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4, JULY/AUGUST 2003
915
I. INTRODUCTION
N MOST power electronics applications, diode reverse-recovery switching losses are a significant part of the overall
losses. In addition to their inherent losses due to the reverse
Paper IPCSD 03036, presented at the 1999 Industry Applications Society
Annual Meeting, Phoenix, AZ, October 37, and approved for publication in
the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Power Electronics
Devices and Components Committee of the IEEE Industry Applications Society.
Manuscript submitted for review January 9, 2001 and released for publication
April 10, 2003. This work was supported by the Defense Advanced Research
Projects Agency under Contract MDA 972-98-C0001.
A. Elasser, R. L. Steigerwald, N. A. Evers, and J. Kretchmer are
with the GE Global Research Center, Niskayuna, NY 12309 USA
(e-mail: elasser@crd.ge.com; steigerwald@crd.ge.com; evers@crd.ge.com;
kretchmer@crd.ge.com).
M. H. Kheraluwala was with the GE Global Research Center, Niskayuna, NY
12309 USA. He is now with Osram Sylvania, Inc., Lake Zurich, IL 60047 USA
(e-mail: mustansir.kheraluwala@sylvania.com).
M. Ghezzo, retired, was with the GE Global Research Center, Niskayuna,
NY 12309. He is now at 404 Schauber Road, Ballston Lake, NY 12019 USA
(e-mail: mario.ghezzo@worldnet.att.net).
T. P. Chow is with the Department of Electrical, Computer and Systems
Engineering, Rensselaer Polytechnic Institute, Troy, NY 12180 USA (e-mail:
chowt@rpi.edu).
Digital Object Identifier 10.1109/TIA.2003.813730
916
TABLE I
SILICON CARBIDE, SILICON, AND GALLIUM ARSENIDE MATERIAL PROPERTIES
(a)
Fig. 1.
(b)
Fig. 3. (a) Silicon carbide Schottky rectifier device cross section. (b) Silicon
carbide PiN rectifier device cross section.
Fig. 2.
ELASSER et al.: COMPARATIVE EVALUATION OF NEW SILICON CARBIDE DIODES AND STATE-OF-THE-ART SILICON DIODES
Fig. 4.
917
Fig. 5. A cross section of the fabricated 5-m EPI layer SiC PiN diodes.
tive to the carrier lifetimes of the material. For the purpose of this
study, we designed and tested PiN diodes. Schottky diodes with
similar ratings are also feasible, but were not used for this comparison. SiC Schottky diodes will perform better than the PiN at
these voltage levels due to their inherent lower forward voltage
drop and to their lack of minority carriers during switching.
B. PiN Diode Design Considerations
918
TABLE II
DIODES AND IGBT LOSS SUMMARY DUE TO DIODE REVERSE RECOVERY
Fig. 7. SiC diode voltage and current at 200-W load, 100-kHz switching
frequency, 2 s/div, 2 A/div, 100 V/div. Top waveform: current; bottom
waveform: voltage.
(a)
(a)
(b)
Fig. 9. (a) Voltage and current waveforms at 25 C when an ultrafast diode is
used as DUT, 50 ns/div, di=dt = 480 A/s. (b) Voltage and current waveforms
at 150 C when an ultrafast Si diode is used as DUT, 50 ns/div, di=dt =
480 A/s.
(b)
Fig. 8. (a) Voltage and current waveforms at 25 C when a fast diode is used
as DUT, 50 ns/div, di=dt = 480 A/s. (b) Voltage and current waveforms at
150 C when a fast diode is used as DUT, 50 ns/div, di=dt = 480 A/s.
of 37.6 A, the reverse voltage increases to 936 V, and the reverse-recovery time increases to 160 ns. The increase in junction temperature allows for an increase in lifetime and in the
amount of minority carriers stored in the drift layer. This has
a tremendous effect on converter efficiency and on the SOA of
the main switching device (IGBT in this case). These results are
summarized in Table II.
2) Ultrafast Silicon Diode: Fig. 9(a) and (b) shows the results for an ultrafast Si diode. At room temperature, the diode
reverse-recovery current is on the order of 11 A, almost 60%
less than the fast Si diode. The reverse-recovery time and the
reverse peak voltage are on the order of 70 ns and 548 V, a reduction of 40% and 30%, respectively. IGBT turn-on losses are
ELASSER et al.: COMPARATIVE EVALUATION OF NEW SILICON CARBIDE DIODES AND STATE-OF-THE-ART SILICON DIODES
919
TABLE III
BOOST CONVERTER EFFICIENCY WITH FAST, ULTRAFAST, AND SiC DIODES
(a)
(b)
Fig. 10. (a)Voltage and current waveforms at 25 C when an SiC diode is used
as DUT, 50 ns/div, di=dt = 480 A/s. (b) Voltage and current waveforms at
150 C when an SiC diode is used as DUT, 50 ns/div, di=dt = 480 A/s.
920
ELASSER et al.: COMPARATIVE EVALUATION OF NEW SILICON CARBIDE DIODES AND STATE-OF-THE-ART SILICON DIODES
921
James Kretchmer received the B.S. degree in photographic science from Rochester Institute of Technology, Rochester, NY, in 1979.
In 1986, he joined the GE Global Research
Center, Niskayuna, NY, where he has been involved
in fabrication programs for silicon smart power ICs
and discrete power devices, amorphous silicon flat
panel imagers, multichip module fabrication and,
most recently, development of silicon carbide and
GaN-based semiconductor devices. He is responsible
for online supervision of semiconductor processing
and process integration for various wide-band-gap semiconductor programs.
He has coauthored 12 technical papers and is the holder of three patents
pertaining to silicon carbide device fabrication.
T. Paul Chow (M77SM90) received the B.A. degree in mathematics and physics (summa cum laude)
from Augustana College, Sioux Falls, SD, in 1975,
the M.S. degree in materials science from Columbia
University, New York, NY, in 1977, and the Ph.D. degree in electrical engineering from Renssalaer Polytechnic Institute, Troy, NY, in 1982.
From 1977 to 1989, he was with General Electric
Corporate Research and Development, Schenectady,
NY. He was first involved with developing CVD processes and characterization of doped tin oxide and indium oxide thin films for transparent electrode applications in solid-state imagers, and then studied refractory metals and metal silicides for Si MOS VLSI
applications. From 1982 to 1989, he participated in the design and process development of new discrete and integrable MOS-gated unipolar and bipolar devices
(such as the MOSFET, IGBT, and MCT), and with process architecture and integration of high-voltage integrated circuits. Since 1989, he has been a member
of the faculty of the Electrical, Systems and Computer Engineering Department,
Rensselaer Polytechnic Institute, where he is currently a Professor. His present
research interests are in developing new device concepts, integrated processes
and circuit models for high-voltage power devices and integrated circuits of silicon and wide-bandgap compound semiconductors. Since 1998, he has been
leading the Advanced Power Semiconductor Devices sub-thrust for the Center
for Power Electronics Systems, a National-Science-Foundation-sponsored Engineering Research Center consortium headed by Virginia Polytechnic Institute
and State University, with the University of Wisconsin, Madison, Renssalaer
Polytechnic Institute, North Carolina A&T and the University of Puerto Rico at
Mayaguez as participating universities. He has authored over 80 papers in refereed scientific journals, presented over 100 conference talks, contributed five
chapters in technical textbooks, and is the holder of over ten patents.
Dr. Chow received the Solid State Science and Technology Young Author
Award of the Electrochemical Society in 1982 and the Horizon Award from
Augustana College in 1986. He is a member of the Electrochemical Society.
From 1990 to 1997, he was the Editor for Solid State Power of the IEEE
TRANSACTIONS ON ELECTRON DEVICES.