01-09 Replacing The Cabinet Components

BTS3012AE
Site Maintenance Guide(for FFU)
9 Replacing the Cabinet Components
Replacing the Cabinet Components
About This Chapter

The BTS3012AE cabinet components are the fan box, AC lightning arrester, built-in batteries,
external batteries, fan filter unit, water sensor, smoke sensor, door status sensor, and temperature
and humidity sensor.
9.1 Replacing the Fan Box of a BTS3012/BTS3012AE Cabinet
The fan box of the BTS3012/BTS3012AE cabinet is installed in the fan subrack of the cabinet.
During the replacement of the fan box, the temperature inside the BTS may increase. An
overtemperature alarm may be reported, but the services carried on the BTS are not affected.
9.2 Replacing the AC Lightning Arrester
The AC lightning arrester is placed in the AC power distribution subrack. It provides lightning
protection for the BTS input AC power. Replacing the AC lightning arrester interrupts all the
services carried by the BTS.
9.3 Replacing the Built-In Batteries
The batteries are optional. They can be placed in either the built-in battery cabin or the extension
battery cabinet. When the built-in battery is replaced, the ongoing services are disrupted if the
cabinet is powered off. If the cabinet is not powered off, the ongoing services are not affected.
9.4 Replacing the External Batteries
battery cabinet. Replacing the external storage batteries does not affect system services.
9.5 Replacing the Water Sensor
The BTS3012AE water sensor is placed at the bottom of the cabinet. It gives an alarm when it
detects water. Replacing a water sensor does not affect system services.
9.6 Replacing the Smoke Sensor
The BTS3012AE smoke sensor is placed at the bottom of the cabinet. It gives an alarm when it
detects smoke in the cabinet. Replacing a smoke sensor does not affect system services.
9.7 Replacing the Door Status Sensor
The BTS3012AE door status sensor monitors whether the front or rear door of the cabinet is
open. Replacing a door status sensor does not affect system services.
9.8 Replacing the Temperature and Humidity Sensor
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Huawei Technologies Proprietary
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The BTS3012AE temperature and humidity sensor is placed at the bottom of the cabinet. It
monitors the temperature and the humidity inside the cabinet. Replacing a temperature and
humidity sensor does not affect system services.
9.9 Replacing the Fan Filter Unit
The fan filter unit is installed in the inner side of the front door of the cabinet. If the fan filter
unit is damaged, you need to replace it with a new one. Replacing the fan filter unit may cause
a temperature alarm and severely affect the running of the BTS.
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9.1 Replacing the Fan Box of a BTS3012/BTS3012AE Cabinet

The fan box of the BTS3012/BTS3012AE cabinet is installed in the fan subrack of the cabinet.
During the replacement of the fan box, the temperature inside the BTS may increase. An
overtemperature alarm may be reported, but the services carried on the BTS are not affected.
Prerequisite
l
A new fan box is ready.
You have confirmed the position and the version of the fan box.
You have marked the installation positions of the cables on the fan box.
You have arranged the required tools, including a screwdriver, cutting plier, ESD wrist
strap, and the key to the front door of the cabinet.
Context
The replacement of the fan box takes about three minutes.
CAUTION
Take correct ESD prevention measures, such as wearing an ESD wrist strap or ESD gloves, to
avoid static damage to boards, modules, and electronic components.
CAUTION
After the operation, remove the ESD wrist strap, arrange its line, and place it on the zig strap of
the air filter inside the door of the cabinet. Confirm that the cables and parts are in position. The
ESD wrist strap must not be connected to the ESD jack when you close the door. Otherwise, the
door will get stuck by the ESD wrist strap and the ESD wrist strap or the cabinet door will be
damaged.
Procedure
Step 1 Power off the fan box.
If...
Then...
The power-off is performed in the BTS3012, Set the MCB FAN on the busbar to OFF.
The power-off is performed in the
BTS3012AE,
Set the MCB FAN on the DC power

distribution box to OFF.
Step 2 Remove the cables from the panel.

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Pull out the COM and the PWR connectors.

Step 3 Remove the faulty fan box.
1.
Loosen the four screws fixing the fan box.
2.
Press the black button on the upper side of the panel to reveal the pulling eye.
3.
Pull out the fan box one-third of its length.
4.
Hold the fan box with the other hand and then pull out the fan box.
Step 4 Install a new fan box.

1.
Hold the fan box and put it into the subrack.
2.
Push the fan box until it is secure.
3.
Fix the pulling eye on the panel.
4.
Tighten the four screws fixing the fan box.
Step 5 Install cables to the panel.

Install the cables according to the marked installation positions.
Step 6 Power on the fan box.
If...
Then...
The power-off is performed in the BTS3012 Set the MCB FAN on the busbar to ON.
The power-off is performed in the
BTS3012AE
Set the MCB FAN on the DC power

distribution box to ON.
----End
Postrequisite
Check the installed fan box. For details, refer to 7.1.4 Checking the Installed BTS3012/
BTS3012AE Board.
Handle the replaced fan box. For details, refer to 7.1.5 Handling the Replaced BTS3012/
BTS3012AE Board and Module.
9.2 Replacing the AC Lightning Arrester

The AC lightning arrester is placed in the AC power distribution subrack. It provides lightning
protection for the BTS input AC power. Replacing the AC lightning arrester interrupts all the
services carried by the BTS.
Prerequisite
9-4
The new AC lightning arrester is ready.
The installation position of the cable for the AC lightning arrester is recorded.
The screwdriver, wrench, cutting pliers, ESD wrist strap, and keys to the doors of the cabinet
are ready.
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Context
Replacing a AC lightning arrester takes approximately 30 minutes.
CAUTION
Procedure
Step 1 Turn off all the switches of the BTS and then cut off the BTS power supply.
Step 2 Loosen the four M3 screws on the panel of the lightning protection filtering subrack and remove
the cover of the lightning arrester. You can see the external power cables and the wiring
terminals.
Step 3 Record the installation positions of the cables for the AC lightning arrester. Then remove all the
cables.
Step 4 Remove the captive screws on the AC lightning arrester.
Step 5 Hold the AC lightning arrester and lift it along the slide rail. When the arrester is loosened,
remove it.
Step 6 Push the new AC lightning arrester along the slide rail.
Step 7 Reinstall the captive screws.
Step 8 According to the recorded installation position, install the cables onto the new AC lightning
arrester.
Step 9 Tighten the M3 screws on the front panel of the lightning protection and filtering subrack.
----End
Postrequisite
After replacing the AC lightning arrester, check the following:
1.
The power cables and grounding cables are properly connected.
2.
The related alarms on the maintenance terminal or the alarm system of the OMC are cleared.
Contact local Huawei office to handle the faulty AC lightning arrester.
9.3 Replacing the Built-In Batteries

battery cabinet. When the built-in battery is replaced, the ongoing services are disrupted if the
cabinet is powered off. If the cabinet is not powered off, the ongoing services are not affected.
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Prerequisite
l
The new built-in battery is ready.
The place and model of the to-be-replaced battery are ready.
The installation positions of the cables for the battery are recorded.
Tools such as screwdrivers, wrenches, cutting pliers, and ESD wrist straps are ready. And
the key to the door of the cabinet is ready.
Context
Replacing a battery takes approximately 40 minutes.
The built-in batteries have two configuration modes: 100 AH and 200 AH. The procedure for
replacing the batteries in each configuration mode is the same.
CAUTION
DANGER
Do not short-circuit the batteries during the replacement. The tools such as wrench and
screwdriver must have installation tubes. Otherwise the batteries may be damaged and cause
personnel injuries.
Procedure
Step 1 Based on the actual conditions, determine whether the cabinet should be powered off when the
built-in battery is replaced.
If...
Then...
The services can be disrupted,
Go to Step 2.
The services cannot be disrupted,
Go to Step 4.
Step 2 Set the switches on the DC power distribution box to OFF.

Step 3 Set the four switches on the AC power distribution box to OFF, and then go to Step 5.
Step 4 Use a little stick to press the button in the little hole beside the OFF silkscreen on the panel of
the DPMU and hold on for more than five seconds until you hear a sound, indicating that the
battery contactor is disconnected.
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NOTE
If there is no click sound after you press the button for more than ten seconds, you can infer that the storage
batteries are in the OFF state.
Step 5 Set the BAT switch under the common subrack of the BTS3012AE to OFF.
Step 6 Loosen the M3 screws on the 50 AH and 150 AH battery cabins and remove the panels. Figure
9-1 shows the wiring of the storage batteries.
Figure 9-1 Wiring of the 200 AH Storage Batteries
60
-48V/- RTN/+
120
Step 7 Remove the insulation tubes on the wiring posts of the batteries, and then remove the cables
between the batteries and the wiring copper bar on the left of the 50 AH battery cabin.
Step 8 Remove the batteries from the 50 AH battery cabin.
1.
Remove the insulation tubes on the wiring posts of the front batteries, and then remove the
cables between the batteries.
2.
Remove the front batteries.
3.
Remove the insulation tubes on the wiring posts of the back batteries, and then remove the
4.
Remove the back batteries.
Step 9 Remove the batteries on the upper layer of the 150 AH battery cabin.
1.
Remove the insulation tubes on the wiring posts of the front batteries, and then remove the
2.
Remove the front batteries.
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3.
Remove the insulation tubes on the wiring posts of the back batteries, and then remove the
4.
Remove the back batteries.
Step 10 Install a new battery and the cables by referring to Installing Storage Batteries and Cables.
Step 11 Install the panels of the battery cabins and tighten the screws.
Step 12 Determine whether the cabinet can be powered off.
If...
Then...
The services can be disrupted,
Go to Step 15.
The services cannot be disrupted,
Go to Step 13.
Step 13 Set the BAT switch under the common subrack of the BTS3012AE to ON.
Step 14 Use a little stick to press the button in the little hole beside the ON silkscreen on the panel of
the DPMU and hold on for more than five seconds until the battery is powered on.
NOTE
If there is no click sound after you press the button for more than ten seconds, check whether the cable
connections of the battery are correct, and whether the battery is faulty. Rectify the fault. Then, the
replacement is complete.
Step 15 Power on the FAN box and check whether the fan runs normally.
If...
Then...
The fan runs normally,
Go to Step 16.
The fan runs abnormally,
Rectify the fault and then go to Step 16.
Step 16 Set in turn the switches on the DC power distribution box to ON.
Step 17 Set in turn the four switches on the AC power distribution box to ON.
----End
Postrequisite
After replacing the batteries, check the following:
1.
The cables for the external battery cabinet are properly connected.
2.
The BAT switch under the common subrack of the BTS3012AE is set to ON.
Contact local Huawei office to handle the old batteries.
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9.4 Replacing the External Batteries

battery cabinet. Replacing the external storage batteries does not affect system services.
Prerequisite
l
The new external battery is ready.
The place and model of the to-be-replaced battery are ready.
The installation positions of the cables for the battery are recorded.
The screwdriver, wrench, cutting pliers, ESD wrist strap, and keys to the doors of the cabinet
are ready.
Context
Replacing a battery takes approximately 40 minutes.
CAUTION
Procedure
Step 1 Set the BAT switch under the common subrack of the BTS3012AE to OFF.
Step 2 Open the front door of the external battery cabinet.
Step 3 Mark the installation positions of the cables for the external battery cabin, and then remove all
the cables.
Step 4 Remove the barrier and the old batteries layer by layer. Use a screwdriver to unscrew the screws
that fix the barrier and remove the barrier, a shown in Figure 9-2. Take out the batteries and
place them in a safe place.
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Figure 9-2 Removing the Barriers
(1) Barrier
CAUTION
l
Remove the barriers and batteries from the top layer to the bottom layer. After removing the
barrier on a layer, you must remove the battery on this layer, and then remove the barrier on
the lower layer.
Use both hands when replacing the batteries and keep the batteries from dropping when
removing them.
Step 5 Install the new batteries and barriers layer by layer.
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CAUTION
Install the batteries and barriers from the bottom layer to the top layer. After installing the battery
on a layer, you must install the barrier on this layer, and then install the battery on the upper
layer.
Step 6 Record the installation positions of the Installing the BTS3012AE Cables.
Step 7 Close the front door of the external battery cabinet.
----End
Postrequisite
After replacing the batteries, check the following:
1.
The cables for the batteries are properly connected.
2.
The BAT switch under the common subrack of the BTS3012AE is set to ON.
Contact local Huawei office to handle the old batteries.
9.5 Replacing the Water Sensor

The BTS3012AE water sensor is placed at the bottom of the cabinet. It gives an alarm when it
detects water. Replacing a water sensor does not affect system services.
Prerequisite
l
A new water sensor is ready.
The model of the to-be-replaced water sensor is known.
The installation position of the cable for the water sensor is recorded.
The screwdriver, wrench, cutting pliers, ESD wrist strap, and the key to the door of the
cabinet are ready.
Context
Replacing a water sensor takes approximately 40 minutes.
CAUTION
Procedure
Step 1 Use the diagonal pliers to cut the cable tie that binds the faulty water sensor.
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Step 2 Pull out the plug of the faulty water sensor from the NPMI.
Step 3 Remove the faulty water sensor.
Step 4 Take out the new water sensor and insert its connector to the NPMI.
Step 5 Bind the cable for the new water sensor after the replacement is successful.
----End
Postrequisite
After replacing the water sensor, check whether the related alarms on the Site Maintenance
Terminal System or the OMC are cleared.
Contact local Huawei office to handle the faulty water sensor.
9.6 Replacing the Smoke Sensor

The BTS3012AE smoke sensor is placed at the bottom of the cabinet. It gives an alarm when it
detects smoke in the cabinet. Replacing a smoke sensor does not affect system services.
Prerequisite
l
A new smoke sensor is ready.
The model of the to-be-replaced smoke sensor is known.
The installation position of the cable for the smoke sensor is recorded.
cabinet are ready.
Context
Replacing a smoke sensor takes approximately 10 minutes.
CAUTION
Procedure
Step 1 Remove the smoke sensor anticlockwise.
Step 2 Loosen the two screws that fix the smoke sensor base. Remove the smoke sensor base.
Step 3 Loosen the metal clips that crimp the cable terminals. Pull out the cable terminals.
Step 4 Install the cable terminals onto the smoke sensor base. Figure 9-3 shows the connection between
cables and the smoke sensor base. The red cable is the live wire and the white cable is the ground
wire.
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Figure 9-3 Smoke sensor base

2
3
4
2
GND
(1) Cable for the smoke sensor
(2) Cable crimping clip for the smoke sensor
(3) Mounting hole on the smoke sensor base
(4) Smoke sensor base
Step 5 Install the new smoke sensor onto the base clockwise.
----End
Postrequisite
After replacing the smoke sensor, check whether the related alarms on the Site Maintenance
Contact local Huawei office to handle the faulty smoke sensor.
9.7 Replacing the Door Status Sensor

The BTS3012AE door status sensor monitors whether the front or rear door of the cabinet is
open. Replacing a door status sensor does not affect system services.
Prerequisite
l
A new door status sensor is ready.
The model of the to-be-replaced door status sensor is known.
The installation position of the cable for the door status sensor is recorded.
cabinet are ready.
Context
The BTS3012AE door status sensors consist of the front door status sensor and the rear door
status sensor. The structures and installation procedures of these two kinds of sensors are
different.
l
The front door status sensor is fixed using screws.
The rear door status sensor is fixed on a panel.
Replacing a door status sensor takes approximately 10 minutes.

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CAUTION
Procedure
l
Replacing the door status sensor

1.
Open the front door. Loosen the two screws that fix the sensor and then remove it, as
shown in Figure 9-4.
Figure 9-4 Front door status sensor
(1)Mounting hole for the front door status sensor
9-14
2.
Mark the installation positions of the cables for the door status sensor and remove
these cables.
3.
Connect the cables to the wiring terminals on the new door status sensor.
4.
Use captive screws to install the new door status sensor onto the door status sensor
support.
Replacing the rear door status sensor

1.
Loosen the screws that fix the rear door and remove it.
2.
Press the two buckles on the two sides of the rear door status sensor and remove the
door status sensor from the cabinet, as shown in Figure 9-5.
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Figure 9-5 Rear door status sensor
(1)Buckle on the rear door status sensor
3.
Mark the installation positions of the cables for the rear door status sensor. Remove
these cables.
4.
Connect the cables to the wiring terminals on the new rear door status sensor.
5.
Install the new rear door status sensor onto the door status sensor support.
----End
Postrequisite
After replacing the door status sensor, check whether the related alarms on the Site Maintenance
Contact local Huawei office to handle the faulty door status sensor.
9.8 Replacing the Temperature and Humidity Sensor

The BTS3012AE temperature and humidity sensor is placed at the bottom of the cabinet. It
monitors the temperature and the humidity inside the cabinet. Replacing a temperature and
humidity sensor does not affect system services.
Prerequisite
l
A new temperature and humidity sensor is ready.
The model of the to-be-replaced temperature and humidity sensor is known.
The installation position of the cable for the temperature and humidity sensor is recorded.
cabinet are ready.
Context
Replacing a temperature and humidity sensor takes approximately 10 minutes.
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CAUTION
Procedure
Step 1 Open the front door. Use fingers or tools to press the buckles on the temperature and humidity
sensor and remove it.
Step 2 Loosen the three screws that fix the temperature and humidity sensor base and remove it, as
shown in Figure 9-6.
Figure 9-6 Temperature and humidity sensor
1
(1) Temperature and humidity

sensor cover
(2) Temperature and humidity

sensor base
(3) Screw fixing the temperature

and humidity sensor base
Step 3 Use the flathead screwdriver to loosen the crimping screws that fix cables on the temperature
and humidity sensor base. Mark the installation positions for these cables. Remove the cables
for temperature and humidity sensor.
Step 4 Install the cables onto the wiring terminals on the new temperature and humidity sensor base.
Tighten the cables using a flathead screwdriver.
Step 5 Use captive screws to install the new temperature and humidity sensor base onto the cabinet.
----End
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Postrequisite
After replacing the temperature and humidity sensor, check whether the related alarms on the
Site Maintenance Terminal System or the OMC are cleared.
Contact local Huawei office to handle the faulty temperature and humidity sensor.
9.9 Replacing the Fan Filter Unit

The fan filter unit is installed in the inner side of the front door of the cabinet. If the fan filter
unit is damaged, you need to replace it with a new one. Replacing the fan filter unit may cause
a temperature alarm and severely affect the running of the BTS.
Prerequisite
l
A new fan filter unit is ready.
The required tools, such as the screwdriver, cutting pliers, ESD wrist strap, and key to the
front door of the cabinet, are ready.
Context
NOTE
Generally, the life cycle of a fan filter unit is three years. It takes about 10 minutes to replace a fan filter
unit.
Take correct ESD prevention measures, such as wearing an ESD wrist strap or ESD gloves, to avoid static
damage to boards, modules, and electronic components.
CAUTION
After the operation, remove the ESD wrist strap, arrange its line, and place it on the zig strap of the air
filter inside the door of the cabinet. Confirm that the cables and parts are in position. The ESD wrist strap
must not be connected to the ESD jack when you close the door. Otherwise, the door will get stuck by the
ESD wrist strap and the ESD wrist strap or the cabinet door will be damaged.
CAUTION
After the operation, remove the ESD wrist strap, arrange its line, and place it on the zig strap of the air
filter inside the door of the cabinet. Confirm that the cables and parts are in position. The ESD wrist strap
must not be connected to the ESD jack when you close the door. Otherwise, the door will get stuck by the
ESD wrist strap and the ESD wrist strap or the cabinet door will be damaged.
Procedure
Step 1 Remove the four long screws on the door lock side and uncover the door shell.
Step 2 Remove the shutter.
Step 3 Uncover the shell of the fan filter unit.
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Step 4 Remove the original fan filter unit.

Step 5 Install a new fan filter unit.
Step 6 Install the shell of the fan filter unit.
Step 7 Install the shutter.
Step 8 Fasten the four long screws and recover the door shell.
----End
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01-09 Replacing The Cabinet Components

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BTS3012AE

Site Maintenance Guide(for FFU)

9 Replacing the Cabinet Components

Replacing the Cabinet Components

About This Chapter

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

9.1 Replacing the Fan Box of a BTS3012/BTS3012AE Cabinet

A new fan box is ready.

Set the MCB FAN on the DC power

Step 2 Remove the cables from the panel.

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

Pull out the COM and the PWR connectors.

Loosen the four screws fixing the fan box.

Pull out the fan box one-third of its length.

Step 4 Install a new fan box.

Hold the fan box and put it into the subrack.

Push the fan box until it is secure.

Fix the pulling eye on the panel.

Tighten the four screws fixing the fan box.

Step 5 Install cables to the panel.

Set the MCB FAN on the DC power

9.2 Replacing the AC Lightning Arrester

The new AC lightning arrester is ready.

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

The power cables and grounding cables are properly connected.

Contact local Huawei office to handle the faulty AC lightning arrester.

9.3 Replacing the Built-In Batteries

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

The new built-in battery is ready.

The place and model of the to-be-replaced battery are ready.

The services can be disrupted,

The services cannot be disrupted,

Step 2 Set the switches on the DC power distribution box to OFF.

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

Remove the front batteries.

Remove the back batteries.

Remove the front batteries.

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

Remove the back batteries.

The services can be disrupted,

The services cannot be disrupted,

The fan runs normally,

The fan runs abnormally,

Rectify the fault and then go to Step 16.

Contact local Huawei office to handle the old batteries.

Huawei Technologies Proprietary

9 Replacing the Cabinet Components

9.4 Replacing the External Batteries

The new external battery is ready.

The place and model of the to-be-replaced battery are ready.

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9 Replacing the Cabinet Components

Figure 9-2 Removing the Barriers

Step 5 Install the new batteries and barriers layer by layer.

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