequired.
Reducetheoverallconsumableconsumption.

a.

Twolowcarbonsteelpipes,150mmdiameterand6mmwallthickness,aretobebuttwelded
usingtheTIGprocess.Toensureafullstrengthjoint,whichofthefollowingprepsismost
suitable?
Opensinglebevel.

b.

c.
d.

OpensingleVee.
Opensquarepreparation.
Closedsquarepreparation.

PROPERTIESOFMATERIALS

1.

Theabilityofamaterialtowithstandaloadpullingitapartiscalledits______________.

2.

3.

4.

Theabilityofamaterialtobestretchedoutwithoutbreakingiscalled_______.

5.

6.

7.

8.

Lackofductilityiscalled_______.

9.

10.

11.

12.

AnIzodimpactmachineisusedtogiveindicationofthe_______ofamaterial.
Theabilitytowithstandindentationiscalled_______.

Thepropertyofametaltoreturntoitsoriginalshapeiscalled_______.
Increaseincarboncontentcausesan_______instrengthandhardness.
Whencarbonpercentageincreases,thereisadecreasein_______.
Lowcarbonsteelcontainslessthan_______carbon.
Lowductilityinaweldmetalcouldresultin_______.
Alloyingisusedto_______mechanicalandphysicalpropertiesofasteel.
Sulphurandphosphorusarenotalloyingelements;theyare_______.

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CSWIP3.1QUESTIONS_

13.

14.
to

15.
in

16.

17.

18.
of

Alloyingallowsdesignerstouse_______sectionsandstillhavethesamestrength.
Analloythatcontainsahighpercentageofchromiumandnickelwouldhaveresistance
_______.
Quenchingacarbonorlowalloysteelwillresultinan_______inhardnessanda_______
ductility.
Thehardconstituentthatresultswhensteelisquenchediscalled_______.
Thetoughlaminatedstructurethatisformedonslowcoolingofferriteandironcarbide
(cementite)iscalled_______.
Theamountofmartensiteformeddependsonthespeedof_______andthepercentage
_______.

19.
Afterquenching,thestructuremaybeimprovedbyreheatingto200-300 C.Thisiscalled
________.

20.
Smallpercentagesofchromiumwillincreasethestrengthand_______,whileasmall
percentageofnickelwillincrease_______.

ANSWERS

PAPERONE
1.d
8.a
15.c
22.a

2.d
9.c
16.a
23.d

3.b
10.a
17.a
24.c

4.c
11.d
18.b
25.d

5.c
12.a
19.a
26.d

6.b
13.b
20.d
27.c

7.c
14.b
21.c
28.b

29.b
30.b

PAPERTWO
1.b
2.a
8.d
9.d
15.c
16.b

3.b
10.d
17.b

4.d
11.b
18.c

5.c
12.b
19.b

6.c
13.c
20.c

7.d
14.b
21.b

22.d
23.c
29.d
30.b

PAPERTHREE
1.d
2.a
8.d
9.d

24.b

25.c

26.c

27.b

28.b

3.d
10.d

4.d
11.d

5.d
12.d

6.c
13.b

7.b
14.d

15.d
16.d
22.d
23.d
29.c
30.b

PAPERFOUR

17.b
24.c

18.d
25.d

19.a
26.d

20.d
27.d

21.d
28.b

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81

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