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Dynamics
Drilling
DrillingDynamics
Dynamics
Drilling
Dynamics
A Key Component of Drilling
Optimization
A Halliburton Company
Drilling Dynamics
Vibration is the resultant motion or oscillation
of a machine in response to a force
In the Drilling
Environment
dynamics means
VIBRATION
VIBRATION
VIBRATION
VIBRATION
VIBRATION
VIBRATION
VIBRATION
Overview
Description
Dynamics and its effects
Modes of Vibration
Axial
Axial
Bit Bounce
Lateral
Bit Whirl
BHA Whirl
Bending
Bit Chatter
Lateral
Torsional
Slip Stick
Bit Whirl
BHA Whirl
Torsional
Coupling
Modes Of Vibration
MECHANISMS
MODE OF VIBRATION
FREQUENCY
BIT BOUNCE
AXIAL
1 - 10 Hz
BIT CHATTER
LATERAL
50 - 350+ Hz
BIT WHIRL
LATERAL / TORSIONAL
5 - 100 Hz
BHA WHIRL
LATERAL / TORSIONAL
5 - 20 Hz
SLIP STICK
TORSIONAL
0 - 5 Hz
MODAL COUPLING
AXIAL,LATERAL,TORSIONAL
0 - 20 Hz
Bit Bounce
Causes
Bit/Formation Interaction
Multilobe Pattern of RC Bits
WOB Variation
Consequences
Impact Loading of Cutters, Seals and Bearings
Drill String Can Flex Causing Lateral Shocks
Detection
Bit Bounce
Corrective Actions
Decrease WOB and/or Decrease RPM
If Persists Stop, Pick up and Restart with Low RPM and WOB
until Bit is bedded in.
Backward Whirl
Backward Whirl
Potential Consequences
Bit damage
MWD / BHA Tool component failures
Localized Tooljoint / Stabilizer Wear
(Flat Spots)
Excessive torque
Enlarged / spiral wellbore profile
Bit Damage
Resulting From Whirl
Impact damage
on rear of blades
due to backward
rotation, resulting
in broken blades
Forward Whirl
Eccentric rotation about
a point other than
geometric center
May occur with bent
housing motors
Results in bit rolling
around wellbore
synchronously with
direction of rotation
Not generally damaging
Bit Whirl
Lateral Vibration
Sideways movement of BHA
Random (chaotic) forward & backward
whirl
Caused by imbalance BHA components
DDS indications:
Medium to high Px & Py
Low to medium Ax & Ay
Consequences similar to whirl
Bit Chatter
High frequency resonance of Bit and BHA caused
by impacts of individual cutter blades or
individual cutters
Occurs with PDC bits in high compressive
strength rocks
Consequences
Bit cutter damage
Failure of electronic components and solder joints
Bit Chatter
Detection
DDS high peak x and y accelerations
DDS high average x and y accelerations
Burst data shows high frequency peak in x and y axes
Corrective action
Adjust RPM and WOB down away from resonant
condition
Slip-Stick
Torsional Vibration of the Drill String
Initiated by mechanical or frictional resistance to
Rotation
Non-Uniform Rotation of the Drill String
Repeated Stalling of the Bit, Twisting and Build up of
Energy in the Drill Pipe then Freeing of the Bit Causing
Energy Transfer from the Drill String to the BHA.
Rotary Drive Reacts to RPM Changes by Increasing or
Decreasing the Torque Causing a Self Perpetuating
Cycling
Slip-Stick
Consequences
Torque Cycling Over or Under Torques Connections
Fatigue Rates are Increased Through High Amplitude
Shear Stress Cycling
Extreme Levels Cause the String to Rotate Backwards
at the End of the Slip Phase Damaging PDC cutting
Structures
Extreme Levels Can Back off Connections
Lateral Shocks are Associated with the Free Spinning in
the Slip Phase Stressing Collar Connections and
Damaging Downhole Electronics
Slip-Stick
Detection
Surface Torque and RPM Oscillations : Slip-Stick
monitoring Systems or DrilSaver
Downhole Sensors : DDS, 4D
Surface Instrumented Subs : Adams
Corrective Actions
Increase RPM, Decrease WOB
If Vibration Persists Pick up and Restart Drilling with
Higher RPM.
Slip-Stick
Other Solutions
Less Aggressive PDC bit, Select Rock Bit
Good Drilling Practices to Create Smooth Well Profile
Slip-Stick
HIGH RPM
During slip phase
SLIP-STICK
BIT WHIRL
WOB
&
Bending
AXIAL
BIT WHIRL
Hole Size
Over Gauge Hole leads to Lateral Shocks, BHA Whirl
and Bit Whirl
Under Gauge Hole Creates Torsional Vibration
Drilling Mud
Mud Condition and type can Influence Vibration levels
Vibration Mechanisms
Each Mechanism Describes the Behaviour
of the Drill String During Vibration
Bit Bounce
Slip-Stick
Bit Whirl
BHA Whirl
Modal Coupling
Bit Chatter
Lateral Shock Motion
Bit Design
F.A.S.T., SE3000,
Planning - BHA design
WHIRL
Real-time vibration monitoring
SlickBore, Geo-Pilot
Force Balancing
F
P
Engagement
PDC Cutter
Fvertical = WOB
Mcenterline = TORQUE
M M
Fradial = 0
WOB
TORQUE
120
Asymmetric
248
0
hole pattern
105
Symmetric
120
0
240
105
Asymmetric
248
Spiraled Blades
As with asymmetry, spiraled cutter
layouts and gauge pads help break up
any regenerative lobed cutting patterns
by:
Lessening probability of a new center of
rotation occurring along a cutter blade or
gauge pad.
Effectively increases resistance of the gauge
pad from biting into the borehole wall.
When spiraled, the release of a blade happens
in closer proximity with the contact of the
next, passing the load to the next blade more
smoothly.
Standard Layout
Trac-Set
Restoration Forces
Standard Set
13mm PDC. 50 FPH. 120 RPM
No Offset
Outside Radial
Fr1 = 38.4 lbf
Fr1/Fv = 0.094
Inside Radial
Fr2 = 38.4 lbf
Fr2/Fv = 0.094
Outside Radial
Fr1 = 35.7 lbf
Fr1/Fv = 0.088
Inside Radial
Fr2 = 44.1 lbf
Fr2/Fv = 0.108
Restoration Forces
Trac Set
13mm PDC. 50 FPH. 120 RPM
No Offset
Inside Radial
Fr2 = 81.0 lbf
Fr2/Fv = 0.180
Outside Radial
Fr1 = 81.0 lbf
Fr1/Fv = 0.180
Outside Radial
Fr1 = 96.4 lbf
Fr1/Fv = 0.212
Inside Radial
Fr2 = 60.6 lbf
Fr2/Fv = 0.180
Impact Arrestors
Impact Arrestors act to dampen chaotic
vibrations that typically exist downhole by
providing stabilization to both the axial and
lateral modes of vibration.
Impact
Arrestor
PDC
Impact Arrestors
Standard
W / Impact Arrestors
ROP
ROP
Time >
Axial Vibration Reduction
DDS Tool
The DDS Sensor
consists of tri-axial
accelerometers
mounted on the
DGR gamma
sensor electronics
insert
Records
accelerations in
g as Average,
Peak, and Burst
Vibrations
DrilSaver
DrilSaver is an advanced Slip-Stick monitoring
system
Uses Fourier analysis to breakdown the torque signal,
providing a frequency domain spectrum of the of the
torque oscillation
Sinusoidal oscillation in the torque signal is
characteristic of torsional vibration present in the
drillstring
DrilSaver provides a method of quantifying torsional
vibration (KT magnitude)
Whirl Program
Slickbore Bit
Slickbore Bit
End of story