Академический Документы
Профессиональный Документы
Культура Документы
OPERATION MANUAL(CS4)
CATEGORY OF
DRG.
APPROVAL
INFORMATION REFERANCE
RECORD
CONSTRUCTION
MECON
LIMITED
CONTRACTOR'S
ITEM
DESGN
0 2011.02.28
No.
Date
FOR INFORMATION
HJY
HJY
HJY
LDH
DRAWN
SIGN
DATE
MAIN TITLE
AUTOMATION SYSTEM
SUB TITLE
OPERATION MANUAL(CS4)
SCALE
CHKD
APPD.
REV
0
SHEET NO.
Rev. No. : 0
Page
: 45 including cover
LIST OF CONTENTS
1. Operation for Bunker Filling group
2. Operation for Coke Discharge group
3. Operation for Small sinter group
4. Operation for Nut coke receiving group
5. Operation for Ferrous discharge group
6. Operation for small sinter receiving group
7. Operation for Coke Matrix
8. Operation for Ferrous Matrix
10. Dedusting system
11. Stock House ESP system
12. Hydraulic system for Stock house(HU-601)
13. Hydraulic system for Transfer house(HU-602)
14. Check-weighing system
15. Main charging BC
POSCO ICT
Rev. No. : 0
Page
:
2/45
BC Level Switch
Rev. No. : 0
Page
:
3/45
POSCO ICT
Rev. No. : 0
Page
:
4/45
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch.
Rev. No. : 0
Page
:
5/45
There are two kinds of operation modes for Sinter group . If you select a mode, the color of the selected button will be changed to 'RED'.
At 'AUTO' mode, sinter filling sequence will be operated automatically by bin level
A "Stop" switch is used to do stop all related conveyors sequentially.
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
Basic interlocks are applied equally with AUTO mode.
Even if change to manual mode during AUTO progress, the sequence will be not stopped until the sequence is completed or some equipments are
stopped forcibly by operator.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch.
POSCO ICT
Rev. No. : 0
Page
:
6/45
At 'AUTO' mode, sinter filling sequence will be operated automatically by bin level
A "Stop" switch is used to do stop all related conveyors sequentially.
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
Basic interlocks are applied equally with semi-auto mode.
POSCO ICT
Rev. No. : 0
Page
:
7/45
Even if change to manual mode during progress of sequence at semi-auto mode, the sequence will be not stoppeduntil the sequence is completed or some equipments are stopped forcibly by operator.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch.
POSCO ICT
Rev. No. : 0
Page
:
8/45
Nut Coke
Group
Coke Group
A
B
Rev. No. : 0
Page
:
9/45
(1)
(2)
(3)
(4)
(1) AUTO mode
All monitoring and control functions will be performed automatically via PLC(Programmable Logic Controller) and HMI.
`
When operators push the "START" button, the coke batch sequence will be started automatically by MATRIX selection.
A "Stop" switch is used to do stop all related screens, VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'CSH CONTROL' or 'CWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'CSH CONTROL' sub window, you should select this mode.
All other operation will be performed automatically.
The biggest difference of Auto mode and Semi-auto mode is that Auto mode controls all equipments continually automatically,
otherwise Semi-auto mode controls some part of equipments automatically during 1 batch.
CSH Control
POSCO ICT
Rev. No. : 0
Page
:
10/45
Before click 'Fill start' S/W in 'CSH CONTROL' sub window, you should select CWH which will be used in this sequence at 'CWH CONTROL'.
CWH Control
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
POSCO ICT
Rev. No. : 0
Page
:
11/45
All equipments are stopped at the same time by "Emergency stop" switch.
2.2 Sub window
2.2.1 CWH CONTROL
(1)
(2)
*SV: Target value(ton)
PV: Weighing result value(ton)
(3)
(This window will be shown when 'A' part(figure.2) is clicked.)
(1) FILL START S/W
This is only for Semi-auto mode.
If operation mode is selected as 'semi-auto' and coke weighing hopper is empty, operator can use the 'fill start' switch.
All other related equipments will be performed automatically
(2) FILL STOP ON/OFF SELECTION
Operator can select filling hopper by using 'fill stop' ON, OFF selection.
If operator selects "fill stop ON" during auto sequence progress, the sequence will be stopped after the sequence is completed.
And next fill sequence for the hopper may not progress until 'fill stop ON' is changed to 'fill stop OFF'.
POSCO ICT
Rev. No. : 0
Page
:
12/45
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(This window will be shown when 'B' part(figure.2) is clicked.)
(1) MATRIX STEP UP S/W
Coke weighing hopper used in every batch will be selected in coke matrix on HMI.
In the situation that all coke surge hoppers are selected fill stop "ON", operator can forcibly progress one coke batch line with using 'matrix step up' S/W.
(2) HOPPER SELECTION S/W
Coke surge hopper will be selected by using hopper selection S/W during Auto and Semi-auto mode.
If "1" is selected by operator, No.2 hopper will be not processed coke fill and discharge sequence in auto and semi-auto mode,
and "NOT SERVICE" is showed above No.2 hopper on HMI.
(3) FILL START S/W
This is only for Semi-auto mode.
If operation mode is selected as 'semi-auto' and coke surge hopper is empty, operator can use the 'fill start' switch.
All other related equipments will be performed automatically
POSCO ICT
Rev. No. : 0
Page
:
13/45
Operator can select which motor is used main or stand-by for BFC-1 BC
If main selection motor has fault during operation, the main motor selection will be changed to another motor automatically.
2.4 Coke Fne Bin selection
*Direct CFB: Direct coke fine bin, CFB: Coke Fine Bin
Before started coke sequence, operator must select using coke fine bin
If selected bin has fault by level High during operation, the selected bin will be changed to another bin automatically.
POSCO ICT
Rev. No. : 0
Page
:
14/45
(1)
(2)
(3)
(4)
When operators push the "START" button, the small sinter sequence will be started automatically.
SSWH must be empty to start auto sequence.
A "STOP" switch is used to do stop all related VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'SSWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'SSWH CONTROL' sub window, you should select this mode.
All other operation will be performed automatically.
The biggest difference of Auto mode and Semi-auto mode is that Auto mode controls all equipments continually automatically,
otherwise Semi-auto mode controls some part of equipments automatically during 1 batch.
POSCO ICT
Rev. No. : 0
Page
:
15/45
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(6) Emergency stop button
All equipments are stopped at the same time by "Emergency stop" switch.
POSCO ICT
Rev. No. : 0
Page
:
16/45
(1)
(2)
(3)
(4)
(5)
(6)
Rev. No. : 0
Page
:
17/45
Operator can select which motor is used main or stand-by for BFC-3 BC
If main selection motor has fault during operation, the main motor selection will be changed to another motor automatically.
(1)
(2)
(1) AUTO mode
All monitoring and control functions will be performed automatically via PLC(Programmable Logic Controller) and HMI.
POSCO ICT
Rev. No. : 0
Page
:
18/45
When operators push the "START" button, the nut coke sequence will be started automatically.
Nut coke bin must be not level high to start auto sequence.
A "STOP" switch is used to do stop all related VFD and screen, conveyors sequentially.
PLC operates all the equipments automatically.
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
Basic interlocks are applied equally with AUTO mode.
Even if change to manual mode during AUTO progress, the sequence will be not stopped until the sequence is completed or some equipments are
stopped forcibly by operator.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All equipments are stopped at the same time by "Emergency stop" switch.
POSCO ICT
Rev. No. : 0
Page
:
19/45
POSCO ICT
Rev. No. : 0
Page
:
20/45
Ferrous Group
A
B
D
Rev. No. : 0
Page
:
21/45
(1)
(2)
(3)
(4)
(1) AUTO mode
All monitoring and control functions will be performed automatically via PLC(Programmable Logic Controller) and HMI.
`
When operators push the "START" button, the coke batch sequence will be started automatically by MATRIX selection.
A "Stop" switch is used to do stop all related screens, VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'FSH CONTROL' or 'FWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'FSH CONTROL' sub window, you should select this mode.
All other operation will be performed automatically.
The biggest difference of Auto mode and Semi-auto mode is that Auto mode controls all equipments continually automatically,
otherwise Semi-auto mode controls some part of equipments automatically during 1 batch.
FSH Control
POSCO ICT
Rev. No. : 0
Page
:
22/45
Before click S/W 'Fill start' in 'FSH CONTROL' sub window, you should select FWH which will be used in this sequence at 'FWH CONTROL'.
(FWH Control)
(3)AUTO O/R mode
Auto override mode can be used during Auto or Semi-auto mode operation.
During auto sequence, although AUTO O/R mode is selected, Auto and Semi-auto mode operation will go on.
and it gives operator the ability to command forcibly "Full", "Empty" signals to ferrous weighing and surge hopper.
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
POSCO ICT
Rev. No. : 0
Page
:
23/45
All equipments are stopped at the same time by "Emergency stop" switch.
5.2 Sub window
5.2.1 FWH CONTROL
(1)
(2)
*SV: Target value(ton)
PV: Weighing result value(ton)
(3)
POSCO ICT
Rev. No. : 0
Page
:
24/45
(1)
(2)
(3)
(4)
*PV: Weighing result value(ton)
(5)
(6)
(7)
(This window will be shown when 'B' part(figure.3) is clicked.)
(1) MATRIX STEP UP S/W
Ferrous weighing hopper used in every batch will be selected on ferrous matrix in HMI.
In the situation that all ferrous surge hoppers are selected fill stop "ON", operator can forcibly progress one ferrous batch line with using 'matrix step up' S/W.
(2) HOPPER SELECTION S/W
Ferrous surge hopper will be selected by using hopper selection S/W during Auto and Semi-auto mode.
If "1" is selected by operator, No.2 hopper will be not processed ferrous fill and discharge sequence in auto and semi-auto mode,
and "NOT SERVICE" is shown above No.2 hopper on HMI.
(3) FILL START S/W
This is only for Semi-auto mode.
If operation mode is selected as 'semi-auto' and ferrous surge hopper is empty, operator can use the 'fill start' switch.
All other related equipments will be performed automatically
POSCO ICT
Rev. No. : 0
Page
:
25/45
*Direct SFB: Direct Sinter Fine Bin, SFB: Sinter Fine Bin
Before started ferrous sequence, operator must select using sinter fine bin
If selected bin has fault by level High during operation, the selected bin will be changed to another bin automatically.
POSCO ICT
Rev. No. : 0
Page
:
26/45
*Main selection signal is from Local. Operator can not select main motor.
6. Operation for small sinter receiving group
(*Refer to Figure.3)
6.1 Operation Mode
Operator can select all kinds of operation modes except "local mode" by using "mode selection button" which is composed on HMI
6.1.1 Operation mode selection button
There are two operation modes for small sinter receiving System. If you select a mode, the color of the selected button will be changed to 'RED'.
(1)
(2)
(1) AUTO mode
All monitoring and control functions will be performed automatically via PLC(Programmable Logic Controller) and HMI.
When operators push the "START" button, the small sinter receiving group sequence will be started automatically.
The selected fine bin must be not level high to start auto sequence.
A "STOP" switch is used to do stop all related VFD and screen, conveyors sequentially.
PLC operates all the equipments automatically.
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
Basic interlocks are applied equally with AUTO mode.
POSCO ICT
Rev. No. : 0
Page
:
27/45
Even if change to manual mode during AUTO progress, the sequence will be not stopped until the sequence is completed or some equipments are
stopped forcibly by operator.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All equipments are stopped at the same time by "Emergency stop" switch.
6.2 Sub window
6.2.1 FSC-3 BC Request "start" or "stop"(TO IISCO).
*#1 BIN: No.1 small sinter bin, #2 BIN: No.2 small sinter bin
Before started ferrous sequence, operator must select using small sinter bin
If selected bin has fault by level High during operation, the selected bin will be changed to another bin automatically.
POSCO ICT
Rev. No. : 0
Page
:
28/45
Only for C3
Rev. No. : 0
Page
:
29/45
POSCO ICT
Rev. No. : 0
Page
:
30/45
Rev. No. : 0
Page
:
31/45
POSCO ICT
Rev. No. : 0
Page
:
32/45
Rev. No. : 0
Page
:
33/45
Rev. No. : 0
Page
:
34/45
There are two operation modes for moisture compensation of Coke-System. If you select a mode, the color of the selected button will be changed to 'RED'.
POSCO ICT
Rev. No. : 0
Page
:
35/45
Rev. No. : 0
Page
:
36/45
Although the group mode is selected as 'AUTO', Operators can change mode to 'MANUAL' by using each damper faceplate.
10.1.1 Auto mode
A damper will open or close automatically when related equipments are run or open in Auto mode.
10.1.2 Manual mode
Operator can operate each damper without any interlock.
POSCO ICT
Rev. No. : 0
Page
:
37/45
Only Local
operation
Rev. No. : 0
Page
:
38/45
At 'AUTO' mode, ESP sequence will be operated automatically by dust silo bin level except ID Fan & Damper & Hyd. Pump.
A "Stop" switch is used to do stop all related equipments sequentially.
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
Basic interlocks are applied equally with automatic mode.
==> Dust silo handling system sequence can be operated only at local. Operator can't any operation action on HMI.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch except ID Fan, Hyd. Pump and damper.
POSCO ICT
Rev. No. : 0
Page
:
39/45
POSCO ICT
Rev. No. : 0
Page
:
40/45
Circulation Pump
group
Rev. No. : 0
Page
:
41/45
Rev. No. : 0
Page
:
42/45
SHS Group
TFS Group
Rev. No. : 0
Page
:
43/45
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch.
14.2 Explain each item
-. CHECK W. SV: Set value by operator
-. CHECK W. PV: Check weighing load cell value
-. WEIGHING PV: Hopper weighing load cell value
-. DIFFERENCE: CHECK W. PV - WEIGHING PV
POSCO ICT
Rev. No. : 0
Page
:
44/45
Only alarm
message
Rev. No. : 0
Page
:
45/45
15.1 The BF Charging BC has only group start & stop. It is impossible to start individually in manual mode.
15.2 Operator can change VFD speed only in CFC chart of PLC program.
POSCO ICT