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TABLE OF CONTENT
CHAPTER
DESCRIPTION
PAGES
Title Page
CHAPTER 1
Table of Content
ii
Acknowledgement
iii
Declaration
iv
Abstract
1.1
1.2
1.3
CHAPTER 2
Introduction
1.1.1
Project Introduction
1.1.2
Objective
1.2.1
1.2.2
1.3.2
Problem Statement
LITERATURE REVIEW
2.1
General review
2.2
2.3
10
2.4
11
2.5
2.6
Safety culture
13
ii
CHAPTER 3
3.1
3.2
3.3
Methodology
3.1.1
Literature research
3.1.2
3.2.2
3.2.3
3.2.4
3.2.5
CHAPTER 4
15
3.4
14
3.3.1
3.3.2
3.4.2
3.4.3
3.4.4
16
17
3.5
Gantt chart
18
3.6
Consideration
19
4.1
Basic Terminology
20
4.2
22
4.2.1
Policy
4.2.2
4.2.3
4.2.4
CHAPTER 5
Environmental Management
4.3
24
4.4
25
4.4.1
Pre-start check
4.4.2
4.4.3
4.4.4
Start-up Procedures
4.4.5
4.4.6
Shut-down procedures
4.4.7
Housekeeping
4.5
26
4.6
Collaboration
26
DATA COLLECTION
5.1
Scenario
27
5.2
27
5.3
5.4
5.5
5.2.1
Preparation
5.2.2
5.2.3
Problem
Preparation
5.3.2
5.3.3
Problem
Customer survey
5.4.1
Preparation
5.4.2
Distribution
5.4.2
5.4.4
Respondent background
5.4.5
Problem
Preparation
28
29
30
5.6
CHAPTER 6
Distribution
5.5.3
5.5.4
Respondent background
5.5.5
Problem
Progress summary
6.2
Detail analysis
32
6.1.1
32
6.1.2
33
6.1.3
Customer survey
34
6.1.4
35
Overall implementation
36
7.1
Objective assessment
37
7.1.1
37
7.1.2
7.1.3
7.1.4
38
7.2
38
7.1.5
38
CHAPTER 8
31
6.1
CHAPTER 7
5.5.2
Discussion
38
39
CONCLUSION
8.1
Summary
40
8.2
Recommendation
40
8.3
Conclusion
41
BIBLIOGRAPHY
APPENDICES
vi
ACKNOWLEDGEMENT
By means of Allah, who are most bounteous and generous; and prayer for Nabi
Muhammad S.A.W. Praise be to Allah, I manage to complete this project paper for one of the
requirement in completing my Bachelor Degree of Technology Management.
First, I would like to take this opportunity to express my gratitude and appreciation to my
supervisor, Ir. Muralindran Kovindasamy who are constantly giving guidance, patience and
invaluable advice throughout this project.
Without the mention parties, it is impossible for me to complete this project paper
successfully. Hopefully this project paper will be useful and as a best guidelines for all.
THANK YOU
March, 2011.
iii
Declaration
I declare that this project report entitled Effective Safety Program for Oil Spill Response
Equipment is the result of my own work except as cited in the references. This project report
has not been accepted for any degree and is not concurrently submitted in candidature of any
other degree.
Signature:
iv
ABSTRACT
Throughout the Oil Spill Response publication and report from IMO (International
Maritime Organization) or others independent sources, they are very particular in managing and
protecting our marine environment from pollution. Oil pollution does not normally involve loss
of life but a major spill can have a serious impact both on peoples livelihoods and on the
environment. Oil pollution is a threaten towards a marine environment and need to be handle
immediately and effectively for minimizing negatives impact at maritime life at sea and
shoreline. One of the aspect need to be maintain is in ensuring the equipment is effective and
efficient to use anytime. However, each Oil Spill Response Equipment from various
manufacturer do not have a unite safety program and they only provided operator manual for
each specific equipment only. The purpose of this study is to implementing safety program for
handling and operating the overall equipment. The study is conducted throughout
implementation HSE manual booklet, awareness training and structured questionnaire gathered
which include safety aspect of policies, procedure etc. Then, benchmark is gathering throughout
equipment status report, employee performance evaluation and zero accident statistics to obtain
the level of implementation of safety program at workplace. Generally, there are awareness and
understanding in implementing and enforcing safety and health regulation for Oil Spill Response
Equipment but not documented program yet.
CHAPTER 1:
1.1
Introduction
1.1.1
Project Introduction
1.1.2
Objective
There are five objectives that I would like to achieve in this research
which as follows: -
1.1.2.1
1.1.2.2
1.1.2.3
1.1.2.4
1.1.2.5
1.2
1.2.1
Pintaria Sdn. Bhd. is one of the fastest growing and dynamic trading
company in Malaysia. Established in 1998, this company has successfully
created a name especially amongst the multinational industries and small to
medium industries at large for its excellent service and reliable
safety
products.
from
environmental
sampling
and
Health equipment
equipment, emergency
facilities
training and
education
program
protective
1.2.2
One of the main core businesses to Pintaria Sdn Bhd is its maintenance
services offered to Jabatan Laut Semenanjung Malaysia which maintaining
customer Oil Spill Response Equipment. Service and maintenance department
being established in 2002 to have an effective and efficient system in managing
the maintenance services offered to customer.
1.3
1.3.1
b.
c.
1.3.2
Problem Statement
CHAPTER 2:
LITERATURE REVIEW
2.1
General review
The purpose of this paper is to provide a review of what is known about and
benefit of implementing safety program for oil spill response equipment. Furthermore,
most of the publication and reference of oil spill response activity is only emphasize on
operation technique, guidelines on waste management and personnel safety precaution
during the response operation but not specifically safety program for oil spill response
equipment during response operation or service and maintenance activity. Moreover,
most oil and gas industry company such as Shell, Murphy Oil and Petronas creating and
emphasizing in implementing safety culture for overall operation and along with the
above reference, we will review on manufacturing industry which has a safety program
practices foundation that we can refer with.
In Shell Company, their commitment and policy reflects the integrated way work
across in the areas of health, security, safety, environment and social performance. Since
year 2000, Shell have been gradually reducing the amount of oil and oil products spilled
from operation for reason that Shell Company can control, like corrosion or operational
failures.
With the above chart, it shows that in implementing safety culture in operation,
will increase their performance and credibility of the company.
cleanliness
ii.
lighting
iii.
b.
c.
d.
temperature
ergonomics
ii.
iii.
Physiologically safe
i.
ii.
cognitive simplification
iii.
safety culture
ii.
iii.
So, along the way in implementing safety program for oil spill response
equipment, we must take into consideration the above aspect and also procedure of
managing safety aspect on equipment during response operation.
2.2
Most of the oil spill response equipment is 80% machine operated and 20% is
manual operated. In servicing and maintenance of oil spill response equipment, the only
reference on operating and maintaining the equipment is through operator manual
provided by the manufacturer. However, each one of the equipment has an individual
operator manual which we are having a difficulty on managing safety program effectively
and efficiently. In order to make it works, we need to have a strong safety program
foundation for overall oil spill response equipment.
Health (DOSH) occupational statistic for year 2009 found out in manufacturer industry,
3
1186 victim; result in accident but non-permanent disability, 479 victim accident causes
permanent disability and 553 victims accident cause death. Most of the accident
happened because of unfamiliarity in the use of the equipment, lack of good safety
features and absence of proper procedure for the adjustment and maintenance of the
machinery which it is in motion, lack of training and knowledge about safety and the
most common one is carelessness and dawdling.
In any industry either oil and gas industry or manufacturing industry, common
general machine/ equipment handling safety has a few guidelines which are as follows: a.
b.
c.
d.
e.
f.
g.
Pre-start check
b.
c.
d.
Start-up procedures
e.
f.
Shut-down procedures
g.
Housekeeping
2.3
During my research and review, I have a difficulty into obtaining oil spillage
management system on safety because there are no general guidelines published
specifically for oil spill response equipment. However, I got one report from International
Petroleum Industry Environment Conservation Association (IPIECA) discussing on oil
spill preparedness and response. Even though the report is discussing on management
control of spill safety on site of response operation, we can take the basic information in
creating the safety program for oil spill response equipment.
During the response operation, the issue of health and safety, both for the public
and oil spill responder, is the most critical consideration. The key to safety is to recognize
the risks from all sources and to be prepared to act accordingly. The other major aspects
when dealing with safety management is the issue may arise as a result of an accident; the
document does not attempt to deal with the aspect of the problem. Rather, it focuses on
the practical and technical safety considerations that need to be dealt with when
responding to an oil spill.
On the other side, responder can often become too involved in operations and not
to be able to take an overall view of the situation. The management team then should
appoint an individual or if necessary, a supporting team with a responsibility for safety
management in monitoring and maintaining awareness if active and developing situation,
10
accessing hazardous and unsafe situations and developing measures to assure personnel
safety. 6These measures include:
Site assessment, during the initial response, in order to: document the hazard
analysis process, address hazard identification, personal protective equipment
and control zones; and identify decontamination areas. Competent personnel, that
is to say, those appropriately trained and experienced in the issue surrounding
spill safety, should be used to manage and supervise response. Local labour can
be used to support the clean-up effort provided that they are; given training in the
safety issue that are relevant to the tasks they undertake, briefed on the risks that
they will meet; and provided with appropriate safety equipment.
Developing and implementing a Site Safety and Health Plan (SSHP). Information
to develop the plan can be obtained from sources such as specific site safety plan,
hazard assessments and air monitoring data. The plan should be reviewed
regularly with regard to the safety implications of the activities proposed or in
progress.
Establishing first-aid actions and medical facilities in accordance with the SSHP.
With refer the above information; safety program for oil spill response equipment
is benefitted in using the above guidelines in creating an effective program for oil spill
response equipment especially for daily activity and also during response operations.
11
2.4
In creating safety program for oil spill response equipment, it is important to take
into consideration the decent work concept to motivate and excrete all productivity and
innovative idea to build up stronger system and program.
2.5
The benefit of safety program can be easily noted by all safety and health
practitioner which is with maintaining the good level of safety and health at a workplace
will give a positive impact toward the company overall performance. As for individual, it
will promote the well being, respect ourselves in the entire decision making and
maintaining personnel standards of conduct befitting a professional. As a team member,
we can achieve where all team members treat others with dignity, trust each others and
care about the work we do. Also, forming a solid unity in commitment and achieve
highest ethical standard. As for customer, we can gain customer satisfaction, respect and
loyalty.
12
Malaysia government believe that the success in maintaining safety program will
be one of excellent business approaches because the action will reduce fatality
subsequently maintaining skilled human capital needed to ensure company success and
prospect. 7Profitable and successful company will indirectly give a positive impact to the
country via taxation and employment opportunity. By that, maintaining good safety
program at acceptable level have a collaboration and important component towards
society development, poverty abolishment and decent work.
continuous improvement and more focus on cost reduction instead of price increase as a
way to increase profits.
2.6
Safety culture
In implementing effective safety program for oil spill response equipment will
enhance implementation on safety culture within our organization and people. Safety
culture in the content of the working environment is a set of working customs, habits,
practices that become second nature when we repeatedly work safely while guided by a
well defined set of core values that protect and promote the health and well being of the
individual and environment.
In implementing the safety program will led to productive human capital which is
a team with competitive mode if new ideas and innovative, strategic, focused and
productive in creating economic added value. Also, by management point of view will
benefit the company through long duration of cost saving, image booster and business
opportunity.
Remark by Human Resources Deputy Minister, Honorable Dato Noraini Bt. Ahmad at Seminar Keselamatan
Dan Kesihatan Wanita Di Tempat Kerja on 7 July 2008 at PWTC, Kuala Lumpur; www.mohr.gov.my
13
CHAPTER 3:
3.1
Methodology
3.1.1
Literature research
3.1.2
Primary and secondary data will be gathering from the following sources
to ensure in creating an effective safety program for oil spill response equipment:
-
3.1.2.1 Technical specification, operator manual and material safety data sheet for
each individual oil spill response equipment.
3.1.2.2 Reference on safety tips, procedure such us lock-up and tag-out procedure,
PPE application and safeguarding machine tips.
14
3.2
Safety program for oil spill response equipment will be created step by step to
ensure the employee and customer has a time in adjusting the changes and
implementation either at work schedule or work environment.
3.2.1
The purpose for creating health, safety and environment manual booklet is
ensure employee and customer fully aware of what Pintaria Sdn Bhd manual
entails. In addition, this book will be assist employee taking effective measure in
implementing, controlling and maintaining safety program of oil spill response
equipment.
3.2.2
3.2.3
3.2.4
15
3.2.5
3.3
Implementation safety program for oil spill response equipment will be done
immediately and estimation pilot case implementation will take three (3) months
duration. Estimation time frame will be from November 2010 until January 2011.
3.3.1
3.3.2
16
3.4
Data collection will be gathered and collect within three (3) months duration
which will be estimated time duration of December 2010 until February 2011. Data
review and evaluation will be estimated on February 2011 and March 2011.
3.4.1
Each month, Pintaria Sdn Bhd will submit the monthly report on service
and maintenance of oil spill response equipment to Jabatan Laut Semenanjung
Malaysia. Content of the report is inclusive of the checklist of equipment, job
information done on individual equipment and equipment status. Also, the report
regarding the training, repairing and damage equipment is being included. The
equipment status of oil spill response equipment for Jabatan Laut Wilayah
Selatan; which is the pilot case for this study will be compared with three (3)
months before the implementation which is from August 2010 till October 2010
and three (3) months after the implementation which is from November 2010 till
January 2011.
3.4.2
Customer survey analysis will be forwarded to all customers from four (4)
regions namely Jabatan Laut Wilayah Selatan, Jabatan Laut Wilayah Tengah,
Jabatan Laut Wilayah Utara and Jabatan Laut Wilayah Persekutuan Labuan with
two (2) stages analysis. First stage analysis will be done on November 2010
(which is before the implementation) and second stage analysis will be done on
February 2011 (which is after three (3) months implementation).
3.4.3
17
3.4.4
Zero accident statistics for three (3) months will be collected from four (4)
regions namely Jabatan Laut Wilayah Selatan, Jabatan Laut Wilayah Tengah,
Jabatan Laut Wilayah Utara and Jabatan Laut Wilayah Persekutuan Labuan. Also,
for Jabatan Laut Wilayah Selatan, previous three (3) months statistic will be
collected to ensure the strong result and interpretation.
3.5
Gantt chart
1.
2.
Literature survey
3.
Develop methodology
4.
5.
Pilot study
6.
Data collection
7.
8.
9.
Conclusion
18
20
19
18
17
16
15
14
13
12
11
10
No.
Activity description
report
(Hard
cover
Gantt chart is created to ensure the progress of research/ study follows the time
frame of the estimation planning. It is also a step by step implementation on the safety
program for oil spill response equipment
3.6
Consideration
Project method is taking into consideration in researching the data, creating the
program, implementation stage and also in collecting data, review and evaluation
procedure.
19
CHAPTER 4:
4.1
Basic Terminology
This chapter introduces to the basic terminology used on safety program for oil
spill response equipment and the activities flow created to ensure the implementation for
the program. It is important to know the terminology used in this project to ensure the
readers understand the program better and identify the importance of activities flow
created to achieve the target or objectives.
4.1.1.1
20
4.1.1.2
Hazards
4.1.1.3
Risk
4.1.1.4
Accident
4.1.1.5
21
4.2
The health, safety and environment manual booklet will help and assist Pintaria
Sdn Bhd in taking effective measures to curb, control and eradicate health, safety and
environment problems. Also, hope this manual will benefit the employees and customer
in understanding Pintaria Sdn Bhd activities and objective of safety program for oil spill
response equipment specifically.
4.2.1
Policy
b.
c.
d.
e.
f.
4.2.2
Open University of Malaysia, January 2007, Safety, Health and Environment, EBTS2103; Kuala Lumpur; Meteor
Doc. Sdn. Bhd; pg 6.
22
Safety Management System will stated on the work permit system, service
and maintenance, confined space entry, isolation of equipment for maintenance,
rigging and scaffolding, excavations, high pressure water cleaning, work over
water and accident reporting and investigation.
4.2.3
4.2.4
Environmental Management
Open University of Malaysia, January 2007, Safety, Health and Environment, EBTS2103; Kuala Lumpur; Meteor
Doc. Sdn. Bhd; pg 7.
3
Open University of Malaysia, January 2007, Safety, Health and Environment, EBTS2103; Kuala Lumpur; Meteor
Doc. Sdn. Bhd; pg 113
23
4.3
Operator manual on individual oil spill response equipment cover the followings
aspects: a.
b.
c.
Start Instructions before starting, when starting the engine, operating the
equipment and stop the engine.
d.
e.
Technical specifications
f.
g.
Drawings
h.
j.
24
4.4
4.4.1
Pre-start check
Create a checklist in ensuring the machine or equipment is checked for faults
before operating.
4.4.2
4.4.3
4.4.4
Start-up Procedures
Follow the procedures on operator manual and not by-pass any step to ensure
safety and prevent accident.
4.4.5
4.4.6
Shut-down procedures
Machine shut down procedure is to ensure the machine is properly stop and ready
to be used next time.
4.4.7
Housekeeping
25
It is important to clean the workplace regularly and ensure all tools and equipment
is in place for effective maintenance activity.
4.5
4.6
a.
b.
c.
d.
Collaboration
This chapter highlighted some basic terminology used in safety program for oil
spill response equipment, the collaborated between the activities flow and the importance
on activities flow in implementation the program. Problem and troubleshooting
encountered in the program are also briefly discussed.
26
CHAPTER 5
DATA COLLECTION
5.1
Scenario
After creating safety program for oil spill response equipment, then successfully
implementing it at workplace specifically at Johor Bahru base for duration of three (3)
months start November 2010 January 2011, the collection of data is mostly primary
data which resulting from safety program implemented.
5.2
5.2.1
Preparation
For every month, Pintaria Sdn Bhd will produce the report to customer in
informing the status of oil spill response equipment. Data abstraction and
collection is from every monthly report done.
5.2.2
The required information will be transfer into the pie chart for effective
review and evaluation. Sample data collection will take into consideration of
27
previous data collected from August October 2010 and data collection for this
safety program implementation from November 2010 January 2011.
5.2.3
Problem
No problem arise due to the monthly report is an active and daily job
activity done.
5.3
5.3.1
Preparation
We are creating the medical flow procedure to detect any accident occur at
the workplace. This is including the health of employee and accident/ incident
occur at the workplace. Pilot case will be at Johor Bahru base.
5.3.2
5.3.3
Problem
For the three (3) months pilot case at Johor Bahru base, no problem occurs
for data collection due to the system already being forwarded and explained to
employee for implementation.
28
5.4
Customer survey
5.4.1
Preparation
Customer survey form is created into four (4) different aspects which is
quality of services and products, timeliness and reliability of delivery, responsive
to customer needs and communication with customer.
5.4.2
Distribution
5.4.2
Pilot case of this safety program is at Johor Bahru base (Jabatan Laut
Wilayah Selatan). It will be compare with other region base namely Jabatan Laut
Wilayah Utara, Jabatan Laut Wilayah Tengah and Jabatan Laut Wilayah
Persekutuan Labuan. Data will converted line chart to enable effective review and
analysis.
5.4.4
Respondent background
5.4.5
Problem
29
5.5
5.5.1
Preparation
5.5.2
Distribution
5.5.3
5.5.4
Respondent background
30
5.5.5
Problem
5.6
Progress summary
The topic above highlighted the preparation and progress into converted the data
into chart for effective review and evaluation.
31
CHAPTER 6
6.1
Detail Analysis
6.1.1
The data analysis is taking data sample from equipment status of oil spill
response equipment status for Jabatan Laut Wilayah Selatan which is the pilot
case of this program at Johor Bahru base.
From August 2010 until October 2010 shows 74% equipment is in the
readiness state and meet the specification while 26% equipment shows in
operational state and does not meet standard specification. However, data from
November 2010 until January 2011 shows improvement in the oil spill response
equipment status on 779%
9% on equipment readiness and meet specification and 21%
equipment shows in operational state and does not meet standard specification.
26%
B
74%
C
32
21%
79%
From the pie chart above , the legend in each chart is characterized into
three categories namely category A as an equipment in readiness state and meet
the specification, category B as an equipment in operational state and does not
meet standard requirement and category C as an equipment not ready or under
repair.
6.1.2
certification between Johor Bahru base and others based namely Port Klang base,
Pulau
au Pinang base and Labuan base. Also, standard reporting on incident or
33
accident occur which recorded in the operation log book and recorded at Johor
Bahru Administrative Office. Duration of data collection is between three months
implementation.
Base
Johor Bahru
Port Klang
Pulau Pinang
Labuan
Total (%)
NA
NA
NA
NA
Based on the following evidence, we felt that the implementation does not
effect on the zero accident statistic. As we felt that we did not manage to get
enough data and it may due to the short term duration and required a long term
data collection to gather the effectiveness of safety program for oil spill response
equipment on zero accidents statistics.
6.1.3
Customer survey
Region
JLWS
JLWU
JLWT
JLWPL
A
13.0%
14.0%
13.0%
12.7%
B
12.7%
12.7%
12.7%
12/0%
C
12.7%
12.3%
12.3%
12.0%
D
13.3%
10.7%
11.7%
12.0%
Overall
51.7%
49.7%
49.7%
48.7%
34
Region
JLWS
JLWU
JLWT
JLWPL
A
15.0%
13.0%
13.0%
14.0%
B
15.0%
15.0%
13.0%
16.0%
C
16.0%
14.0%
13.0%
16.0%
D
16.0%
15.0%
13.0%
16.0%
Overall
62.0%
57.0%
52.0%
62.0%
6.1.4
Base
General
Conduct
Overall
Rating
Johor Bahru
Port Klang
Pulau Pinang
14%
17%
13%
88%
68%
63%
Labuan
42%
14%
70%
14%
two (2) months which is November 2010 and December 2010. From the interview
feedback from employees at Johor Bahru base, the program implemented
improved their sense of security and confident level which they have a source or
guide to led them into effective maintenance activity along with the precautions in
preventing any accident occur at workplace. Furthermore, layout plan at
workplace has been improved in introducing the safety line for each maintenance
activity. As well as the housekeeping activity which now we have a checklist for
record and standardized guidelines.
6.2
Overall interpretation
The interpretation of each data collected is been highlighted and discuss in this
chapter. Based on the evaluation and review, it found out that the zero accidents statistics
is not as successful data collection and review to ensure the effectiveness of safety
program for oil spill response equipment. However, others data collection has a value in
evaluating the effectiveness of safety program for oil spill response equipment.
36
CHAPTER 7
7.1
Objective assessment
This chapter will discuss and evaluate from the finding if we did manage achieve
our target objective which previously discuss at early introduction.
The five objectives for this research and the effectiveness towards overall
implementation are as below: -
7.1.1
From the customer survey data analysis shown that Pintaria Sdn Bhd
overall services has improved based on the quality of services and products,
timeliness and reliability of services and products, responsive to customer needs
and communication with customer.
Interviewed data gathers most of the customers are satisfied with Pintaria
Sdn Bhd performance improvement especially the responsive to customer needs
and communication with customer. Pintaria staffs much have a confidence level
in answering question or meeting customer requirement such as additional or
upgrading maintenance activity on equipment at workplace.
7.1.2
Pintaria Sdn Bhd may achieve value added characteristic into effective
maintenance services offered, if this safety program of oil spill response
equipment being implemented and improving from time to time to ensure its
effectiveness and efficiency.
7.1.3
7.1.4
A safety program for oil spill response equipment is useful and can be
determined as important documented guidelines for everyone who are involve
directly or indirectly. However, in ensuring a zero accident policy at a workplace,
we cannot determine its effectiveness due to the short term implementation of
safety program.
7.1.5
7.3
Discussion
Based on the above evaluation and review, we can conclude that 80% from the
target objective can be achieved and 20% target objective cannot be achieved. It may due
to the short term implementation and a little data collected.
39
CHAPTER 8
CONCLUSION
8.1
Summary
Overall, the main objective of this project is to ensure Pintaria Sdn Bhd maintain
and improve their maintenance services offered to customer. As chapter 7 concluded that
80% target objective can be achieved and 20% target objective cannot be determine the
achievable stage based on a short term implementation.
I believe, the success and implementing safety culture in Oil Spill Response
Equipment can be further execute within the long duration of implementation, monitoring
and upgrading the system.
8.2
Recommendation
40
8.2.1
8.2.2
8.2.3
8.3
Conclusion
Generally, in creating safety program for oil spill response equipment for Pintaria
Sdn Bhd is to be as a tool in improving and maintaining their services for customer.
However, as the implementation flow imbibed with their activity flow, it becomes an
important program which secures their sense of safety, belongings and increase confident
and morale of employees. Subsequently, Pintaria Sdn Bhd image as a service provider
improved and earn the confidents of customers. Furthermore, Pintaria Sdn Bhd receives
more positive feedback and sales increase.
41
BIBLIOGRAPHY
1. Liker, Jeffrey K.; 2008, Toyota Culture; the heart and soul of the Toyota Way/ Jeffrey
K. Liker, Micheal Hoseus and the Center for Quality People and Organizations; New
York: McGraw Hill.
2. Patankar, Manoj S, 1968, 2nd edition 2005, Safety ethics: Cases from aviation,
healthcare and occupational and environmental health, Aldershot, English; Burlington,
VT, Ashgate.
3. Oxenburgh, Maurice, 1935, 2nd edition 2004, Increasing productivity and profit through
health and safety: the financial return from a safe working environment, Boca Raton,
Fla, CRC Press.
4. Dess, Gregory G., 1999, Beyond productivity: how leading companies achieve superior
performance by leveraging their human capital, New York, American Management Ass.
vi
10. Open University of Malaysia, January 2007, Safety, Health and Environment,
EBTS2103; Kuala Lumpur, Meteor Doc Sdn Bhd
11. Open University of Malaysia, Sept 2008, Strategic Management, BBPS 4103, Kuala
Lumpur, Meteor Doc. Sdn. Bhd.
12. Open University of Malaysia, July 2009, Operational Management, EBTM 4203,
Kuala Lumpur, Meteor Doc. Sdn. Bhd.
13. Open University of Malaysia, July 2009, Environmental Management, EBTV 4203,
Kuala Lumpur, Meteor Doc. Sdn. Bhd.
14. Occupational Safety and Health (Training and Promotion) Centre, 1997, NOISE How
Much Do You Know, Singapore, Ministry of Manpower.
15. Occupational Safety and Health (Training and Promotion) Centre, 1997, Safe Work,
Singapore, Ministry of Manpower.
16. Occupational Safety and Health (Training and Promotion) Centre, 1997, Machine
Safeguarding, Singapore, Ministry of Manpower.
17. Occupational Safety and Health (Training and Promotion) Centre, 1997, Personal
Protective Equipment, Singapore, Ministry of Manpower.
19. Department of Environment, 2000, National Oil Contingency Plan, Kuala Lumpur,
Ministry of Science, Technology and Enviornment.
20. Malaysia, 1994, Occupational Safety and Health Act, Petaling Jaya, Selangor,
International Law Book Services.
21. Malaysia, 1967, Factory and Machinery Act, Petaling Jaya, Selangor, International
Law Book Services.
22. Malaysia, 1996, Environment Quality Act, 1974 (amended 1996), Petaling Jaya,
Selangor, International Law Book Services.
23. Ro-Clean Desmi A/S; January 2002, Operator Manual, Odense, Denmark, Ro-Clean
Desmi A/S.
24. Warwick Manufacturing Group, 31 March 1996, Management for Quality, Presentation
Paper, Kuala Lumpur, BATC.
25. Warwick Manufacturing Group, 31 March 1996, Safety, Health and Environment,
Presentation Paper, Kuala Lumpur, BATC.
APPENDIX 1
No
Peralatan
Tag No
Kuantiti
Status
B
C
Connonball Hydrocarbon
Detection Detector
JLWS / JB / J1 / 1.1 / 07
JLWS / JB / J1 / 1.2 / 07
JLWS / JB / L1 / 1.1 / 07
JLWS / JB / B1 / 1.1 / 07
JLWS / JB / J3 / 1.1 / 07
JLWS / JB / J2 / 1.1 / 06
JLWS / JB /
JLWS / JB / A1 / 1.1 / 07 to
JLWS / JB / A1 / 1.5 / 07
Danforth Anchor 40 kg
JLWS / JB / C4 / 1.1 / 07 to
JLWS / JB / C1 / 1.1 / 07
JLWS / JB / E1 / 1.1 / 07 to
Catitan
Need to calibrate
A
Not In Good Condition.
JLWS / JB / C4 / 1.4 / 07
Water Pump
JLWS / JB / E1 / 1.4 / 07
APPENDIX 1
No
Peralatan
Tag No
Kuantiti
Status
JLWS / JB / C2 / 1.1 / 07
JLWS / JB / F1 / 1.1 / 07 to
11
Catitan
JLWS / JB / F1 / 1.4 / 07
13 Maker Bouy
JLWS / JB /
JLWS / JB / D1 / 1.1 / 07
JLWS / JB /
JLWS / JB / G1 / 1.1 / 07
17 Oil Net
JLWS / JB / k1 / 1.1 / 07 to
JLWS / JB / KI / 1.4 / 07
18 Comunnication System
JLWS / JB / H1 / 1.1 / 07 to
JLWS / JB / H1 / 1.3 / 07
LEGEND
A - READINES
B - SERVICEABLE
APPENDIX 2:
Date: ______________
Criteria
A
1
2
3
4
5
B
1
2
3
4
5
C
1
2
3
4
5
D
1
2
3
4
Contact Person: Puan Mazurah Ikhwan / Cik Siti Zaharah Md. Din
(Tel: 07-2218233 Fax: 07-2269868/2212232)
No
Satisfied
0
Fully
Satisfied
2
Comment
APPENDIX 3:
CONFIDENTIAL
Department :
Date Joined
Position
Date Of Confirmation
Reporting To:
Base
To
PURPOSE OF EVALUATION
Confirmation
Annual Appraisal
(For Non-Contract Staff)
Revision/Adjustment
Promotion / Upgrading
Other (Pls. specify)
_______________________
_________________________________________
Remark :
GENERAL INTRUCTIONS
1. To complete the Appraisal Form in INK and any amendments made must be signed by relevant appraisor and
reviewer before submission to HR Department. Employees performance must be jointly appraised if he/she is
reporting to more than one Head of Department.
2. To consider employees performance for the period under review only when conducting the appraisal.
3. Be as objective as possible. Compare employees performance against the required standards for the position and
not between employees.
4. To provide specific information and comments to support your ratings.
5. Based on the results of the appraisal, point out the strengths and areas for improvement to the employee. Also
discuss with employee ways to improve his/her performance and how you can help to achieve the improvement.
6. The rating scale should be applied consistently throughout the appraisal.
7. For Part A, B & C, please circle the rating which is most appropriate for the Appraisee. Comments on
Appraisees performance in each attributes should be in accordance with the rating given.
Page 1 of 7
CONFIDENTIAL
KNOWLEDGE OF
WORK
Possesses adequate
working knowledge to
perform job requirements.
Occasionally requires
assistance. Minimal
supervision required.
Demonstrates wide
knowledge of job. Often
suggests improvements to
work methods. Serves as
source of technical
reference to colleagues.
Fails to set
goals/objectives.
Comment :
GOAL SETTING
Comments :
SPEED
An exceptionally fast
worker who finishes work
well ahead of time expected
without compromising
standards.
Unacceptable work
produced. Frequent reworking required.
Usually completes
assignments, only needs
occasional follow-up.
Comments :
QUALITY OF
WORK
Comments :
PROMPTNESS
Comments :
DEPENDABILITY
Comments :
SKILL &
CAPABILITY
Comments :
PROCESS
IMPROVEMENT
Extremely capable,
excellent ability.
Resourceful-constantly
improving ways to do
things.
Highly ingenious.
Outstanding in improving
methods regardless of
obstacles.
Comments :
SAFETY
CONSCIOUSNESS
Comments :
SCORING
X
100
Points.
45
Page 2 of 7
CONFIDENTIAL
Occasionally completes
work on time and seldom
takes on additional work
Satisfactorily with a
leadership style.
Good leadership to
achieve positive results.
Outstanding leadership to
achieve positive results.
Comment :
LEADERSHIP
Comment :
STAFF SUPERVISION
Delegate work to
subordinates. Exercises
satisfactory control over
staff & work.
Occasionally experiences
problems with staff.
Indifferent.
Exceptionally able to
grasp new ideas and
adjust to new situations.
Comment :
INITIATIVE
Comment :
MENTAL AGILITY
Comment :
FLEXIBILITY
Comment :
ORAL
COMMUNICATIONS
SKILLS
Creates favourable
impression, well liked and
sociable.
Makes an excellent
impression. Maintains
excellent personal interrelations.
Comment :
STAFF RELATION
Comment :
TEAM WORK
Satisfactorily teamwork.
Occasionally helps
colleagues and participate
in Company activities.
Page 3 of 7
CONFIDENTIAL
1
CUSTOMER FOCUS
Incorporates global
information in decision
making process.
Unwilling to be held
accountable. Entirely
dependent. Non-committal.
Often avoids
responsibilities. Usually has
an alibi. Prefers to depend
on others.
Accepts responsibilities to
a satisfactorily degree.
Demonstrates poor
understanding of
customers needs.
Comment :
RESPONSIBILITY
Comment :
SCORING
X
110
100
Points.
ATTENDANCE
Regular attendance
record. Takes less than 3
days ad hoc annual leave.
Excellent attendance
record. Always plans
leave ahead of time.
Exceptionally conscious
of rules and gives good
suggestions for
improvement.
Comment :
PUNCTUALITY
Comment :
Indiscipline and unruly.
Ignores rules and
regulations of the
Company.
DISCIPLINE
Comment :
SCORING
X
100
Points.
15
Page 4 of 7
CONFIDENTIAL
Points
Overall Rating
Weighted
Total Score
55%
81% or more
25%
71% - 80%
High expectation
20%
51% - 70%
Fully meet
41% - 50%
Low expectation
40% or less
Far below
Far exceed
Page 5 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART D : COMMENTS ON OVERALL PERFORMANCE/IMPROVEMENT PLANS
BY APPRAISOR ;
Strengths & Accomplishments Noted ___________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Weaknesses or Areas Require Improvement : __________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Any Other Matters : _________________________________________________________________________
___________________________________________________________________________________________
Proposed Training & Development For Appraisee : ______________________________________________
___________________________________________________________________________________________
IMPROVEMENT PLANS (TO DISCUSS WITH APPRAISEE)
NO.
PARTICULAR
TARGET DATE
TO ACCOMPLISH
Page 6 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
COMMENTS AFTER PERFORMANCE APPRAISAL DISCUSSION (After Review By Management)
BY APPRAISEE (If Necessary) : _______________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Signature : __________________________
Date : _________________
BY APPRAISOR : ___________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
RECOMMENDATION BY APPRAISOR : _______________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Name Of Appraisor : ________________________________
Signature : _______________________
Position
Date
: ________________________________
: _______________________
Signature : _______________________
Position
Date
: ________________________________
: _______________________
Date : ______________________
Signature : ________________________
Page 7 of 7
APPENDIX 4:
CONFIDENTIAL
Department :
Date Joined
Position
Date Of Confirmation
Reporting To:
Base
To
PURPOSE OF EVALUATION
Confirmation
Annual Appraisal
(For Non-Contract Staff)
Revision/Adjustment
Promotion / Upgrading
Other (Pls. specify)
_______________________
_________________________________________
Remark :
GENERAL INTRUCTIONS
1. To complete the Appraisal Form in INK and any amendments made must be signed by relevant appraisor and
reviewer before submission to HR Department. Employees performance must be jointly appraised if he/she is
reporting to more than one Head of Department.
2. To consider employees performance for the period under review only when conducting the appraisal.
3. Be as objective as possible. Compare employees performance against the required standards for the position and
not between employees.
4. To provide specific information and comments to support your ratings.
5. Based on the results of the appraisal, point out the strengths and areas for improvement to the employee. Also
discuss with employee ways to improve his/her performance and how you can help to achieve the improvement.
6. The rating scale should be applied consistently throughout the appraisal.
7. For Part A, B & C, please circle the rating which is most appropriate for the Appraisee. Comments on
Appraisees performance in each attributes should be in accordance with the rating given.
Page 1 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART A : JOB KNOWLEDGE & PERFORMANCE
1
TECHNICAL
KNOWLEDGE /
COMPETENCE
Lacks knowledge.
Needs continuous
assistance and
supervision.
Limited knowledge.
Often requires detailed
instructions.
Possesses adequate
working knowledge to
perform job
requirements.
Occasionally requires
assistance. Minimal
supervision required.
Good working
knowledge of job
requirements. Rarely
requires assistance.
Works independently.
Demonstrates wide
knowledge of job. Often
suggests improvements
to work methods. Serves
as source of technical
reference to colleagues.
Comment :
SPEED
An exceptionally fast
worker who finishes
work well ahead of time
expected without
compromising
standards.
Unacceptable work
produced. Frequent reworking required.
Acceptable work
quality. Not many
errors. Minimal reworking required.
Quality of finished
product can always be
relied upon.
Seldom meets
deadlines.
5
Can always be relied
upon to complete
assignments without
reminders.
Comment :
QUALITY OF
WORK
Comment :
PROMPTNESS
Comment :
DEPENDABILITY
Needs constants
reminders.
Usually completes
assignments, only needs
occasional follow-up.
Careless and
irresponsible with
equipment.
Seldom needs to be
reminded to take care of
equipment.
Is consistently careful
with equipment used.
Equipment
exceptionally
maintained and stored..
Observes safety
regulations generally.
Occasionally needs to
be reminded.
Is safety conscious.
Does not need to be
reminded of procedures.
Has no safety violations.
Comment :
CARE OF
EQUIPMENT /
TOOLS
Comment :
SAFETY
CONSCIOUSNESS
Comment :
SCORING
100
Points.
35
Page 2 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART B : PERSONAL CHARACTERISTICS/ATTRIBUTES
DILIGENCE
Occasionally completes
work on time and
seldom takes on
additional work
In most cases,
completes work on
time and takes on
some additional work.
Usually completes
work on time and
willing to take on
more work.
Always completes
work on time and asks
for new assignments.
Routine worker,
frequently requires
assistance to resolve
even minor problems.
Needs constant
prodding; shows little
initiative in work.
Adjusts to new
situations easily. Often
suggests
improvements to work
methods.
Indifferent.
Exceptionally able to
grasp new ideas and
adjust to new
situations.
Comment :
INITIATIVE
Comment :
MENTAL AGILITY
Comment :
FLEXIBILITY
Comment :
ORAL
COMMUNICATIONS
SKILLS
Unable to express
himself tends to be
confusing when
presenting ideas and
opinions.
Has difficulty
expressing his views. Is
often misunderstood.
Frequently have
problems with
colleagues.
Crates favourable
impression, well liked
and sociable.
Makes an excellent
impression. Maintains
excellent personal
inter-relations.
Satisfactorily
teamwork.
Occasionally helps
colleagues and
participate in
Company activities.
Comment :
RELATIONS WITH
COLLEAGUE
Comment :
Uncooperative and lacks
sense of teamwork.
Introvert and high
visibility of individual
interests.
TEAM WORK
Comment :
SCORING
35
100
Points.
Page 3 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART C : GENERAL CONDUCT
ATTENDANCE
Regular attendance
record. Takes less than
3 days ad hoc annual
leave.
Good attendance
record. Usually plans
leave and always
obtain prior approval.
Excellent attendance
record. Always plans
leave ahead of time.
Always punctual.
Seldom late.
Always punctual.
Almost never late.
Always conscious of
rules and regulations
and reminds coworkers to do the
same.
Exceptionally
conscious of rules and
gives good suggestions
for improvement.
Comment :
PUNCTUALITY
Comment :
Indiscipline and unruly.
Ignores rules and
regulations of the
Company.
DISCIPLINE
Comment :
SCORING
100
Points.
15
Page 4 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART D: TOTAL SCORE AND OVERALL RATING
Total Score
Section
Points
Overall Rating
Weighted
Total Score
55%
81% or more
25%
71% - 80%
High expectation
20%
51% - 70%
Fully meet
41% - 50%
Low expectation
40% or less
Far below
Far exceed
Page 5 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
PART D : COMMENTS ON OVERALL PERFORMANCE/IMPROVEMENT PLANS
BY APPRAISOR ;
Strengths & Accomplishments Noted ___________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Weaknesses or Areas Require Improvement : __________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Any Other Matters : _________________________________________________________________________
___________________________________________________________________________________________
Proposed Training & Development For Appraisee : ______________________________________________
___________________________________________________________________________________________
IMPROVEMENT PLANS (TO DISCUSS WITH APPRAISEE)
NO.
PARTICULAR
TARGET DATE
TO ACCOMPLISH
Page 6 of 7
CONFIDENTIAL
PINTARIA SDN. BHD.
COMMENTS AFTER PERFORMANCE APPRAISAL DISCUSSION
BY APPRAISEE (If Necessary) : _______________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Signature : __________________________
Date : _________________
BY APPRAISOR : ___________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
RECOMMENDATION BY APPRAISOR : _______________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Name Of Appraisor : ________________________________
Signature : _______________________
Position
Date
: ________________________________
: _______________________
Signature : _______________________
Position
Date
: ________________________________
: _______________________
Date : ______________________
Signature : ________________________
Page 7 of 7