Instituto Tecnolgico de Celaya

Departamento de ingeniera mecnica

Catedrtico: Jos Alberto Zavala Bustos

DISEO MECNICO 1, programa ingeniera mecnica, Grupo FJ21/A

Problemario correspondiente a la primera competencia.
Instrucciones: Resuelve, presenta, expresa o determina, segn el caso, lo que se pide.
Rbrica:
En hojas blancas tamao carta
A mano
Utilizar tinta no lpiz
Presentar diagrama de cuerpo libre o diagrama en su caso
Planteamiento: ecuaciones y/o principios a emplear
Hasta Aqu valor del 90%
Operaciones y resultado
Integrar a su carpeta de evidencias, entregar el da del examen, hora de clase, saln de clase.
Resto valor del 10%
Entregar un juego por equipo de 5 integrantes
1. Electrical strain gauges were applied to a notched specimen to determine the stresses in the
notch. The results were x 0.0021 and y 0 0.00067 . Find x and y if the material
is carbon steel.
2. The state of stress at a point is x 2 , y 6 , z 4 , xy 3 , yz 2 , and zx 5
kpsi. Determine the principal stresses, draw a complete Mohrs three-circle diagram, labeling
all points of interest, and report the maximum shear stress for this case.
3. In the figure, shaft AB is rotating at 1000 rev/min and transmits 10 hp to shaft CD through a
set of bevel gears contacting at point E. The contact force at E on the gear of shaft CD
is determined to be FE CD 92.8 i 362.8 j 808.0k lbf. For shaft CD:
(a) draw a free-body diagram and determine the reactions at C and D assuming simple
supports (assume also that bearing C is a thrust bearing),
(b) draw the shear-force and bending-moment diagrams, and
(c) assuming that the shaft diameter is 1.25 in, determine the maximum tensile and
shear stresses in the beam.

Instituto Tecnolgico de Celaya

Departamento de ingeniera mecnica
Catedrtico: Jos Alberto Zavala Bustos

4. Illustrated in the gure 4 is a 1 1/2 in-diameter steel countershaft that supports two pulleys.
Pulley A delivers power to a machine causing a tension of 600 lbf in the tight side of the belt
and 80 lbf in the loose side, as indicated. Pulley B receives power from a motor. The belt
tensions on pulley B have the relation T1 = 0.125T2 . Find the deection of the shaft in the z
direction at pulleys A and B. Determine the maximum tensile and shear stresses in the beam.
Assume that the bearings constitute simple supports.

5.

The gure shows a steel countershaft that supports two pulleys. Pulley C receives power from a
motor producing the belt tensions shown. Pulley A transmits this power to another
machine through the belt tensions T1 and T2 such that T1 = 8T2.
(a) Find the deection of the overhanging end of the shaft, assuming simple supports at
the bearings.
(b) Determine the maximum tensile and shear stresses in the beam.

Instituto Tecnolgico de Celaya

Departamento de ingeniera mecnica
Catedrtico: Jos Alberto Zavala Bustos

6. Among the decisions a designer must make is selection of the failure criteria that is applicable
to the material and its static loading. A 1020 hot-rolled steel has the following properties: Sy
= 42 kpsi, Su t = 66.2 kpsi, and true strain at fracture f = 0.90. Plot the failure locus and, for
the static stress states at the critical locations listed below, plot the load line and estimate the
fac-tor of safety analytically and graphically.
(a) x = 9 kpsi, y = 5 kpsi.
(b) x = 12 kpsi, x y = 3 kpsi ccw.
(c) x = 4 kpsi, y = 9 kpsi, x y = 5 kpsi cw.
(d) x = 11 kpsi, y = 4 kpsi, x y = 1 kpsi cw.
7.

An ASTM cast iron, grade 30 (see Table A24), carries static loading resulting in the stress
state listed below at the critical locations. Choose the appropriate failure locus, plot it
and the load lines, and estimate the factors of safety analytically and graphically.
(a) A = 20 kpsi, B = 20 kpsi.
(b) x y = 15 kpsi.
(c) A = B = 80 kpsi.
(d) A = 15 kpsi, B = 25 kpsi.

8. The gure is a schematic drawing of a countershaft that supports two V-belt pulleys.
For each pulley, the belt tensions are parallel. For pulley A consider the loose belt tension is 15
percent of the tension on the tight side. A cold-drawn UNS G10180 steel shaft of uniform
diameter is to be selected for this application. For a static analysis with a factor of safety
of 3.0, determine the minimum preferred size diameter. Use the distortion-energy theory.

Instituto Tecnolgico de Celaya

Departamento de ingeniera mecnica
Catedrtico: Jos Alberto Zavala Bustos

9. The gure shows a shaft mounted in bearings at A and D and having pulleys at B and C. The
forces shown acting on the pulley surfaces represent the belt tensions. The shaft is to be made
of ASTM grade 25 cast iron using a design factor nd = 2.8. What diameter should be used for
the shaft?

10. A 2-in-diameter solid steel shaft has a gear with ASTM grade 20 cast-iron hub (E = 14.5 Mpsi)
shrink-tted to it. The specications for the shaft are
The hole in the hub is sized at 1.999 0.0004 in with an OD of 4.00 1/ 32 in. Using the
midrange values and the modied Mohr theory, estimate the factor of safety guarding against
fracture in the gear hub due to the shrink t.